(Lathe Series) 0iTD, 18i - 21iTB

OPERATION MANUAL
OPERATION MANUAL

OPERATION MANUAL
BNC/LT/T/HT SERIES

Version: 04 Date: April.16, 2012

1
Operation Procedure

OPERATION MANUAL
BNC/LT/T/HT SERIES


2

POWER ON ...................................................................................................................................................................... 4
MAIN POWER SWITCH ON ................................................................................................................................................ 4
MACHINE READY ............................................................................................................................................................ 4
AXES REFERENCE ............................................................................................................................................................ 4
WARMING UP .................................................................................................................................................................. 5
WARMING UP PROCEDURE ............................................................................................................................................... 5
MAIN OPERATION PANEL .......................................................................................................................................... 6
POWER ON / POWER OFF .................................................................................................................................................. 7
EMERGENCY STOP ........................................................................................................................................................... 7
SPINDLE LOAD METER ..................................................................................................................................................... 7
MODE SELECTION ........................................................................................................................................................... 8
SPINDLE CW & SPINDLE J OG ................................................................................................................................... 11
SPINDLE STOP ................................................................................................................................................................ 11
SPINDLE CCW .............................................................................................................................................................. 12
SPINDLE ORIENTATION .................................................................................................................................................. 12
AUTO. ZRN ................................................................................................................................................................... 13
DRY RUN ....................................................................................................................................................................... 13
MACHINE LOCK ............................................................................................................................................................. 14
M.S.T. LOCK ................................................................................................................................................................. 14
SINGLE BLOCK FUNCTION ............................................................................................................................................. 15
OPTIONAL STOP FUNCTION ............................................................................................................................................ 15
BLOCK SKIP FUNCTION .................................................................................................................................................. 15
TURRET CW/CCW........................................................................................................................................................ 16
WORKING LIGHT ........................................................................................................................................................... 16
COOLANT SWITCH ......................................................................................................................................................... 16
OVER TRAVEL RELEASE ................................................................................................................................................. 17
CYCLE START ................................................................................................................................................................ 17
FEED HOLD .................................................................................................................................................................... 18
FEED RATE OVERRIDE & J OG FEED RATE ........................................................................................................................ 18
RAPID OVERRIDE ........................................................................................................................................................... 19
SPINDLE OVERRIDE ....................................................................................................................................................... 19
ALARM SIGNAL ............................................................................................................................................................. 20
PROGRAM STOP (M00, M01) ......................................................................................................................................... 20
OD/ID KEY SWITCH (OPTION)-ONLY WHEN HYDRAULIC CHUCK SUPPLIED .................................................................... 20
PENDING FUNCTION ...................................................................................................................................................... 21
MEMORY PROTECT KEY ................................................................................................................................................. 21
OPTION ........................................................................................................................................................................... 22
OPERATION MANUAL
BNC/LT/T/HT SERIES


3
CHIP CONVEYOR CW/STOP/CCW (OPTION) ................................................................................................................ 22
CHIP WASH DOWN DEVICE (OPTION) .............................................................................................................................. 22
PROGRAM RESTART (OPTION) ........................................................................................................................................ 23
MANUAL ABSOLUTE (OPTION) ....................................................................................................................................... 23
AUTO POWER OFF (OPTION) ........................................................................................................................................... 23
FIX TYPE MPG SELECT (OPTION) ................................................................................................................................... 24
2
ND
TURRET CW/CCW (OPTION) ................................................................................................................................... 24
TOOL SETTER - MANUAL AND AUTOMATIC (OPTION) ..................................................................................................... 25
BAR FEEDER & DESCRIPTION (OPTION) ......................................................................................................................... 29
PROGRAMMABLE TAILSTOCK BODY DESCRIPTION (OPTION) .......................................................................................... 32
C-AXIS DESCRIPTION (OPTION) ..................................................................................................................................... 33
TOOL LIFE MANAGEMENT DESCRIPTION (OPTION) ......................................................................................................... 37
M CODE LIST & DESCRIPTION ............................................................................................................................... 39

OPERATION MANUAL
BNC/LT/T/HT SERIES


4
Power on
Main power switch on

Item Operation Location
1 Check the machine condition and interface - Machine panel & all
switches plugs connection
2 Main power switch on - Electric cabinet
3 CNC power on - Main operation panel

Machine ready

1 Release EMG stop switch - main operation panel
- Hand-wheel operation panel
- Chip conveyor panel

Axes reference
+ Mode selection
1 Select Mode - Control panel
2 Push function key - Control panel
OPERATION MANUAL
BNC/LT/T/HT SERIES


5
Warming up
It is necessary to warm up the machine after it has been stopped for hours, especially over
night. Please ensure to let the machine running free for at least 30-45 minutes before
you do accurate cutting.

Warming up
1. Load free operation more than 30 minutes (longer in winter time)
2. Check spindle rotation and orientation function
3. Check tool change function
4. Check lubrication and coolant device function
5. Make sure all these are working properly.

Warming up procedure
3

1 Check machine condition and interface - Machine
2 Select automatic mode and search a program - Refer to Fanuc operation
manual
3 Push cycle start button

OPERATION MANUAL
BNC/LT/T/HT SERIES


6
Main operation panel

T
S
O
P
Y
E
R
E
M
N
E G
C
10
20
30
40
50
60
70 80
90
100
110
120
130
140
150 0
%
F0
25 50
100
%
LM
50
60
70
80 90
100
110
120
SP LOAD METER
?

X
%
%

OPERATION MANUAL
BNC/LT/T/HT SERIES


7
Power on / Power off

Item Operation Remark
1 Push this button to switch on CNC power - Main power switch needs
switch on

1 Push this button to switch off CNC power

Emergency stop

1 Push this button can stop any function

Spindle load meter
SP LOAD METER
LM %

Item Description Location
1 To check the load condition of spindle motor

OPERATION MANUAL
BNC/LT/T/HT SERIES


8
Mode selection

1. The machine has 8 types of selection mode.
8 modes (from right to left, down to up)
a. ZRN uses for the three axes for returning to the MECHANICAL REFERENCE
POINT.
b. RAPID
In this mode, the specify axis will be moved as per the feed rate of the rapid
override rate (please refer to the rapid override rate for detail)
When execute this mode,
a. choose a rapid override rate
b. choose a axis
c. press [AXIS/DIRECTION] key, keep the finger on the key. (the
movement will stop while un-press). The specify axis will be moving
according to the rapid rate.
c. JOG
This mode is for using the feed rate selection toggle to set a axiss feed rate.
Please refer to feed rate selection toggle for detail.
When execute this mode,
choose a feed rate from the feed rate toggle.
Choose a moving axis, press [AXIS/DIRECTION] key, keep the finger on
the key (the movement will stopped while un-press), the specify axis will
be move accordingly.

OPERATION MANUAL
BNC/LT/T/HT SERIES


9
d. MPG
In this mode, uses of MPG to control the moving speed of the 3 axes.
When executes this mode
Choose a moving axis.
Choose a feed rate
After finishing of above steps, this can be used MPG to control movement
When using handle, please refer to the description of the sub control panel
for MPG.
e. MDI
In this mode, a simple program can be input directly and execution.
In this mode, a simple program can not be memorized. It will be
disappeared after execution.
In this mode, input a simple program.
f. AUTO (MEM)
Program execution mode
CNC program only can be run under this mode.
Please refer to the detail of feed rate override toggle for feed rate override of
this mode.
g. EDIT
By editing, alter, inset or delete for the program
This mode is only use for editing, can not be used for execution.
For editing a new program, must be turned to AUTO.
After finishing the editing, the control will automatically keep it and thus no
need for doing any saving.
h. TAPE (DNC)
For uses of connection program through computer with software.
Note : Please make sure of the operation mode before operating, after the toggle and work
continued to be done.
OPERATION MANUAL
BNC/LT/T/HT SERIES


10
Axis direction

Item
Operation Remark
1 To move an axis in the JOG and RAPID
mode. Use these buttons, select the axis to
be moved and the direction of movement.
The indicated lamp ON the push button of
moving axes will light on.

-Z
X
X
+Z
-C
+C
OPERATION MANUAL
BNC/LT/T/HT SERIES


11
Spindle CW & Spindle jog

1 Only be used during manual mode - Spindle rotate in clockwise
direction
2 It will not be effective during Auto. mode
3 During effective condition, the built-in bulb will
be light on, and it will be off when SPINDLE
STOP or SPINDLE CCW effective.

Spindle stop

1 Under normal condition, it will be effective
while spindle stop.
- The spindle will be stopped
by pressing of this key no
matter of spindle CW or
CCW.
2 It will be only effective during manual mode.
be light on, and it will be off when SPINDLE
CW or SPINDLE CCW is effective

OPERATION MANUAL
BNC/LT/T/HT SERIES


12
Spindle CCW

1 Only be used during manual mode. - Spindle rotate in counter
clockwise direction
be light on, and it will be OFF when SPINDLE
STOP or SPINDLE CW is effective.

Spindle orientation

1 It will be effective during manual
mode.
- Before too change, spindle indexing key
unit is turned to a specify degree. The
spindle will be turned to a specify
indexing place by pressing of this key.
2 When this key is effective,
spindle bulb will be light on.

3 The indexing function and bulb
will be cancelled by pressing the
RESET key on the NC control
panel.

OPERATION MANUAL
BNC/LT/T/HT SERIES


13
Auto. ZRN

1 Turn the model selection toggle to ZRN
mode
- Manual operation key for
zero return of the three
axes
2 Press this key
3 The bulb of ZRN indicated lamp on the
display panel will be light on while reaching
the reference point.

4 The built-in bulb of key will be also light on.

Dry run

Item Function Remark
1 Program can be only executed by CYCLE
START when this function is on. During the
thread canned cycle ON is useless. Each
axis will be moved as per the setting of the
program
- F setting on the program is
useless, each axis will be
moved according to the
specified feed rate of the jog
feed rate.

OPERATION MANUAL
BNC/LT/T/HT SERIES


14
Machine lock

1 When it is on, to execute a program or handle. The coordination
point keep on showing , machine will hold on unmoved.

2 When execute G28, G29, G30 machine will not be moved to zero
point if execute the zero return. Each axis return bulb still will not
be light on.

3 Push this key is not merely machine lock, nor M.S.T. and B code
can be executed. It wont be effective by the machine lock.

M.S.T. lock
M.S.T

1 When the M.S.T. lock switch is set to on (the indicated lamp on this
push-button will light on), M,S, and T function operations are locked.
Push this key does not affect machine lock function.

OPERATION MANUAL
BNC/LT/T/HT SERIES


15
Single block function

1 Program can be only executed by CYCLE START. One
single block can only be executed by pressing CYCLE
START

Optional stop function

1 While execute a single block, a program will be stopped at
specify block where mention a M01 command in order.
To start the program, CYCLE START key have to be
pressed.

Block skip function

1 Program will not be executed any single block while
meeting a / symbol

OPERATION MANUAL
BNC/LT/T/HT SERIES


16
Turret CW/CCW

1 Push this button CW turret one position - Working only when front
door is closed
2 Push this button to CCW turret one position - Work only when front door
is closed

Working light

1 Push this button to switch on - Under any mode
2 Push again then switch off

Coolant switch

1 Push this button to start - The pump will stop if the
main door is opened.
2 Push again then stop
3 Use M8 to start - Use M9 to stop
OPERATION MANUAL
BNC/LT/T/HT SERIES


17
Over travel release

1 When X Y or Z axes are over travel which dog
touches the limit switch, the O.T. release
indicated lamp is ON and alarm appears on
CRT. Press continuously this button and use
the MPG to move axis into safety area.
- This button must be
pressed till axes move to
correct position, and then
can be released.

Cycle start

Item Function Condition
1 Program will be executed
in Auto. model
- It will be only effective during auto. mode.
- The built-in bulb will be light on when pressing
this key.

OPERATION MANUAL
BNC/LT/T/HT SERIES


18
Feed hold

Item Function Condition
1 The three axes will be
stopped during execution
by pressing of this key.
- It will only be effective during auto mode.
- It will not be effective during auto. mode.
- It will not be effective during the operation of
canned cycle. The three axes will be only
stopped until the end of the canned cycle
operation.
Remark : during effective condition
The built-in bulb will be light on.
The spindle will be continuous rotating.
By pressing the CYCLE START key, the program will be re-operated.
Feed rate override & jog feed rate
100
60
50
0
40
20
10
30
150
140
130
120
110
80 70
%
90

1. This switch determines the feed rate by the scales.
2. Each scale has two readings.
a. the below reading represents the original programs set feed rate (F) percentage.
I.E. when the switch is set at 60% F300 means that the feed rate is
300x60%-180mm/min.
b. The one upper represents the jog fee rate per minute. I.E. if the switch is set at
20, the feed rate displayed in screen.
3. The meaning of scales will very by the mode selection.
a. When the mode selection is set at auto. mode, the below reading represents the
feed rate override of G01 execution.
b. When using DRY RUN in JOG or auto mode, the reading upper represents the
OPERATION MANUAL
BNC/LT/T/HT SERIES


19
jog feed rate (mm/min.)
c. This switch is no effective during tapping cycle.

Rapid override
50 25
F0 100
%

1. In parameters, the high set feed rate of rapid override is set for G00 command. Also
the low set feed rate of rapid override is set to be F0=400mm/min. (only for FANUC)
2. When in auto. mode, the actual feed rate of G00 command is the feed rate of this
switch multiply the G00 feed rate.
3. When RAPID mode, the feed rate is the feed rate of this switch multiply the G00 feed
rate.
4. Example : original G00 feed rate is 18000mm/min. when this switch is set at 50%, then
the actual feed rate is 9000mm/min.
5. This switch has four steps (100%, 50%, 25%, F0) to be selected. F0 is set at
1000mm/min.
6. This switch is not effective during tapping cycle.

Spindle override
%

During spindle is running, speed can be adjusted by the switch (50% -120%)

OPERATION MANUAL
BNC/LT/T/HT SERIES


20
Alarm signal

1. When it is light on, control has trouble or machine can not be operated.
2. Warning lamp activated.
Program stop (M00, M01)
When program is executed M00, M01 feed hold.

OD/ID key switch (option)-only when hydraulic chuck supplied
Select chuck direction for workpieces clamping by this key switch
Select chuck in CLAMP direction (for normal 3 jaw chuck),
Note :for some type of hydraulic collect, because clamp/unclamp mechanical
construction is opposite ,the key will make collect UNCLAMPING.
Select chuck in UNCLAMP direction(for normal 3 jaw chuck)
Note :for some type of hydraulic collect, due to clamp/unclamp mechanical
construction is opposite, the key will make collect CLMAPING.
OPERATION MANUAL
BNC/LT/T/HT SERIES


21
Pending function

Function to be declared when it is ready.

Memory protect key

1. This key switch is used to prevent the programs from being edited, deleted, or
modified.
2. Under normal circumstances, this switch should be at ON position to prevent the
programs from being modified or deleted.
3. In case there are need to edit, delete, or modify the programs, set the switch at OFF
position.
4. (Only for FANUC system) when the switch is at OFF position, the mode selection
must be set at EDIT position, otherwise the programs are still protected.

OPERATION MANUAL
BNC/LT/T/HT SERIES


22
OPTION
Chip conveyor CW/STOP/CCW (option)

1 Push CW button to execute function M24 chip conveyor ON
M25 chip conveyor OFF
2 Push STOP button to stop CW action
3 Push CCW button to execute CCW. It is
JOG movement.
- Function is effective only
when button is push.
- Function fails to work when
button is released.

Chip wash down device (option)

1 Push this button to start - When door is open, it will
not be working
2 Push again then stop -
3 Use M12 to start - Use M9 to stop

OPERATION MANUAL
BNC/LT/T/HT SERIES


23
Program restart (option)
RESTART
PROGRAM

Please refer to the operators manual of the CNC control.

Manual absolute (option)
MANNAL ABS

1 ON The move amount by manual operation
is not counted to the present position ON.

2 OFF The move amount by manual
operation is not counted to the present
position on the work coordinate system.

Auto power off (option)
POWER OFF
AUTO

1 When this switch is on (the indicated lamp will
light on), the power supply circuit will be
automatically cut off after a M30 command
being read during the memory operation.

OPERATION MANUAL
BNC/LT/T/HT SERIES


24
Fix type MPG select (option)

1 ON The Fix type MPG select.
2 OFF The Portable MPG select.

2
nd
Turret CW/CCW (option)
+
1 Push this CW turret and center of jog key to
turn 2
nd
turret one position
- Working only when front
door is closed
2 Push this button to CCW turret and center of
joy key to turn 2
ND
turret one position
- Work only when front door
is closed

-Z
X
X
+Z
-C
+C
Fix type
MPG select
OPERATION MANUAL
BNC/LT/T/HT SERIES


25

Tool setter - Manual and Automatic (option)
Tool setter operation procedure:
Note: Not suggest alternately using manual and auto. Tool setter, it may have 30~60u
tolerance. (Reason 1- acceleration and deceleration for manual and automatic is different. 2-
the measurement position is different.)
1. Manual tool setter operation procedure:
(1) Put the arm down, and under Manual JOG mode, comply with direction button to
make X and Z axis moved to positive or negative. And confirm the traveling feed is
F=32/mm/min. After tool touched the probe, the compensation value is created
automatically into the tool data, then move X and X in opposite movement.
(2) Move the arm back, install a work piece on the chuck, move the tool which has
completed above compensation to work piece end surface,, and press Work Shift
Setting, After light on, press it again, check the content of Work Shift is correct or not.
The way to check:

After executing Work Shift Z=-600000+100000=-500000u(-500mm)
(3) After doing cutting by program ,check the diameter ,if its incorrect, please follow any
one of below to modify:
By increasing or decreasing value into wear offset of relative tool data. If the
external diameter cutting is bigger than the program, set the value up to positive (+).
And if the internal diameter cutting is smaller than the program, set the value up to
positive (+).
By increasing or decreasing value into work coordination(G54~G59)value. If the
external diameter cutting is bigger than the program, set the value up to negative (-).
And if the internal diameter cutting is smaller than the program, set the value up to
positive (+).
Tool
Turret
Chuck
Work Piece
Z= 600mm
100mm
OPERATION MANUAL
BNC/LT/T/HT SERIES


26
2. Program to operate manual tool setter for setting tool offset compensation
procedure:
Explanation of format of Automatic tool setter: G65 P9011 H** T**
G65 : code for call macro.
P9011: macro program no. for tool measurement
K1 : For setting probe one direction position of X or Z axis.
(Note: the setting is done manually before shipment from factory, please
do not use this function to set automatically)
K2 : Setting both direction (+/-) position automatically simultaneously
according to #530 and #531.
(Note: the setting is done manually before shipment from factory, please
do not use this function to set automatically)
H**: direction for tool nose.

T**: offset number for tool geometry
Rear
mounted
Turret
+X
Front
mounted
+Z
H5 H7
H8
H6
H1
H3
H2
H4
H5 H7
H6
H8
H4
H2
H3
H1
OPERATION MANUAL
BNC/LT/T/HT SERIES


27
RELATIVE VARIABLE DESCRIPTION

#509: Offset type setting ,(Standard setting 1).
0 geometric and wear offset not separately
1 geometric and wear offset separately
#522: X+ cube position
#523: X- cube position
#524: Z+ cube position
#525: Z- cube position
#530: Diameter cube for X (30=15*2, diameter) (Use K2 for emending)
#531: Diameter cube for Z (15, diameter) (Use K2 for emending)

Program to operate for setting tool offset compensation procedure:
(1) Before measuring, move tool to 6 mm away from cube.
(2) Execute G65 P9011 H** T** to set every single compensation value for each tool.
(3) Use the reference tool to set the part program zero position of cutting program by
conducting WORK SHIFT SETTING function button or WORK SHIFT function
on control panel.
OPERATION MANUAL
BNC/LT/T/HT SERIES


28
3.Automatic tool setting execution:
Its available to use M code to control Automatic tool setter Are up and down. (M74 for Arm
down ,M75 for Arm up) Besides, you have automatic tool offset and wear detect
Explanation of code function:
G65 :code for call macro
P9012: macro program no. for auto tool measurement and detect
H**: direction for tool nose
M**: wear detect alarm distance(mm)

(Note: Before sing this format, it is essential the value of tool length compensation is
completed or execution of G65 P911 H** T** is done. )
EXAMPLE: O3000
G28 U0.
M74 (TOOL SETTER DOWN)
T0202 (O.D. TOOL)
G65 P9012 H3 (AUTO TOOL OFFSET)
G28 U0.
T0303 (DRILL TOOL)
G65 P9012 H7 (AUTO TOOL OFFSET)
G28 U0.
T0404 (O.D. TOOL)
G65 P9012 H3 M0.1 (When wear over +- 0.1 MM THAN get alarm)
M75 (TOOL SETTER UP)
M30

OPERATION MANUAL
BNC/LT/T/HT SERIES


29

Bar feeder & Description (option)

1. NC setup for BAR feeder procedure
(1) Check bar feeder connection and I/O signal
(2) Check parameter 6083=70 (for use M70 code call O9023 macro)
(3) Check O9023 PROGRAM (M70-BAR-FEEDER-MACRO)
O9033 PROGRAM (REMAIN-BAR-EJECT-SUBROUTINE)
O7000 PROGRAM (NEW-BAR-FACE-SUBROUTINE)
(4) Check KEEP RELAY
K21.0 =1 (AUTO BAR FEEDER VALID)
K21.1 =0 (spindle jog for new bar)
K21.2= 0 For short bar of bar feeder
1 Bar start for new bar only (normal select for long bar of bar feeder)
K22.0 =1 (PARTS CATCHER VALID)
K22.1 =0 (NO IN SWITCH-PARTS CATCHER)
K22.2 =0 (USE 2 VALVE-PARTS CATCHER)

2. Bar feeder setup procedure (refer to bar feeder manual)
(1) Assemble all accessories.
(2) adjust same level to spindle center of chuck.
(3) Select correct push bar and set bar diameter from hand wheel and bar stop dog.
(4) Select correct spindle chuck and sleeve.
(5) Set work-piece length/return stroke, bar end point, remain bar out point,
push bar position limit, safety length, shortest length, and longest length.
(6) Push first bar through chuck to stopper position by manual mode and check if the
bar moves smoothly.

OPERATION MANUAL
BNC/LT/T/HT SERIES


30
3. Bar feeder operation procedure

(1) Set macro variable:
#580: Normal & new bar X obstruct point (machine coordinate)
#581: Normal bar Z Obstruct point (machine coordinate)
#582: Obstruct tool number (SET 100 means T0100)
#583: New bar Z obstruct point (machine coordinate)
(not valid for long bar of bar feeder. To set from bar feeder side)
#585: SET 1 with face cutting by subroutine
(2) Set chuck direction key switch at operation panel (CLAMP:for normal 3 jaw chuck)
Note :for some type of hydraulic collect, because clamp/unclamp mechanical
construction is opposite (UNCLAMP:for hydraulic collect )
(3) Write program then press cycle start use M70 code to communication bar feeder
example: O5000
M70 (Bar feeder enable & call O9023 push bar in position)
G28 U0.
T0101 (parts programming start area)
.

M99
O7000 (New-bar-face-subroutine) (when set macro variable #585=1)
G28 U0.
T0303 (for new bar face programming start area)
..
..
M99
(4) Press auto mode and auto start from bar feeder panel
Obstruct Tool
#582
Turret
Chuck
Work Piece
#581
#580
#583
OPERATION MANUAL
BNC/LT/T/HT SERIES


31
4. Bar feeder trouble shooting
(1) Remove alarm from bar feeder panel by manual mode, then push bar into position.
(2) Refer to machine operation manual to reset alarm and then chuck close and press
cycle start again.
(3) After NC wait at stop position, press auto mode and auto start from bar feeder
panel.

OPERATION MANUAL
BNC/LT/T/HT SERIES


32
Programmable tailstock body Description (option)
1.NC setup for programmable tailstock body procedure
(1) Check parameter 6076=76 (for use M76 code call O9006 macro)
Check parameter 6077=77 (for use M77 code call O9007 macro)
Check parameter 6078=78 (for use M78 code call O9008 macro)
(2) Check O9006 PROGRAM (M76-TAILSTOCK-POSITION-RECORD)
O9007 PROGRAM (M77-TAILSTOCK-GOTO-POSITION)
O9008 PROGRAM (M78-TAILSTOCK-PIN-BACKWARD)
(3) Check KEEP RELAY K20.2 =1 (PROGRAM TAILSTOCK PIN VALID)
K20.0 =0 (no tailstock quill)
(4) Set programmable tailstock Stored stroke limit (positive direction)
Parameter 1326 :X-axis set same as parameter1320, Z-axis set about -10000
Set programmable tailstock Stored stroke limit (negative direction)
Parameter 1327 :X-axis set same as parameter1321, Z-axis depend on machine
2.M code description:
M77: Tailstock body search position and Tailstock body unlock
M78: Tailstock body lock
M76: Tailstock body pin position memory (for maintenance only)
M79: Tailstock body unlock (for maintenance only)
3.example: O300
G28 U0.
M77
G01 W-90. F1440
M78
M03S500
G00 Z3.0 X50.
G01X48.
Z-50.
.
.
M05
M30
Programmable Tailstock body position miss adjustment procedure::
1. In MPG mode, look at the tailstock body pin and move Z axis let it approach the
position of carriage hooker.
2. In MDI mode, execute M79 Tailstock body unlock. Pin is out and use handlewheel to move Z
axis. Then let the pin plug into the hole for carriage hooker.
3. In MDI mode, execute M76 Tailstock body pin position memory to record the Z axis
position for programmable tailstock.
4. In MDI mode, execute M78 Tailstock body lock. After that, the setting is finish.
OPERATION MANUAL
BNC/LT/T/HT SERIES


33
C-Axis Description (option)
C-Axis button and M cod description
1. Button description
Rotary tool spindle select

1 When the Rotary tool spindle switch is set to on (the indicated lamp
on this push-button will light on), life tool spindle on turret function.
Push the button again first spindle function.

2. M code description
M45: First C axis ON M46: First C axis OFF
M68: C axis high brake ON M69: C axis high brake OFF
M113: Rotary tool forward M114: Rotary tool reverse
M119: Rotary tool orientation M5: Spindle stop /rotary tool rotation stop
M29: Rigid tapping for live tool spindle(only available M45 execution)
3.C-Axis operation notes:
(1) Instruction for adjust C axis braking pressure

Rotary tool
Spindle
Breaking pressure gauge
Solenoid valve of high pressure (left)
Solenoid valve of low pressure (right)
Adjusting valve for low pressure braking (top)
Adjusting valve for high pressure braking (bottom)
OPERATION MANUAL
BNC/LT/T/HT SERIES


34
.Sol enoi d acti on expl anati on :
When high pressure solenoid is not electrified , but low pressure
solenoid is electrified and the light is on---C-axis low braking is active.
When both high pressure solenoid and low pressure solenoid are
electrified and light is on-----C-axis high braking is active.
To adj ust the hi gh &l owpressure i nstructi on :
Select MDI mode, execute below program and confirm the action of
low pressure solenoid. After that, adjust the low pressure:
M45 ;
M114 S2000 ;
Adjust low pressure valve, confirm the pressure is between 0.5-1.5kg/cm2.

Select MDI mode, execute below program and confirm the action of
high pressure solenoid. After that, adjust the high pressure:
M45;
M114 S200
M68;
Adjust the valve of high pressure, then confirm the pressure is 30kg/cm.
After adjustment, select MDI mode, execute M69. Then finish adjustment.

Attention:
(1) For some model, we design the high braking system by use in totally pressure, so you
dont need adjustment. And the pressure gauge is only display when it is in low
pressure. So, please only check the high pressure solenoid if it is active or braking
plate is completely stop
(2) Some model, the braking system of high/low pressure was design in same set, so
please only check braking pressure gauge is matching the pressure requirement.
OPERATION MANUAL
BNC/LT/T/HT SERIES


35

(2) When use C-Axis in program by M 45 CODE, after M code finish the next block,
you need make zero return by G28 C0. for C-axis otherwise it will get alarm.

4.example: O317 (polar coordinate contours cutting with C axis low pressure braking)
G28U0.
T0202
G54
G98
G18
M45
G28C0.
M113S4500
N1
G0X200.
N2G12.1
G01X190.F1440
G01C95.
G01X-190.
G01C-95.
G01X190.
G01C95.
G01X300.F10000
G13.1
Braking system:
There is one set braking system
for low and high braking on this
photo. (But for some model, the
braking system is separated, you
will find two sets)
OPERATION MANUAL
BNC/LT/T/HT SERIES


36
M46
M30

example: O316 (drilling hole with C axis high pressure braking)
G28U0.
G98
M45
G28C0.
G00X200Z2M113S1500
G83X200C0Z-8.R0Q5000F150M68
C45.
C90.
C135.
C180.
C225.
C270.
C315.
G80
M69
M46
M30
example: O318 (Rigid tapping by live tool with C axis high braking)
G99
M68
M45
G28C0.
M113 S400 (Select direction for Rigid tapping)
G0X70.Z0.
M29S400
G84Z-15.R5 F1.25
C45.
C90.
M69;
G80;
M05;
M46;
M30
OPERATION MANUAL
BNC/LT/T/HT SERIES


37
Tool life management Description (option)
I. NC setup for tool life management procedure
Set parameter 8132#0 =1 tool life management is used(for 0iTB/C controller only)
If set parameter 6800#2 =0 tool life specified by the number of times
=1 tool life specified by the time(unit :minute)
2.M cod description
M27: Tool Skip ON
(When use tool group to call tools in tool life management, if the current tool is
broken before the tool life arrival, you can use the M code to skip it and use next tool)
3. operation procedure
Program of tool life data:
Tape format Meaning
O_ _ _ _;
G10L3;:
P_ _ _ _L_ _ _ _;

T_ _ _ _;
T_ _ _ _;
.
.
P_ _ _ _L_ _ _ _;
T_ _ _ _;
T_ _ _ _;
.
.
G11;
M30;
Program number
G10L3: Start of setting tool life data
P___: Group number(1 to 128)
L___: Tool life (1 to 9999)

T____ :Tool number
Tool are select from
(1) to (2) to ..to(n)

Data for the next group

G11: End of setting tool life data
End of program

example: O3000 for setting tool life data
O3000 ;
G10L3 ;
P1L2 ; (Set Group 1 ,Tool life 2 times or 2 minutes)
T0404;
T0505;
P2L2 ; (Set Group 2 ,Tool life 2 times or 2 minutes)
T0606;
T0707;
G11;
M30;
OPERATION MANUAL
BNC/LT/T/HT SERIES


38

Specifying a tool group in a machine program
Tape format Meaning
.
.
T99
.
.
T88
.
.
M30;

Ends the tool used by now ,and start to use the tool of the
01 group. 99 distinguishes this specification from
ordinary specification

Cancel the offset of the tool of the 01 group. 88
distinguishes this distinguishes this specification from
ordinary specification

End of program
example: O3001 for tool life use
O3001;
G28U0.;
T0199; Ends the previous tool ,and start to use the tool of the 01 group.
.
.
T0188; Cancels the offset of the tool of the 01 group.
.
T0508; Ends the tool of the 01 group. Selects tool number 05 and offset number 08
.
.
T0500; Cancels the offset of the tool number 05.
.
.
T0299; Ends the tool number05,and start to use the tool of the 02 group.
.
.
T0299; Ends the tool number05,and start to use the tool of the 02 group.
.
.
T0199; Ends the tool of the 02 group ,and start to use the tool of the 01 group.
.
if more than one offset number is specified for the tool, the second offset numbers is select.
Otherwise ,the previous offset number is used
M30;

NOTE: Please refer controller operation or program manual for details operation.
OPERATION MANUAL
BNC/LT/T/HT SERIES


39
M CODE LIST & DESCRIPTION
S:STANDARD O:OPTION
NO. FUNCTION S/ NO. FUNCTION S/
M00
Program stop
S M24
Chip conveyor ON
O
M01
Optional stop
S M25
Chip Conveyor OFF
O
M02
End of program
S M26
M03
Spindle forward
S M27
Tool Skip ON
O
M04
Spindle reverse
S M28
M05
Spindle stop /rotary tool rotation
stop
S M29
Rigid tapping(Fanuc only)
O
M06

M30
Program end &Rewind
S
M07

M31
X AXIS Mirror IMAGE ON
S
M08
Coolant ON
S M32
Z AXIS Mirror IMAGE ON
S
M09
Coolant/M07/M50 OFF
S M33
X,Z, AXIS MIRROR IMAGE OFF
S
M10
Chuck clamp
O M34 O
M11
Chuck unclamp
O M35 O
M12
Chip wash down coolant ON
O M36 O
M13
Spindle forward &Coolant ON
S M37 O
M14
Spindle reverse &Coolant ON
S M38
M15
Work door close
O M39
M16
Work door open
O M40
M17

M41
Spindle gear 1
O
M18

M42
Spindle gear 2
O
M19
Spindle orientation
S M43
Spindle gear 3
O
M20
Quill advance
O M44
Spindle gear 4
O
M21
Quill retract
O M45
First C axis ON
O
M22

M46
First C axis OFF
O
M23

M47
OPERATION MANUAL
BNC/LT/T/HT SERIES


40

S: STANDARD O: OPTION
M48
Override ON
S M71
Turret change at any position
an position
S
M49
Override cancel ( = 100 % )
S M72
Parts catcher in(*)
O
M50
Oil mist/External air blower
O M73
Parts catcher out (*)
O
M51

M74
Tool setter down(*)
O
M52

M75
Tool setter up (*)
O
M53

M76
Tailstock body pin position memory
(for maintenance only)

M54

M77
Tailstock body search position and
Tailstock body unlock
O
M55

M78 Tailstock body lock O
M56
Chamfering on
S M79
Tailstock body unlock
(for maintenance only)

M57
Chamfering on
S M80
Spare function 1 ON
O
M58
IN Position check ON
S M81
Spare function 1 OFF
O
M59
IN Position check OFF
S M82
Spare function 2 ON
O
M60

M83
O
M61

M84
Spare function 3 ON
O
M62

M85
O
M63

M86
Spare function 4 ON
O
M64

M87
O
M65

M88
Spare function 5 ON
O
M66
Steady rest clamp
O M89
O
M67 Steady rest unclamp O M90
Spare function 6 ON
O
M68
C axis high brake ON (*)
O M91
O
M69
C axis high brake OFF (*)
O M92
M70 Bar feeder enable O M93
OPERATION MANUAL
BNC/LT/T/HT SERIES


41
S: STANDARD O: OPTION
M94
Cutting off detection
O
M95
Parts count
S
M96 Work piece probe select O
M97 Tool setting probe select O M1008
M98
Call Sub-program
S M1009
M99
Sub-program stop
S

M1011
M100

M1012
M101

M1015 Built-in spindle warm-up O
M102

M1016Built-in spindle system reserve(dont O
M103

M113
Rotary tool forward
O
M114
Rotary tool reverse
O
M115

M116

M119
Rotary tool orientation
O

M180
Feed hold when spindle stop
O
M181
Feed ON when spindle stop
O
M201

O
M202

o

OPERATION MANUAL
BNC/LT/T/HT SERIES
ALARM/OPERATION MESSAGE.
NC ALARM
Please refer to MELDAS or FANUC Instruction/Operation Manual if NC screen
displayed NC alarm.
The NC alarm including
1. Servo alarms
2. Over-travel alarms
3. Overheat alarms
4. System alarm
5. Background edit alarm (BP/S)
6. Program error (P##alarm)

OPERATION MANUAL
BNC/LT/T/HT SERIES
ALARM LIST

ALARM ALARM MESSAGE REMARK
ADDRESS
AL1000
F0
AL1001 SPINDLE DRIVER FAULT(A0.1) THE SPINDLE ALARM
F1
AL1002 SAFETY GUARD SWITCH FAULT(A0.2)
F2
AL1003 NC BATTERY ALARM (A0.3) REPLACE BATTERY FROM NC CONTROLLER
F3
AL1004 DOOR OPEN (A0.4) MACHINE DOOR IS OPEN
F4
AL1005 SPINDLE WITHOUT S CODE (A0.5) WHEN SPINDLE ROTATION S CODE MISS
F5
AL1006 HEAD STOCK LUBE MOTOR O.L (A0.6) HEAD STOCK LUBE SYSTEM UNIT ALARM
F6
AL1007 ZERO RETURN MISSED (A0.7) AXIS NOT RETURN TO ZERO POINT, AFTER POWER
F7 OR MACHINE LOCK
AL1008 COOLANT MOTOR OVER LOAD COOLANT PUMP OVER RELAY ALARM
F8
AL1009 LUBE LEVEL LOW (A1.1) THERE IS LEVEL LOW IN LUBRICATION OIL.
F9
AL1010
F10
AL1011 CHUCK CLAMP FAULT (A1.3) CHUCK CLAMP OVER TIME OR SWITCH FAULT
F11
AL1012 CHUCK UNCLAMP FAULT (A1.4) CHUCK UNCLAMP OVER TIME OR SWITCH FAULT
F12
AL1013 SPINDLE ORIENTATION FAULT(A1.5) SPINDLE ORIENTATION OVERTIME
F13
AL1014 PROBE BATTERY LOW (A1.6) REPLACE BATTERY FROM RENISHAW PROBE
F14
AL1015 PROBE SYSTEM ERROR (A1.7) CHECK RENISHAW PROBE SETTING AND WIREING
F15
AL1016 CHUCK SWITCH SETTING ERROR (A2.0) CHUCK SWITCH DISCONNECT
F16 OR NC DATA SETTING ERROR

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1017 EMG. STOP/ O.T(A2.1) EMERGENCY STOP BUTTON PRESS
F17 OR STROKE LIMIT HARDWARE OVER TRAVEL
AL1018 AIR PRESSURE LOW (A2.2) AIR PRESSURE LOW
F18
AL1019 CHIP CONVEYOR OVER LOAD (A2.3) CHIP CONVEYOR MOTOR OVER RELAY ALARM
F19
AL1020 WASH DOWN/COOLANT GUN CHIP WASH DOWN /COOLANT GUN
F20 OVER LOAD (A2.4) OVER RELAY ALARM
AL1021 GEAR NOT POSITION (A2.5) GEAR NOT IN POSITION ALARM
F21
AL1022 BELT OF SPD WAS LOOSING (A2.6)
F22
AL1023 TAILSTOCK BODY OT. (A2.7)
F23
AL1024 CHUCK MUST BE CLAMP (A3.0) CHUCK NOT CLAMP BEFORE SPINDLE RUNNING
F24 CYCLE START
AL1025 X AXIS NEAR HOME (A3.1) AFTER MACHINE LOCKED, X AXIS IS NEAR HOME
F25 POSITION. PLEASE REMOVE X AXIS OUT OF
HOME POSITION TERRITORY.
AL1026 Z AXIS NEAR HOME (A3.2) AFTER MACHINE LOCKED, Z AXIS IS NEAR HOME
F26 POSITION. PLEASE REMOVE Z AXIS OUT OF
AL1027 C AXIS NEAR HOME (A3.3) AFTER MACHINE LOCKED, C AXIS IS NEAR HOME
F27 POSITION. PLEASE REMOVE C AXIS OUT OF
AL1028
F28
AL1029
F29
AL1030 HYD-PRE.SW. SETTING ERROR(A3.6) PRESSURE SWITCH DISCONNECT
AL1031
F31
AL1032 HYDRUALIC MOTOR OVER LOAD (A4.0) HYDRUALIC MOTOR OVER RELAY ALARM
F32

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1033 HYDRUALIC PRESSURE LOW (A4.1) HYDRUALIC PRESSURE UNDER NORMAL
F33
AL1034 LUBE PRESSURE MISS (A4.2) LUBE PRESSURE UNDER NORMEL
F34
AL1035 MAIN POWER PHASE SEQUENCE MAINE POWER PHASE NOT CONNECT COORECT
F35 WRONG (A4.3)
AL1036 CHECK OP PANEL AXES PB. (A4.4) AXIS OF J OG SELECTING SWITCH IS
F36 SHORT OR BREAK DOWN
AL1037
F37
AL1038 COOLANT TANK LEVEL LOW (A4.6) COOLANT UNIT TANK LEVEL LOW
F38
AL1039 RECYCLE PUMP OVER LOAD (A4.7) RECYCLE PUMP OVER RELAY ALARM
F39
AL1040
F40
AL1041 X ZRN STROKE SWITCH FAULT (A5.1) X AXIS HOME SWITCH DISCONNECTED OR
F41 ABNORMAL
AL1042 Z ZRN STROKE SWITCH FAULT (A5.2) Z AXIS HOME SWITCH DISCONNECTED OR
F42 ABNORMAL
AL1043 C ZRN STROKE SWITCH FAULT (A5.3) C AXIS HOME SWITCH DISCONNECTED OR
F43 ABNORMAL
AL1044 WORK AREA SETTING ERROR (A5.4)
F44
AL1045 POSITION SWITCH SETTING ERROR WORK AREA STROKE-POSITION SWITCH IS SET
F45 (A5.5) ERROR OR NEGLECTED SETTING.
AL1046 NOT IN WORKING AREA (A5.6)
F46
AL1047 COOLANT WATER OVERFLOW (A5.7)
F47
AL1048
F48
AL1049
F49

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1050 LUBE PRESSURE SETTING ERROR PRESSURE SWITCH DISCONNECT
F50 (A6.2) OR NC DATA SETTING ERROR
AL1051 TOOL SETTER SETTING ERROR NC DATA SETTING ERROR
F51 (A6.3)
AL1052 TAILSTOCK QUILL MOTOR CHECK TAILSTOCK QUILL MOTOR
F52 OVERLOAD (A6.4) OVER RELAY ALARM
AL1053 TAILSTOCK BODY MOTOR CHECK TAILSTOCK BODY MOTOR
F53 OVERLOAD (A6.5) OVER RELAY ALARM
AL1054 TAILSTOCK SETTING ERROR (A6.6) TAILSTOCK SWITCH DISCONNECT
AL1055 TAILSTOCK FORWARD FAULT(A6.7) TAILSTOCK FORWARD OVER TIME
F55 OR SWITCH FAULT
AL1056 TAILSTOCK BACKWARD TAILSTOCK BACKWARD OVER TIME
F56 OR SWITCH FAULT
AL1057 TAILSTOCK BODY LOCK TAILSTOCK BODY LOCK OVER TIME
F57 OR SWITCH FAULT
AL1058 TAILSTOCK BODY UNLOCK FAULT(A7.2) TAILSTOCK BODY UNLOCK OVER TIME
F58 OR SWITCH FAULT
AL1059 TAILSTOCK BODY PIN FAULT(A7.3) TAILSTOCK BODY PIN OVER TIME
F59 OR SWITCH FAULT
AL1060 PARTS CATCHER NOT IN POSITION PARTS CATCHER NOT AT UP OR DOWN POSITION
F60
AL1061 PARTS CATCHER TIME OUT(A7.5) PARTS CATCHER UP/DOWN OVER TIME
F61 OR SWITCH FAULT
AL1062 TOOL SETTER NOT IN POSITION(A7.6) TOOL SETTER NOT AT UP OR DOWN POSITION
F62
AL1063 TOOL SETTER TIME OUT(A7.7) TOOL SETTER UP/DOWN OVER TIME
F63 OR SWITCH FAULT
AL1064 BAR FEEDER ALARM(A8.0)
F64
AL1065 X/Z NOT IN NEW START POINT(A8.1) BEFORE SENDING NEW BAR, X&Z POSITION NOT
F65 IN NEW START POINT
AL1066 CUT OFF INCOMPELETE (A8.2) BAR IS NOT CUT OFF COMPLETELY OR CUTTING
F66 OFF DETECTOR NOT IN POSITION

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1067 C AXIS ZERO RETURN MISSED (A8.3)
F67
AL1068 C AXIS ON SPINDLE DISABLE(A8.4)
F68
AL1069 SPINDLE/ROTARY TOOL ROTATION(A8.5)
F69
AL1070 ROTARY TOOL SPINDLE FAULT(A8.6)
F70
AL1071 AUTO DOOR OVERTIME (A8.7)
F71
AL1100 TURRET TYPE SELECT ERROR(A9.0) CHECK CABLE CONNECTION
F100 AND KEEP RELAY SETTING
AL1101 K1.1 SETTING ERROR (A9.1)

AL1102 CHUCK GUARD IS OPEN (A9.2)

AL1103 X NOT AT ATC CHANG POSITION TURRET TOOL CHANGE NOT AT X HOME POSITION
(A9.3)
AL1104 Y AXIS NEED ZERO RETURN(A9.4)

AL1105 TURRET NOT IN POSITION (A9.5)

AL1106

AL1107 TURRET INDEX TIMEOUT(A9.7) TURRET ROTATION OVER TIME
OR SWITCH FAULT
AL1108 TURRET MOTOR OVER LOAD
(A10.0)
AL1109

AL1110 TURRET OVER TEMPERATURE TURRET OVER TEMPERATURE
(A10.2) OR THERMAL SWITCH FAULT
ALl111 TURRET SIGNAL FAULT (A10.3)

AL1113 CABINET AIR CONDITIONER ALARM
F113 (A10.5)

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1114 FOOT ON MAT WHILE DOOR CLOSE
F114 (A10.6)
AL1115
F115
AL1116 TURRET POWER FAULT (A11.0) Power is no connected or voltage low

AL1117 TURRET MAX. VOLTAGE (A11.1) Power voltage not normal
Check voltage within (220 +%10/-%15)
AL1118 TURRET EXTRACURRENT (A11.2) Motor coil temperature gauge signal on
or check gauge wiring
AL1119 TURRET UNLOCKING ERROR(A11.3) Check pneumatic circuit integrity Ascertain that solenoid
Valve receives command or check proximity sensor
AL1120 TURRET LOCKING ERROR(A11.4) Check pneumatic circuit integrity Ascertain that solenoid
Valve receives command or check proximity sensor
AL1121 TURRET ZERO SEARCH ERROR(A11.5) Check that turret setting (turret blt)corresponds to size
And number of position foreseen by you turret
AL1122 TURRET SEARCH TIME OUT (A11.6) Check correct operation of ZERO proximity sensor
Check wiring of power cable
AL1123 TURRET RESOLVER ALARM (A11.7) Check that resolver connector is well connection ,

AL1124 TURRET PARITY ALARM (A12.0) Check correct setting of position code(position bit and
)with connection
AL1125

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
AL1132 HV4 TURRET UNCLAMP FAULT(A13.0) HV4 TURRET UNCLAMP SWITCH DISCONNECTED OR
ABNORMAL
AL1133 HV4 TURRET CLAMP FAULT(A13.1) HV4 TURRET CLAMP SWITCH DISCONNECTED OR
ABNORMAL
AL1134 HV4 TURRET CW FAULT(A13.2) HV4 TURRET CW SWITCH DISCONNECTED OR
ABNORMAL
AL1135 HV4 TURRET CCW FAULT(A13.3) HV4 TURRET CCW SWITCH DISCONNECTED OR
ABNORMAL
AL1136 TOOL POST INTERFERENCE
ALARM(A13.4)
AL1137

AL1138

AL1139 PARTS CATCHER DRIVE
ERROR(A13.7)
AL1140 PARTS CATCHER BATTERY
ALARM(A14.0)
AL1141

AL1142

OPERATION MANUAL
BNC/LT/T/HT SERIES
OPERATION MESSAGE LIST.
MESSAGE NO. OPERATION MESSAGE REMARK
ADDRESS
OP2000 WORKS COUNT OVER (A15.0)

OP2001 DOOR NOT OPEN WHEN
SPINDLE CHUCK UNCLAMP
OPERATION (A15.1)
OP2002 MODE SELECT ERROR (A15.2)

OP2003 FEED OVERRIDE=0 (A15.3)

OP2004 OT-RELEASE PUSH BUTTON ON RAPID OFF & PROGRAM FEED HOLD
(A15.4)
OP2005 MAKE SURE DRY RUN IN USED
(A15.5)
OP2006 M00/M01 PROGRAM FEED HOLD
(A15.6)
OP2007 AXES STOP WITHOUT SPINDLE
(A15.7)
OP2008 MACHINE LOCK (A16.0)

OP2009 M.S.T. LOCK (A16.1)

OP2010 PROGRAM IS RUNNING (A16.2)

OP2011 TURRET ZERO SEARCH (A16.3)

OP2012 WAIT X ZERO RETURN FIRST
(A16.4)
OP2016 LUBE/COOLANT LEVEL LOW/PROGRAM BECOME SINGLE BLOCK(A17.0)

OP2017 CHECK WORK AREA AND PRESS LIGHT GUARD RESET BUTTON(A17.1)
OP2018 SPINDLE OIL COOLER SETTING ERROR K0.0 (A17.2)

OP2019 CABINET AIR CONDITIONER SETTING ERROR K3.3 (A17.3)
OP2020 NOT ALLOW OPERATION BECAUSE SPINDLE ROTATION (A17.4)
OP2021
OP2022 FOOT ON SAFETY MAT WHILE DOOR OPERATING(A17.6)

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
OP2032 MAG. OPERATION ERR. (A19.0)

OP2033 T CODE ERROR WHEN T CODE USED NOT IN MAGAZINE TABLE
(A19.1)
OP2034 CHECK TOOL TABLE BY PRESS SPINDLE STOP OR PMCRPM DATA
(A19.2)
OP2035 CHUCK UNCLAMP OR CHUCK
DIRECTION SELECT ERROR(A19.3)
OP2036

OP2037 OPERATION ERROR (A19.5) PRESS RESET KEY

OP2038 TOOL LIFE OVER (A19.6) CHANGE NEW TOOL AND RESETTING TOOL
LIFE
OP2039 TURRET ALARM/ PRESS EMERGENCY STOP FOR RESET ALARM (A19.7)

OP2040 TAILSTOCK BODY PIN OUT/ RAPID&ZRN MODE INVALID (A20.0)

OP2042 HANDWHEEL SETTING ERROR K7.0/K7.2/K7.7/X24.0(A20.2)

OP2048 WRONG DIRECTION KEY IN J OG, PRESS RIGHT KEY OR USE HANDWHEEL(A21.0)

OP2049 SUB PANEL HANDLE RATE ON NOT CONNECTED(A21.1)

OP2050 PARTS CATCHER IN/ REDUCE RAPID AND TAILSTOCK QUILL INHIBIT (A21.2)

OP2051 TOOL SETTER DOWN/ REDUCE RAPID AND TAILSTOCK QUILL INHIBIT (A21.3)

OP2052 CHECK BAR FEEDER IS CONNECTION AND READY (A21.4)

OP2053 CHECK BAR POSITION&CHUCK CLAMP/THAN PRESS RESET KEY(A21.5)

OP2054 RESET/SELECT MDI FOR NEW M CODE OR USE BUTTON ON PANEL(A21.6)

OP2055 MANUAL MODE INVALID WHEN C AXIS HIGH BRAKE ON(A21.7)

OPERATION MANUAL
BNC/LT/T/HT SERIES

ADDRESS
OP2056 BARFEEDER NOT AT MANUAL MODE-CHECK
MODE SELECT OF BARFEEDER(A22.0)
OP2065

OP2066

OP2067

OP2068

OP2069

OP2070 SECOUND TURRET IS DISABLED(A23.6)

OP2071 ONLY ALLOW SINGLE AXIS ZERO
WHEN TWIN TURRET (A23.7)
OP2100 TURRET TOOL NO./D0= DISPLAY TURRET TOOL NO.
(AFTER PRESS SPINDLE STOP)
OP2101 SECOUND TURRET TOOL NO./D200=

OP2102

OP2103 SELECT T** AND THAN PRESS CYCLE START

OPERATION MANUAL
BNC/LT/T/HT SERIES
MACRO ALARM LIST.
MESSAGE NO. ALARM MESSAGE REMARK
ADDRESS
AL3001
Tapping W=0 (Renashaw RP3 O9014 )

AL3002
Tapping F=0 (Renashaw RP3 O9014 )

AL3003 W over (Renashaw RP3 O9014 )

AL3004 F over (Renashaw RP3 O9014 )

AL3005

AL3006

AL3007

AL3008

AL3030

AL3040
CATCHER&T-SETTER&CHUCK-ERR

AL3041
OBSTRUCT-POSITION-ERROR

AL3042 OBSTRUCT-TOOL-NUMBER-ERROR

AL3043 NEW-BAR-Z-POSITION-ERROR

OPERATION MANUAL
BNC/LT/T/HT SERIES

MESSAGE NO. ALARM MESSAGE REMARK
ADDRESS
AL3050
TAILSTOCK PIN POSITION LOST

AL3051
TAILSTOCK GO TO POSITION
FAULT

AL3081
Illegal tool offset number

(FOR O9011,O9012)

AL3082
Illegal tool nose vector H

(FOR O9011,O9012)

AL3083 Input C and H1-H4 mixed
(FOR O9011,O9012)

AL3092
Probe open
Early touch on Tool setter Probe error

(FOR O9011,O9012)

AL3093
Probe FAUL
No touch on Tool setter Probe in stroke

(FOR O9011 ONLY)

AL3099 Broken tool
(FOR O9011 ONLY)

MICROCUT

BNC& LT SERIES
ELECTRICAL MANUAL
(FOR FANUC 0iTD/32iT/31iT)

SERIAL NO.:....
BUFFALO MACHINERY CO., LTD.

ADDRESS: No. 56, LANE 38, DER SHENG ROAD, TA YA,
TAICHUNG COUNTY, TAIWAN, R.O.C.
TEL : 886-4-25603759
FAX : 886-4-25603769

Manual Number :L00-5037-01-2
Date :04/30/2009
REV : 01

18IT-LE-00-01.DOC 10/8/2012 I I
CONTENTS

1. Announcement.1-1
2. Power supply of control system..2-1
2.1 Selection of power supply unit
2.2 Selection of power supply capacity
2.3 Selection of wire size
2.4 Selection of AC reactor

3. Design requirement.3-1
4. List of main power & protection parts ......4-1
5. Connection of main power..5-1
6. Wire diagrams.6-1
6-00 contents-overview
6-01 id. Code and graphical symbols description of item electric cabinet layout
6-04 electrical system connection diagram
6-05 three-phase main-power and motor circuit
6-07 power supply,spindle,servo module circuit
6-10 power supply for control circuit
6-11 AC single phase load circuit
DC loader circuit
6-19 NC I/O output circuit
6-25 NC I/O input circuit
6-31 emergency stop circuit
6-32 operators panel input circuit
6-41 operators panel output circuit
6-46 NC I/O power circuit
6-51` safety guard interlock switch circuit
6-52 NC power and power supply module interface
6-53 spindle drive interface
6-54 CRT interface
6-55 RS232 and I/O unit MPG interface

18IT-LE-00-01.DOC 10/8/2012 I I I
6-56 servo drive interface
6-57 servo turret motor and liner scale interface
6-59 grounding system diagram (for DC control circuit)
6-60 grounding system diagram (for AC control circuit)
6-61 electrical cabinet layout
6-62 terminal board layout
6-63 BARUFFALIDI TB turret connection
6-66 DUPLOMATIC TB turret connection
6-69 E4 type turret connection
6-71 HV8 type turret connection
6-73 portable MPG connection
6-74 tool probe/work piece probe connection
6-76 operation panel layout diagram
6-81 BAR FEEDER connection

7. Parts list...7-1
8. I/0 address scheme interpolation.8-1
9. EN 60204-1 : 2000 check list..9-1
18IT-LE-01-01.DOC 10/8/2012
1-1
1. Announcement

The specification and design of the electrical system of this machine complies
with EN60204-1: 2000
18IT-LE-02-01.DOC 10/8/2012
2-1
2. Power Supply of Controller System
2.1 Selection of Power Supply Unit
1. SPINDLE AND 2 AXES SERVO MOTOR SPECIFICATION FOR SERIES
FANUC 0iTC / 21iT /18iT - SERIES
MOTOR AMPLIFIER
MODEL
SPINDLE X&Z-AXIS (option)
POWER-
TURRET
SPINDLE X AND Y AXIS POWER
SUPPLY
(option)
POWER-
TURRET
AC
REACTOR
BNC-16/18

12i
/7000
12i /3000(X)
22i/2000(Z)
SVPM2-15i/A A81L - 0001
0156
BNC-30/35 A22i
/7000
12/3000i(X)
22/3000i(Z)
SPM-26i SVM2-
80/80i
PSM
30i
A81L - 0001
0158
A22i
/7000
12/3000i(X)
22/3000i(Z)
A3i
/10000
SPM-26i SVM2-
80/80i
PSM
37i
SPM 5.5i
B
A81L - 0001
0159
46T/LT42/L
T52/LT65
12i
/7000
12iB/3000(X)
12i/3000(Z)
SVPM2-15i/A A81L - 0001
0156

18IT-LE-02-01.DOC 10/8/2012
2-2
2. POWER SUPPLY MODULE (PSM)
TABLE 1

PSM
5.5i
PSM
11i
PSM
15i
PSM
26i
PSM
30i
PSM
37i
PSM
55i
PSM
11HV
i
PSM
18HV
i
PSM
30HV
i
PSM
45HV
i
PSM
75HV
i
PSM
100HVi
POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1Hz
POWER SOURCE
CAPACITY(KVA)
9 17 22 37 44 54 79 17 26 44 64
107 143
CONTROL
POWER
CAPACITY(KVA)
0.7
RATED
OUTPUT( KW)
5.5 11 15 26 30 37 55 11 18 30 45 75 100
MAX OUTPUT
(KW)
11 20 28 40 53 70 104 20 35 60 85 120 150
PEAK OUTPUT
(KW)
20 34 46 66 77 96 174 34 58 87 124 175 200

3.SPINDLE AMPLIFIER MODULS
TABLE 2
MODEL
ITEM
SPM - 2.2i SPM - 5.5i SPM 11i

SPM 15i SPM 22i SPM 26i
RATED OUTPUT (A) 13 27 48 63 95
111
RATED OUTPUT (KW) 2.2 5.5 11 15 22
26
MAX OUTPUT (KW) 2.64 6.6 13.2 18 26.4
31.2
APPLIED MOTOR
(EXAMPLE)
0.5/10000i
1/10000i
1.5/1000i
2/10000i
3/10000i
3/12000i
6/1000i&12000i
P12/6000i&8000i
8/8000i&1000i
1.5/15000i
12/7000i&10000i
P15/6000i&8000i
P18/6000i&8000i
2/15000i
P22/6000i&8000i
15/7000i&10000i
P30/6000i
18/7000i&10000i
T15/10000i
P40/6000i
22/7000i&
10000i
P50/6000i
T8/15000i
T22/10000i
OUTER DIMENSION
(H*W*D) mm
380*60*272
(OUTER DIMENSION II)
380*90*272 (OUTER DIMENSION III) 380*150*272
(OUTER DIMENSION IV)

MODEL
ITEM
SPM 30i SPM
45i
SPM
55i
SPM -
5.5HVi
SPM
11HVi

SPM
15HVi
SPM
30HVi
SPM
45HVi
SPM
75HVi
SPM
100HVi
RATED OUTPUT (A) 133 198 250 14 23 32 70 100 170 200
RATED
OUTPUT( KW)
30 45 55 5.5 11 15 30 45 75 100
MAX OUTPUT( KW) 36 54 66 6.6 13.2 18 36 54 90 120
APPLIED MOTOR
(EXAMPLE)
P60/4500i
T15/12000i
30i
40i
50i
0.5 HVi
1HVi
2HVi
3HVi
6HVi
8HVi
P15
HVi
15HVi
22HVi
P40HVi
P50HVi
30HVi
40HVi
P60HVi
60HVi 100HVi
OUTER DIMENSION
(H*W*D) mm
380*150*272
(OUTER
DIMENSION
IV)
380*300*272
(OUTER
DIMENSION V)
(OUTE
R
DIMEN
SION I)
380*60*272
(OUTER
DIMENSION
II)
380*90*272
(OUTER
DIMENSION IV)
380*150*272
(OUTER
DIMENSION V)
18IT-LE-02-01.DOC 10/8/2012
2-3

4. rated output and acceleration maximum output (kw) of spindle motors.
TABLE 3
Motor model Continuons rating 30 - minute rating Accelerating maximum
0.5/10000i 0.55 1.1(15-minute) 1.32
1/10000i 1.5 2.2(15-minute) 2.64
1/15000i 1.5 2.2(15-minute) 5.6
1.5/10000i 1.1 3.7(15-minute) 4.44
1.5/15000i 1.5 2.2(15-minute) 13.0
2/10000i 2.2 3.7(15-minute) 4.44
2/15000i 2.2 3.7(15-minute) 20.0
3/10000i 3.7 5.5 6.6
3/12000i 3.7 5.5 13.0
6/10000i&12000i 5.5 7.5 9.0
8/8000i&10000i 7.5 11.0 13.2
12/7000i&10000i 11.0 15.0 18.0
15/7000i&10000i 15.0 18.5 22.2
18/7000i&10000i 18.5 22.0 26.4
22/7000i&10000i 22.0 26.0 31.2
30/6000i 30.0 37.0 44.4
40/6000i 37.0 45.0 54.0
50/6000i 45.0 55.0 66.0
P12/6000i&8000i 5.5 7.5 12.3
P15/6000i&8000i 7.5 9.0 13.5
P18/6000i&8000i 9.0 11.0 15.1
P22/6000i&8000i 11.0 15.0 20.0
P30/6000i 15.0 18.5 25.0
P40/6000i 18.5 22.0 29.0
P50/6000i 22.0 30.0 35.4
P60/4500i 22.0 30.0 36.0
T8/15000i 11.0 15.0 28.0
T15/10000i 15.0 18.5 22.2
T15/12000i 15.0 18.5 38.0
T22/10000i 22.0 26.0 31.2

Notes
The values given for the accelerating maximum outputs are for reference only and are not
guaranteed values.

18IT-LE-02-01.DOC 10/8/2012
2-4
5. CONTINUOUS RATED OUTPUT AND ACCELERATING MAXIMUM OUTPUT (KW)
OF SERVO MOTORS
TABLE 4
Motor model Continuous rating Accelerating maximum
1 / 5000i 0.5 2.0
2 / 5000i 0.75 2.9
4 / 4000i 1.4 4.5
8 / 3000i 1.6 5.7
12 / 3000i 3.0 7.6
22 / 3000i 4.0 9.6
30 / 3000i 7.0 21
40 / 3000i 6.0 18.0
40 / 3000i (with fan) 9.0 18.0
M2 / 5000i 0.75 2.8
M3 / 5000i 1.0 3.1
M8 / 4000i 2.5 8.0
M12 / 4000i 2.7 12.0
M22 / 4000i 4.5 17.0
M30 / 4000i 5.5 22.0
M40/ 4000i 5.5 24.0
M50/ 3000i+FAN 14 39
M100/ 2500i 11 38
M2000/ 2500i 20 48
M300/ 2000i 37 96
M500/ 2000i 50 104
C4 / 3000i 1.0 2.3
C8 / 2000i 1.2 3.2
C12 / 2000i 1.8 2.6
C22 / 2000i 3.0 6.2
C30 / 1500i 4.2 8.7

Notes
The values given for the accelerating maximum outputs are for reference only and are not
guaranteed values.
18IT-LE-02-01.DOC 10/8/2012
2-5
6. SELECTION OF POWER SUPPLY MODULE
Please calculate rated output capacity and maximum output capacity of power supply
module according to following method. And please select power supply model as they
satisfy following conditions.
(1) CALCULATION OF RATED OUTPUT CAPACITY OF POWER SUPPLY MODULE
Rated output capacity of power supply module is fixed by following expression.

(2) CALCULATION OF MAXIMUM OUTPUT CAPACITY OF POWER SUPPLY
MODULE
If rated output capacity is less than 11KW, then please calculate maximym output capacity of
power supply module according to item (2.1) More than 12KW, then calculate according to
item (2.2).
Please refer to table1 for rated output capacity of power supply module, refer to table2 for
continuous rated output capacity of spindle motor and refer to table3 for continuous rated
output capacity of servo motor.
(2.1) For A Rated ouutput capacity of 11KW or less

If calculate is more than 20KW, then calculate according to item again.
(2.2) For A Rated output capacity of 12KW or more.

Please refer to table1 for maximum output capacity of power supply module, refer to
table2 for maximum output of spindle motor and refer to one power supply module.
Connectable number of module are fixed by following table.
SPM
SVM
SVM1 SVM2 SVM3
2 6
4
3
Connectable number of module
(This is the example when two
SPMs are connected.)
An occasion when only one SPM is connected to SPM.
Rated output capacity (Continuous rated output of spindle motors) 1.15
of
power supply module (Continuous rated output of servo motors) 0.6
Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15
of + (Accelerating Maximum output of servo motor) 0.6
power supply module ( for simultaneous acceleration/decceleration axis)
Maximum output capacity (Accelerating Maximum output of spindle motor)
of + (Accelerating Maximum output of servo motor)
When various axis type SVMs are connected,
connectable number of SVM fixed by following
number of SVM11

number of SVM21.5 6

number of SVM32
18IT-LE-02-01.DOC 10/8/2012
2-6
Rated output capacity of power supply module is fixed following inequality.

(3) BNC-16/18 CASE : SPINDLE MOTOR 6i, SERVO MOTOR 8 / 3000i *1
12/ 3000i *1,POWER MOTOR 2i
Spindle motor 6/7000i conte. rated output : 7.5KW
maximum output : 13.2KW
Servo motor 8 / 3000i conte. rated output : 1.6KW
POWER motor 2/10000i conte. rated output : 2.2KW

Rated output capacity of power supply module
cont. rated output of spindle motor1.15 + cont. rated output of servo motor0.6
=((7.5+2.2)*1.15) +[(1.6+3)*0.6]=13.43--------------- (1)
Maximum output capacity of power supply module
maximum output of spindle motor +
maximum output of servo motor (which accelerate / decelerate at the same time)
=(13.2+4.44) +(5.7+7.6) =30.94--------------- (2)
PSM 15i is selected by condition (1) and (2)

Rated output capacity of PSM 30 min. rated output of spindle motor
18IT-LE-02-01.DOC 10/8/2012
2-7

7. SELECTION OF POWER SUPPLY MODULE for SVPM*-5.5i~15i
(1)[How to obtain a power supply capacity]
-output capacity-
-output capacity-

(2)-power supply capacity-
SVPM*-5.5i
Power supply capacity(KVA)=output capacity (KW)*1.64
SVPM*-11i
SVPM*-15i

(3) LT42 CASE : SPINDLE MOTOR 12i/7000, SERVO MOTOR 12 / 3000i *1
12/ 3000i *1,
Spindle motor 6/7000i conte. rated output : 11KW

Rated output capacity of power supply module
cont. rated output of spindle motor1.15 + cont. rated output of servo motor0.6
=(11*1.15) +[(1.8+1.8)*0.6]=14.8--------------- (1)
Maximum output capacity of power supply module
SVPM*-15i
Power supply capacity(KVA)=(14.8KW)*1.47=21.7(KVA)
Maximum output capacity (Accelerating Maximum output of spindle motor) 1.15
of + (Accelerating Maximum output of servo motor) 0.6
18IT-LE-02-01.DOC 10/8/2012
2-8

:standard package
MODEL
SPINDLE (KW) POWER
-AXIS
(KW)

X-AXIS (KW) Z-AXIS
(KW)
BNC-16/18
/22/26
12i/7000 11(Con.) 12iB/3000 1.8(Con.) 12i/3000 1.8(Con.)
=(11*1.15) +((1.8+1.8)*0.6)=14.8-- (1)
SVPM2 15i is selected by condition (1)
BNC-30/35 A22i/7000 22(Con.)
31.2(30MIN)
12/3000i

3(Con.)
7.6(max.)
22/3000i

4(Con.)
9.6(max.)
=[22*1.15) +(3+4)*0.6])=29.5-- (1) =31.2+7.6+9.6 =48.4---- (2)
BNC-30/35
WITH
POWER
TURRET
A22i/7000 22(Con.)
31.2(30MIN)
3/10000i 3.7(Con.)
6.6(max.)
12/3000i

3(Con.)
7.6(max.)
22/3000i

4(Con.)
9.6(max.)
=((22+3.7)*1.15) +((3+4)*0.6])=33.75-- (1) =31.2+6.6+7.6+9.6 =55---- (2)
46T/LT42
/LT52/LT65
12i/7000 11(Con.) 12i/3000 1.8(Con.) 22i/2000 1.8(Con.)
=(11*1.15) +((1.8+2.5)*0.6)=15.2-- (1)
SVPM2 15i is selected by condition (1)

18IT-LE-02-01.DOC 10/8/2012
2-9

2.2 Selection of Power Supply Capacity
The power supply capacity reference values for the power supply unit selected in section 3.1 are
as follow :
2.2.1.
Power Supply Module
Table 2.2.1 Power Supply Module

PSM
5.5i
PSM
11i
PSM
15i
PSM
26i
PSM
30i
PSM
37i
PSM
55i
PSM
11HV
i
PSM
18HV
i
PSM
30HV
i
PSM
45HV
i
PSM
75HV
i
PSM
100HVi
POWER SOURCE AC200/220V/230V, +10% -15% ,50 / 60Hz 1Hz 400~480VAC, +10% -15%, 50 / 60Hz 1Hz
POWER SOURCE
CAPACITY(KVA)
9 17 22 37 44 54 79 17 26 44 64
107 143
CONTROL
POWER
CAPACITY(KVA)
0.7
RATED
OUTPUT( KW)
5.5 11 15 26 30 37 55 11 18 30 45 75 100
MAX OUTPUT
(KW)
11 20 28 40 53 70 104 20 35 60 85 120 150
PEAK OUTPUT
(KW)
20 34 46 66 77 96 174 34 58 87 124 175 200
Note 1) The PSM 11 requires forced air cooling.
Note 2) A power transformer is necessary for voltages other than those listed in Table2.2.1.

[ How to calculate the power equipment capacity ]
Calculate the power equipment capacity using the formula blow.

Power supply
capacity (kVA )

Notes
Notes
1 Select a power supply for which, when the motor is accelerated, the input
voltage variation does not exceed 7%.

Rated capacity calculated in Section 2.1.6(kW)
Rated capacity of power supply module (kW)
Power supply capacity of power supply
module having rated output (kVA)
(See Table 2.2.1)
18IT-LE-02-01.DOC 10/8/2012
2-10
2.3 Selection of Wire Size
(1) Recommended power lead-in wire size
Select the wire size based on the power supply unit as shown below regardless of power supply module type.
For a power voltage of 200, 220 or 230 VAC

Main power
supply R
AC200V
AC220V
AC230V
G
50 / 60Hz
For a power voltage of 380, 415, or 460 VAC

Main power
supply R
AC200V
AC220V
AC230V
G
50 / 60Hz
Specification of cable
Power supply
model
Suitable cable
Terminal screw Heavy-duty power
cable(Note 1)
Heat-resisting cable
(Note 2)
PSM - 5.5i 5.5mm
2
or more 5.5mm
2
or more D-5000(CONNECTOR)
1-917807-2(XX-KEY)
316041-6(CONTACT)
PSM 11i --- 8mm
2
or more M5
PSM 15i 14mm
2
or more 14mm
2
or more
PSM 26i --- 22mm
2
or more M6
PSM 30i --- 22mm
2
or more
PSM 37i --- 38mm
2
or more M6(Note3)
PSM 55i --- R,S,T:80mm
2
or more
G: 40mm
2
or more
M10
M6
PSM 11HVi 5.5mm
2
or more 5.5mm
2
or more M4
PSM 18HVi --- 8mm
2
or more
PSM 30HVi --- 14mm
2
or more M6
PSM 45HVi --- 22mm
2
or more
PSM 75HVi --- R,S,T:38mm
2
or more
G: 22mm
2
or more
M10
M6
PSM 100HVi --- R,S,T:80mm
2
or more
G: 40mm
2
or more
M10
M6

TB2 PSM
(L1)
(L2)
(L3)
(PE)
TB2/CZ1 PSM
(L1)/(B1)
(L2)/(A1)
(L3)/(B2)
(PE)

Circute
breaker
1

MCC

AC
reactor

Power
transformer
Circute
breaker
1

MCC

AC
reactor
T
S
T
S
L1
L2
L3
PE
18IT-LE-02-01.DOC 10/8/2012
2-11

Specification of cable
Power supply
model
Suitable cable
Terminal screw Heavy-duty power
cable(Note 1)
Heat-resisting cable
(Note 2)
SVPM* 5.5i 5.5mm
2
or more 5.5mm
2
or more M5
SVPM* 11i 8mm
2
or more 8mm
2
or more
SVPM* 15i 14mm
2
or more 14mm
2
or more M5

Notes:
1. Four-conductor polyvinyl heavy-duty power cable (J IS C3312)
2. Fire-retardant polyflex wire (maximum conductor temperature : 105C) or equivalent to (LMFC manufactured
by Furukawa Electric Co., Ltd.)
3. Applicable crimp terminal for PSM-37i :38-6S
18IT-LE-02-01.DOC 10/8/2012
2-12
Recommended wire size & connector for spindle motor output wire

U

V

W

G

When connecting cables to the SPM or spindle motor, use sppropriate crimp terminals for the motor being used, as
listed in the table below.
Specifications of wire size & connector (power line)
SPM
Module
Motor model Sultable cable Terminal screw
P Cabtyre cable
(Note 1)
Head resisting
cable
(Note 2)
Amplifier side Motor side
Coil
Fan
SPM-2.2i 0.5i --- 0.75 mm
2
D-5000(CONNECTOR)
1-917807-2(XX-KEY)
1318986-6(CONTACT)
AMP
connector
1473063-2
M4
SPM-5.5i

1i --- 2 mm
2
D-5000(CONNECTOR)
1-917807-2(XX-KEY)
1318986-6(CONTACT)
M5 Screw-
less
1.5i, 2i --- 3.5 mm
2

M5
3i --- 5.5 mm
2
M5
SPM-11i 6i P12i 14 mm
2
3.5 mm
2
M4 M5
8i --- 14 mm
2
5.5 mm
2
M4 M5
SPM-15i P15i 14 mm
2
5.5 mm
2
M4 M5
12i P18i 14 mm
2
8 mm
2
M4 M5
SPM-22i 15i P22i --- 14 mm
2
M6 M5
T15i --- 14 mm
2
M6 M5/M6
18i P30i --- 14 mm
2
M6 M6
SPM-26i 22i P40i, P50i --- 22 mm
2
M6 M6
SPM-30i P60i --- 22 mm
2
M6 M6
SPM-45i 30i
40i
--- 30 mm
2
38 mm
2

M10 M10
SPM-55i 50i --- 50 mm
2
M10 M10
SPM-
5.5HVi

0.5 HVi

---
0.75 mm
2

D-5000(CONNECTOR)
1-917807-2(XX-KEY)
1318986-6(CONTACT)
AMP
connector
1473063-2

Screw-
less
1HVi
2HVi
3HVi
---
0.75 mm
2

D-5000(CONNECTOR)
1-917807-2(XX-KEY)
1318986-6(CONTACT)
M5
SPM-
11HVi
6HVi
8HVi
--- 2.0 mm
2
M4 M5
SPM-
15HVi
P15HVi --- 3.5 mm
2
M4 M5
SPM-
30HVi
15HVi
22HVi
P40HVi
P50HVi
--- 5.5 mm
2
8 mm
2

M6 M5
SPM-
45HVi
30HVi
40HVi
P60HVi --- 14 mm
2
22 mm
2

M6 M10
SPM-
75HVi
60HVi --- 38 mm
2
M10 M10
SPM-
100HVi
100HVi --- 50 mm
2
M10 M8
SPM TB2

(U)

(V)

(W)

(PE)
(U)

(V) Spindle
motor
(W)

(G)
18IT-LE-02-01.DOC 10/8/2012
2-13

Specifications of wire size & connector (power line)
SPM
Module
Motor model Sultable cable Terminal screw
i Cabtyre cable
(Note 1)
Head resisting
cable
(Note 2)
Amplifier side Motor side
Coil

SVPM
5.5i
3 i
5.5 mm
2
3.5 mm
2
M5 M5
SVPM
11i

6 i
8 mm
2
5.5 mm
2
M5 M5
8 i
14 mm
2
5.5 mm
2
M5 M5
SVPM
15i
12 i
14 mm
2
8 mm
2
M5 M5

Specifications of connector (Feed back)
SPM
Module
Motor model Terminal screw
P Amplifier side Name of connector Motor side
SPM-2.2i
SPM-5.5i
SPM-11i
SPM-15i
SPM-22i
SPM-26i
SPM-30i
0.5i
1i
1.5i,
2i
3i
6i
8i
12i
15i
T15i
18i
22i
P12i
P15i
P18i
P22i
P30i
P40i,
P50i
P60i
FI30-20S-CVS2
OR
(PCR20FA+
PCR-V20LA)
(1) J Y1 speed/
load meter
----

(2)J YA2 spindle
sensor on motor

Housing:178289-6 Contact:1-175217-2
(not include 0.5i)
Housing:J N1FS10SL1/2Contact:J N1-22-22S
(for 0.5i only)
(3)J YA3 position
coder
MS3106B20-29S
OR
Proximity switch
(4) J YA4 separate
BZi snsore/ position
coder S

-----

18IT-LE-02-01.DOC 10/8/2012
2-14

(3) Recommended wire size & connector for i servo motor output wire
Select the wire based on the servo drive unit as shown below regardless of the motor type.
Specifications of wire size & motor side connector
ITEM Motor model

Sultable
cable(mm2)
Motor side connector
30C 50C Power
(Elbow type)
Feed back
(Elbow type)
Brake/Fan
1
1 / 5000i
0.75 0.75 1473393-2
(tyco Electronics AMP)
J N1FS10SL2
(contact:J N1-
22-22S)
INCLUDE IN
POWER LINE
CONNECTOR
(brake)
2
2 / 5000i
0.75 0.75
3
M2 / 5000i
0.75 0.75
4
M3 / 5000i
0.75 0.75

2 /4000is
0.75 0.75

4 /4000is
0.75 0.75
5
4 / 4000i
0.75 0.75 H/MS3108A18-10S-D-T(10)
(Hirose Electric)
/ MS3108A18-10S-B-BAS
(DDK Ltd.)
J N1FS04FK2
(Brake)
/J N1FS04FK2X
(Fan)
6
8 / 3000i
0.75 0.75
7
C4 / 3000i
0.75 0.75
8
C8 / 2000i
0.75 0.75
9
M8 / 4000i
0.75 1.25
10
M12 / 4000i
1.25 2

8 /3000is
0.75 0.75

12 /3000is
0.75 1.25
11
12 / 3000i
2 3.5 J L04HV-8A22-22SE-EB/EB1
(J APAN Aviation)
/MS3108A22-22S-B-BAS
(DDK Ltd.)
12
22 / 3000i
2 3.5
13
30 / 3000i
8 8
14
40 / 3000i
5.5 8
15
C12 / 2000i
0.75 0.75
16
C22 / 2000i
1.25 1.25
17
C30 / 1500i
1.25 2
18
M22 / 4000i
5.5 5.5
19
M30 / 4000i
5.5 5.5
20
M40/ 4000i
8 8

22 /2000is
0.75 1.25
21
M50/ 3000i
3.5*2 5.5*2 J L04HV-8A24-10SE-EB/EB1
(J APAN Aviation)
/MS3108A24-10S-B-BAS
(DDK Ltd.)

18IT-LE-02-01.DOC 10/8/2012
2-15

Specifications of Amplifier side connector
ITEM servo model

Outline
drawing/
wide(mm)
Terminal screw
Power line Feed back
Connector-KEY Contact size
1 SVM1-20i 1 /60mm L-AXIS
1-917807-2 XX-KEY
M-AXIS
3-917807-2 XY-KEY

SS:1318986-6
(0.5-1.42mm2)
S: 316040-6
(1.23-2.27mm2)
M: 316041-6
(3.08-5.50mm2)
L:1318697-6
(7.27-8.92mm2)
FI30-20S-CVS2
OR
(PCR20FA+
PCR-V20LA)
2 SVM1-40i 2 /60mm
3
SVM1-80i 2 /60mm
4
SVM1-160i 2 /60mm
5
SVM2-20/20i 1 /60mm
6 SVM2-20/40i 2 /60mm
7
SVM2-40/40i
2 /60mm
8
SVM2-20/80i
2 /60mm
9 SVM2-80/80i 2 /60mm
10
SVM2-80/160i
3 /90mm
11
SVM2-160/160i
3 /90mm
12
SVM3-20/20/20i
1 /60mm L-AXIS
1-917807-2 XX-KEY
M-AXIS
3-917807-2 XY-KEY
N-AXIS
2-917807-2 YY-KEY
13
SVM3-20/20/40i
2 /60mm
14
SVM1-360i,SV
M1-180HVi,
3 /150mm
Terminal screw
M6,Terminal
Screw(GROUND) M5

FI30-20S-CVS2
OR
(PCR20FA+
PCR-V20LA)
15
SVM1-360HVi
3 /150mm
Terminal screw
M10,Terminal
Screw(GROUND) M6

18IT-LE-02-01.DOC 10/8/2012
2-16
(4) Wire size for P, N link bar

P

N

The following example shows a jumper for connecting a PSM, SVM, and SPM.
See table for length L and thickness t.

Specifications of jumper K2
Short bar length L Short bar thickness
t
Cross-section area
(note)
Unit of 150mm width 150mm(150-158) 1.5mm 21mm2

Notes
Module need not necessarily be connected with a short bar (copper plate).if you connect
them with a power cable , however ,the cable may not be thinner than indicated below and
must be insulated with heat-resistant polyvinyl.

TB1 SVM
SPM
(P) L+

(N) L-
Terminal screw M6
PSM TB1

L+(P)

L- (N)
Terminal screw M6
18IT-LE-02-01.DOC 10/8/2012
2-17
2.4 Selection of AC reactor
(1) Select the AC reactor, from the following table when using only one power supply unit.

AC reactor
Category Power supply unit Ordering number Remarks
Standard For PSM - 5.5i,11i &
SVPM2-5.5i & & S VPM2-11i
A81L - 0001 0155
For PSM-15i & SVPM2-15i A81L - 0001 0156
For PSM-26i A81L - 0001 0157
For PSM-30i A81L - 0001 - 0158
For PSM-37i A81L - 0001 - 0159
For PSM-55i A81L - 0001 - 0160
For high
voltage
(400~480V)
For PSM 11HVi ,18HVi A81L - 0001 0163
For PSM 30HVi ,45HVi A81L - 0001 0164
For PSM 75HVi ,100HVi A81L - 0001 0165

18IT-LE-03-01.DOC 10/8/2012 3-1
3. Design Requirement Of Electrical System
(1) Power supply 1(PS1, 240W) capacity calculated (DC 24V 10A)
Item Unit Unit description Current(A) P(W) Remarks
1 CNC
(0iTC/21
iT /18iT)
2 slot (with data server)(including the
power supply for three MPG)
2.9A W
2 Option
card for
mini card
Ethernet card 0.5A
3 HSSB bard 0.2A W
4 DNC2 card 0.3A W
5 FL-NET card 0.3A W
6 DeviceNet card 0.2A W
7 PROFIBUS card 0.3A W
8 8.4 LCD/ MDI unit 0.8A W
9
10 I/O
CARD
I/O module of connection *1
basic module[24 Input/16 output(0.2A)]
(0.2A+(7.3m
A*24))*1
=0.375A
W Relay coil =3.75~6.25mA
(0.9~1.5W)
*24
11 I/O module of connection *1
expansion module A [24 Input/16
output(0.1A)]
(0.1A+(7.3m
A*24))
=0.275A
W Indicate lamp=3.3 mA
(0.8W)
*24
12 I/O module of connection *1
expansion module B [24 Input/16
output(0.1A)]
(0.1A+(7.3m
A*24))*1
=0.275A
W
13 Separate
detector
interface
Separate detector interface unit
Basic 4-axis
0.9A 9W
Separate detector interface unit
addition 4 axis
0.6A 5W OPTION
14 I/O link
AMP.
I/O link AMP.
For servo turret
0.9A
Total capacity = 8.825A
Max. capacity can not over 10A

(2) Power supply 2 (PS2, 150W) capacity calculated (DC 24V 6A)
1 X-BRK X axis brake 1.2A 29W
2 Safety
Guard
Safety Guard 1 coil 0.33A 8~W
3 Safety Guard 2 coil 0.33A 8~W
4 Safety Guard 3 coil 0.33A 8~W
5 External
Solenoid

Pneumatic solenoid *7 0.1~0.2A*7
=1.4A
4.8W*7
=33.6W

Pneumatic solenoid *5 0.1~0.2A*5 4.8W*5 OPTION
6 Hydraulic solenoid *2 1~1.3A*2 32W*2 OPTION

Total capacity (standard) = 3.6A
18IT-LE-03-01.DOC 10/8/2012 3-2

(3) Transformer Power supply (TC1) capacity(1 AC220V 560VA) calculated (AC 24V 100VA)
1 Magnetic
coil
Magnetic coil *5 0.1A*5
=0.5A
2.4W*5
=12W

Magnetic coil *5 0.1A*5 2.4W*5 OPTION
2 Light(EH3) ATC magazine light 2.9A 70W


(4) Transformer Power supply (TC1) capacity(1 AC220V 560VA) calculated (AC 110V 460VA)

Total capacity (standard) = A
Max. capacity can not over 4.5A

18IT-LE-03-01.DOC 10/8/2012 3-3

(6) No Fuse Break 1 (QF1/FU**) & Magnetic contactor (KM-101) & Main Transformer (TM1)
capacity calculated
1. 1 AC220V
1 PS1 Power supply 1 1.1A 240W
2 PS2 Power supply 2 0.7A 150W
3 TC1
Transformer 1
2.6A 560W
4 FAN2~7 Electric cabinet fan*6 0.08A*6 17W
Heat exchanger OPTION
5 Lamp Alarm /finish /cycle execute lamp 0.05A 10W
6 Light FLUORESCENT WORK LIGHTS 0.16A*2 36W*2
7 LUBE SLIDE PUMP MOTOR CAPACITY 0.22A 50W


2.3 AC220V
1. FAN1 Spindle motor fan 0.07~0.39A 17~90W
2 FAN8 axis servo motor fan 0.07A 17W
3 KM1 1.6A 370W
4 KM2 TURRET MOTOR 9A 2000W
5 KM3 COOLANT PUMP MOTOR 2.7A/3.8A 600W/860W
6 KM4 CHIP CONVEYOR MOTOR 0.87A 200W
7 KM5 CHIP WASH DOWN COOLANT 1 2.7A 600W
8 KM6 CHIP WASH DOWN COOLANT 2 2.7A 600W
9 KM7
10 KM8
11 KM9 HYDRAULIC PUMP 6.6A 1500W
12 KM10 SCREW CHIP MOTOR 0.87A 200W
13 OIL
COOLER
SPINDLE OIL COOLER 4.8A 1100W
Formula : P= 3*V*I*COS
COS =0.6
18IT-LE-03-01.DOC 10/8/2012 3-4

MACHINE REQUIREMENT LIST
:STANDARD : OPTION :NOT AVAILABLE

MODEL BNC-16/18/
22
BNC-30/35 46T/LT42/L
T52/LT65

Item
Unit Current(A) P(W)
1. FAN1 0.07~0.39A 17~90W

2 FAN8 0.07A 17W

3 KM1
4 KM2 9A 2000W

5 KM3 2.7A
/3.8A
600W
/860W

6 KM4 0.87A 200W

7 KM5 2.7A 600W

8 KM6 2.7A 600W

9 KM7
10 KM8
11 KM9 6.6A 1500W

12 KM10 0.87A 200W

13 OIL
COOL
ER
4.8A 1100W

Total capacity
(standard) =
A 2.77 2.77 2.77
Max.
capacity(opti
on)=
A 30.31 30.31 30.31

18IT-LE-03-01.DOC 10/8/2012 3-5

1. 3 AC220V
Item 1 2 3

4 Total capacity
(max.) KVA=
TM1(KVA)
(380~415V
220V)
Unit 1
AC220V
3
AC220V
PSM I/O LINK
AMP.

Unit description External
device
External
Device
Power Supply
Module
I/O LINK
AMP.For
servo turret

BNC-16~26
12i/7000
I(A) 5.47 2.77
/26
N
P(KVA) 1.2 1
/6(OPT)
22.4(without
power turret)
N 24.6/29.6(witho
ut power turret)
25/35
BNC-30/35
A22i/7000

I(A) 5.47 2.77
/30
N
P(KVA) 1.2 1
/6(OPT)
43(without po
wer turret)
/49.2(with pow
er turret)
N 45.2(without
power turret)
/51.4(with power
turret)

50(without
power turret)
/70(with power
turret)
46T/LT42/LT
52/LT65
12i/7000
I(A) 5.47 2.77
/26
N
P(KVA) 1.2 1
/6(OPT)
21.7(without
power turret)
N 23.9/28.9without
power turret)
25/35

Not include
4,5-th axis

remark

18IT-LE-03-01.DOC 10/8/2012 3-6
BNC16~22 CASE 1 (SPI NDLE 12i / 7000) (Wi thout POWER TURRET):
1. (1)SVPM*- 5. 5i
Power supply capacity (kVA )=output capacity(KW)*1.64
(2)SVPM*- 11i
(3)SVPM*- 15i
BNC16~22 output capacity(KW) =11*1.15+((1.8+2.5)*0.6)=15.23KW
BNC16~22 Power supply capacity (kVA )=15.23*1.47=22.4

2. KM101=22. 4KVA/ 3 / 220V (*1. 1~1. 2 f or saf ety coef f i ci ent)=65~70A
(CONTACT CAPACI TY SELECT 65A)
3. (1) QF1(f or 220V)=24. 6KVA/ 3 / 220V (*1. 1~1. 2 f or saf ety coef f i ci ent)=70~77A
(SELECT 63~80A)
(2) QF1(f or 400V)=24. 6KVA/ 3 / 400V (*1. 1~1. 2 f or saf ety coef f i ci ent)=39~43A
(SELECT 40~63A)
4. TM1=1. 2KVA +1KVA +22. 4KVA =24. 6 (SELECT 25KVA)

BNC30/ 35 CASE 2 (SPI NDLE A22i / 7000):
1. PSM=((33. 75- 4. 25)KW/ 37KW)*54KVA=(CONTI NUE RATE 43KVA) (WI THOUT POWER TURRET)
PSM=(33. 75KW/ 37KW)*54KVA=(CONTI NUE RATE 49. 2KVA) (WI TH POWER TURRET)
Power supply
capacity (kVA )

3. (1) QF1(FOR 220V)=51. 4KVA/ 3 / 220V (*1. 1~1. 2 f or saf ety coef f i ci ent)=148~157A
(SELECT 120~160A)
(2) QF1(FOR 400V)=51. 4KVA/ 3 / 400V (*1. 1~1. 2 f or saf ety coef f i ci ent)=81~89A
(SELECT 63~80A)

4. TM1(WI THOUT POWER TURRET)=1. 2KVA +1KVA +43KVA =45. 2KVA (SELECT 50KVA)
TM1(WI TH POWER TURRET)=1. 2KVA +1KVA +49. 2KVA =51. 4KVA (SELECT 70KVA)

Rated capacity calculated in Section 2.1.6(kW)
Rated capacity of power supply module (kW)
Power supply capacity of power supply
module having rated output (kVA)
(See Table 2.2.1)
18IT-LE-03-01.DOC 10/8/2012 3-7

46T/ LT42/ LT52/ LT65 CASE 3 (SPI NDLE 12i / 7000) (Wi thout POWER TURRET):
1. (1)SVPM*- 5. 5i
(2)SVPM*- 11i
(3)SVPM*- 15i
46T/ LT42/ LT52/ LT65 output capacity(KW) =11*1.15+((1.8+1.8)*0.6)=14.8KW
46T/ LT42/ LT52/ LT65 Power supply capacity (kVA )=14.83*1.47=21.7

3. (1) QF1(f or 220V)=23. 9KVA/ 3 / 220V (*1. 1~1. 2 f or saf ety coef f i ci ent)=69~75A
(SELECT 63- 80A)
(2) QF1(f or 400V)=23. 9KVA/ 3 / 400V (*1. 1~1. 2 f or saf ety coef f i ci ent)=38~41A
(SELECT 40~63A)
4. TM1=1. 2KVA +1KVA +21. 7KVA =23. 9 (SELECT 25KVA)

18IT-LE-04-01.DOC 08/10/2012
4-1
4. List Of Main Power & Protection Parts

Item Unit Unit description BNC-16/18/22/
26
BNC-30/35/40
46T/LT42/LT52
/LT65
Remarks
I(A) NOTE I(A) NOTE I(A) NOTE
1 FU1 PS1 DC OUTPUT 10 10 10
2 FU2 PS2 DC OUTPUT 6 6 6
3 FU3 TC1 AC24V OUTPUT 4 4 4
4 FU4 TC1 AC110V OUTPUT 4 4 4
5 FU5*2 PS1 POWER INPUT 2 2 2
6 FU6*2 PS2 POWER INPUT 1 1 1
7 FU7*2 TC1 POWER INPUT 4 4 4
8 FU8*2 POWER MODULE
CONTROL POWER
INPUT 1AC220V
4 4 4
9 FU9*3 SPINDLE FAN
3AC220V
2 2 2
10 FU11*1 WORK LIGHT
1AC220V
1 1 1
11 FU12*1 SLIDE LUBE
1AC220V
1 1 1

FU21*3 Not used Not used Not used
FU22*3 Turret motor 10 option 10 option 10 option
FU23*3 Coolant pump motor 4 4 4 8A:for coolant+chip
wash down pump
FU24*3 Chip conveyor motor 2/4 option 2/4 option 2/4 option
FU25*3 Chip wash down 1 4 option 4 option 4 option
FU26*3 Chip wash down 2 Not used Not used Not used
FU29*3 Hydraulic pump 8 option 8 option 8 option
FU30*3 Screw chip motor 2/4 option 2/4 option 2/4 option
FU31*3 Spindle oil cooler 6 option 6 option 6 option
FU32*3 COOLANT PUMP 2 4 Not used 4 Not used Not used
FU55*3 COOLANT GUN 4 option 4 option option
1 PSM Power Supply Module 15.9
/19.6
43
/49.2
15.9
/19.6
Not include
4,5-th axis
2 KM101 Main Magnetic
contactor
65 150 65
3 QF1./FU
**
No Fuse Break 1(for 220
VOLTAGE)
63~
80
120~
160
63
~80

QF1./FU
**
No Fuse Break 1(for 400
VOLTAGE)
40~
63
63~
80
40~
63

4 TM1 Main transformer 25 50
/70(with
power
turret)
25

18IT-LE-04-01.DOC 08/10/2012
4-2

BNC-16/18/22/26 BREAKER SPECIFICATION
SYMBOL VOLTAGE
(3AC)
RATED CAPACITY (A)
DIA(mm
2
)
NOTICE
12i
QF1 220V 70A/14mm2
380V 40A/3.5mm2
400V 38A/3.5mm2
415V 37A/3.5mm2

BNC-16/18/ MAGNETIC CONTACTOR SPECIFICATION

SYMBOL
VOLTAGE
( 3AC)
RATED
CAPACITY (A)
DIA.
( mm
2
)

NOTICE
RANGE SETTING
VALUE
KM101 220V 65A 8 12i

KM3 220V 12A 1.25 FR3 coolant
2.5~4 A 4.0A pump
KM4 220V 12A 1.25 FR4 chip conveyor
1~1.6A
2.5~4A
1.0A
3A
motor
KM5 220V 12A 1.25 FR5 chip wash down
2.5~4 A 3.0A coolant 1
KM9 220V 12A 2 FR9 Hydraulic pump
5.5~.8A 7.0A
KM10 220V 12A 1.25 FR10 Screw chip
1~1.6A 1.0A motor
KM35 220V 12A 1.25 FR35 Coolant
2.5~4A 4.0A gun

18IT-LE-04-01.DOC 08/10/2012
4-3

BNC-30/35/40 BREAKER SPECIFICATION
SYMBOL VOLTAGE
(3AC)
RATED CAPACITY (A)
DIA(mm
2
)
NOTICE
A22i
QF1 220V 150A/38mm2
380V 90A/22mm2
400V 83A/22mm2
415V 80A/14mm2

BNC-30/35/40 MAGNETIC CONTACTOR SPECIFICATION

SYMBOL
VOLTAGE
( 3AC)
RATED
CAPACITY (A)
DIA.
( mm
2
)

NOTICE
RANGE SETTING
VALUE
KM101 220V 150A 38 A22i

2.5~4 A 4.0A pump
1~1.6A
2.5~4A
1.0A
3A
motor
5.5~.8A 7.0A
1~1.6A 1.0A motor
2.5~4A 4.0A gun

18IT-LE-04-01.DOC 08/10/2012
4-4
46T/LT42/LT52/LT65 BREAKER SPECIFICATION
SYMBOL VOLTAGE
(3AC)
RATED CAPACITY (A)
DIA(mm
2
)
NOTICE
12i
QF1 220V 70A/14mm2
380V 40A/3.5mm2
400V 38A/3.5mm2
415V 37A/3.5mm2

46T/LT42/LT52/LT65 MAGNETIC CONTACTOR SPECIFICATION

SYMBOL
VOLTAGE
( 3AC)
RATED
CAPACITY (A)
DIA.
( mm
2
)

NOTICE
RANGE SETTING
VALUE
KM101 220V 65A 8 12i

2.5~4 A 4.0A pump
1~1.6A
2.5~4A
1.0A
3A
motor
5.5~.8A 7.0A
1~1.6A 1.0A motor
2.5~4A 4.0A gun

18IT-LE-05-01.DOC 2007-08-25
5. Connection of Main Power

CONNECTING MAINS SUPPLY (3 PHASE)

THREE PHASE IS DANGEROUS

ALWAYS ENSURE THAT SUPPLY LINE IS "DEAD" WHEN WIRING INTO THE MACHINE.
ALWAYS ENSURE THAT "EARTH" IS WELL "GROUND" A1999/2/4T SOURCE AND IN THE MACHINE.
IF PHASE CHANGING IS ENCESSARY, SWITCH OFF AT SOURCE FIRST.
MAI N I N
CONDUI T
SHI ELD
CONNECTI ON
METHODS
TERMI NALS
OFF
ON
OPEN COVER I N
OFF POSI TI ON ONLY
I SOLATOR SWI TCH
I SOLATOR
SWI TCH
EARTS

ELECTRICAL MANUAL

ELECTRICAL MANUAL

PAGE:1/15
BUAFFLO MACHINERY CO. LTD. PARTS LIST DATE:2003/02/21
EIC CROSS-REF. TYPE REFERENCE DESCRIPTION SUPPLIER QTY STANDARDS Ref. document
Controller /4 0iTC/18iTB/21iTB ref. to chter :2 FANUC 1 EN50178,UL508C
P3-63/V/SVB MOELLER
EN60947-2,EN60947-
3,EN60947-5,EN60947-
1/A11,CE MARK
PM2 3P (22*58) TELEMECANIQUE
(22*58)-63A
2.(For BNC-30/35/40
spindle:A22i/7000)
NZM7-160N/DA0V-
NZM7/H-NZM7(220V)
,NZM4-100/ZM4-100/RH6-
NA,NZM7-100N/DA0V-
NZM7/H-NZM7(380~415V)
CIRCUIT BREAKER IU : IR: 125-
160 ,CIRCUIT BREAKER IU : IR:
80- 100
MOELLER
EN60947-2,IEC947-2,CE
MARK
P3-63/V/SVB MOELLER
EN60947-2,EN60947-
3,EN60947-5,EN60947-
1/A11,CE MARK
PM2 3P (22*58) TELEMECANIQUE
(22*58)-63A
1.(For BNC-16/18/22/26
spindle:B12/7000i)
FN3258-75-52/FS6112-75-
52(220V)
FN3258-42-47/FS6112-42-47
(380~415V)
3*480/275VAC/50-60HZ
75A
42A
2.(For BNC-30/35/40
spindle:A22i/7000)
FN3258-180-40(220V)
,FN3258-100-35(380~415V
3*480/275VAC/50-60HZ
180A
100A
3(For 46T/LT42/LT52/LT65
spindle:B12/7000i)
FN3258-75-52/FS6112-75-
52(220V)
FN3258-42-47/FS6112-42-47
(380~415V)
3*480/275VAC/50-60HZ
75A
42A
1.(For BNC-16/18/22/26
spindle:B12/7000i)
TBSW-3I-25KVA-CCE
2.(For BNC-30/35/40
spindle:A22i/7000)
TBSW-3I-50KVA-CCE
3(For
46T/LT42/LT52/LT65
spindle:B12/7000i)
TBSW-3I-25KVA-CCE
-C908 /5.2 RM4TG20 AC200~500V,50/60HZ,
TELEMECANIQUE 1
IEC/EN 60255-
6,CSA,GL,UL,CE MARKING
-FU32 /5.4 DF6-AB10
GK1-AP3*1
Ie32A,Ue690V,Uimp6KV,FUSE:4
A /(8A FOR OPTION)
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR12 /5.4
LR2D086
/LR2D126
THERMAL OVERLOAD RELAY
CURRENT SETTING RANGE(A):
2.5~4, AUXILIARY CONTACT 1NO
/5.5~8, AUXILIARY CONTACT 1NO
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
-M12
(Coolant-
2)
/5.4 TPH2T3K
/TPK4T3K
MOTOR VOLTAGE: 3 PHASE
220VAC,50/60HZ
,750W,CURRENT:220V3A /
220VAC,50/60HZ
820WCURRENT:220V4A
WALRUS 1 CE MARK
-Z22 /5.5 SQ
SQ3-513W
SPARK QUENCHER;SERVICE
VOLTAGE:550VAC;
PHASE:3;0.12uF 47
NISSHIN,
FOTEK
1
-FU55 /5.6 DF6-AB10
GK1-AP3*1
A /(8A FOR OPTION)
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR35 /5.6
LR2D086
/LR2D126
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
1
7. PARTS LIST
/5.1 -TM1
SUENN LIANG 1
1
LVD-Directive73/23/EEC
EN 50081-1,EN 50081-2,
EN 50082-1,EN 50082-2,
CE MARK
TRANSFORMER; INPUT
VOLTAGE:AC 380/400/415/440;
OUTPUT VOLTAGE:200-220VAC
CSA,EN133200,IEC60939
/5.1 -QF1
-FU101
-Z200 /5.1
SCHAFFNER
1.(For BNC-16/18/22/26
spindle:B12/7000i)
3.(For 46T/LT42/LT52/LT65
spindle:B12/7000i)
PAGE:2/15
-M35
(Coolant
gun)
/5.6 TPH2T3K
/TPK4T3K
220VAC,50/60HZ
220VAC,50/60HZ
820WCURRENT:220V4A
WALRUS 1 CE MARK
-Z45 /5.6 SQ
SQ3-513W
VOLTAGE:550VAC;
PHASE:3;0.12uF 47
NISSHIN,
FOTEK
1
-FU23 /5.7 DF6-AB10
GK1-AP3*1
A /(8A FOR OPTION)
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR3 /5.7
LR2D086
/LR2D126
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
TPH8T3K MOTOR VOLTAGE: 3 PHASE 2
POLE 220VAC,50/60HZ
,1770W,CURRENT:220V6.3A,
WALRUS CE MARK
-Z13 /5.8 SQ
SQ3-513W
VOLTAGE:550VAC;
PHASE:3;0.12uF 47
NISSHIN,
FOTEK
1
-FU31 /6.1 DF6-AB10 Ie32A,Ue690V,Uimp6KV,FUSE:1
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
LA1-DN40
TELEMECANIQUE
IEC 947-4-1,EN 60947-1,
CE MARK
DILM820-XHI11-SA MOELLER
CO-4PTS 3 PHASE 220VAC,50/60HZ
CURRENT:4.8A
HABOR
-SB70 /6.2 CESD
1
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
CESD MOTOR VOLTAGE: 1PHASE
220VAC,50/60HZ,
CURRENT:220V/0.5A,
CHAHGHUA CHEN
YING
1
-Z31 /6.4 SQ
SQ3-513W
VOLTAGE:550VAC;
PHASE:3;0.12uF 47
NISSHIN,
FOTEK
1
-FU24 /6.5 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR4 /6.5 LR2D076 OR LR2D086 THERMAL OVERLOAD RELAY
1.6-2.5, AUXILIARY CONTACT
1NO /2.5-4A, AUXILIARY
CONTACT 1NO
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
MOTOR VOLTAGE: 3
PHASE220VAC,50/60HZ
,1/4HP,4POLE,CURRENT:220V/1A,
GEAR RATE: 1:50
TUNG LEE CE MARK
-Z14 /6.6 SQ231503F
SQ3-351W
SPARK QUENCHER;
SERVICE VOLTAGE:250VAC;
PHASE:3
NISSHIN,
FOTEK
1
-FU25 /6.7 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR5 /6.7 LRD086 THERMAL OVERLOAD RELAY
CURRENT SETTINGRANGE(A):
2.5-4, AUXILIARY CONTACT
TELEMECANIQUE 1 IEC 947-6-2,EN 60439-6-2,
CE MARK
-M5
(CHIP
WASH
DOWN1)
/6.7 TPH2T3K
/TPK4T3K
220VAC,50/60HZ
220VAC,50/60HZ
WALRUS 1 CE MARK
-Z15 /6.8 SQ231503F
SQ3-351W
VOLTAGE:250VAC; PHASE:3
NISSHIN,
FOTEK
1
-FU26 /7.2 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
2.5-4, AUXILIARY CONTACT
1NO
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
1
/6.1
1
-M21
(SLIDE
LUBE)
-M4
(CHIP
CONVEY
OR )
/6.5
1
1
-M3
(coolant)
/5.7
OIL
COOLER
/6.1
-KM101
/6.3
PAGE:3/15
MOTOR VOLTAGE: 3 PHASE 2
POLE 220VAC,50/60HZ
,3/4HP,CURRENT:220V,
RPM:3400(60HZ)2850(50HZ)
MING YIH
-Z16 /7.2 SQ231503F
SQ3-351W
NISSHIN,
FOTEK
1
-FU29 /7.5 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR9 /7.5 LR2D126 THERMAL OVERLOAD RELAY
5.5-8 AUXILIARY CONTACT
1NO
TELEMECANIQUE 1
EN 60439-6-2, IEC 947-6-2,
CE MARK
-M9
HYDRAUL
C PUMP
/7.5 MOTOR VOLTAGE: 3
PHASE220VAC,50/60HZ
,1HP,4POLE,CURRENT:220V/3.7
A, 1720RPM
CHYUN TSEN 1
-Z19 /7.6 SQ231503F
SQ3-351W
NISSHIN,
FOTEK
1
-FU30 /7.7 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
1NO
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
(for MCV-2412)
FM-E22
MOTOR VOLTAGE: 3
PHASE220VAC,50/60HZ
,1/4HP,4POLE,CURRENT:220V/0
.9A, GEAR RATE: 1:100
I-TA 1 CE MARK
1
-Z20 /7.7 SQ231503F
SQ3-351W
NISSHIN,
FOTEK
1
-FU8 /8.2 DF6-AB10
GK1-AP3*1
A
/Ie32A,Ue690V,Uimp6KV,FUSE:2
TELEMECANIQUE 2 IEC 947-3,EN 60947-3,
CE MARK
1.(for BNC-16/18/22/26
spindle:B12i/7000)
LC1D65M7-220V
CONTACTOR RELAY;
COIL VOLTAGE:220VAC,
CONTACT:3 POLE,
TELEMECANIQUE
IEC 947-4-1,EN 60947-1,
CE MARK
2.(for BNC-30/35/40
spindle:A22i/7000)
LC1D150M7
CONTACTOR RELAY;
CONTACT:3 POLE,
TELEMECANIQU
IEC 947-4-1,EN 60947-1,
CE MARK
3.(for 46T/LT42/52/65
spindle:B12i/7000)
LC1D65M7-220V
CONTACTOR RELAY;
CONTACT:3 POLE,
TELEMECANIQUE
IEC 947-4-1,EN 60947-1,
CE MARK
-Z101 /8.2 SQ25050SF
SQ1-211W
SPARK QUENCHER;
SERVICE VOLTAGE:250VAC;
PHASE:SINGLE
NISSHIN,
FOTEK
1
-FU9 /8.2 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
1.(FOR BNC16/18/22/26)
A81L-0001-0156
AC REACTOR FOR PSM-15i
2.(FOR BNC-30/35/40)
A81L-0001-0158
3.(FOR 46T/LT42/52/65)
A81L-0001-0156
-EV1 /8.3 HEAT EXCHANGER
OPERATING
VOLTAGE:110VAC
FANUC 1
-M6
(CHIP
WASH
DOWN 2)
1
1
-L1
-KM101
-M10
SCREW
CHIP
FANUC
/8.2
/8.2
/7.2
/7.7
1
PAGE:4/15
-EV2~7 /8.4 FU9703A HEAT EXCHANGER
OPERATING
VOLTAGE:110VAC
CHUKI 6 UL,TUV,CE MARK
-FU7 /10.1 DF6-AB10
GK1-AP2*1
A
TELEMECANIQUE 2
IEC 947-3,EN 60947-3,
CE MARK
-TC1 /10.1 TBSW-11-560VA TRANSFORMER INPUR
VOLTAGE: 220VAC OUTPUT
VOLTAGE: AC110V(4A) 24(4A)
V/A:560VA
SUENN LIANG 1
EN 50081-1,EN 50081-2,
EN 50082-1,EN 50082-2,
CE MARK
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
-FU6 /10.4 DF6-AB10
GK1-AP2*1
A
TELEMECANIQUE 2
IEC 947-3,EN 60947-3,
CE MARK
-PS2 /10.4 S-150-24 / or S-240-24 INPUT:AC110V/220V,
OUTPUT:DC24V 6A / or DC24V
10A
MEAN WELL 1
89/335/EEC,EN60555-2,
EN60555-3,EN 50082-1,
IEC801-2, IEC801-3,IEC801-
4, LVD-
Directive73/23EEC, 93/68/EEC
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
-FU5 /10.6 DF6-AB10
GK1-AP2*1
A
TELEMECANIQUE 2
IEC 947-3,EN 60947-3,
CE MARK
-PS1 /10.6 S-240-24 INPUT:AC110V/220V,
OUTPUT:DC24V 10A
MEAN WELL 1
89/335/EEC,EN60555-2,
EN60555-3,EN 50082-1,
IEC801-2, IEC801-3,IEC801-
4, LVD-Directive73/23EEC,
93/68/EEC ,CE MARK
0A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
-SB60
/10.8
XB5AW33B1 GREEN
TELEMECANIQUE 1
-SB61
/10.8
XB5AW34B2 RED
TELEMECANIQUE 1
-KM80 /10.8
LP1-K0910
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z80 /10.8
-YV101 /11.1 SOLENOID OPERATING
VOLTAGE: 24VDC
1
-Z101 /11.2 1N4004 DIODE 1
YV102 /11.2 SOLENOID OPERATING
VOLTAGE: 24VDC
1
-Z102 /11.2 1N4004 DIODE 1
A
TELEMECANIQUE 1
IEC 947-3,EN 60947-3,
CE MARK
(FOR MCV-2412/ TC-2100)
J F-WN36DB
FLUORESCENT WORK LIGHTS
:AC230V 36W J ARRER 1
EN61547,EN55015,EN60555-2,
EN61000-3-3,
-EH2 /11.6 (FOR TC-2100)
J F-WN36DB
FLUORESCENT WORK LIGHTS
:AC230V 36W
J ARRER 1
EN61547,EN55015,EN60555-2,
EN61000-3-3,
GSE-220V INDICATORS LIGHT; LIGHT
COLOR: RED/GREEN/
ORINGILE OPERATING
ARC RAY
XVD C21 DC24V,IP40 TELEMECANIQUE IEC/EN 60947-5-1,CSA,UL
-KM3 /12.4 LC1-D096B7 CONTACTOR RELAY;COIL
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z53 /12.4 SQ25050SF
SQ1-211W
SPARK QUENCHER;
SERVICE VOLTAGE:250VAC,
PHASE: SINGLE
NISSHIN,
FOTEK
1
-KM4-1
-KM4-2
/12.5
/12.6
LC1-D096B7 CONTACTOR RELAY,COIL
VOLTAGE:24VAC
TELEMECANIQUE 2
IEC 947-4-1,EN 60947-1,
CE MARK
/11.5
1
-HL101~
-HL103
-EH1
/11.6
,89/336/EEC,CSA LR44087,CE
MARK
PAGE:5/15
-Z54-1
-Z54-2
/12.5
/12.6
SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
2
-KM5 /12.7 LC1-D096B7 CONTACTOR RELAY, COIL
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z55 /12.7 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z85 /12.8 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
-EH3 /12.8 (FOR TC-2100)
A-L101C
HALOGEN WORK LIGHTS
:AC24V 70W
ARC RAY 1
EN60598-2-1:1998 AND
EN60598-1:1993
-YB1 /13.1 DC24V FANUC 1
TZFS30/1S/96/M20
24VDC
COMPACT SAFETY GUARD Ith
=10A SAFETY CONTACTS: 3NC
COIL VOLTAGE : 24VDC
AUXILIARY CONTACTS: 2NO,
IP67, RATE INSULATION
VOLTAGE:500V
ELAN
EN60947-5-1,EN1088,
CE MARK
XCS-TE7312+Z11
VOLTAGE:300V
TELEMECANIQUE
IEC/EN60947-5-1,UL508,CSA
22-2,JIS C4520,CE MARK
-SQ40 /13.3 SHL-Q2255 AC250V/DC50V, 5A OMRON 1 EN60947-5-1,CE MARK
-YV120 /13.3 A-NZM7 SOLENOID OPERATING
VOLTAGE: 24VDC
MOELLER 1
-Z120 /13.3 SPERK QUENCHER;
SERVICEVOLTAGE:110VAC;
PHASE: SINGLE
1
ELRC-1/30
ELRC-1/60
VOLTAGE: 24VAC
1
PHASE: SINGLE
1
VOLTAGE:24VAC
1
PHASE: SINGLE
1
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z57 /13.7 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z58 /14.2 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE: 24VAC
1
PHASE: SINGLE
1
VOLTAGE: 24VAC
1
PHASE: SINGLE
1
VOLTAGE: 24VAC
1
PHASE: SINGLE
1
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
1
/13.2 -YB2
-SQ41 /13.3
CONTROL
1
PAGE:6/15
-Z59 /15.2 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE: 24VDC
1
-Z129 /15.3 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z130 /15.4 1N4004 DIODE 1
-KM10-1 /15.5 LC1-D096B7 CONTACTOR RELAY;COIL
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z60-1 /15.5 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
-KM10-2 /15.6 LC1-D096B7 CONTACTOR RELAY;COIL
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z60-2 /15.6 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE: 24VDC
1
-Z149 /16.2 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z150 /16.3 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z151 /16.4 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z152 /16.6 1N4004 DIODE 1
VOLTAGE: 24VAC
1
-Z153 /16.7 1N4004 DIODE 1
VOLTAGE: 24VAC
1
-Z154 /16.8 1N4004 DIODE 1
VOLTAGE:24VAC
TELEMECANIQUE 1
IEC 947-4-1,EN 60947-1,
CE MARK
-Z56 /17.1 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,
FOTEK
1
VOLTAGE: 24VAC
1
-Z142 /17.3 1N4004 DIODE 1
VOLTAGE: 24VAC
1
-Z143 /17.4 1N4004 DIODE 1
TZFS30/1S/96/M20
24VDC
VOLTAGE:500V
ELAN
EN60947-5-1,EN1088,
CE MARK
XCS-TE7312+Z11
VOLTAGE:300V
TELEMECANIQUE
TZFS30/1S/96/M20
24VDC
VOLTAGE:500V
ELAN
EN60947-5-1,EN1088,
CE MARK
XCS-TE7312+Z11
VOLTAGE:300V
TELEMECANIQUE
VOLTAGE: 24VAC
1
-Z146 /17.8 1N4004 DIODE 1
-YB4
-YB3 /17.6
/17.5
1
1
PAGE:7/15
VOLTAGE: 24VAC
1
-Z147 /18.2 1N4004 DIODE 1
-KA1 /19.1 0Z-SS-124L RELAY; COIL
VOLTAGE:24VDC;16A/240VAC
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V1 /19.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V2 /19.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V3 /19.3 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V4 /19.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V5 /19.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V6 /19.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V7 /19.6 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V8 /19.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V9 /19.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V10 /19.8 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V11 /20.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V12 /20.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V13 /20.3 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V14 /20.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V15 /20.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V16 /20.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V17 /20.6 1N4004 DIODE 1
MY2+PYF-
08AE+PYF14A-ET
RELAY COIL VOLTAGE:24V DC
CONTACTOR MAX. V/A:AC
250V/5A
OMRON IEC255,CSA
RXL2A12B2BD RELAY COIL VOLTAGE:24V DC
250V/12A
TELEMECANIQUE IEC 61810-1,CSA,CE MARK
0Z-SS-124L RELAY; COIL
OEG 1
TUV R85447,UL E82292,
CSA LR48471
16A/240VAC
-V18 /20.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V19 /20.7 1N4004 DIODE 1
/20.6
-KA66
-KA18
/20.6
1
RELAY BOARD
PAGE:8/15
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V20 /20.8 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V21 /21.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V22 /21.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V23 /21.3 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V24 /21.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V25 /21.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V26 /21.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V27 /21.6 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V28 /21.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V29 /21.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V30 /21.8 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V31 /22.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V32 /22.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V33 /22.3 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V34 /22.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V35 /22.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V36 /22.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V37 /22.6 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V38 /22.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V39 /22.7 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V40 /22.8 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V41 /23.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V42 /22.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V43 /23.3 1N4004 DIODE 1
PAGE:9/15
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V44 /23.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V45 /23.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V46 /23.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V47 /23.6 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V48 /23.7 1N4004 DIODE 1
-KA49 /23-1.1 0Z-SS-124L RELAY; COIL
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V49 /23-1.1 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V50 /23-1.2 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V51 /23-1.3 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V52 /23-1.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V53 /23-1.4 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V54 /23-1.5 1N4004 DIODE 1
OEG 1
TUV R85447,UL E82292,
CSA LR48471
-V58 /23-1.8 1N4004 DIODE 1
-SQ52 /24.1 BUILT-IN SPINDLE 1 option
-SQ53 /24.2 PSM2NA(CODE:27774) AIR-OIL UNIT 1 option
-SQ54 /24.3 LMM2(CODE:96874) AIR-OIL UNIT 1 option
-SQ55 /24.4 LAM2(CODE:96854) AIR-OIL UNIT 1 option
-SQ56 /24.4 AIR-OIL UNIT 1 option
-SQ51 /24.8 PROBE 1 option
-SQ1 /25.1 BES-M12MI-PSC20B-
BV03
Voltage:
DC12~24V,current:200mA,PNP
BALUFF 1 EN60947-5-2
-SQ2 /25.2 BES-M12MI-PSC20B-
BV03
Voltage:
BALUFF 1 EN60947-5-2
YC-135
XPE-M510 TELEMECANIQUE
-SP1 /25.3 PRESSURE SWITCH
DC24V
1
-SP10 /25.3 PSM10NA(CODE:2776
9)
PRESSURE SWITCH
DC24V
1
option
-SL1 /25.4 FLOATING SWITCH
DC24V
1
DC24V
1
-SL2 /25.5 FLOATING SWITCH
DC24V
1
F7 1A 22mm(White) AB
XB5-AA11,1A 1A 22mm(White) TELEMECANIQUE CSA,UL,CE MARK
F7 1A 22mm(White) AB
XB5-AA11,1A 1A 22mm(White) TELEMECANIQUE CSA,UL,CE MARK
-SQ12 /26.6 ITI 1
DC24V
1
-SQ13 /26.8 Renishaw MI12 1 option
-SB69
/26.5
/26.5
-SB68
1
1
/25.3
1
-SF1
PAGE:10/15
-SQ14 /27.1 Renishaw MI12 1 option
-SA10 /27.2
TZFS30/1S/96/M20
24VDC
VOLTAGE:500V
ELAN 1
EN60947-5-1,EN1088,
CE MARK
-SQ15 /27.8 HABOR 1 option
-SL3 /28.1 FLOATING SWITCH 15A
125V/250V
1
-SQ25 /28.4 Z-15GQ-B AC250V/DC50V, 5A OMRON 1
-SQ16 /28.5
-SQ17 /28.5
-SA12 /28.6
TZFS30/1S/96/M20
24VDC
VOLTAGE:500V
ELAN 1
EN60947-5-1,EN1088,
CE MARK
-SA11 /28.7
TZFS30/1S/96/M20
24VDC
VOLTAGE:500V
ELAN 1
EN60947-5-1,EN1088,
CE MARK
-SQ18 /29.1
BNS-819-B02-D12-61-12-10
LIMIT SWITCH CONTACTOR
MAX. A/V; 10A/250VAC
BALEFUL 1
EN60947-5-1
-SQ19 /29.2 BNS-819-B02-D12-61-12-10 LIMIT SWITCH CONTACTOR
A A/ 10A/2 0 AC
BALEFUL 1 EN60947-5-1
-SQ20 /29.3 1
-SQ21 /29.3 1
-SQ22 /29.4 1
YC-135

XPE-M510
TELEMECANIQUE
/29.7 YC-155

XPE-R5100D
TELEMECANIQUE
/29.7 YC-155

XPE-R5100D
TELEMECANIQUE
-SL5 /30.1 FLOATING SWITCH 15A
125V/250V
1
1.(for BNC-18/22) CELC
1.(for BNC-18/22) CELC 1
-SQ30 /30.4 1
-SQ32 /30.6 Z-15GQ-B AC250V/DC50V, 5A OMRON 1
-SQ34 /30.8 1
-SQ35 /30-1.1 1
-SQ36 /30-1.2 1
-SQ37 /30-1.2
1
-SB62 /31.3 M22-PVX1/M22-AX1
/M22-K01X2
EMERGENCY STOP SWITCH
ACTUATOR BUTTON COLOR
IP65 ALTERNATE CONTACT:2B
MOELLER 1
-SB63 /31.3 XB5-AS542(1B) EMERGENCY STOP SWITCH
TELEMECANIQUE 1
TELEMECANIQUE 1
TELEMECANIQUE 1
-SQ28 /30.2
-SF4 /29.6
1
1
1
1
-SQ29 /30.3
-SF2
-SF3
PAGE:11/15
TELEMECANIQUE 1
MY2+PYF-
08AE+PYF14A-ET
RELAY COIL VOLTAGE:24V DC
250V/5A
OMRON IEC255,CSA
RXL2A12B2BD RELAY COIL VOLTAGE:24V DC
250V/12A
TELEMECANIQUE IEC 61810-1,CSA,CE MARK
-V65 /31.3 1N4004 DIODE 1
-SB66 /31.6 51-121.0252+2+F24 DC24V/1A1B CONTACT EAO 1
-KS1 /31-1.3 3TK2828 SIEMENS 1
-KA65 /31.3
1
PAGE:12/15
-SA1
(MODE)
/32.2 01N-30 DEGREE,
NDS-01N-CB
ROTARY SWITCH;
TOLERANCE VOLTAGE AND
CURRENT:24VDC/0.05 A, STEP
ANGLE:30 DEGREE, CODE NO.:
COMPLEMENTALY BINARY
OPERATOR
FUTURE LIFE 1
-SB1 /32.5 PUSH-BUTTON; BUTTON
COLOR: WHITE; ACTION:
ALTERNATE; PILOT
LIGHT:LED 24VDC/1A;
CONTACT:1C 24VDC/1A;
J ISC0920; IP65
1
ALTERNATE; PILOT
LIGHT:LED 24VDC/1A;
J ISC0920; IP65
1
COLOR: PILOT LIGHT:LED
24VDC/1A; CONTACT:1C
24VDC/1A; J ISC0920; IP65
1
1
1
-SA2
(FEED
RATE)
/33.6 01J -15 DEGREE,
NDS-01J -CB
ROTARY SWITCH;
TOLERANCE 0.05 A, STEP
ANGLE: 15 DEGREE, CODE
NO.: COMPLEMENTALY
BINARY OPERATOR
FUTURE LIFE 1
-SA3
(RAPID
RATE)
/34.2 01N-30 DEGREE,
NDS-01N-CB
ROTARY SWITCH;
OPERATOR
FUTURE LIFE 1
-SA4
(SPINDL
E RATE)
/34.5 01N-30 DEGREE,
NDS-01N-CB
ROTARY SWITCH;
OPERATOR
FUTURE LIFE 1
-SB5
-SB6
-SB7
/35.1
/35.2
/35.2
DC24V/1A CONTACT/20mA
3
-SB8 /35.3 DC24V/1A CONTACT/20mA 1
-SB9
-SB10
-SB11
/35.4
/35.5
/35.7
3
-SB12
-SB13
-SB14
-SB15
-SB16
-SB17
/36.1
/36.2
/36.3
/36.3
/36.4
/36.5
6
-SB19 /36.6 AH164-J 2B11A DC24V/1A CONTACT/20mA FUJ I 1
-SB20 /37.1 704.230.5+MB24+1A DC24V/1A CONTACT, GREEN EAO 1
-SB21 /37.2 704.230.2+MB24+1B DC24V/1B CONTACT, RED EAO 1
-SB23
-SB24
-SB25
/37.4
/37.6
/37.7
3
-SB26~
-SB30
/38 DC24V/1A CONTACT/20mA
5
OPERATION PANEL
PAGE:13/15
-SB32~
-SB34
3
-SB35 /38.8 KEY-LOCK SWITCH ACTION:
ALTERNATE CONTACTING
RETING:24VDC/1A
1
-SB36
-SB37
/39.1
/39.2
2
-SA5
(MPG
AXIS)
/39.4
FUTURE LIFE 1
MOMENTARY; PILOT
LIGHT:LED 24VDC/1A;
J ISC0920; IP65
-SA6
(MPG
RATE)
/39.7
FUTURE LIFE 1
-SB38
-SB39
2
-SB40
-SB41
/40 PUSH-BUTTON; BUTTON
MOMENTARY; PILOT
LIGHT:LED 24VDC/1A;
J ISC0920; IP65
2
-SA7
(ID/OD
Key
/40 AH164-J 2B-11A DC24V/1A CONTACT/20mA
FUJ I 1
-SB44
-SB45
2
-SB46 /40.7 AH164-J 2B-11A DC24V/1A CONTACT/20mA FUJ I 1
-SB50 /40-1.1
-SA8
(MPG
RATE)
/40-1.2
FUTURE LIFE 1
-SA9 /40-1.3 MV4A+M11*2 BACO 1
-SB51 /40-1.5
-SB48 /40.7 P16-LAM1-ABKW DC24V/1A CONTACT/20mA DECA 1
-SB49 /40.8 P16-LAM1-ABKW DC24V/1A CONTACT/20mA DECA 1
-HL1 /45.4 MLI1083100-R INDICATOR OPERATING
VOLTAGE:24VDC OPERATING
CURRENT: 11mA IP65
COLOR : RED
FUTURE LIFE 1
-HL2 /45.5 MLI1083500-G INDICATOR OPERATING
VOLTAGE:24VDC OPERATING
CURRENT: 11mA IP65
COLOR : GREEN
FUTURE LIFE 1
KH33L 9 KEY MODULE FOR
PANEL,DC24V/20mA
FUTURE LIFE 2
KH43L 12 KEY MODULE FOR
PANEL,DC24V/20mA
FUTURE LIFE 1
-SQ50 /53.7 E2E-X2F1 Voltage:
NORMAL CLOSE TYPE
OMRON 1 IEC60529
PAGE:14/15
SA-01A-TB
SA-02A-TB
-FU22 /65.2 DF6-AB10
GK1-AP2*1
0A
TELEMECANIQUE 2
IEC 947-3,EN 60947-3,
CE MARK
-SQ6 /69.5 1
-SQ7 /69.6 1
-SQ8 /69.6 1
-SQ9 /66.7 1
-KM2-1
-KM2-2
/70.2 LC1-D096B7 CONTACTOR RELAY; COIL
VOLTAGE:24VAC
TELEMECANIQUE 2
IEC 947-4-1,EN 60947-1,
CE MARK
-Z52-1
-Z52-2
/70.2 SQ25050SF
SQ1-211W
SPARK QUENCHER;
PHASE: SINGLE
NISSHIN,FOTEK 2
-FU22 /67.3 DF6-AB10
GK1-AP3*1
A
TELEMECANIQUE 3
IEC 947-3,EN 60947-3,
CE MARK
-FR2 /67.3 LR2D076 THERMAL OVERLOAD RELAY
1NO
TELEMECANIQUE 1
IEC 947-6-2,EN 60439-6-2,
CE MARK
-M2 /67.3 1
-Z12 /67.4 SQ
SQ3-513W
VOLTAGE:550VAC;
PHASE:3;0.12uF 47
NISSHIN,
FOTEK
1
-SQ6 /71.4 1
-SQ7 /71.5 1
-SQ8 /71.5 1
-SQ9 /71.6 1
-SQ10 /71.6 1
-SQ11 /71.7 1
VOLTAGE: 24VDC
1
-Z103 /72.1 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z104 /72.2 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z111 /72.3 1N4004 DIODE 1
VOLTAGE: 24VDC
1
-Z112 /72.4 1N4004 DIODE 1
E4 TYPE TURRET
TURRET
HV8 HYDRAULIC TYPE TURRET
BARUFFALDI TURRET
-SVT /63.1
BARUFFALDI 1
PAGE:15/15
M35/16 Entrelec CE MARK
039068 LEGRAND IEC-947-7-1,CE MARK
M6/8 Entrelec CE MARK
039062 LEGRAND IEC-947-7-1,CE MARK
ZR4-DR6 Entrelec CE MARK
281-652 WAGO CE MARK
ZR4-DR6 Entrelec CE MARK
281-652 WAGO CE MARK
Branch
Board V3C-027
1
D50F-043
RBD08-DC24V-S
D50F-043
RBD08-DC24V-S
D50F-043
RBD08-DC24V-S
D50F-043
RBD08-DC24V-S
Panel BF-04A 2PCS/1SET ( FOR FANUC) FUTURE LIFE 1
Load
Meter 150%0-20mA
1
Handle
Wheel HDW-EAAS-C20
FUTURE LIFE 1
1
1
Relay
Board 1
Relay
Board 2
Relay
Board 3
Relay
Board 4
1
1
-X63
OTHERS
-X60
-X61
-X62
18IT-LE-08-01.DOC 08/10/2012 8-1
8. CNC Lathe I/O Address Scheme Interpretation
PIN NO. ADDRESS SYMBOL DESCRIPTION
I/O 2 CB150-42 X3.0(101) ,LSCL
Chuck Clamp Detect Sw.(*)
-43 X3.1(102) ,LSUCL
Chuck Unclamp Detect Sw.(*)
-44 X3.2(103) ,F-UCL
Foot pedal chuck unclamp(*)
-45 X3.3(104) ,LSAIR *AIR Alarm Detect Switch
-46 X3.4(105) ,FSLBE Slide Lube Level Switch
-47 X3.5(106) ,PSLBE Slide Lube Pressure Switch(*)
-48 X3.6(107) ,FSCOL Coolant Level Low Switch (*)
-49 X3.7(108)
CB150-25 X4.0(109) ,XAE#1
-26 X4.1(110) ,YAE#1
-27 X4.2(111) ,ZAE#1
-28 X4.3(112) ,SKIP3#1
-29 X4.4(113) ,SKIP4#1
-30 X4.5(114) ,SKIP5#1
-31 X4.6(115) ,SKIP6#1
-32 X4.7(116) ,SKIP#1
CB150-10 X5.0(117) ,T-I1
Turret input 1
-11 X5.1(118) ,T-I2
Turret input 2
-12 X5.2(119) ,T-I3
Turret input 3
-13 X5.3(120) ,T-I4
Turret input 4
-14 X5.4(121) ,T-I5
Turret input 5
-15 X5.5(122) ,T-I6
Turret input 6
-16 X5.6(123) ,D.CW Manual Tool Disk CW P.B (*)
-17 X5.7(124) ,D.CCW Manual Tool Disk CCW P.B (*)
I/O 2 CB150-18,50 +24V DCH1
I/O 2 CB150-24 DICOM0 0V(DCN1)

I/O 2 CB150-34 Y2.0 (201) .UCL.O Chuck Unclamp Sol.(*) KA01
-35 Y2.1 (202) .CL.O Chuck clamp Sol.(*) KA02
-36 Y2.2 (203) .T-O1 Turret output 1 KA03
-39 Y2.5 (206) .WLK.O Work Light KA06
-40 Y2.6 (207) .FIN.O Finish Lamp KA07
-41 Y2.7 (208) .EXUTE Cycle Execute Lamp KA08
I/O 2 CB150-02 Y3.0 (209) .AL.O Alarm Lamp KA09
-06 Y3.4 (213) .COL.O Coolant Pump (KM3) KA13
-07 Y3.5 (214) .CPCW Chip Conveyor CW (*) (KM4-1) KA14
-08 Y3.6 (215) .CPCCW Chip Conveyor CCW (*) (KM4-2) KA15
-09 Y3.7 (216) .CWD.1 Chip wash down coolant 1 (*) (KM5) KA16
I/O 2 CB150-01,33 DOCOM
+24V(DCH1)

CB150-19,20
,21,22,23
0V DCN1

(1)(*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-2

I/O 3 CB150-42 X6.0(125)
-43 X6.1(126) ,PSHYD Hydraulic pressure detect (*)
-44 X6.2(127) ,PRO-L Probe battery low (*)
-45 X6.3(128) ,PRO-ER Probe system error (*)
-46 X6.4(129) ,GD1S Safety Guard Switch 1
-47 X6.5(130) ,GD1C Safety Guard Switch 1 (With Coil)
-48 X6.6(131) ,T-I7
Turret input 7
-49 X6.7(132) ,T-I8
Turret input 8
CB150-25 X7.0(133) ,OVL3 Coolant Pump Motor Overload
-26 X7.1(134) ,OVL4 Chip Conveyor A Motor Overload(*)
-27 X7.2(135) ,OVL7 Coolant Through Spindle Overload (*)
-28 X7.3(136) ,OVL8 Recycle Pump Overload (*)
-29 X7.4(137) ,OILAL Spindle oil cooler alarm(*)
-30 X7.5(138) ,FSCOH Coolant Filter Level Hight SW.(*)
-31 X7.6(139) ,OVL9 Hydraulic motor overload (*)
-32 X7.7(140) ,OVL5 Chip Wash down coolant 1overload (*)
CB150-10 X8.0 (141) ,OVL6 Chip wash down coolant 2 overload(*)
-11 X8.1 (142) ,TSCL
Tailstock clamp detect SW.
-12 X8.2 (143) ,
-13 X8.3 (144) ,
-14 X8.4 (145) ,EMG *Emergency Stop
-15 X8.5 (146) ,GD3S
Tool magazine door SW.(*)
-16 X8.6 (147) ,GD2S Safety Guard Switch 2(*)
-17 X8.7 (148) ,GD2C Safety Guard Switch 2 (with coil) (*)
I/O 3 CB150-18,50 +24V DCH1

I/O 3 CB150-34 Y4.0 (217) .LUB.O Slide Lubrication KA17
-35 Y4.1 (218) .X.BRK X Axis Brake Release(*) KA18
-36 Y4.2 (219) .GRD.1 Safety Guard Release 1 KA19
-37 Y4.3 (220) .OFF.O Auto Power Off (*) KA20
-38 Y4.4 (221) .EAIRO Oil Mist/External Air Blower Sol.(*) KA21
-39 Y4.5 (222) .Q-FR Tailstock quill forward Sol.(*) KA22
-40 Y4.6 (223) .Q-BK Tailstock quill backward Sol.(*) KA23
-41 Y4.7 (224) .TSUN Tailstock unclamp & pin out Sol. KA24
I/O 3 CB150-02 Y5.0 (225) .TLM.A Tool Setter Air Blower Sol. (*)/Latch mode (for
NC3 probe)
KA25
-03 Y5.1 (226) .PSDN Parts catcher down sol.(*) KA26
-04 Y5.2 (227) .PSUP Parts catcher up sol.(*) KA27
-05 Y5.3 (228) .HYD.O Hydraulic motor(*) (KM9) KA28
-06 Y5.4 (229) .G1.O Low Gear coil (*) KA29
-07 Y5.5 (230) .G2.O High Gear coil (*) KA30
-08 Y5.6 (231) .SWCW Screw chip 1 CW (*) (KM10-1) KA31
-09 Y5.7 (232) .SWCCW Screw chip 1 CCW (*) (KM10-2) KA32
I/O 3 CB150-01,33 DOCOM
+24V(DCH1)

CB150-19,20
,21,22,23
0V DCN1

: (*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-3

I/O 4 CB150-42 X9.0 (149) ,LS0X *X-Axis Zero Return Limit SW.
-43 X9.1 (150) ,LS0Z *Z-Axis Zero Return Limit SW.
-44 X9.2 (151) ,LS0C *C-Axis Zero Return Limit SW.
-45 X9.3 (152)
-46 X9.4 (153)
-47 X9.5 (154)
-48 X9.6 (155) ,TABLE Table Work Area Detect Switch (for TC-2100 Only)
-49 X9.7 (156) ,FTCL
Foot pedal chuck clamp (*)
CB150-25 X10.0 (157) ,F-QFR Foot pedal tailstock quill forward(*)
-26 X10.1 (158) ,F-QBK Foot pedal tailstock quill backward(*)
-27 X10.2 (159) ,FSCTH CTS coolant level high(*)
-28 X10.3 (160) ,LSG1 Low Gear SW (*)
-29 X10.4 (161) ,LSG2 High Gear SW (*)
-30 X10.5 (162) ,OVL10
Screw chip motor overload(*)
-31 X10.6 (163) ,3-PHA 3 Phase monitor relay input
-32 X10.7 (164) ,TSDEC Tailstock body deceleration input (*)
CB150-10 X11.0 (165) ,Q-FRS
Tailstock quill forward detect (*)
-11 X11.1 (166) ,Q-BKS Tailstock quill backward detect (*)
-12 X11.2 (167) ,TSPOUT
Tailstock PIN out detect (*)
-13 X11.3 (168) ,TSPBK
Tailstock PIN back detect (*)
-14 X11.4 (169) ,PSUP Parts catcher up detect (*)
-15 X11.5 (170) ,PSDN Parts catcher down detect (*)
-16 X11.6 (171) ,TLMUP
Tool setter up detect (*)
-17 X11.7 (172) ,TLMDN
Tool setter down detect (*)
I/O 4 CB150-18,50 +24V DCH1

I/O 4 CB150-34 Y6.0 (233) .T-O7 Turret output 7 KA33
-39 Y6.5 (238) .W.PRO Work probe on/off pulse (for MP10 probe) KA38
-40 Y6.6 (239) .TLMDN Tool setter down sol.(*) KA39
-41 Y6.7 (240) .TLMUP Tool setter up sol.(*) KA40
I/O 4 CB150-02 Y7.0 (241) .CWD2 Chip wash down coolant 2 (*) (KM6) KA41
-03 Y7.1 (242) .C-HBRK C-Axis Half Brake (*) KA42
-04 Y7.2 (243) .C-FBRK C-Axis Full Brake (*) KA43
-05 Y7.3 (244) .MGD.O Magazine door interlock (*) KA44
-06 Y7.4 (245) .GRD.2 Safety Guard Release 2 (*) KA45
-07 Y7.5 (246) .PSDOP Parts catcher door open (*) KA46
-08 Y7.6 (247) .TSOUT Tailstock pin out sol. (*) KA47
-09 Y7.7 (248) Work piece probe select relay (*) KA48
I/O 4 CB150-01,33 DOCOM
+24V(DCH1)

CB150-19,20
,21,22,23
0V DCN1

(1)(*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-4

I/O 1 CB150-42 X0.0(173)
-43 X0.1(174)
-44 X0.2(175)
-45 X0.3(176)
-46 X0.4(177)
-47 X0.5(178)
-48 X0.6(179)
-49 X0.7(180)
CB150-25 X1.0(181) FEEDER IN AUTO MODE ()
-26 X1.1(182) FEEDER IN AUTO RUNNING()
-27 X1.2(183) FEEDER ALARM ()
-28 X1.3(184) BAR END ()
-29 X1.4(185) CYCLE START ()
-30 X1.5(186) FEED HOLD ()
-31 X1.6(187)
-32 X1.7(188)
CB150-10 X2.0(189)
-11 X2.1(190)
-12 X2.2(191)
-13 X2.3(192)
-14 X2.4(193)
-15 X2.5(194)
-16 X2.6(195)
-17 X2.7(196)
I/O 1 CB150-18,50 +24V DCH1
I/O 1 CB150-34 Y0.0 (249) .M80.O M80/M81 Control Output (*) KA49
-35 Y0.1 (250) .M82.O M82/M83 Control Output (*) KA50
-40 Y0.6 (255) KA55
-41 Y0.7 (256) KA56
I/O 1 CB150-02 Y1.0 (257) CHUCK OPEN () KA57
-03 Y1.1 (258) M-CODE KA58
-04 Y1.2 (259) NC ALARM (NC ) KA59
-05 Y1.3 (260) KA60
-06 Y1.4 (261) KA61
-07 Y1.5 (262) KA62
-08 Y1.6 (263) KA63
-09 Y1.7 (264) KA64
I/O 1 CB150-01,33 DOCOM
+24V(DCH1)

CB150-19,20
,21,22,23
0V DCN1

(1)(*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-5

(1) FOR BARUFFALDI TYPE TURRET I/O LIST
I/O 2 CB150-10 X5.0(117) ,T-I1
Alarm bit 1
-11 X5.1(118) ,T-I2
Alarm bit 2
-12 X5.2(119) ,T-I3
Alarm bit 4
-13 X5.3(120) ,T-I4
Alarm bit 8
-14 X5.4(121) ,T-I5
ST-INDEX (turret reached position)
-15 X5.5(122) ,T-I6
ST-LOCK (turret close in requested position)
I/O 3 CB150-48 X6.6(131) ,T-I7

-49 X6.7(132) ,T-I8

I/O 2 CB150-36 Y2.2 (203) .T-O1
Mode bit 1
KA03
-37 Y2.3 (204) .T-O2
Mode bit 2
KA04
-38 Y2.4 (205) .T-O3
Mode bit 4
KA05
-03 Y3.1 (210) .T-O4
Position bit 1
KA10
-04 Y3.2 (211) .T-O5
Position bit 2
KA11
-05 Y3.3 (212) .T-O6
Position bit 4
KA12

I/O 4 CB150-34 Y6.0 (233) .T-O7
Position bit 8
KA33
-35 Y6.1 (234) .T-O8
Position bit 16(option)
KA34
-36 Y6.2 (235) .T-O9
Position parity bit
KA35
-37 Y6.3 (236) .T-O10
Position start bit
KA36
-38 Y6.4 (237) .T-O11

KA37

(*):OPTION

(2) FOR E4 TYPE TURRET I/O LIST
I/O 2 CB150-10 X5.0(117) ,T-I1
E4 Turret count 1
-11 X5.1(118) ,T-I2
E4 Turret count 2
-12 X5.2(119) ,T-I3
E4 Turret count 3
-13 X5.3(120) ,T-I4
E4 Turret count 4
-14 X5.4(121) ,T-I5

-15 X5.5(122) ,T-I6

I/O 3 CB150-48 X6.6(131) ,T-I7

-49 X6.7(132) ,T-I8
E4 Turret Motor Overload

I/O 2 CB150-36 Y2.2 (203) .T-O1 E4 Turret air blower KA03
-37 Y2.3 (204) .T-O2 KA04
-38 Y2.4 (205) .T-O3 KA05
-03 Y3.1 (210) .T-O4 KA10
-04 Y3.2 (211) .T-O5 E4 Turret CW KA11
-05 Y3.3 (212) .T-O6 E4 Turret CCW KA12

I/O 4 CB150-34 Y6.0 (233) .T-O7 KA33
-35 Y6.1 (234) .T-O8 KA34
-36 Y6.2 (235) .T-O9 KA35
-37 Y6.3 (236) .T-O10 KA36
-38 Y6.4 (237) .T-O11 KA37

(*):OPTION

18IT-LE-08-01.DOC 08/10/2012 8-6
(3) FOR HV8 HYDRAULIC TYPE TURRET I/O LIST
I/O 2 CB150-10 X5.0(117) ,T-I1
HV8 Turret position / sensor A
-11 X5.1(118) ,T-I2
HV8 Turret position / sensor B
-12 X5.2(119) ,T-I3
HV8 Turret position / sensor C
-13 X5.3(120) ,T-I4
HV8 Turret position / sensor D
-14 X5.4(121) ,T-I5
HV8 Turret in-position / sensor E
-15 X5.5(122) ,T-I6
HV8 Turret clamp / sensor F
I/O 3 CB150-48 X6.6(131) ,T-I7

-49 X6.7(132) ,T-I8

I/O 2 CB150-36 Y2.2 (203) .T-O1 HV8 Turret clamp KA03
-37 Y2.3 (204) .T-O2 HV8 Turret unclamp KA04
-38 Y2.4 (205) .T-O3 KA05
-03 Y3.1 (210) .T-O4 KA10
-04 Y3.2 (211) .T-O5 HV8 Turret CW KA11
-05 Y3.3 (212) .T-O6 HV8 Turret CCW KA12

I/O 4 CB150-34 Y6.0 (233) .T-O7 KA33
-35 Y6.1 (234) .T-O8 KA34
-36 Y6.2 (235) .T-O9 KA35
-37 Y6.3 (236) .T-O10 KA36
-38 Y6.4 (237) .T-O11 KA37

(*):OPTION

18IT-LE-08-01.DOC 08/10/2012 8-7
PANEL
I/O 5 CB150-42 X16.0 (501) ,MODE1 Mode Select 1
-43 X16.1 (502) ,MODE2 Mode Select 2
-44 X16.2 (503) ,MODE3 Mode Select 3
-45 X16.3 (504) ,P.OFF Auto Power Off H.B (*)
-46 X16.4 (505) ,MABS Manual ABS.H.B(*)
-47 X16.5 (506) ,PRGST Program Restart H.B(*)
-48 X16.6 (507) ,
-49 X16.7 (508) ,SUBF1 SUB panel F1 FUNCTION (*)
CB150-25 X17.0 (509) ,FV8 Feed Override FV8.
-26 X17.1 (510) ,FV4 Feed Override FV4.
-29 X17.4 (513) ,ROV1 Rapid Override 1
-30 X17.5 (514) ,ROV2 Rapid Override 2
-31 X17.6 (515) ,SP1 Spindle Override 1
-32 X17.7 (516) ,SP2 Spindle Override 2
CB150-10 X18.0 (517) ,SP3 Spindle Override 3
-11 X18.1 (518) ,SCW Spindle Forward
-12 X18.2 (519) ,SCCW Spindle Reverse
-13 X18.3 (520) ,SORN Spindle Orientation
-14 X18.4 (521) ,SSTP Spindle Stop
-15 X18.5 (522) ,-X
-X Axis J og Feed
-16 X18.6 (523) ,+X
+X Axis J og Feed
-17 X18.7 (524) ,+4/5 +4/5 Axis J og Feed
I/O 5 CB150-18,50 +24V DCH1

I/O 5 CB150-34 Y8.0 (601) .-XL
-X Axis J og Feed lamp
-35 Y8.1 (602) .+XL
+X Axis J og Feed lamp
-36 Y8.2 (603) .+4/5L +4/5 Axis J og Feed lamp
-37 Y8.3 (604) .-4/5L -4/5 Axis J og Feed lamp
-38 Y8.4 (605) .-ZL
-Z Axis J og Feed lamp
-39 Y8.5 (606) .+ZL
+Z Axis J og Feed lamp
-40 Y8.6 (607) .-CL
-C Axis J og Feed lamp
-41 Y8.7 (608) .+CL
+C Axis J og Feed lamp
I/O 5 CB150-02 Y9.0 (609) .
-03 Y9.1 (610) .SCWL Spindle Forward Lamp
-04 Y9.2 (611) .SSTPL Spindle Stop Lamp
-05 Y9.3 (612) .SCCWL Spindle Reverse Lamp
-06 Y9.4 (613) .SJ OGL
Spindle jog CW lamp
-07 Y9.5 (614) .SORNL Spindle Orientation Lamp
-08 Y9.6 (615) .MZRNL Manual Auto Zero Return Lamp
-09 Y9.7 (616) .DRNL Dry Run lamp
I/O 5 CB150-01,33 DOCOM +24V(DCH1)
CB150-19,20
,21,22,23
0V DCN1
(1)(*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-8

I/O 6 CB150-42 X19.0 (525) ,-4/5 -4/5 Axis J og Feed
-43 X19.1 (526) ,-Z
-Z Axis J og Feed
-44 X19.2 (527) ,+Z
+Z Axis J og Feed
-45 X19.3 (528) ,-C
-C Axis J og Feed
-46 X19.4 (529) ,+C
+C Axis J og Feed
-47 X19.5 (530) ,
-48 X19.6 (531) ,OT-D OT Release ON detect
-49 X19.7 (532) ,
CB150-25 X20.0 (533) ,ST Cycle Start
-26 X20.1 (534) ,SP *Feed Hold
-27 X20.2 (535) ,SBK Single Block
-28 X20.3 (536) ,OPT Option Stop
-29 X20.4 (537) ,BLK Block Skip
-30 X20.5 (538) ,DRN Dry Run
-31 X20.6 (539) ,MLK Machine Lock
-32 X20.7 (540) ,SJ OG
Spindle jog CW
CB150-10 X21.0 (541) ,MST.L M.S.T Lock
-11 X21.1 (542) ,CPCW Chip Conveyor CW
-12 X21.2 (543) ,MZRN Manual Auto Zero Return
-13 X21.3 (544) ,DPT Data Protect
-14 X21.4 (545) ,CPCCW Chip Conveyor CCW
-15 X21.5 (546) ,CWD Chip wash down coolant
-16 X21.6 (547) ,HYST
Hydraulic start
-17 X21.7 (548) ,DRLS Door release key SW.
I/O 6 CB150-18,50 +24V DCH1

I/O 6 CB150-34 Y10.0 (617) .MLKL Machine Lock lamp
-35 Y10.1 (618) .MSTL M.S.T Lock lamp
-36 Y10.2 (619) .SBKL Single Block lamp
-37 Y10.3 (620) .OPTL Option Stop lamp
-38 Y10.4 (621) .BLKL Block Skip lamp
-39 Y10.5 (622) .DCWL Tool Disk CW lamp
-40 Y10.6 (623) .DCCWL Tool Disk CCW lamp
-41 Y10.7 (624) SPARE
I/O 6 CB150-02 Y11.0 (625) .PSUDL
Parts catcher up/down lamp(*)
-03 Y11.1 (626) .TLMUDL
Tool setter up/down lamp(*)
-04 Y11.2 (627) .WLKL Work Light lamp
-05 Y11.3 (628) .CPCWL Chip Conveyor CW Lamp
-06 Y11.4 (629) .CPSPL Chip Conveyor STOP lamp
-07 Y11.5 (630) .CPBKL Chip Conveyor CCW lamp
-08 Y11.6 (631) .COL.L Coolant On Lamp
-09 Y11.7 (632) .HYSTL
Hydraulic start lamp
I/O 6 CB150-01,33 DOCOM
+24V(DCH1)
CB150-19,20
,21,22,23
0V DCN1

(1)(*):OPTION
18IT-LE-08-01.DOC 08/10/2012 8-9

I/O 7 CB150-42 X22.0 (549) ,COL Coolant On
-43 X22.1 (550) ,WLK Work Light
-44 X22.2 (551) ,MPG.1 MPG Select 1
-45 X22.3 (552) ,MPG.2 MPG Select 2
-46 X22.4 (553) ,MPG.4 MPG Select 4
-47 X22.5 (554) ,
-48 X22.6 (555) ,HR.1 Handle Rate 1
-49 X22.7 (556) ,HR.2 Handle Rate 2
CB150-25 X23.0 (557) ,CPSTP Chip Conveyor STOP
-26 X23.1 (558) ,PSUD
Parts catcher up/down(*)
-27 X23.2 (559) ,TLMUD
Tool setter up/down(*)
-28 X23.3 (560) ,CKID
Chuck id select
-29 X23.4 (561) ,CKOD
Chuck od select
-30 X23.5 (562) ,D.CW2 TOOL DISK CW
-31 X23.6 (563) ,D.CCW2 TOOL DISK CCW
-32 X23.7 (564) ,PDT1 Manual Guide Conversation Mode (for 18/21iT Only)
CB150-10 X24.0 (565) ,SHND SUB panel handle mode select
-11 X24.1 (566) ,SHR.1 SUB panel handle rate 1
-12 X24.2 (567) ,SHR.2 SUB panel handle rate 2
-13 X24.3 (568) ,+J X
+X axis joystick feed(*)
-14 X24.4 (569) ,-J X
-X axis joystick feed(*)
-15 X24.5 (570) ,+J Z
+Z axis joystick feed(*)
-16 X24.6 (571) ,-J Z
-Z axis joystick feed(*)
-17 X24.7 (572) ,PWSP
Power spindle select (*)
I/O 7 CB150-18,50 +24V DCH1

I/O 7 CB150-34 Y12.0 (633) .CHWDL Chip wash down coolant ON lamp
-35 Y12.1 (634) .OTL OT Release Lamp
-36 Y12.2 (635)

-37 Y12.3 (636)

-38 Y12.4 (637) .PWSPL
Power spindle select lamp (*)
-39 Y12.5 (638) SPARE
-40 Y12.6 (639) SPARE
-41 Y12.7 (640) SPARE
I/O 7 CB150-02 Y13.0 (641) SPARE
-03 Y13.1 (642) SPARE
-04 Y13.2 (643) ,SCOLL
SUB panel coolant ON lamp
-05 Y13.3 (644) .SUB1L SUB panel F1 LAMP
-06 Y13.4 (645) .AL.L NC Alarm Lamp
-07 Y13.5 (646) .M00.L M00/M01 Lamp
-08 Y13.6 (647) .STL Cycle Start Lamp
-09 Y13.7 (648) .SPL Feed Hold Lamp
I/O 7 CB150-01,33 DOCOM
+24V(DCH1)
CB150-19,20
,21,22,23
0V DCN1
(1)(*):OPTION

18IT-LE-09-01.DOC 10/8/2012
9-1
9. EN60204 : 2000 TEST TABLE

REPORT OF VOLTAGE TEST

SEQUENCE EQUIPMENT TESTING LOCATION TESTING RESULT
1.
MAIN POWER SUPPLY SWITCH BETWEEN 3 PHASE
TERMINAL
Normal
2.
MAIN TRANSFORMER (TM1) EACH WIRE
Normal
3.
560VA TRANSFORMER (TC1) EACH WIRE
Normal
4.
AC REACTOR EACH WIRE
Normal
5.
ELECTRICAL-MAGNETIC
CONTACTOR
BETWEEN 3 PHASE
INPUT TERMINAL
Normal
6.
POWER SUPPLY MODULE BETWEEN 3 PHASE
INPUT TERMINAL
Normal
7.
POWER SUPPLY MODULE
SPINDLE MODULE
SERVO MODULE
BETWEEN P.N
TERMINAL
Normal
8.
SPINDLE MOTOR FAN BETWEEN SINGLE
PHASE TERMINAL
Normal
9.
TURRET MOTOR BETWEEN 3 PHASE
TERMINAL
Normal
10.
COOLANT MOTOR BETWEEN 3 PHASE
TERMINAL
Normal
11
CHIP CONVEYOR MOTOR BETWEEN 3 PHASE
TERMINAL
Normal
18IT-LE-09-01.DOC 10/8/2012
9-2
REPORT OF INSULATION RESISTANCE TEST

TESTING CONDUCTOR EQUIPMENT STANDARD
VALUE
RESULT REMARKS

L1,L2,L3 MAIN BREAKER
>2M 100M

MAIN POWER
SUPPLY
L1,L2,L3 MAIN TRANSFORMER
>2M 100M

L1,L2,L3 AC REACTOR
>2M 100M

POWER SUPPLY
>2M 100M

P,N POWER SUPPLY MODULE
>2M 100M

DRIVER
POWER
P,N SPINDLE MODULLE
>2M 100M

SOURCE
P,N SERVO MODULE
>2M 100M

U,V,W SPINDLE MOTOR
>2M 100M

MU,MV,MW X-AXIS SERVO MOTOR
>2M 100M

LU,LV,LW Z-AXIS SERVO MOTOR
>2M 100M

LOAD MOTOR
U2,V2,W2 TURRET MOTOR
>2M 100M

U3,V3,W3 COOLANT MOTOR
>2M 100M

U4,V4,W4 CHIP CONVEYOR
>2M 100M
CONTROLLER
POWER
LAP01 AC 220V SINGLE PHASE
>2M 100M

SOURCE
NOTE THE INSULATION RESISTANCE MEASURED AT 500V D.C BETWEEN THE
POWER CIRCUIT CONDUCTORS AND PROTECTIVE BONDING CIRCUIT
SHALL BEE NOT LESS THAN 2M .
18IT-LE-09-01.DOC 10/8/2012
9-3
REPORT OF CONTINUITY OF THE PROTECTIVE BONDING CIRCUIT BY
INSTRUMENT

EQUIPMENT

TESTING
POSITION

WIRE

MAXIMUN
VOLTAGE
DROP

RESULT

1.
NC CONTROLLER G. TERMINAL 3.5 <=1.4V 0.8V
2.
CRT/MDI UNIT CASE 3.5 <=1.4V 0.9V
3.
SERVO MODULE (X) G. TERMINAL 1.25/8 <=1.4V 1.1V
4.
SERVO MODULE (Z) G. TERMINAL 1.25/8 <=1.4V 0.5V
5.
SPINDLE MODULE G. TERMINAL 14 <=1.0V 0.4V
6.
TRANSFORMER PRINARY G. TERMINAL 14/22/38 <=1.0V 0.5V
7. TRANSFORMER
SECONDARY
G. TERMINAL 14/22/38 <=1.0V 0.8V
8.
AC REACTOR CASE 5.5 <=1.4V 1.0V
9.
HEAT EXCHANGER G. TERMINAL 1.25 <=2.6V 1.7V
10. POWER SUPPLY MODULE
G. TERMINAL 14/22/38 <=1.0V 0.7V
11.
MAIN POWER TERMINAL G. TERMINAL 14/22/38 <=1.0V 0.6V
12.
CABLE GROUND PLATE PLATE BODY 5.5 <=1.4V 0.9V
13.
OPERATING BOX EARTH TERMINAL 5.5 <=1.4V 0.7V
14.
CABINET DOOR EARTH TERMINAL 8.0 <=1.0V 0.5V
15.
MODULE FAN EARTH TERMINAL 1.25 <=2.6V 1.4V
16. CONTROL POWER
TRANSFORMER
EARTH TERMINAL 1.25 <=1.9V 0.8V
NOTE THE TESTING CURRENT IS AT LEAST 10A DRIVED A P.E.L.V SOURCE FOR A
PERIOD OF AT LEAST 10 SECONDS.

(Lathe Series) 0iTD, 18i - 21iTB

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

(Lathe Series) 0iTD, 18i - 21iTB

Uploaded by

Copyright:

Available Formats

OPERATION MANUAL

When program is executed M00, M01 feed hold.

You might also like