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SOLUTIONS
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Wrtsil is a global leader in complete lifecycle
power solutions for the marine and energy markets.
By emphasising technological innovation and total
efficiency, Wrtsil maximises the environmental and
economic performance of the vessels and power
plants of its customers. In 2012, Wrtsils net sales
totalled EUR 4.7 billion with approximately 18,900
employees. The company has operations in nearly
170 locations in 70 countries around the world.
Wrtsil is listed on the NASDAQ OMX Helsinki,
Finland.
WRTSIL
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
* Does not include possible switchyard, administration buildings, workshops, warehouses, roads.
Fuel: Natural gas, LNG, biogas.
WRTSIL 34
GAS POWER PLANT
The extremely agile, exible and efcient Wrtsil 34 engine is perfect for
applications requiring everything from peak load to baseload, including several
starts/stops per day.
The natural gas technology meets the most stringent emission rules
anywhere.
power plants
20
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
O O O O O O
D
O O O
Typical examples of Wrtsils modular
gas power plants and their most important
characteristics
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
21
WRTSIL 34 GAS GRID STABILITY/
EMERGENCY POWER PLANT
Based on the extremely agile and exible Wrtsil 34 engine, this solution
has been developed for stand-by, emergency and peak load applications. The
plant can take and reject load extremely fast, day after day.
The natural gas technology meets the most stringent emission rules
anywhere. The Ultra Fast start capability only requires a slightly higher
preheating temperature, cyclic slow turning to be performed and hydrostatic
lubrication of the generator.
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
O O O O O O
D
O O O
Typical examples of Wrtsils modular
gas power plants and their most important
characteristics
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
* Does not include possible switchyard, administration buildings, workshops, warehouses, roads.
Fuel: Natural gas, LNG, biogas.
power plants
22
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
O O O O O O
D
O O O
Typical examples of Wrtsils modular
gas power plants and their most important
characteristics
C
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
23
WRTSIL 50
GAS POWER PLANT
Due to the high efciency, exibility and outstanding reliability of the
Wrtsil50 engine, this solution is perfect for exible baseload applications
including daily starts and stops.
The natural gas technology meets the most stringent emission rules
anywhere.
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
O O O O O O
D
O O O
Typical examples of Wrtsils modular
gas power plants and their most important
characteristics
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
* Does not include possible switchyard, administration buildings, workshops, warehouses, roads.
Fuel: Natural gas, LNG, biogas.
power plants
24
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
O O O O O O
D
O O O
Typical examples of Wrtsils modular
gas power plants and their most important
characteristics
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Wrtsil 34 gas power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 n/a n/a 1 <3 48 48
Wrtsil 34 gas grid stability power plant 12 x 20V34SG 117 70 x 115 2 10 1:30 5 0:30 2 1 <3 48 48
Wrtsil 50 gas power plant 12 x 18V50SG 220 70 x 140 2 10 1:30 5 n/a n/a 1 <3 49 49
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
25
power plants
WRTSIL 34 GASCUBE
A Wrtsil 34 GasCube plant consists of multiple of engine modules designed
to meet a total power need of 630 MW. A GasCube based on the Wrtsil
16V34SG or Wrtsil20V34SG, with all the auxiliaries and components
needed to make up a working power production unit, provides 710 MWe per
unit. Due to the self-contained design, the GasCube is the optimal solution for
agile, streamlined and exceptionally cost efcient project execution.
26
power plants
BONTANG, INDONESIA
Used to provide base load electricity
for the local city of Bontang.
Customer ....................................... IPP
Type ................... Wrtsil 34 GasCube
Operating mode ....................Baseload
Gensets ............. 2 x Wrtsil 16V34SG
Total output ........................... 13.9 MW
Fuel ................................... Natural gas
Scope ...................... EPC (Engineering,
Procurement & Construction)
Delivered ..................................... 2009
27
power plants
GAS GENSETS
Gensets based on the 34SG engines are normally transported as complete
units, i.e. with the engine and its generator readily mounted on a common
base frame. If required by the logistics of the project, the gensets can also be
delivered dismantled into blocks with only engines mounted and generators
shipped separately. If necessary, it is possible to deliver the gensets as three
separate main blocks: engine, generator and base frame.
Gensets based on the 18V50SG engine are normally delivered for separate
mounting of the engine and its generator. Hence, the genset is transported in
two blocks, engine mounted on its base frame and generator mounted on its
base frame, which allows a considerably reduced transportation weight.
PEARSALL POWER PLANT (STEC), USA
Used to provide balancing power for the numerous
wind power plants in the region.
Customer ...........................................................Utility
Type ........................... Wrtsil 34 gas grid stability
Operating mode .... Peak load/stand-by & emergency
Gensets ............................... 24 x Wrtsil 20V34SG
Total output ............................................. 202.5 MW
Fuel ....................................................... Natural gas
Scope ........... EEQ (Engineeried Equipment Delivery)
Delivered ..........................................................2008
28
power plants
Wrtsil 34SG 9L34SG 16V34SG 20V34SG
Power, electrical (50 Hz/750 rpm) kW 4340 7740 9730
Power, electrical (60 Hz/720 rpm) kW 4170 7430 9340
Genset dry weight (tonne) 5% 77 120 130
Wrtsil 50SG 18V50SG
Power, electrical (50 Hz/500 rpm) kW 18 320
Power, electrical (60 Hz/514 rpm) kW 18 760
Genset dry weight (tonne) 5% 365
Reduced transport weight (tonne) 5% 293
29
SANGACHAL, AZERBAIJAN
Providing baseload and grid stability in the
Sangachal area.
Customer ....................................................... Utility
Type ..............Wrtsil 50DF multi-fuel power plant
Operating mode ........................................ Baseload
Gensets.................................. 18 x Wrtsil 18V50DF
Total output ................................................ 308 MW
Fuel ................................Natural gas (back-up LFO)
Scope .......................................... EPC (Engineering,
Procurement & Construction)
Delivered ..........................................................2006
power plants
MULTI-FUEL POWER PLANTS
The ability to switch to the most economical, or readiest available, fuel is
of great value at a time of uctuating fuel prices. Furthermore, fuels can
be switched while the engine is operating, for example if the gas supply is
interrupted. The ability to switch between fuels brings additional value at times
of uctuating fuel prices or unreliable fuel supply. Fuels can be switched freely
during operation.
30
power plants
Fuel exibility
gas only (liquid pilot fuel) associated gas, biogas, LNG, natural gas
not sensitive to gas quality
liquid fuel only crude oil, diesel, residual oil, fuel-water emulsions, liquid
biofuel
shared fuel mode running on gas and liquid fuel simultaneously
fuel switchover without power decrease
automatic and instant trip to liquid fuel mode in alarm situations
automatic transfer to liquid fuel mode on request at any load
automatic trip to liquid fuel mode after 5 minutes at engine loads below
10%
automatic transfer to gas mode on request at loads below 80%
31
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
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Wrtsil 34DF multi-fuel power plant (gas)*** 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid)**** 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including HFO storage tank area
power plants
WRTSIL 34DF
MULTI-FUEL POWER PLANT
The extremely agile, exible and efcient Wrtsil 34 engine is perfect for
applications requiring everything from peak load to baseload, including several
starts/stops per day.
The multi-fuel technology can shift between natural gas and any type of
liquid fuel, including HFO, on the run. Natural gas pressure of only 5 bar is
required.
32
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Wrtsil 34DF multi-fuel power plant (gas)*** 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid)**** 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
*** Fuel: Biogas, LNG, natural gas. Gas pressure 5 bar.
**** Fuel: HFO, liquid biofuel, LFO.
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
33
Based on the extremely agile and exible Wrtsil 34 engine, this solution
has been developed for stand-by, emergency and peak load applications. The
plant can take and reject load extremely fast, day after day.
The multi-fuel technology can shift between natural gas and any type
of liquid fuel, including HFO, on the run. Natural gas pressure of only 5 bar
is required. The Ultra Fast start capability only requires a slightly higher
preheating temperature, cyclic slow turning to be performed and hydrostatic
lubrication of the generator.
WRTSIL 34DF MULTI-FUEL GRID
STABILITY / EMERGENCY POWER PLANT
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas)*** 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid)**** 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including HFO storage tank area
power plants
34
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas)*** 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid)**** 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
*** Fuel: Biogas, LNG, natural gas. Gas pressure 5 bar.
****Fuel: HFO, liquid biofuel, LFO.
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
35
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7
Time (min)
LOADING
A. Speed acceleration and synchr. 1 min
B. Loading, 9 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
C
D
8 9 10 12
0
OUTPUT AND SIZE
700
600
500
400
300
200
100
0
80000
70000
60000
50000
40000
30000
20000
10000
0 6 12 18 24 30 36
2
...
3 4 3 4
2
1
50
45
40
35
30
25
20
15
10
5
0
0 50 100 150 200 250 300 350 400
Power output (MW)
EFFICIENCY
7 8
6
F
u
e
l
e
f
f
i
c
i
e
n
c
y
(
%
)
P
l
a
n
t
s
i
z
e
(
m
)
2
P
l
a
n
t
o
u
t
p
u
t
(
M
W
)
Number of engines (pcs)
P
o
w
e
r
(
%
)
Liquid
11
A. Speed acceleration and synchr. 3 min
B. Loading, 7 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
Gas
C
D
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas)*** 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid)**** 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including HFO storage tank area
power plants
Due to the high efciency, remarkable exibility and outstanding reliability
of the Wrtsil 50 engine, this solution is perfect for exible baseload
applications including daily starts and stops.
The multi-fuel technology can shift between natural gas and any type of
liquid fuel, including HFO, on the run. Natural gas pressure of only 5 bar is
required.
WRTSIL 50DF
MULTI-FUEL POWER PLANT
36
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7
Time (min)
LOADING
A. Speed acceleration and synchr. 1 min
B. Loading, 9 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
C
D
8 9 10 12
0
OUTPUT AND SIZE
700
600
500
400
300
200
100
0
80000
70000
60000
50000
40000
30000
20000
10000
0 6 12 18 24 30 36
2
...
3 4 3 4
2
1
50
45
40
35
30
25
20
15
10
5
0
0 50 100 150 200 250 300 350 400
Power output (MW)
EFFICIENCY
7 8
6
F
u
e
l
e
f
f
i
c
i
e
n
c
y
(
%
)
P
l
a
n
t
s
i
z
e
(
m
)
2
P
l
a
n
t
o
u
t
p
u
t
(
M
W
)
Number of engines (pcs)
P
o
w
e
r
(
%
)
Liquid
11
A. Speed acceleration and synchr. 3 min
B. Loading, 7 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
Gas
C
D
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas)*** 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid)**** 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
*** Fuel: Biogas, LNG, natural gas. Gas pressure 5 bar.
****Fuel: HFO, liquid biofuel, LFO.
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
37
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
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)
Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas)*** 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid)**** 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including HFO storage tank area
power plants
WRTSIL 32GD
MULTI-FUEL POWER PLANT
The extremely agile, exible and efcient Wrtsil 32GD engine is perfect for
everything from peak load to baseload applications including constant starts
and stops.
The ultimate GD technology can shift between natural gas, crude oil and
liquid fuels and even run in a fuel sharing mode where the fuels are mixed in
the cylinder. Natural gas needs to be injected at around 350 bar.
38
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
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C
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Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas)*** 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid)**** 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid) 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
*** Fuel: Associated gas, biogas, LNG, natural gas. Gas pressure 350 bar.
**** Fuel: Crude, HFO, liquid biofuel, LFO.
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
39
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
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Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas)*** 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid)**** 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including HFO storage tank area
power plants
WRTSIL 46GD
MULTI-FUEL POWER PLANT
Due to the high efciency, exibility and outstanding reliability of the
Wrtsil46GD engine, this solution is perfect for exible baseload applications
including daily starts and stops.
The ultimate GD technology can shift between natural gas, crude oil and
liquid fuels and even run in a fuel sharing mode where the fuels are mixed in
the cylinder.
40
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular multi-fuel power
plants and their most important characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
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@
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Wrtsil 34DF multi-fuel power plant (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 n/a n/a 1 <1 46 46
Wrtsil 34DF multi-fuel power plant (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 n/a n/a 1 <1 45 45
Wrtsil 34DF multi-fuel grid stability (gas) 12 x 20V34DF 105 70 x 115 3 10 2 6 1 3 1 <1 46 46
Wrtsil 34DF multi-fuel grid stability (liquid) 12 x 20V34DF 105 70 x 115 1 6 0:20 2:20 0:20 2:20 1 <1 45 45
Wrtsil 50DF multi-fuel power plant (gas) 24 x 18V50DF 399 150 x 180** 3 15 3 10 n/a n/a 1 <1 48 48
Wrtsil 50DF multi-fuel power plant (liquid) 24 x 18V50DF 399 150 x 180** 3 15 1 10 n/a n/a 1 <1 45 45
Wrtsil 32GD multi-fuel power plant (gas) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 32GD multi-fuel power plant (liquid) 12 x 20V32GD 107 115 x 165 1 6 0:30 2:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (gas)*** 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <3 45 45
Wrtsil 46GD multi-fuel power plant (liquid)**** 12 x 18V46GD 205 140 x 180 3 15 0:30 9:30 n/a n/a 1 <2 45 45
*** Fuel: Associated gas, biogas, LNG, natural gas. Gas pressure 350 bar.
**** Fuel: Crude, HFO, liquid biofuel, LFO.
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
41
KIISA ERPP I & II, ESTONIA
Providing emergency back-up for the electricity
grid in the Tallin area.
Customer ................Transmission System Operator
Type ............. Wrtsil 34DF multi-fuel grid stability
Operating mode .... Peak load/stand-by & emergency
Gensets.................................. 27 x Wrtsil 20V34DF
Total output ................................................ 250 MW
Fuel .............................................Natural gas & LFO
Scope .......................................... EPC (Engineering,
Procurement & Construction)
Delivered ............................................. 2013 & 2014
MULTI-FUEL GENSETS
Gensets based on the 32GD and 34DF engines are normally transported as
complete units, i.e. with the engine and its generator readily mounted on a
common base frame. If required by the logistics of the project, the gensets
can also be delivered dismantled into blocks with only engines mounted and
generators shipped separately. If necessary, it is possible to deliver the gensets
as three separate main blocks: engine, generator and base frame.
Gensets based on the Wrtsil 46GD/50DF engines are normally
delivered for separate mounting of the engine and its generator. Hence, the
genset is transported in two blocks, engine mounted on its base frame and
generator mounted on its base frame, which allows a considerably reduced
transportation weight.
power plants
42
Wrtsil 32GD 6L32GD 9L32GD 12V32GD 16V32GD 20V32GD
Power, electrical (50 Hz/750 rpm) kW 2640 3970 5300 7120 8920
Power, electrical (60 Hz/720 rpm) kW 2580 3890 5180 6970 8730
Genset dry weight (tonne) 5% 58 77 92 120 130
Wrtsil 46GD 12V46GD 18V46GD
Power, electrical (50 Hz/750 rpm) kW 11380 17080
Power, electrical (60 Hz/514 rpm) kW 11380 17080
Genset dry weight (tonne) 5% 265 370
Reduced transport weight (tonne) 5% 170 298
Wrtsil 34DF 6L34DF 9L34DF 16V34DF 20V34DF
Power, electrical (50 Hz/750 rpm) kW 2580 3890 6970 8730
Power, electrical (60 Hz/720 rpm) kW 2490 3760 6740 8440
Genset dry weight (tonne) 5% 55 79 120 130
Wrtsil 50DF 18V50DF
Power, electrical (50 Hz/500 rpm) kW 16640
Power, electrical (60 Hz/514 rpm) kW 17080
Genset dry weight (tonne) 5% 369
Reduced transport weight (tonne) 5% 297
power plants
43
LIQUID FUEL POWER PLANTS
Wrtsil liquid fuel power plants represent high efciency and low emissions.
Proven long-term reliability makes these plants suitable for stationary and
oating baseload, and for stand-by applications.
The specic benets for liquid fuel power plants include:
Fuel exibility, the ability to run on heavy fuel oil, light fuel oil, crude oil,
emulsied fuels or liquid biofuel
Agile dispatch, able to supply megawatts to grid within 20 seconds, 140
seconds to full plant load
SUAPE II, BRAZIL
Customer ...............................................................IPP
Type ..................Wrtsil 46 liquid fuel power plant
Operating mode .... Peak load/stand-by & emergency
Gensets .................................. 17 x Wrtsil 20V46F
Total output ................................................ 380 MW
Fuel ................................................................... HFO
Scope ............................................ EPC (Engineering,
Procurement & Construction)
Delivered ..........................................................2011
power plants
44
WRTSIL 32 OILCUBE
The Wrtsil 32 OilCube based on the Wrtsil 12V32, Wrtsil 16V32 or
Wrtsil20V32 generating sets is a complete power plant unit designed to
meet a power demand of 5 to 30 MW.
Compact design and proven technical solutions due to pre-engineering
High electrical efciency due to minimised electricity consumption
Perfect for EPC deliveries even to areas lacking infrastructure
power plants
45
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
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g
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Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including liquid fuel tank storage area.
*** Excluding the HFO storage system
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
The extremely agile, exible and efcient Wrtsil 32 engine is perfect for
everything from peak load to baseload applications including constant starts
and stops.
The heavy duty fuel injection system can handle extremely rough qualities
of HFO.
power plants
WRTSIL 32
LIQUID FUEL POWER PLANT
46
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
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g
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Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
Fuel: Crude oil, HFO, diesel, residual oil, fuel-water emulsions, liquid biofuel
power plants
47
WRTSIL 32 LIQUID FUEL GRID
STABILITY / EMERGENCY POWER PLANT
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
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:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
p
p
r
o
x
.
e
f
c
i
e
n
c
y
(
%
)
Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including liquid fuel tank storage area.
*** Excluding the HFO storage system
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
Based on the extremely agile and exible Wrtsil 32 engine, this solution is
developed for stand-by, emergency and peak load applications. The plant can
take and reject load extremely fast, day after day.
The heavy duty fuel injection system can handle extremely rough qualities
of HFO. The Ultra Fast start capability only requires a slightly higher preheating
temperature, cyclic slow turning to be performed and hydrostatic lubrication of
the generator.
power plants
48
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
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c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
p
p
r
o
x
.
e
f
c
i
e
n
c
y
(
%
)
Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
Fuel: Crude oil, HFO, diesel, residual oil, fuel-water emulsions, liquid biofuel
Wrtsil 20V32 grid stability plant is designed for running on LFO or biodiesel, not on HFO, therefore the
reduced plant footprint.
power plants
49
0
10
20
30
40
50
60
70
80
90
100
Time (min)
LOADING
A. Speed acceleration and synchr. 1 min
B. Loading, 9 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
C
D
0 1 2 3 4 5 6 7 8 9 10 11 12
0
700
600
500
400
300
200
100
0
70000
60000
50000
40000
30000
20000
10000
0 6 12 18 24 30 36
2
...
3 4 3 4
50
45
40
35
30
25
20
15
10
5
0
0 50 100 150 200 250 269
Power output (MW)
EFFICIENCY
5 6 7 8
6
OUTPUT AND SIZE
F
u
e
l
e
f
f
i
c
i
e
n
c
y
(
%
)
P
l
a
n
t
s
i
z
e
(
m
)
2
P
l
a
n
t
o
u
t
p
u
t
(
M
W
)
Number of engines (pcs)
P
o
w
e
r
(
%
)
2
1
Liquid
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
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c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
p
p
r
o
x
.
e
f
c
i
e
n
c
y
(
%
)
Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
* Excluding switchyard, administration buildings, workshops, warehouses, roads.
** Including liquid fuel tank storage area.
*** Excluding the HFO storage system
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
power plants
WRTSIL 46
LIQUID FUEL POWER PLANT
Due to the high efciency, exibility and outstanding reliability of the
Wrtsil46 engine, this solution is perfect for exible baseload applications
including daily starts and stops.
The heavy duty fuel injection system can handle extremely rough qualities
of HFO.
50
0
10
20
30
40
50
60
70
80
90
100
Time (min)
LOADING
A. Speed acceleration and synchr. 1 min
B. Loading, 9 min
C. Total start up and loading, 10 min
D. Unloading, 1 min
A
B
C
D
0 1 2 3 4 5 6 7 8 9 10 11 12
0
700
600
500
400
300
200
100
0
70000
60000
50000
40000
30000
20000
10000
0 6 12 18 24 30 36
2
...
3 4 3 4
50
45
40
35
30
25
20
15
10
5
0
0 50 100 150 200 250 269
Power output (MW)
EFFICIENCY
5 6 7 8
6
OUTPUT AND SIZE
F
u
e
l
e
f
f
i
c
i
e
n
c
y
(
%
)
P
l
a
n
t
s
i
z
e
(
m
)
2
P
l
a
n
t
o
u
t
p
u
t
(
M
W
)
Number of engines (pcs)
P
o
w
e
r
(
%
)
2
1
Liquid
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start Ultra fast start
Typical examples of Wrtsils modular liquid
fuel power plants and their most important
characteristics
O O O O O O
D
O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
O
n
l
i
n
e
i
n
(
m
i
n
:
s
e
c
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
:
s
e
c
)
1
0
0
%
t
o
0
%
(
m
i
n
:
s
e
c
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
p
p
r
o
x
.
e
f
c
i
e
n
c
y
(
%
)
Wrtsil 32 liquid fuel power plant 12 x 20V32TS 117 115 x 165** 1 6 0:20 2:20 n/a n/a 1 <3 46 46
Wrtsil 32 liquid fuel grid stability power plant 12 x 20V32 116 70 x 90*** 1 6 0:20 2:20 0:20 1 1 <3 46 46
Wrtsil 46 liquid fuel power plant 12 x 18V46 205 140 x 185** 3 15 0:35 9:35 n/a n/a 1 <2 47 47
Fuel: Crude oil, HFO, diesel, residual oil, fuel-water emulsions, liquid biofuel
power plants
51
LIQUID FUEL GENSETS
Gensets based on the 20, 32 and 32TS engines are normally transported as
complete units, i.e. with the engine and its generator readily mounted on a
common base frame. If required by the logistics of the project, the gensets
can also be delivered dismantled into blocks with only engines mounted and
generators shipped separately. If necessary, it is possible to deliver the gensets
as three separate main blocks: engine, generator and base frame.
Gensets based on the Wrtsil 46 engines are normally delivered for
separate mounting of the engine and its generator. Hence, the genset
is transported in two blocks, engine mounted on its base frame and
generator mounted on its base frame, which allows a considerably reduced
transportation weight.
power plants
52
LUFUSSA PAVANA I & II, HONDURAS
Customer ........................................................... IPP
Type ......... Wrtsil 46 & 38 liquid fuel power plant
Operating mode ........................................ Baseload
Gensets ..16 x Wrtsil 18V46 + 6 x Wrtsil 18V38
Total output ................................................ 341 MW
Fuel ................................................................... HFO
Scope ........... EEQ (Engineered Equipment Delivery)
Delivered ..........................................1998 and 2003
Wrtsil 20 6L20 9L20
Power, electrical (50 Hz/1000 rpm) kW 1030 1540
Power, electrical (60 Hz/900 rpm) kW 970 1450
Genset dry weight (tonne) 5% 18 24
Wrtsil 32 6L32 9L32 12V32 16V32 18V32 20V32 20V32TS
Power, electrical (50 Hz/750 rpm) kW 2640 3970 5330 7120 8030 8920 9730
Power, electrical (60 Hz/720 rpm) kW 2580 3890 5210 6970 7840 8730 9340
Genset dry weight (tonne) 5% 53 78 92 117 128 130 138
Wrtsil 46 12V46 18V46
Power, electrical (50 Hz/500 rpm) kW 11380 17080
Power, electrical (60 Hz/514 rpm) kW 11380 17080
Genset dry weight (tonne) 5% 269 368
Reduced transport weight (tonne) 5% 207 296
power plants
53
FLEXICYCLE POWER PLANTS
The new Flexicycle solution combines the advantages of a exible simple
cycle plant with the superb efciency of a combined cycle plant, in a unique
way. Flexicycle power plants can be optimised for diferent outputs up to
600MW. The power plant solution is based on combustion engines and steam
turbine combined cycle production. Each engine is equipped with a waste heat
recovery steam generator. The power plant has one common steam turbine and
condenser. The power plant cooling is typically arranged so that the combustion
engines are cooled with closed loop radiators and the steam cycle with cooling
towers. When equipped with an air cooled condenser, our combined cycle plants
also have very low water consumption.
Two operation modes are ofered: dynamic and fast simple cycle, and highly
efcient combined cycle. Depending on the conguration, in simple cycle, the
efciency is up to 49%, and in combined cycle more than 53%.
QUISQUEYA I & II
DOMINICAN REPUBLIC
Customer .......................................... IPP + Industry
Type ........... Flexicycle 50DF multi-fuel power plant
Operating mode ...........................Flexible baseload
Gensets ......................... 12+12 x Wrtsil 18V50DF
Total output ................................................ 430 MW
Fuel .............................................Natural gas & LFO
Scope .......................................... EPC (Engineering,
Procurement & Construction)
Delivered ..........................................................2013
power plants
54
1. Exhaust gas boiler
2. Feed water tank
3. Steam turbine
4. Water cooled condenser
5. Condensate preheater
6. Heat recovery container
including auxiliary boiler
7. Cooling tower
8. Engine preheater
power plants
55
FLEXICYCLE 50 GAS POWER PLANT
Combining the exibility of combustion engines with the efciency of a
combined cycle gives the ultimate exible baseload solution.
Natural gas technology meets the most stringent emission regulations
anywhere.
power plants
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start
Typical examples of Wrtsils Flexicycle power plants
and their most important characteristics
O O O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
1
0
0
%
t
o
0
%
(
m
i
n
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Flexicycle 50 gas power plant (SC mode) 24 x 18V50SG + ST 440 100 x 150 2 10 1:30 5 1 <2 49 49
Flexicycle 50 gas power plant (CC mode) 24 x 18V50SG + ST 480 100 x 150 40 60 30 45 15 <15 53 53
Flexicycle 50DF power plant (SC mode)(gas) 24 x 18V50DF + ST 399 100 x 150** 3 15 3 10 1 <1 48 48
Flexicycle 50DF power plant (SC mode)(liquid) 24 x 18V50DF + ST 399 100 x 150** 40 60 30 45 1 <1 48 48
Flexicycle 50DF power plant (CC mode)(gas) 24 x 18V50DF + ST 440 100 x 150** 3 15 1 10 15 <15 52 52
Flexicycle 50DF power plant (CC mode)(liquid) 24 x 18V50DF + ST 440 100 x 150** 40 60 30 45 15 <15 52 52
SC = Single Cycle, CC = Combined Cycle, ST = Steam Turbine
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
56
power plants
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start
Typical examples of Wrtsils Flexicycle power plants
and their most important characteristics
O O O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
1
0
0
%
t
o
0
%
(
m
i
n
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Flexicycle 50 gas power plant (SC mode) 24 x 18V50SG + ST 440 100 x 150 2 10 1:30 5 1 <2 49 49
Flexicycle 50 gas power plant (CC mode) 24 x 18V50SG + ST 480 100 x 150 40 60 30 45 15 <15 53 53
Flexicycle 50DF power plant (SC mode)(gas) 24 x 18V50DF + ST 399 100 x 150** 3 15 3 10 1 <1 48 48
Flexicycle 50DF power plant (SC mode)(liquid) 24 x 18V50DF + ST 399 100 x 150** 40 60 30 45 1 <1 48 48
Flexicycle 50DF power plant (CC mode)(gas) 24 x 18V50DF + ST 440 100 x 150** 3 15 1 10 15 <15 52 52
Flexicycle 50DF power plant (CC mode)(liquid) 24 x 18V50DF + ST 440 100 x 150** 40 60 30 45 15 <15 52 52
(*) Excluding switchyard, administration buildings, workshops, warehouses, roads.
(**) Excluding HFO storage tank area.
57
FLEXICYCLE 50DF MULTI-FUEL
POWER PLANT
power plants
Combining the exibility of combustion engines with the efciency of a
combined cycle gives the ultimate exible baseload solution.
The heavy duty fuel injection system can handle extremely rough qualities
of HFO.
The multi-fuel technology can shift between natural gas and any type of
liquid fuel, including HFO, on the run. Natural gas pressure of only 5 bar is
required.
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start
Typical examples of Wrtsils Flexicycle power plants
and their most important characteristics
O O O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
x
m
)
*
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
O
n
l
i
n
e
i
n
(
m
i
n
)
F
u
l
l
o
u
t
p
u
t
i
n
(
m
i
n
)
1
0
0
%
t
o
0
%
(
m
i
n
)
M
i
n
.
e
n
v
.
l
o
a
d
(
%
)
A
t
5
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
A
t
1
0
0
%
p
l
a
n
t
o
u
t
p
u
t
(
%
)
Flexicycle 50 gas power plant (SC mode) 24 x 18V50SG + ST 440 100 x 150 2 10 1:30 5 1 <2 49 49
Flexicycle 50 gas power plant (CC mode) 24 x 18V50SG + ST 480 100 x 150 40 60 30 45 15 <15 53 53
Flexicycle 50DF power plant (SC mode)(gas) 24 x 18V50DF + ST 399 100 x 150** 3 15 3 10 1 <1 48 48
Flexicycle 50DF power plant (SC mode)(liquid) 24 x 18V50DF + ST 399 100 x 150** 40 60 30 45 1 <1 48 48
Flexicycle 50DF power plant (CC mode)(gas) 24 x 18V50DF + ST 440 100 x 150** 3 15 1 10 15 <14 52 52
Flexicycle 50DF power plant (CC mode)(liquid) 24 x 18V50DF + ST 440 100 x 150** 40 60 30 45 15 <14 52 52
SC = Single Cycle, CC = Combined Cycle, ST = Steam Turbine
Plant electrical efciency excluding auxiliary system losses. Based on ISO3046 conditions and tolerances.
58
power plants
Basic information Output Size Loading Unloading Min. load Efciency
Plant type (operation mode) Standard start Fast start
Typical examples of Wrtsils Flexicycle power plants
and their most important characteristics
O O O O O
C
o
n
g
u
r
a
t
i
o
n
P
l
a
n
t
o
u
t
p
u
t
@
5
0
H
z
(
M
W
)
P
l
a
n
t
s
i
t
e
s
i
z
e
(
m
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)
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Flexicycle 50 gas power plant (SC mode) 24 x 18V50SG + ST 440 100 x 150 2 10 1:30 5 1 <2 49 49
Flexicycle 50 gas power plant (CC mode) 24 x 18V50SG + ST 480 100 x 150 40 60 30 45 15 <15 53 53
Flexicycle 50DF power plant (SC mode)(gas) 24 x 18V50DF + ST 399 100 x 150** 3 15 3 10 1 <1 48 48
Flexicycle 50DF power plant (SC mode)(liquid) 24 x 18V50DF + ST 399 100 x 150** 40 60 30 45 1 <1 48 48
Flexicycle 50DF power plant (CC mode)(gas) 24 x 18V50DF + ST 440 100 x 150** 3 15 1 10 15 <14 52 52
Flexicycle 50DF power plant (CC mode)(liquid) 24 x 18V50DF + ST 440 100 x 150** 40 60 30 45 15 <14 52 52
(*) Excluding switchyard, administration buildings, workshops, warehouses, roads.
(**) Excluding HFO storage tank area.
59
LIQUID BIOFUEL PLANTS
Liquid biofuel can be produced from practically any oil-rich crop, including oil
palm, soy, rapeseed, jatropha, olive, and sunower seeds. Liquid biofuels can
also be of non vegetable origin, for example oils or fats from sh or poultry.
In order to minimise the lifecycle impact on greenhouse gas emissions,
Wrtsil liquid biofuel plants are designed to operate on claried crude
vegetable oils without any supplementary energy for fuel renement needed.
Wrtsil ofers liquid biofuel power plants in the range of 1300 MW using
Wrtsil 20, Wrtsil 32 and Wrtsil 46 prime movers. The performance of
these plants is similar to the oil plants reviewed previously in this catalogue.
As of 2012, Wrtsil has sold more than 800 MW of liquid biofuel power
plants.
power plants
60
Refinery process
Unrefined vegetable oil
Refined oil
Food industry
Waste oil
Diesel power plant
Power
Heat
Refinery by-products
MONOPOLI, ITALY
Type ................ Wrtsil 46 & 32 liquid biofuel power plant
Operating mode .......................................... Baseload (CHP)
Gensets ..................................................6 x Wrtsil 18V46
................................ + 3 x Wrtsil 18V32 + Steam turbine
Total output ....................................................... 137.5 MWe
Fuel ................................................................. Vegetable oil
Delivered ..................................................... 2005 and 2007
The power plant of ItalGreen Energy in southern Italy is
the worlds largest plant fuelled exclusively by straight
vegetable oil.
power plants
VEGETABLE OIL UTILIZATION
61
power plants
CONTAINERISED POWER PLANTS
WRTSIL 20 CONTAINER PLANT
The Wrtsil 20 containerised power plant has been developed in response to
the increasing demand for small diesel power plants running on heavy fuel oil
or liquid biofuel. Designed to meet a exible power demand, the containerised
power plant contains all the essential systems and equipment for the power
plant in two 40-foot High Cube containers.
THE WRTSIL 20 POWERSKID
The Wrtsil 20 Powerskid represents an innovative new concept for
the 115MW power plant range. The compact design is based on pre-
manufactured modules that ensure fast and easy installation. The basic design
comprises:
Generating set: based on a 6-, 8- or 9-cylinder Wrtsil 20 engine
Fuel, lube oil cooling and control system mounted on a common skid
8 x Wrtsil 9L20 containerised power plant next to the Nile river
62
power plants
Mixing, deaeration and
heating tank
Pre-heating unit
Separated fuel tank Fuel feeder pump
Fuel booster pump
Fuel filter
HFO/HT heat
exchanger
LFO cooler
Control panel LO/LO heat exchanger
WRTSIL 20 POWERSKID
63
FLOATING POWER PLANTS
Wrtsils oating power plants integrate our expertise in marine technology
with the many benets of exible, decentralised power generation.
Floating power plants are based on tested components and system
solutions. They are constructed cost efectively and rapidly in a well-
controlled industrial setting. When towed into place and connected to the
grid, the plants are fully functional, providing a fail-safe option even in the
remotest locations and under the most challenging ambient conditions.
Floating power plants can also provide a rapid answer to an increase in
power demand in advance of new, land-based plants. Our turnkey solutions
include site preparation and operation and maintenance services, according
LIHIR, PAPUA NEW GUINEA
Customer ............................................................... Industry
Type ..............................Wrtsil 32 liquid fuel power plant
Operating mode .......................................Flexible baseload
Gensets ..................................................8 x Wrtsil 20V32
Total output ........................................................... 71.4 MW
Fuel ...............................................................................HFO
Scope .......................EEQ (Engineered Equipment Delivery)
Delivered ..................................................................... 2011
power plants
64
SEABOARD, DOMINICAN REPUBLIC
Customer ....................................................................... IPP
Type .......................Flexicycle 50DF multi-fuel power plant
Operating mode .......................................Flexible baseload
Gensets ............................................. 6 x Wrtsil 18V50DF
Total output ......................................................... 106.3 MW
Fuel ......................................multi-fuel (natural gas & HFO)
Scope .......................EEQ (Engineered Equipment Delivery)
Delivered ..................................................................... 2011
to customer needs. The lead time from contract to start-up of commercial
operations is short, guaranteeing a quick return on investment.
Wrtsil ofers oating power plants based on any of the gensets reviewed
previously in this catalogue.
Advantages of a oating power plant:
Provides fast supply of electricity to areas with limited infrastructure
Is a mobile asset, possible to relocate or trade
Does not require a large site
Is less dependent of soil quality
Provides secure power supply in the event of an earthquake or oods
power plants
65
COMBINED HEAT & POWER AND
TRIGENERATION POWER PLANTS
Wrtsils combined heat and power (CHP) plants incorporate both power and
heat generation. The system for heat generation, in parallel with the production
of electricity, steam, hot water, or chilled water, is optimally designed for the
customers specic needs and requirements. Total plant efciencies can rise to
90% and even higher. CHP plants can run on various fuels while maintaining low
emissions and high efciency. The heat recovery systems can be dened as post
engine hang-on types, and do not directly afect either engine performance or
running. The engine will give the same high electrical efciencies and output,
regardless of the rate of heat production. CHP plants run with signicantly less
fuel input than separate power and heat generation.
Wrtsils CHP solutions for district cooling and trigeneration are attractive
solutions for large facilities such as airports, shopping centres, housing areas,
and other building complexes with substantial heating and cooling demands.
Depending on the customers heating and/or cooling requirements, plant location,
and the seasonal variations in ambient conditions, the plant can be equipped with
standardised heat recovery and chiller solutions, with absorption chillers for heat
recovery and electrically driven chillers for covering the peak demands.
Wrtsil ofers CHP & trigeneration power plants based on any of the gensets
reviewed previously in this catalogue.
Steam
consumer
CAC 1 and 2
Electricity
STEAM GENERATION FOR INDUSTRIAL APPLICATIONS
power plants
66
67
PLANT TOTAL EFFICIENCY DEPENDING ON HOT WATER TEMPERATURES
Based on 20V34SG at 25C and 30% RH
HOT WATER GENERATION FOR DISTRICT HEATING APPLICATIONS
Based on 20V34SG at 25C and 30% RH
power plants
67
TRIGENERATION
Based on 20V34SG engine at 25C and 30C
Heating mode: hot water temperatures 84/45 C
Cooling mode: hot water temperatures 95/78 C
STEAM GENERATION FOR INDUSTRIAL APPLICATIONS
Based on 20V34SG at 25C and 30% RH
power plants
68
LINATE AIRPORT, MILAN, ITALY
Flexible baseload in combination with cooling in
summer and heating in winter for Linate airport.
Customer ....................................................Industry
Type ............................Wrtsil 34 gas power plant
Operating mode ........................................ Baseload
............... (Industrial self-generation, Trigeneration)
Gensets ................................. 3 x Wrtsil 20V34SG
Total electrical output ................................. 24 MW
e
Total heat output ..................................... 17.5 MW
th
Total efciency ............................................. 80.2 %
Fuel: ...................................................... Natural gas
Scope ........... EEQ (Engineered Equipment Delivery)
Delivered: .........................................................2007
power plants
69
The high efciency of Wrtsils CHP and trigeneration plants translates
into considerable savings in fuel costs compared to other technologies. A
decentralized combined heat and power plant increases the reliability of energy
supply in the neighbourhood. Total energy production is local and close to the
point of consumption.
As demands change, the design of the plants makes it possible to increase
the plant size in stages by adding new engines. This also allows for a smaller
initial investment with the option to expand later as required.
TOWN CONCEPT
When the plant is situated in the middle of a city or an industrial plant site, the
layout is more compact and the protective shielding is stronger. The two-oor
plant layout represents a diferentiated approach, and the exterior of the plant
and the special architectural design of the power house allow it to integrate
seamlessly into its surroundings. The emission levels are kept very low with
efective emission reduction systems and special wall architecture and heavy
duty silencers are installed to eliminate any potential problems, keeping the
noise levels well inside the comfort limits even for the closest dwellers.
Radiator
+15,500
Combined
SCR/OCI-CAT
(option)
CHP-module Engine-generator set
power plants
70
BARAJAS AIRPORT, SPAIN
The trigeneration plant, connected to the airports internal
grid and to the public grid. The plant provides electricity
continuously, as well as heating during the winter and
cooling during the summer.
Customer ............................................................... Industry
Type ..........................Wrtsil 32DF multi-fuel power plant
Operating mode ....................................................Baseload
(Industrial self generation, trigeneration)
Gensets ............................................. 6 x Wrtsil 18V32DF
Total electrical output ......................................... 33.6 MWe
Total heat output ................................................ 24.0 MWth
Total absorption cooling output .......................... 18.0 MWc
Total efciency ............................................................. 74%
Fuel .......................................................... Natural gas, HFO
Scope .......................EEQ (Engineered Equipment Delivery)
Delivered ..................................................................... 2009
power plants
71
FROM WELLHEAD TO REFINERY FEED
Wrtsil ofers power solutions for every phase of oil and gas exploration,
production, transportation and rening, both onshore and ofshore. We ofer
state-of-the-art power plant solutions, EPC deliveries, and lifetime support
solutions to maximise revenues and minimise downtime.
These power plants solutions can operate on fuels available at the site,
such as crude oil or associated gas. Associated gas operation enables
substantial potential for fuel cost saving and aring reduction.
oil and gas industry SOLUtions
72
oil and gas industry SOLUtions
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60 70 80 90 100
Fuel Sharing
0
10
20
30
40
50
60
70
80
90
100
Fuel oil operation
Engine load%
Gas
share %
GD operation
Transfer window
Fuel Sharing
Liquid fuel
share %
WRTSIL 32GD FUEL SHARING WINDOW
Thanks to the unique pilot fuel injection method for initiating combustion,
associated gas can be used for power generation. If the supply of gas varies in
quantity and quality, the answer is fuel sharing.
73
oil and gas industry SOLUtions
FIELD POWER GENERATION
Wrtsil power plants range to above 600 MW. Proven reliability, fuel exibility
and low emissions make the plants suitable for demanding applications in the
oil and gas industry.
Our power plants can be run on associated gas, crude oil, residual, diesel
oil or a combination of liquid and gaseous fuels. This enables the operator to
choose the fuel with the lowest price and best availability. The system is also
74
oil and gas industry SOLUtions
tolerant against fuel quality variations and is, therefore, highly suitable for
oileld power generation.
The modular design of our eld power plants enables trouble-free
installation and fast-track delivery anywhere in the world. Prefabricated,
functionally pretested modules guarantee consistent quality and performance.
Site installation is simply a matter of assembling and connecting the modules.
75
Wrtsil power plants are able to run on a wide selection of fuels, ranging from
natural gas to fuel-water emulsions.
Fuels such as crude oil, fuel-water emulsions, associated gas, liquid biofuel,
biogas and other fuels outside globally recognised standard fuel specications,
should be carefully analysed for each power plant project prior to use. Due to the
nature of these types of fuels their quality might vary over time, and consequently
fuel quality analyses should be carried out on a regular basis.
APPROVED GASEOUS FUELS AND
LIQUIFIED NATURAL GAS
Wrtsil power plants can be run on the following gases.
NATURAL GAS
Natural gas is the decayed remains of organic material (plants and animals)
which over time has turned to gas under the impact of pressure and heat. It
is a naturally occuring hydrocarbon gas mixture. Natural gas of commercial
pipeline quality consists of methane and is processed to meet guaranteed
specications for heating value, Wobbe index and cleanliness.
LIQUIFIED NATURAL GAS (LNG)
Liquied natural gas (LNG) is natural gas that has been converted to liquid
form for easier transport and storage. LNG takes up about 1/600th of
the volume of natural gas in gaseous state. LNG is odourless, colorless, non-
toxic and non-corrosive.
ASSOCIATED GAS
Associated gas is a constituent that is separated from crude oil in oil eld
degassing equipment. The methane content is less than in natural gas, but
the concentration of heavier hydrocarbons is higher, thus normally producing a
high heating value. Gas-diesel engines are very suitable for burning associated
gas, either in normal gas-diesel mode or using the fuel sharing mode.
BIO GASES
Bio gases are the result of treating biological matter in digesters or through
other decomposing processes. The resulting gas consists of methane and
carbon dioxide.
FUEL flexibility
76
COAL BED NATURAL GAS
Coal bed natural gas is collected from underground coal layers. It contains
methane, water and carbon dioxide in varying concentrations. Unlike
natural gas from conventional reservoirs, coal bed gas contains less heavier
hydrocarbone such as propane or butane, and no natural gas condensate. It
often contains some carbon dioxide.
SHALE GAS
Shale gas is natural gas trapped in shale, ne-grained sedimentary rock
which consists of mineral akes, particularly quartz and calcite. Together with
coalbed methane and methane hydrates, shale gas is an
unconventional source of natural gas.
Fuel
Liquid Gas
Solution
C
r
u
d
e
F
u
e
l
-
w
a
t
e
r
e
m
u
l
s
i
o
n
L
i
q
u
i
d
b
i
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L
F
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H
F
O
A
s
s
o
c
i
a
t
e
d
g
a
s
B
i
o
g
a
s
C
o
a
l
b
e
d
n
a
t
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r
a
l
g
a
s
L
N
G
N
a
t
u
r
a
l
g
a
s
S
h
a
l
e
g
a
s
Wrtsil 34 gas power plant
Wrtsil 34 gas grid stability power plant
Wrtsil 50 gas power plant
Wrtsil 34DF multi-fuel power plant
Wrtsil 34DF multi-fuel grid stability
Wrtsil 50DF multi-fuel power plant
Wrtsil 32GD multi-fuel power plant
Wrtsil 46GD multi-fuel power plant
Flexicycle power plant (gas)
Flexicycle power plant (multi-fuel)
Wrtsil 32 liquid fuel power plant
Wrtsil 32 liquid fuel grid stability power plant
Wrtsil 46 liquid fuel power plant
Wrtsil 34 GasCube (Gas conguration)
Wrtsil 34 GasCube (Multi-fuel conguration)
Wrtsil 32 OilCube
Wrtsil 20 Container plant
Wrtsil 20 Powerskid
FUEL flexibility
77
NATURAL GAS AND LNG
Wrtsil gas engines are designed and developed for continuous operation
on natural gas, without reduction in the rated output, and on gas qualities
according to the specications below. Gases other than pipeline quality natural
gas can also be used and are considered on a case by case basis.
Property Unit Limit
Lower heating value (LHV), min. MJ/m
3
N
2)
28
1)
Methane number (MN), min. 80
3)
Methane (CH
4
) content, min.
4)
Vol-% 70
Hydrogen sulphide (H
2
S) content, max. Vol-% 0.05
Hydrogen (H
2
) content, max.
4)
Vol-% 3.0
Water and hydrocarbon condensate before engine, max.
5)
Vol-% Not allowed
Ammonia content, max. mg/m
3
N
25
Chlorine + Fluorine content, max. mg/m
3
N
50
Particles or solids content in engine inlet, max. mg/m
3
N
50
Particles or solids size in engine inlet, max. mm 5
Gas inlet temperature C 060
1) The required gas feed pressure is depending on the LHV, e.g. for SG and DF engines 28 MJ/m
3
N requires
a 6 bar pressure for full engine output. In GD engines low LHV can be compensated with fuel sharing.
2) Values for volume (m
3
N
) are given at 0C and 101.3 kPa.
3) SG and DF engine outputs is depending on the Methane Number. Full engine output at highest efciency
is achieved at MN80, lower MN can be used with an inuence on engine performance and may cause
derating of the engine. GD engines are not afected by MN.
Methane Number (MN) can be assigned to any gaseous fuel based on its composition and it gives a scale to
compare the resistance to knock of diferent gases. The MN is calculated by Wrtsil.
4) If the hydrogen content of gas is higher than 3.0 vol-%, or the methane content is lower than 70 vol-% the
use of gas has to be considered case by case.
5) Dew point of natural gas is below the minimum operating temperature and pressure.
See www.wartsila.com for latest updates.
FUEL flexibility
78
FUEL flexibility
79
LIQUID FUELS
LIGHT FUEL OIL
Light fuel oils or diesel oils are high value distillates that have traditionally
been used to fuel diesel engine power plants, both for stand-by operation and
baseload applications. The use of light fuel oils in baseload applications has
decreased since it has become possible to use cheaper lower grade fuels.
There are, however, certain applications, such as backup power plants, and
installations on islands and in arctic conditions, where light fuel oil is still the
preferred alternative.
HEAVY FUEL OILS
Heavy fuel oils are blended products based on the residues from various
renery distillation and cracking processes. They are black viscous liquids
which require heating for storage and combustion. Heavy fuel oils are used for
diesel engines in power plant and marine applications.
CRUDE OIL
Crude oil is a highly complex mixture of hydrocarbons and other
components. The ash point of crude oil is low, typically below the ambient
temperature. Crude oil can also be used as fuel in power plants with diesel
GERAMAR I AND II, BRAZIL
Customer ........................................................... IPP
Type ..................Wrtsil 32 liquid fuel power plant
Operating mode ...........................Flexible baseload
Gensets ....................................38 x Wrtsil 20V32
Total output ................................................ 332 MW
Fuel ................................................................... HFO
Scope .......................................... EPC (Engineering,
Procurement and Construction)
Delivered ................................................ 2009/2010
FUEL flexibility
80
engines, for example in oileld power production. Another application is for
pumping stations located along a crude oil pipeline, where fuel from the
pipeline can be used for the prime movers.
LIQUID BIOFUEL
Liquid biofuels are derived from biological material and can be produced
from a variety of carbon sources. Common liquid biofuels approved for use
in Wrtsil engines include oils from various oilseeds, such as palm oil, palm
stearin, rape seed oil, sunower oil and jatropha oil. Liquid biofuels can also be
of non vegetable origin, i.e. oils or fats from sh, poultry and animals. Rened
biofuel qualities, such as transesteried biodiesel or hydrogenated renewable
diesel, can also be used.
FUEL-WATER EMULSION
An oil-in-water type emulsion is one way of utilising the residue coming from
a renery as fuel in a diesel power plant. By making an emulsion with water
the viscosity is dramatically reduced, enabling it to be pumped at ambient
temperature in warm countries. Using it in the diesel engine requires only a
fraction of the heating needed for heavy fuel oil.
FUEL flexibility
81
LIGHT FUEL OIL
The fuel specication is based on the ISO 8217:2010(E) standard and covers
the fuel categories ISO-F-DMADMB
Property Unit DMA DMZ DMB
Test method
reference
Kinematic viscosity at 40C, min.
i)
Kinematic viscosity at 40C, max.
mm/s
a)
mm/s
a)
2.000
6.000
3.000
6.000
2.000
11.00
ISO 3104
Density at 15C, max. kg/m 890.0 890.0 900.0
ISO 3675 or
ISO 12185
Cetane index, min. 40 40 35 ISO 4264
Sulphur, max.
b)
% m/m 1.50 1.50 2.00
ISO 8754 or
ISO 14596
Flash point, min. C 60.0 60.0 60.0 ISO 2719
Hydrogen sulde, max.
c)
mg/kg 2.00 2.00 2.00 IP 570
Acid number, max. mg KOH/g 0.5 0.5 0.5 ASTM D664
Total sediment by hot ltration
(Total sediment existent), max.
% m/m 0.10
e)
ISO 10307-1
Oxidation stability, max. g/m 25 25 25
f)
ISO 12205
Carbon residue on 10 % v/v distillation
bottoms, max.Carbon residue: micro
method, max.
% m/m
0.30
0.30
0.30
ISO 10370
ISO 10370
Pour point (upper), max. d)
Winter quality
Summer quality
C
-6
0
-6
0
0
6
ISO 3016
Appearance Clear and bright
j) e, f, g)