Spectrum PharmaTECH Consultants Pvt. Ltd. Consultant Report

CONSULTANT: Spectrum PharmaTECH Consultants Pvt. Ltd.
Date:
24.03.2014
PREPARED BY:
SPA
CHECKED BY:
ASG
APPROVED BY:
DSL
RATE AMOUNT RATE AMOUNT
A SPLIT / UNITARY AIR SYSTEMS
Systems with High Wall Split Units having required TR & Supply Air cfm.
Please note that selected system must meet SA as well as TR values. It is
suggested to have evaporator unit selected as per required cfm & coil for
cooling capacity whereas condensing unit selected as per required TR. The
System selected must meet COP/EER norms of latest international std. &
must have R134a /R407C Gas. They should have 5 star energy ratings.
System must be supplied with complete units, interconnecting hard Cu
tubing's (Average distance between Out-Door & In-Door unit will be 5 Meter
Vertical & 25 Meter Horizontal distance), Control box, operating panel or
pendant, supporting structure for In-door & out-door unit, including all
installation, commissioning, testing etc. (Please note that all the cassette
units shall have in-built drain pumps. The drains through these individual
indoor units shall be connected to the nearest drain points). The unit should
be with an arrangement so that it should provide heating in winter. Please
refer the split unit summary sheet and split unit location for further
Refernce. The units should be readlily accessible for maintenance and in
case of Ductable units the trapdoor dimensions should be indicated.
Cabling scope for following.
Please refer the split unit summary sheet and split unit location for further
Refernce. The units should be readlily accessible for maintenance and in
case of Ductable units the trapdoor dimensions should be indicated.
Cabling scope for following. 1)
Between Split unit and power socket.
2) Between split unit and DX unit
1.1 3.6 kW High wall split unit(UPS Room) Nos. 2
1.2 3.6 kW High wall split unit(BMS Room) Nos. 2
1.3 3.6 kW Highwall split unit (Water System) Nos. 3
1.4 2.4 kW Cassette unit (L92008) backup Nos. 1
2 DRAIN PIPING
Supply, installation, testing and commissioning of UPVC piping with fittings
& necessary supporting accessories.
2.1 25 mm dia RMT 160
B RECIRCULATED TYPE AIR HANDLING UNITS
1 TYPE A-1- GRADE 'D' AT REST WITH TWO STAGE BIBO FILTERS
Sheet metal sectionalised cabinet type air handling unit in double skin
construction fabricated from Al extruded section frame structure.
The inner skin 22G Precoated G.I & outer skin 24 G precoated GI
construction with 43 mm thick PUF insulation panel , with internal coving
and in thermal break construction complete with following section
Mixing Chamber comprises of return air & fresh air as shown in AFD
Fresh air Module With manual as well as Motorized Damper & extended
Stem
BIBO FILTER DETAILS
2 Stage BIBO Unit section : this section comprises of EU 8 and EU 14 filter
in Aluminium construction as per air flow diagram
BIBO filter section should be of Minimum 400 mm for 305mm Thick filter
size (for higher filter thickness ,difference in thickness will be added in pre-
filter section.)
BIBO FILTER ACCESS DOORS
Each filtration element location shall be provided with an access door to
remove the filtration element and replace it with another.
Access doors are single-wall type. A minimum of one handle is provide per
door.
BIBO FILTER-SEALING ASSEMBLY
The filter clamping devise (locking tray) shall be operated by means of a
standard wrench and from outside of the housing front and be an integral
part of the filter housing. The filter clamping mechanism shall be located on
the clean air side of the filter / adsorber (i.e. downstream side of the filter),
leaving the filter sealing mechanism to be located in clean air.
BIBO FILTER REMOVAL ROD
All filter housings is equipped with a filter removal rod assembly. The rod is
operated by hand. The filter removal rod can be operated within the glove of
the PVC filter bag.
FILTER CHANGE-OUT BAG
The filter change out bag shall be constructed of 8 mil thick Class 2 PVC
flexible material and shall be yellow in colour.
The filter bag shall be matted on one side to reduce static and shall be semi-
transparent. The filter bag shall have a clean portion at the mouth for visual
purposes and two (2) glove posts for filter manipulation and for the removal
of the bag stub after the initial change out.
TESTING
Bag In/Bag Out housings are factory pressure decay tested inaccordance
with ANSI/ASME-N510-1995 reaffirmed up to +/- 15 W.G.
Sizes of BIBO housing suitable for EU14 HEPA filters & EU8 filters
Return Air Fan section with Direct driven plug type fan, both Fan and motor,
should be mounted on common base frame.
Fan section length should be as per standard dimension of the fan required
to installed the fan in housing.
Exhaust air Module With Motorized Damper & extended Stem
Sandwich type insulated drain pan ,drain pan should be 18 G SS 304
construction
Supply Air Fan section with Direct driven plug type fan, both Fan and motor,
Microvee filter (EU 8)section with M.V. filter In Aluminium construction as per
airflow diagram.
Coil section should be of minimum 800 mm or suitable as per coil
requirement .
There should be gap of minimum 600 mm after MV filter & Main discharge.
Fan section should have limit switch and light (CFL) in Non flame proof
construction .There should be Provision for View Glass in the Fan Section
There should be access door across every section of AHU
There should be opening for cables in fan section and in mixing chamber
section for temp. sensors .
The provision to be made for DP Switches across all filters and Fan
sections
Wherever dehumidified air quantity is less than supply air quantity, bypass
damper is to be provided in aluminum aerofoil blade construction. Bypass
damper should be operated from outside the AHU.
The air handling units should have aluminium aerofoil blade Motorised
volume control dampers at fresh air & exhaust air & in mixing chamber.
All Motorized Dampers with extended stem are in HVAC Scope (As shown in
AFD)
Rubber pads for Mounting AHU's should be provided between the skid and
foundation blocks
1) Fan and motor should be selected for 10% extra capacity.
2) Refer AFD For individual AHU Arrangement.
3) For FLP AHU,Blower should be spark proof & Motor should be
Flameproof.Marine lamp and limit switch should be selected to suit
flameproof requirement
BILL OF QUANTITIES - OSD-3 (ONCOLOGY)
1
CLIENT : M/s NOVAST
LABORATORIES LTD.
Project No.: 11613
DESCRIPTION UNIT QTY
INSTALLATION SUPPLY
Document No.: H-01 -M-19
Revision No.: 02
PROJECT NAME : OSD - 1 EXTENSION & OSD-3 (ONCOLOGY)
AT NANTONG, CHINA
SR.NO

1.1 AHU 5 NOS. 1
S A Fan Capacity (CMH) : 4726
Supply air quantity (CMH) : 4267
Dehumidified CMH : 3021
Extermnal Static pressure ( PA ) : 1300
R A Fan Capacity (CMH) : 4556
Cooling capacity ( kW ) :10.6
Reheat kW : 3.7
1.2 AHU 6 (FLP) NOS. 1
Cooling capacity ( kW ) : 15.3
Reheat kW : 5.5
1.3 AHU 12 (FLP) NOS. 1
Extermnal Static pressure ( PA ) :1300
Reheat kW : 4.4
1.4 AHU 13 NOS. 1
Reheat kW : 4.0
1.5 AHU 15 NOS. 1
Cooling capacity ( kW) : 7.4
Reheat kW : 2.1
1.6 AHU 19 NOS. 1
Cooling capacity ( TR ) : 5.6
Reheat kW : 3.8
2
TYPE A-2- GRADE 'D' AT REST - LOW RH (with Two stage BIBO Unit)
Dehumidifier shall be arranged in return air duct as shown in air flow
diagram
Stem and connected to Dehumidifier inlet section as shown in air flow
diagram
BIBO UNIT DETAILS
filter section.)
Each filtration element location shall be provided with an access door to
remove the filtration element and replace it with another.
Access doors are single-wall type. A minimum of one handle is provide per
door.
The filter clamping devise (locking tray) shall be operated by means of a
standard wrench and from outside of the housing front and be an integral
part of the filter housing. The filter clamping mechanism shall be located on
the clean air side of the filter / adsorber (i.e. downstream side of the filter),
leaving the filter sealing mechanism to be located in clean air.
All filter housings is equipped with a filter removal rod assembly. The rod is
operated by hand. The filter removal rod can be operated within the glove of
the PVC filter bag.
The filter change out bag shall be constructed of 8 mil thick Class 2 PVC
flexible material and shall be yellow in colour.
The filter bag shall be matted on one side to reduce static and shall be semi-
transparent. The filter bag shall have a clean portion at the mouth for visual
purposes and two (2) glove posts for filter manipulation and for the removal
of the bag stub after the initial change out. TESTING
Bag In/Bag Out housings are factory pressure decay tested inaccordance
with ANSI/ASME-N510-1995 reaffirmed up to +/- 15 W.G.
Sizes of BIBO housing suitable for EU14 HEPA filters & EU8 filters
Exhaust air Module With manual and Motorized Damper & extended Stem
construction
airflow diagram.
requirement .
sections
AFD)
foundation blocks
2.1 AHU 21 NOS. 1
External Static pressure ( PA ) : 1300
Cooling capacity (kW ) : 9.1
Reheat kW : 3.01
3 TYPE A-3- GRADE 'D' AT REST with steam coil
The inner skin 22G PrecoatedG.I & outer skin 24 G precoated GI
Fresh air Module With manual and Motorized Damper & extended Stem
Pre filter section with EU 4 filter in Aluminium construction as per air flow
diagram
Exhaust air Module With manual and Motorized Damper & extended Stem
requirement .
construction
Microvee filter(EU 8) section with M.V. filter In Aluminium construction as per
airflow diagram.
The provision to be made for DP Switches across all filters and Fan section.
volume control dampers at fresh air & exhaust air.
Air Flow Diagram)
foundation blocks
3.1 AHU 3 NOS. 1
Steam (kg/Hr) : 7.9
3.2 AHU 4 NOS. 1
Steam (kg/Hr) : 4.2
3.3 AHU 7 NOS. 1
Steam (kg/Hr) : 4.8
3.4 AHU 9 NOS. 1
Steam (kg/Hr) : 28.4
3.5 AHU 10 NOS. 1
3.6 AHU 20 NOS. 1
Steam (kg/Hr) : 9.0
4
TYPE A-4- GRADE 'D' AT REST - LOW RH (without Two stage BIBO Unit)
Dehumidifier shall be arranged in return air duct as shown in air flow
diagram
Stem and connected to Dehumidifier inlet section as shown in air flow
diagram
Fresh air Module With Motorized Damper & extended Stem
diagram
requirement .
construction
airflow diagram.
There should be gap of minimum 600mm after MV filter & Main discharge.
Air Flow Diagram)
foundation blocks 1) Fan and motor should be selected for 10% extra capacity.
4.1 AHU 14 NOS. 1
Reheat kW : 3.6
5 TYPE A-5- UNCLASSIFIED AHU's With Hot Water
diagram
requirement .
construction
airflow diagram.
Air Flow Diagram)
5.1 AHU 8 NOS. 1
S A Fan Capacity (CFM) : 3364
Supply air quantity (CFM) : 3264
Dehumidified CFM : 3264
Reheat kW : 7.7
5.2 AHU 18 NOS. 1
Reheat kW : 31.8
5.3 AHU 22 NOS. 1
Reheat kW : 48.1
6 TYPE A-6- UNCLASSIFIED AHU's With STEAM
diagram
requirement .
construction
airflow diagram.
Air Flow Diagram)
foundation blocks
6.1 AHU F1 NOS. 1
7 TYPE A7 SUPPLY AND EXHAUST FDV UNITS.
SUPPLY UNIT
Sheet metal sectionalised cabinet type FDV in Single skin construction
minimum 18 G G.I powder coated fabricated from Aluminium extruded
section frame structure.
Fresh Air Chamber
Prefilter section with washable type Pre filter EU 4
Fine filter section with Washable type M.V. filter In Aluminium construction
as per airflow diagram.
Belt Driven Fan with Motor, Both Fan and motor, should be mounted on
common base frame.
Fan section should have limit switch and marine light in construction.
There should be opening for cable entries in FDV for fan section with sleeve
and should be leak-proof.
The FDV should have aluminium aerofoil opposed type blade volume
control dampers of Class 1 at Supply.
Pads to be provided between the TFA and the foundation blocks
EXHAUST UNIT
Sheet metal sectionalised cabinet type FDV in Single skin construction
Exhaust air Chamber
Prefilter section with washable type Pre filter EU4
Belt Driven Fan with Motor, Both Fan and motor, should be mounted on
common base frame.
Fan section should have limit switch and marine light.
There should be access door across fan section of FDV.
7.1 Supply FDV-1 NOS. 1
Fan Capacity (CMH) : 38802
7.2 EXHAUST FDV-1 NOS. 1
Exhaust air quantity (CMH) : 38802
8 TYPE A8 COMMON EXHAUST UNIT FOR AHU BLEED
Sheet metal sectionalised cabinet type FDV in double skin construction
Exhaust air Chamber
BIBO type Microvee filter (EU 8) section with M.V. filter In Aluminium
construction as per airflow diagram.
BIBO type HEPA filter (EU 13) section with M.V. filter In Aluminium
BIBO type HEPA filter (EU 14) section with M.V. filter In Aluminium
Exhaust Air Fan section with Direct driven plug type fan, both Fan and
motor, should be mounted on common base frame.
foundation blocks
8.1 EXHAUST FDV-1- COMMON BLEED UNIT
NOS. 1
8.2 EXHAUST FDV-2- COMMON BLEED UNIT NOS. 1
9 TYPE A9 COMMON EXHAUST UNIT FOR WASH AREA
Exhaust air Chamber
BIBO type Microvee filter(EU 8) section with M.V. filter In Aluminium
BIBO type HEPA filter(EU 13) section with M.V. filter In Aluminium
BIBO type HEPA filter(EU 14) section with M.V. filter In Aluminium
9.1 EXHAUST FDV-1-FOR WASH AREA NOS. 1
10 TYPE A10 TFA UNIT (TREATED FRESH AIR UNIT)
The inner skin 22 G Plain G.I & outer skin 24 G precoated GI construction
with 43 +/- 2 mm thick and density of 38 2 kg/m3 PUF insulation panel ,
with internal coving and in thermal break construction complete with
following section
Units to be made with prepainted sheet.
Fresh Air Chamber should be provided
Pre filter section with Pre filter( EU-4 ) in Aluminium construction as per air
flow diagram
Steam Injection system section shall be provided after HW coil section
Fan section with Direct driven plug type fan, both Fan and motor, should be
mounted on common base frame.(1 W + 1 S) refer air flow diagram
Fan section should have limit switch and marine light in standard
construction.
construction
Microvee filter section with M.V. filter ( EU-8) In Aluminium construction as
per airflow diagram.
requirement .
section for humidity & temp. sensors with sleeve and should be leak-proof.
The TFA units should have aluminium aerofoil opposed type blade volume
control dampers of class 1 at supply & fresh air.
foundation blocks
10.1 TFA1 NOS. 1
Steam Kg/Hr-(Heating) : 74.7
Steam(Kg/Hr) (Humifdification) : 203.8
10.2 TFA2 NOS. 1
11
TYPE A-11- GRADE' D' AHU's WITH TWO STAGE BIBO UNIT FOR
EXPLOSION PROOF AREA
Mixing chamber should be of minimum 500 mm
Stem
Additional fresh air Module With manual as well as Motorized Damper &
extended Stem shall be arranges in case of 100 % exhaust when explosion
will occur
filter section.)
requirement .
construction
airflow diagram.
MV filter section should be of Minimum 300 mm for 300mm Thick filter size.
There should be gap of 500 mm after MV filter & Main discharge.
Fan section should have limit switch and light .There should be Provision
for View Glass in the Fan Section
sections
AFD)
foundation blocks
11.1 AHU 1 (FLP) NOS. 1
Supply air quantity (CMH) :7157
Reheat Kw : 8.6
11.2 AHU 2 (FLP) NOS. 1
Reheat Kw : 7.1
EXHAUST UNIT FOR EXPLOSION PROOF AREA
Exhaust air Chamber
BIBO type Microvee filter(EU 8) section with M.V. filter In Aluminium
BIBO type HEPA filter(EU 13) section with HEPA filter In Aluminium
BIBO type HEPA filter(EU 14) section with HEPA filter In Aluminium
foundation blocks
11.3 EXHAUST FDV-1- AHU 01
NOS. 1
NOS. 1
12 TYPE A-12- GRADE' D' AHU's FOR ANTI SMOKE SYSTEM
Mixing Chamber
Pre filter section with Pre (EU 4) filter in Aluminium construction as per air
flow diagram
mounted on common base frame.
airflow diagram.
Fresh air Module With Motorized and manual Damper & extended Stem
Exhaust air Module With Motorized and manual Damper & extended Stem
construction
Prefilter section should be of Minimum 100 mm for 50mm Thick filter size
(for higher filter thickness ,difference in thickness will be added in pre-filter
section.)
requirement .
requirement .
AFD)
foundation blocks
12.1 AHU 11 NOS. 1
Reheat Kw : 40.10
EXHAUST UNIT FOR ANTI SMOKE SYSTEM
Exhaust air Chamber
foundation blocks
NOS. 1
13 TYPE A-13- UNCLASSIFIED AHU's FOR ANTI SMOKE SYSTEM
Mixing Chamber
Pre filter section with Pre (EU 4) filter in Aluminium construction as per air
flow diagram
airflow diagram.
Fresh air Module With Motorized and manual Damper & extended Stem
Exhaust air Module With Motorized and manual Damper & extended Stem
construction
requirement .
The provision to be made for DP Switches across all filters & fan section.
AFD)
foundation blocks
13.1 AHU 16 NOS. 1
Supply air quantity (CFH) : 12053
Reheat Kw : 51
13.2 AHU 17 NOS. 1
S A Fan Capacity (CMH) :10353
Reheat Kw : 52.5
Exhaust air Chamber
foundation blocks
13.3 EXHAUST FDV-4- AHU 16 NOS. 1
13.4 EXHAUST FDV-5- AHU 17 NOS. 1
14 DUCTED INLINE FAN FOR EXHAUST
Supply ,Installation,Testing of Inline ductable type exhaust fan with EU 3
filter and gravity louvers and necessary supporting arrangement.
Note:
1) Fan and motor should be selected 10% extra capacity.
14.1 Inline fan ILF1 (TOILET EXHAUST-L910002,L91010,L91011) No 1
Static pressure ( PA ) : 250
14.2 Inline fan ILF2-L92004,L92005 TOILET EXHAUST) No 1
14.3 LOCAL EXHAUST UNITS(L91092,L91093)
Fan Capacity (CMH) : 1700 No 5
B AIR DISTRIBUTION SYSTEM
1 DUCTING SHEET FOR AHU/TFA/FDV etc.
Sheet metal work comprising of G.I sheet of 120 GSM. Factory fabricated
ducting with food grade quality white coloured RTV sealant , MS angle
flanges & sizes & quantities are as under:
The ducting shall include bends, tees, elbows, Y piece, taper pieces,
turning vanes, reducer, expander, blind flanges etc.All flange joints should
have food grade Neoprene rubber gasket. All MS parts should be painted
with two coats of red oxide and two coats of black enamel paints
1.1 24 G Sq.mtr 9650
1.2 22 G Sq.mtr 2800
1.3 20 G Sq.mtr 1150
1.4 18 G Sq.mtr UR
2 INSULATION
Supply air duct insulation of Class "O" type with 20 mm Thick Cross Linked
Polyethylene insulation with factory laminated aluminium foil. Aluminium
dcut should be applied on alltranspose & longitudinal joints.
Sq.mtr 5200
Return air duct insulation of Class "O" type with 12 mm Thick Cross Linked
Polyethylene insulation with factory laminated aluminium foil.Aluminium
dcut should be applied on alltranspose & longitudinal joints.
Sq.mtr 5500
3 TERMINAL BOXES, RISERS, PERFORATED SHEET, DAMPERS.
3.1
Supply air Terminal Boxes for mounting HEPA filter is 16 G CRCA Powder
coated with Fixed type diffuser at upstream to accommodate HEPA filters of
following sizes . Boxes should be provided with knife edge for Gel seal
arrangement. Damper should be of butterfly damper operating from clean
room side.
18 G SS 304 polished perforated sheet for terminal boxes with minimum
70% perforation area.
Boxes should be suitable for the following filter sizes
3.1.1 610x610x135 mm No's 40
3.1.2 610x610x90 mm No's 84
3.1.3 305x305x135 mm No's 18
3.2
Supply of Terminal minipleat HEPA (EU-14) Filters of the following Sizes.
Filter casing and frame should be of Aluminum, Media of submicronic glass
fibber.
3.2.1
610x610x135 mm / 1000 CFM @25 mm minimum allowable initial pressure
drop.
No's 50
3.2.2
drop.
No's 94
3.2.3
drop.
No's 28
3.3
Return air Terminal Boxes to be mounted in false ceiling in minimum 16G
CRCA Powder coated construction complete with all accessories for fitting
the box .
18 G SS 304 polished perforated sheet for terminal boxes with minimum
70% perforation area.
3.3.1 610 mm x 610 mm x 50 mm No's 13
3.3.2 305 mm x 305 mm x 50 mm No's UR
3.4
Aluminium powder coated Supply air and return air 4way Diffuser with room
operated volume control damper of following neck sizes:
3.4.1. 450 mm x 450 mm No's 6
3.4.1. 375 mm x 375 mm No's 14
3.4.1. 300 mm x 300 mm No's 178
3.4.1. 225 mm x 225 mm No's 24
3.6
Aluminium powder coated Supply air and Return air 4 Way grills with room
operated volume control damper of following Grill sizes.
3.6.1 375 mm x 375 mm No's 18
3.6.2 300 mm x 300 mm No's UR
3.6.3 225 mm x 225 mm No's UR
3.7
Aluminium powder coated Return air 2 Way grilles with room operated
volume control damper of following Grille sizes.
3.7.1 600 mm x 300 mm No's 49
3.7.2 450 mm x 150 mm No's 8
3.7.3 300 mm x 150 mm No's 25
3.8 Dampers
3.8.1 Anodised extruded aluminium aerofoil blade volume control damper. Sq.mtr 20
3.8.2
Anodised extruded aluminium aerofoil blade volume control damper for
risers
Sq.mtr 15
3.8.3
Anodised extruded aluminium aerofoil blade volume control damper for
motorised dampers in duct. These shall have extended shaft for fitting of
actuators
Sq.mtr 10
3.9
Providing & Fixing Insulated Flexible Duct connection Having Metalized
Polyester Jacket on inner and outer core of 1.5 to 2 Mtr. Length. The
Insulation thickness will be 25mm. Aluminium Clamps to be provided at
both the ends.
3.9.1 250 mm Nos. 18
3.9.2 350 mm Nos. 137
3.10 MISCELLANEOUS ITEMS
3.10.1 FIRE DAMPER in floor crossing
3.10.1.1
Fire Dampers in SA/RA ducts in floor crossing, with limit switch ,auxiliary
switch/contactor, control wiring & interlocking for switching OFF the
respective AHU blower in case of fire. Fire dampers shall be as per UL 555
specifications including temperature/time rating.
Sq.mtr 45
3.10.1.2 Fusible link for fire dampers Nos. 70
3.10.2
Motorised Damper in AHU's/FDV's/TFA's( for Fresh air and Bleed Air)
3.10.2.1
Motorised smoke Dampers in SA/RA of AHU with actuator & interlocking for
switching OFF the respective AHU blower in case of fire. Fire dampers shall
be as per UL 555 specifications including temperature/time rating.
Sq.mtr 15
3.10.3 FIRE DAMPER in AHU's/FDV's/TFA's
3.10.3.1
Fire Dampers in SA/RA ducts, with auxiliary switch/contactor, control wiring
& interlocking for switching OFF the respective AHU blower in case of fire.
Fire dampers shall be as per UL 555 specifications including
temperature/time rating.
Sq.mtr 20
3.10.3.2 Fusible link for fire dampers Nos. 54
3.10.4
Return air plenum Boxes for mounting EU14 BIBO type filter in 16 G CRCA
Powder coated.Rate should include supply of of EU 14 filters and
magnehelic gauge. Filter casing and frame should be of Aluminum, Media
of submicronic glass fibber
3.10.4.1 400mm x 400mm x 200mm Nos. 2
3.10.4.2 700mm x 700mm x 200mm Nos. 8
3.10.4.3 1400mm x 700mm x 200mm Nos. 2
3.10.4.4 1400mm x 700mm x 350mm Nos. 3
3.10.4.5 1400mm x 1400mm x 350mm Nos. 1
C CHILLED WATER MANIFOLD
1
Chilled Water Manifold Piping in MS class 'C' construction complete with
fittings, Bends, elbows, union, and support hangers, sleeves etc. Supply,
Fabricate, Installation and Testing of AHU Manifold for Chilled Water
comprising Isolation valves, Pressure Gauge (with 100 mm dial of 0 to 10
kg/cm2 range with isolation valve & mounting accessories like nipple etc.
with insulation) and Temperature Gauge (Dial type Thermometer with 100
mm dial of 0-30 C range with thermowell & mounting accessories like
nipple etc. with insulation for chilled water) Along with Ball Valve/ Butterfly
Valve, Balancing valve, Y- Strainer with SS/ Bronze mesh to be provided
in water inlet line. With connecting piping upto 6 RMT for supply and return
line each, to the header. Manifolds to be duly supported at proper intervals.
The 2 way modulating control valve would be provided by the BMS vendor.
The installation is in the scope of HVAC vendor. Kindly refer the Chilled
water Manifold sheet for detailed breakup of components.All valves should
have extended stem.
1.1 15 NB Nos. UR
1.2 20 NB Nos. 4
1.3 25 NB Nos. 6
1.4 32 NB Nos. 7
1.5 40 NB Nos. 5
1.6 50 NB Nos. 1
1.7 65 NB Nos. UR
1.8 80 NB Nos. 1
1.9 100 NB Nos. 1
1.10 125 NB Nos. UR
2 INSULATION
Chilled water piping with Nitrile Rubber insulation with Al Cladding of 26 G
suitable for following pipe sizes
25 mm thick upto 50 mm Line Size
32 mm thick above 50 mm Line Size
2.1 15 NB RMT UR
2.2 20 NB RMT 80
2.3 25 NB RMT 120
2.4 32 NB RMT 140
2.5 40 NB RMT 100
2.6 50 NB RMT 20
2.7 65 NB Nos. UR
2.8 80 NB RMT 20
2.9 100 NB RMT 20
2.10 125 NB Nos. UR
3 DRAIN PIPING.
3.1 Hard UPVC drain piping with fitting & supporting accessories
3.1.1 25 NB RMT 200
3.1.2 32 NB RMT UR
3.1.3 40 NB RMT UR
3.1.4 50 NB RMT 80
4 HOT WATER MANIFOLD
HOT Water Manifold Piping in MS class' C 'construction complete with
fittings, Bends, elbows, union and support hangers with PUF, sleeves etc.
Supply, Fabricate, Installation and Testing of AHU Manifold for Hot Water
comprising Isolation valves, Pressure Gauge ( with 100 mm dial of 0 to 10
kg/cm2 range with isolation valve & mounting accessories like nipple etc.
with insulation) and Temperature Gauge (Dial type Thermometer with 100
mm dial of 0-100 C range with thermowell & mounting accessories like
nipple etc.) Along with Balancing valve, Y- Strainer with SS/ Bronze mesh
to be provided in water inlet line. With connecting piping upto 6 RMT for
supply and return line each, to the header. The entire manifold assembly to
be factory fabricated upto isolation valves. Manifolds to be duly supported at
proper intervals. The 2 way modulating control valve would be provided by
the BMS vendor. The installation is in the scope of HVAC vendor. Kindly
refer the Hot water Manifold sheet for detailed breakup of components. All
valves should have extended stem.
4.1 15 NB Nos. UR
4.2 20 NB Nos. 11
4.3 25 NB Nos. UR
4.4 32 NB Nos. 3
4.5 40 NB Nos. 2
4.6 50 NB Nos. UR
5 INSULATION
Hot water piping with 25 mm thick Mineral wool insulation (Density 100
kg/m
3
)with Al cladding of 26 G suitable for following pipe sizes
5.1 15 NB RMT UR
5.2 20 NB RMT 220
5.3 25 NB RMT UR
5.4 32 NB RMT 60
5.5 40 NB RMT 40
6 STEAM humidification system with injector
Manifold Piping in CS SEAMLESS class' C 'construction complete with
fittings, Bends, elbows, union and Shoe support hangers, sleeves etc.
Supply, Fabricate, Installation and Testing of AHU Manifold for steam
comprising Isolation & bypass piston valves, Pressure Gauge (with 100 mm
dial of 0 to 10 kg/cm2 range with isolation valve along with siphoning
arrangement & mounting accessories like nipple etc. with insulation) Along
with Vacuum breaker, filter with sintered SS304 mesh, Y- Strainer with SS/
Bronze mesh to be provided in water inlet line. With connecting piping upto
6 RMT for supply line each, to the header. The entire manifold assembly to
be factory fabricated upto isolation valves. Manifolds to be duly supported at
proper intervals. The installation is in the scope of HVAC vendor. Kindly
refer the Steam Manifold sheet for detailed breakup of components. Steam
ejectro should be provided for all TFAs except for dehumidifiers
6.1 15 NB Nos. UR
6.2 20 NB Nos. 2
6.3 25 NB Nos. UR
6.4 32 NB Nos. 1
6.5 40 NB Nos. 1
6.6 50 NB Nos. UR
7 INSULATION
Steam piping with 50 mm thick Mineral wool insulation with Al cladding of
24G suitable for following pipe sizes
7.1 15 NB RMT 120
7.2 20 NB RMT 60
7.3 25 NB RMT UR
7.4 32 NB RMT 20
7.5 40 NB RMT 20
7.6 50 NB RMT UR
8 STEAM MANIFOLD FOR STEAM COIL
Manifold Piping in CS SEAMLESS class' C 'construction complete with
fittings, Bends, elbows, union and Shoe support hangers, sleeves etc.
Supply, Fabricate, Installation and Testing of AHU Manifold for steam
comprising Isolation & bypass piston valves, Control valve, Pressure Gauge
(with 100 mm dial of 0 to 10 kg/cm2 range with isolation valve along with
siphoning arrangement & mounting accessories like nipple etc. with
insulation), Vacuum breaker, Y- Strainer with SS/ Bronze mesh to be
provided in water inlet line. Interconnecting piping upto 6 RMT for supply
line to the header. The entire manifold assembly to be factory fabricated
upto isolation piston valves. Manifolds to be duly supported at proper
intervals. The installation is in the scope of HVAC vendor.
8.1 15 NB Nos. 6
8.2 20 NB Nos. 3
8.3 25 NB Nos. 2
8.4 32 NB Nos. UR
8.5 40 NB Nos. UR
8.6 50 NB Nos. UR
9
Supply, Installation, Testing and commissioning of Steam trap assembly.
The assembly should consist of piston valves for isolation and bypass,
bucket type steam trap, view glass, disc check valve, Y strainer and slip on
flanges for connection. Any other interconnecting CS seamless class C
piping is also to be considered. Kindly refer manifold drawing for details.
9.1 15 NB Nos. 11
9.2 20 NB Nos. UR
10 INSULATION
Steam piping with 50 mm thick Mineral wool insulation with Al cladding of
24G suitable for following pipe sizes
10.1 15 NB RMT 120
10.2 20 NB RMT 60
10.3 25 NB RMT 40
10.4 32 NB RMT UR
10.5 40 NB RMT UR
10.6 50 NB RMT UR
D ELECTRICAL
1 AHU Panel
To supply, Install, Test and Commission control panels for AHUs. The
panels will be mounted on MS fabricated frames. Access will be from the
front side. Ventilation will be by an exhaust fan installed at side of panel.
The degree of protection will be IP52. The panels will be as per NEMA 1
and 3R. Cable entry will be from top through removable bolted gland plates.
The panel will be fabricated from MS and will be epoxy paint powder
coated. The paint shade will be RAL 7032. The panel shall include all the
components, switchgears, VFDs, feeders for Dehumidifiers control logic and
interlocks as stated in the SLD.
Panel with RYB Indicators, suitable capacity of MCCB, with digital type ,By-
pass contactors for VFD's,Single Phase preventor, Bimettalic relays,
start/stop push button, on/off/trip indicators for AHU Motors,TFAs, FDV &
suitable space for VFD with arrangement for suitable capacity ventilation fan
for VFDs.
Each panel shall be provided with a trifoliate or engraved metal name plates
mentioning the AHU number.
Panel shall be totally enclosed ,completely dust proof, with hinged doors
,neoprene gasket and suitable locking arrangement.
Following Push Button are required.
For AHU/FDV/TFA on / off
For Variable frequency drives on / off .
For emergency stop.
For AHU/FDV/TFA Auto / Manual
Following Indicating Lamps are required.
For AHU/FDV/TFA on / off and trip
AHU door open indication,
RYB indicating lamp shall be provided on the panel at the input side of
panel.
PANEL
1.1
AHU-1 and Exhaust Unit for AHU 1 (interlock should be provided between
exhaust unit motor and AHU motor)
Nos. 1
1.2
Nos. 1
1.3 AHU-3 Nos. 1
1.4 AHU-4 Nos. 1
1.5 AHU-5 Nos. 1
1.6 AHU-6 Nos. 1
1.7 AHU-7 Nos. 1
1.8 AHU-8 Nos. 1
1.9 AHU-9 Nos. 1
1.10 AHU-10 Nos. 1
1.11
Nos. 1
1.12 AHU-12 Nos. 1
1.13 AHU-13 Nos. 1
1.14 AHU-14 & DHU 01 Nos. 1
1.15 AHU-15 Nos. 1
1.16
Nos. 1
1.17
Nos. 1
1.18 AHU-18 Nos. 1
1.19 AHU-19 Nos. 1
1.20 AHU-20 Nos. 1
1.21
AHU-21 & DHU 02 (interlock should be provided between exhaust unit
motor and AHU motor)
Nos. 1
1.22 AHU-22 Nos. 1
1.23 AHU F1 Nos. 1
1.24 TFA 1 Nos. 1
1.25 TFA 2 Nos. 1
1.26 FDV 1(S), FDV1 (E) Nos. 1
1.27 EXHAUST FDV-1- COMMON BLEED UNIT Nos. 1
1.28 EXHAUST FDV-2- COMMON BLEED UNIT Nos. 1
1.29 EXHAUST FDV-1-FOR WASH AREA Nos. 1
2 CABLES
To supply Glands and end termination of Cu/Al. LT cables of following
sizes at Push Buttons, Motor, MCB, Plug etc. Installation shall include with
supply of PVC hood over gland drilling, cutting, welding, consumable,
necessary accessories.
Supply of heavy duty single compression nickel plated brass cable glands
& bimetallic copper cable socket crimping type.
Supply of Heavy Duty Double compression nickel plated brass cable glands
& bimetallic copper cable socket crimping type.
2.1
To supply, fabricate and install following structural steel for cable tray
supports, panel base frames, P.B. Stn. Support etc. Cable tray supports on
pipe rack shall be provided by others. It shall include with supply of
consumables, necessary access
ISMC-100, ISA - 50 x 50 x 6, Tubular sections 50 x 50, 50 x 100, 25 x 25
mm 5 mm thk. 6 mm thick plate etc. to suit system design.
2.2 ARMOURED XLPE COPPER POWER CABLE
2.2.1 4C X 1.5 SQ.MM CU Rmt UR
2.2.2 4C X 2.5 SQ.MM CU Rmt 60
2.2.3 4C X 4 SQ.MM CU Rmt 780
2.2.4 4C X 6 SQ.MM CU Rmt 450
2.2.5 4C X 10 SQ.MM CU Rmt 570
3 FLEXIBLE COPPER CONTROL CABLE
3.1 4C X 1.5 SQ.MM CU Rmt 1440
3.2 4C X 2.5 SQ.MM CU Rmt UR
3.3 4C X 4 SQ.MM CU Rmt UR
4 25 mm GI strip for earthing
Supply and installation of Flexible copper conductor PVC insulated Green
colour unarmoured cable.
4.1 2.5sq.mm PVC insulated green single core unarmoured cable Rmt 1000
4.2 4 sq.mm PVC insulated green single core unarmoured cable Rmt UR
5
To supply and install 2mm, perforated G.I, (85 micron thk). cable trays of
following width, rate shall include for accessories like bends, inner / outer
bends, 90 deg. Horizontal, vertical bends each jointing pieces, (Splice
plates) tees etc., with G.I.
5.1 50 mm x 25 mm Mtr. 350
5.2 100 mm x 25 mm Mtr. 150
5.3 150 mm x 25 mm Mtr. UR
5.4 300 mm x 50 mm Mtr. UR
5.5 450 mm x 50 mm Mtr. UR
6
To supply, install, Test and commission following welding plug socket and
plug top duly inter-locked switch. Installation shall include with supply of
drilling, cutting, welding, consumable, necessary accessories, hardwares
etc., in an approved manner.
6.1
32A, 415 V, 5 PIN Socket Outlet with 32A TPN Isolator housed in MS
enclosure duly painted.
Nos.
UR
6.2
63A, 415V, 5 PIN Socket Outlet with 63A TPN Isolator housed in MS
enclosure duly painted.
Nos.
UR
7 LOCAL PUSH BUTTON
7.1
Weather-proof local ON-OFF push button stations (or local isolators) with
lockable OFF button and with FLP enclosures for AHU's ,complete with
mounting stand.
Nos. UR
7.2
Explosion-proof local ON-OFF push button stations (or local isolators) with
lockable OFF button and with FLP enclosures for AHU's ,complete with
mounting stand.
Nos. 2
8 VARIABLE FREQUENCY DRIVES
Variable frequency drives sitting on communication bus complete with panel
& wiring etc. for S.A Fans of following ratings for classified AHU'S
8.1 AHU 1 S - 5.5 kW No 1
8.2 AHU 1 R - 5.5 kW No 1
8.3 AHU 2 S - 7.5 kW No 1
8.4 AHU 2 R - 5.5 kW No 1
8.5 AHU 3 - 5.5 kW No 1
8.6 AHU 4 - 3.7 kW No 1
8.7 AHU 5 S - 5.5 Kw No 1
8.8 AHU 5 R - 5.5 kW No 1
8.9 AHU 6 S - 5.5 kW No 1
8.10 AHU 6 R - 5.5 kW No 1
8.11 AHU 7 - 5.5 kW No 1
8.12 AHU 8 - 3.7 kW No 1
8.13 AHU 9 - 15 kW No 1
8.15 AHU 10 - 7.5 kW No 1
8.16 AHU 11 - 30 kW No 1
8.17 AHU 12 S - 5.5 kW No 1
8.18 AHU 12 R - 5.5 kW No 1
8.19 AHU 13 S - 5.5 kW No 1
8.20 AHU 13 R - 5.5 kW No 1
8.21 AHU 14 S - 5.5 kW No 1
8.22 AHU 14 R - 5.5 kW No 1
8.23 AHU 15 S - 3.7 kW No 1
8.24 AHU 15 R - 3.7 kW No 1
8.25 AHU 16 - 11 kW No 1
8.26 AHU 17 - 11 kW No 1
8.27 AHU 18 - 11 kW No 1
8.28 AHU 19 S - 5.5 kW No 1
8.29 AHU 19 R - 5.5 kW No 1
8.30 AHU 20 - 5.5 kW No 1
8.31 AHU 21 S - 5.5 kW No 1
8.32 AHU 21 R - 2.2 kW No 1
8.33 AHU 22 - 11 kW No 1
8.34 AHU F1 - 11 kW No 1
8.35 TFA 1 - 7.5 kW No 1
8.36 TFA 2 - 5.5 kW No 1
8.37 EXHAUST FDV-1- COMMON BLEED UNIT- 5.5 kW No 1
8.38 EXHAUST FDV-2- COMMON BLEED UNIT- 5.5 kW No 1
8.39 EXHAUST FDV-1-FOR WASH AREA- 2.2 kW No 1
8.40 Exhaust Unit AHU 01 - 5.5 kW No 1
8.41 Exhaust Unit AHU 02 - 5.5 kW No 1
8.42 Exhaust Unit AHU 11- 5.5 kW No 1
E VALIDATION & DOCUMENTATION
1
HVAC Validation including DQ, IQ, OQ & PQ certificates of all Manufactured
items, Duct & AHU test, particle counting, PAO Test of all HEPA filters
,airflow pattern, air balancing, ACPH, Temp & RH mapping 3 days or as per
requirement of Client QA.etc. approvable by local/foreign regulatory
authorities .
1 Lot
2
Preparing all HVAC as Built drawings, but not limited to duct drawings, AHU
layouts, HVAC equipment layout, typical installation details and other HVAC
related drawings.
1 Lot
F DEHUMIDIFIER
Desiccant Dehumidifier with heavy duty welded construction and powder
coated double skinned 25 /43mm panels having Energy Efficient Desiccant
Rotor. Rotor must be regenerative type at 120 Deg C. Dehumidifier shall
have Process and Reactivation fans with motors, Built in control panel and
AllenBradley PLC control logic with display screen for fualt indication.
Rotronic RH & Temp transmitter with +/-3% accurate Humiodity control.
Unit shall be supplied with complete factory assembled and tested with
Process filters, reactivation filters, pressure switch, Rotor drive indication
etc., Dehumidifier models are as follows
1 AHU 14 (to maintain 40.7 grains / lb of dry air in the room) No 1
2 AHU 21 (to maintain 40.7 grains / lb of dry air in the room) No 1
G
VAV controllers for variable/constant volume flow systems, for supply air or
extract air, VAV boxs rectangular / Circular volume flow control units should
be suitable for variable or constant air volume control.consists of a damper
with opposed blade arrangement and a multi-point differential pressure
sensor gird.Every unit with VAV controller should be factory tested for
airflow accuracy to ensure that the controller and actuator are operating
within specified limits before they are delivered to site.The casing should be
stable shaped multi-profile casing and manufactured from galvanized sheet
steel, internally lined with 25 mm thickness fiber glass insulated with
marglass with density of 32 kg/m3. The insulation material should be an
acoustical and thermal insulation,erosion resistant up to 20 m/s air velocity
across its face.The insulation material should be successfully tested to BS
476 Part 6, 1989 and Part 7, 1997 for fire propagation and surface spread of
flame respectively.All rubber tubing and plastic accessories used on the
terminal units should be UL listed as flame retardant material. Airflow
sensor tubes are from aluminium tubing.The Unit should be suitable for an
airflow ranging from 45 to 4100 l/s (162 to14760 m3/h) with a maximum
volume control range of 5:1 and with typical airflow accuracy of 5% and
the static differential pressure range should be 20 to 1000 Pa.The units
could be operated with any pneumatic VAV controller. Complete
arrangement for compressed air with supporting accessories ( tubing etc).
The unit should be tested to :-
ISO 5220 Aerodynamic testing and rating of constant and variable dual or
single ducting units.
ISO 3741 Determination of sound levels of noise sources Precision
methods for broad-band sources in reverberation rooms
1 TVJ/500x400/ELAB/PC/TBZ/LAB + PT-GB-604-CAL Nos. 3
5 TVR/100/D2/ELAB/PC/TBZ/LAB + PT-GB-604-CAL Nos. 5
CONSULTANT: Spectrum PharmaTECH Consultants
Pvt. Ltd.
Project No.:
11613
Document No.: H-01 -M-19 Revision
No.: 02
A SPLIT / UNITARY AIR SYSTEMS
1 3.6 kW
2 3.6 kW
3 3.6 kW
4 2.4 kW
5 DRAIN PIPING
5.1 25 mm dia
SR.NO DESCRIPTION

B RECIRCULATED TYPE AIR HANDLING UNITS
TYPE A-1- GRADE 'D' AT REST WITH TWO STAGE
BIBO FILTERS
1
1.1 AHU 5
Dehumidified air quantity (CMH) : 3021
Cooling capacity ( kW ) :10.6
Reheat kW : 3.7
1.2 AHU 6 (FLP)
TYPE A-1- GRADE 'D' AT REST WITH TWO STAGE
BIBO FILTERS
1
Reheat kW : 5.5
1.3 AHU 12 (FLP)
External Static pressure ( PA ) :1300
Reheat kW : 4.4
1.4 AHU 13
Reheat kW : 4.0
1.5 AHU 15
Cooling capacity ( kW) : 7.4
Reheat kW : 2.1
1.6 AHU 19
Reheat kW : 3.8
TYPE A-2- GRADE 'D' AT REST - LOW RH (with Two
stage BIBO Unit)
2
stage BIBO Unit)
2
2.1 AHU 21
Cooling capacity (kW ) : 9.1
Reheat kW : 3.01
TYPE A-3- GRADE 'D' AT REST with steam coil 3
stage BIBO Unit)
2
3.1 AHU 3
Steam (kg/Hr) : 7.9
3.2 AHU 4
Steam (kg/Hr) : 4.2
TYPE A-3- GRADE 'D' AT REST with steam coil 3
3.3 AHU 7
Steam (kg/Hr) : 4.8
3.4 AHU 9
3.5 AHU 10
3.6 AHU 20
Steam (kg/Hr) : 9.0
TYPE A-4- GRADE 'D' AT REST - LOW RH (without Two
stage BIBO Unit)
4
4.1 AHU 14
Reheat kW : 3.6
TYPE A-4- GRADE 'D' AT REST - LOW RH (without Two
stage BIBO Unit)
4
TYPE A-5- UNCLASSIFIED AHU's With Hot Water 5
5.1 AHU 8
Reheat kW : 7.7
5.2 AHU 18
TYPE A-5- UNCLASSIFIED AHU's With Hot Water 5
Reheat kW : 31.8
5.3 AHU 22
Reheat kW : 48.1
TYPE A-6- UNCLASSIFIED AHU's With STEAM COIL 6
6.1 AHU F1
TYPE A-6- UNCLASSIFIED AHU's With STEAM COIL 6
TYPE A7 SUPPLY AND EXHAUST FDV UNITS. 7
7.1 Supply FDV-1
7.2 EXHAUST FDV-1
TYPE A8 COMMON EXHAUST UNIT FOR AHU BLEED 8
TYPE A7 SUPPLY AND EXHAUST FDV UNITS. 7
9.1 EXHAUST FDV-1-FOR WASH AREA
TYPE A9 COMMON EXHAUST UNIT FOR WASH AREA 9
TYPE A10 TFA UNIT (TREATED FRESH AIR UNIT) 10
10.1 TFA1
10.2 TFA2
TYPE A-11- GRADE' D' AHU's WITH TWO STAGE BIBO
UNIT FOR EXPLOSION PROOF AREA
11
TYPE A10 TFA UNIT (TREATED FRESH AIR UNIT) 10
11
11.1 AHU 1 (FLP)
Supply air quantity (CMH) :7157
Reheat Kw : 8.6
11.2 AHU 2 (FLP)
Reheat Kw : 7.1
11
TYPE A-12- GRADE' D' AHU's FOR ANTI SMOKE
SYSTEM
12
12.1 AHU 11
Reheat Kw : 40.10
TYPE A-12- GRADE' D' AHU's FOR ANTI SMOKE
SYSTEM
12
TYPE A-13- UNCLASSIFIED AHU's FOR ANTI SMOKE
SYSTEM
13
13.1 AHU 16
Supply air quantity (CFH) : 12053
Reheat Kw : 51
13.2 AHU 17
S A Fan Capacity (CMH) :10353
Reheat Kw : 52.5
TYPE A-13- UNCLASSIFIED AHU's FOR ANTI SMOKE
SYSTEM
13
14.1
Inline fan ILF1 (TOILET EXHAUST-
L910002,L91010,L91011)
14.2 Inline fan ILF2-L92004,L92005 TOILET EXHAUST)
14.3 LOCAL EXHAUST UNITS(L91092,L91093)
B AIR DISTRIBUTION SYSTEM
1.1 24 G
1.2 22 G
1.3 20 G
1.4 18 G
DUCTING SHEET FOR AHU/TFA/FDV etc. 1
INSULATION 2
14 DUCTED INLINE FAN FOR EXHAUST
3
TERMINAL BOXES,HEPA , RISERS, PERFORATED
SHEET, DAMPERS.
3.1.1 610x610x135 mm
3.1.2 610x610x90 mm
3.1.3 305x305x135 mm
3.2 HEPA FILTERS
3.2.1 610x610x135 mm / 1700 CMH
3.2.2 610x610x90 mm / 850 CMH
3.2.3 305x305x135 mm / 430 CMH
3.3.1 610 mm x 610 mm x 50 mm
3.3.2 305 mm x 305 mm x 50 mm
3.4 4way Diffuser
3.4.1. 450 mm x 450 mm
3.4.1. 375 mm x 375 mm
3.4.1. 300 mm x 300 mm
3.4.1. 225 mm x 225 mm
3.6 4 Way grilles
3.6.1 375 mm x 375 mm
3.6.2 300 mm x 300 mm
3.6.3 225 mm x 225 mm
3.7 2 Way grilles
3.7.1 600 mm x 300 mm
3.7.2 450 mm x 150 mm
3.7.3 300 mm x 150 mm
3.8 Dampers
TERMINAL BOXES FOR FOLLOWING FILTER SIZES 3.1
3.3
RETURN AIR TERMINAL BOX FOR FOLLOWING
FILTER SIZES
3.8.1 Volume control damper in ducts
3.8.2 Volume control damper for risers
3.8.3 Volume control dampers for motorised dampers in duct
3.9 Insulated Flexible Duct connection
3.9.1 250 mm
3.9.2 300 mm
3.10 MISCELLANEOUS ITEMS
3.10.1 FIRE DAMPER in ducts crossing the floor
3.10.1.1 Fire Damper
3.10.1.2 Fusible link
3.10.2 FIRE DAMPER in AHU's/FDV's/TFA's
3.10.2.1 Fire Dampers in SA/RA ducts
3.10.2.2 Fusible link for fire dampers
3.10.3 Plenum Boxes for mounting EU14 BIBO type filter
3.10.3.1 400mm x 400mm x 200mm
3.10.3.2 700mm x 700mm x 200mm
3.10.3.3 1400mm x 700mm x 200mm
3.10.3.4 1400mm x 700mm x 350mm
3.10.3.5 1400mm x 1400mm x 350mm
3.10.4
EU-4 filters of following sizes
3.10.4.1 610 mm x 610 mm x 50 mm
3.10.4.2 305 mm x 305 mm x 50 mm
C CHILLED WATER MANIFOLD
1 MANIFOLD SIZES
1.1 15 NB
1.2 20 NB
1.3 25 NB
1.4 32 NB
1.5 40 NB
1.6 50 NB
1.7 65 NB
1.8 80 NB
1.9 100 NB
1.10 125 NB
2.1 15 NB
2.2 20 NB
2.3 25 NB
2.4 32 NB
2.5 40 NB
2.6 50 NB
2.7 65 NB
2.8 80 NB
2.9 100 NB
2.10 125 NB
INSULATION 2
DRAIN PIPING. 3
3.1 25 NB
3.2 32 NB
3.3 40 NB
3.4 50 NB
4 HOT WATER MANIFOLD
MANIFOLD SIZES
4.1 15 NB
4.2 20 NB
4.3 25 NB
4.4 32 NB
4.5 40 NB
4.6 50 NB
5.1 15 NB
5.2 20 NB
5.3 25 NB
5.4 32 NB
5.5 40 NB
STEAM humidification system with injector
INSULATION 5
6
DRAIN PIPING. 3
MANIFOLD SIZES
6.1 15 NB
6.2 20 NB
6.3 25 NB
6.4 32 NB
6.5 40 NB
6.6 50 NB
7.1 15 NB
7.2 20 NB
7.3 25 NB
7.4 32 NB
7.5 40 NB
7.6 50 NB
STEAM MANIFOLD FOR STEAM COIL
MANIFOLD SIZES
8.1 15 NB
8.2 20 NB
8.3 25 NB
8.4 32 NB
8.5 40 NB
8.6 50 NB
INSULATION 7
6
8
9 Steam trap assembly.
9.1 15 NB
9.2 20 NB
10.1 15 NB
10.2 20 NB
10.3 25 NB
10.4 32 NB
10.5 40 NB
10.6 50 NB
D ELECTRICAL
INSULATION 10
AHU Panel 1
1.1 AHU-1 and Exhaust Unit for AHU 1
1.2 AHU-2 and Exhaust Unit for AHU 2
1.3 AHU-3
1.4 AHU-4
1.5 AHU-5
1.6 AHU-6
1.7 AHU-7
1.8 AHU-8
1.9 AHU-9
1.1 AHU-10
1.11
AHU-11 and Exhaust Unit for AHU 11
1.12 AHU-12
1.13 AHU-13
1.14
AHU-14 & DHU 01
1.15 AHU-15
1.16
1.17
1.18 AHU-18
1.19 AHU-19
1.20 AHU-20
1.21
AHU-21 & DHU 02
1.22 AHU-22
1.23 AHU F1
1.24 TFA 1
1.25 TFA 2
1.26 FDV 1(S), FDV1 (E)
1.29 EXHAUST FDV-1-FOR WASH AREA
AHU Panel 1
CABLES 2
2.1 ARMOURED XLPE COPPER POWER CABLE
2.1.1 4C X 1.5 SQ.MM CU
2.2.2 4C X 2.5 SQ.MM CU
2.2.3 4C X 4 SQ.MM CU
2.2.4 4C X 6 SQ.MM CU
2.2.5 4C X 10 SQ.MM CU
3 FLEXIBLE COPPER CONTROL CABLE
3.1 4C X 1.5 SQ.MM CU
3.2 4C X 2.5 SQ.MM CU
3.3 4C X 4 SQ.MM CU
3.4 4C X 6 SQ.MM CU
3.5 4C X 10 SQ.MM CU
4.1 2.5sq.mm
4.2 4 sq.mm
5 Perforated G.I, cable trays
5.1 50 mm x 25 mm
5.2 100 mm x 25 mm
5.3 150 mm x 25 mm
5.4 300 mm x 50 mm
5.5 450 mm x 50 mm
8 VARIABLE FREQUENCY DRIVES
CABLES 2
25 mm GI strip for earthing 4
LOCAL PUSH BUTTONS 7
6
Welding plug socket and plug top duly inter-locked
switch
8.1 AHU 1 S - 5.5 kW
8.2 AHU 1 R - 5.5 kW
8.3 AHU 2 S - 7.5 kW
8.4 AHU 2 R - 5.5 kW
8.5 AHU 3 - 5.5 kW
8.6 AHU 4 - 3.7 kW
8.7 AHU 5 S - 5.5 Kw
8.8 AHU 5 R - 5.5 kW
8.9 AHU 6 S - 5.5 kW
8.10 AHU 6 R - 5.5 kW
8.11 AHU 7 - 5.5 kW
8.12 AHU 8 - 3.7 kW
8.13 AHU 9 - 15 kW
8.15 AHU 10 - 7.5 kW
8.16 AHU 11 - 30 kW
8.17 AHU 12 S - 5.5 kW
8.18 AHU 12 R - 5.5 kW
8.19 AHU 13 S - 5.5 kW
8.20 AHU 13 R - 5.5 kW
8.21 AHU 14 S - 5.5 kW
8.22 AHU 14 R - 5.5 kW
8.23 AHU 15 S - 3.7 kW
8.24 AHU 15 R - 3.7 kW
8.25 AHU 16 - 11 kW
8.26 AHU 17 - 11 kW
8.27 AHU 18 - 11 kW
8.28 AHU 19 S - 5.5 kW
8.29 AHU 19 R - 5.5 kW
8.30 AHU 20 - 5.5 kW
8.31 AHU 21 S - 5.5 kW
8.32 AHU 21 R - 2.2 kW
8.33 AHU 22 - 11 kW
8.34 AHU F1 - 11 kW
8.35 TFA 1 - 7.5 kW
8.36 TFA 2 - 5.5 kW
8.37 EXHAUST FDV-1- COMMON BLEED UNIT- 5.5 kW
8.38 EXHAUST FDV-2- COMMON BLEED UNIT- 5.5 kW
8.39 EXHAUST FDV-1-FOR WASH AREA- 2.2 kW
8.40 Exhaust Unit AHU 01 - 5.5 kW
8.41 Exhaust Unit AHU 02 - 5.5 kW
8.42 Exhaust Unit AHU 11- 5.5 kW
E VALIDATION & DOCUMENTATION
1 VALIDATION & DOCUMENTATION
2 AS-BUILT DRAWINGS
1
For AHU 14 (to maintain 40.7 grains / lb of dry air in the
room)
2
For AHU 21 (to maintain 40.7 grains / lb of dry air in the
room)
F DEHUMIDIFIER
1 TVJ/500x400/ELAB/PC/TBZ/LAB + PT-GB-604-CAL
5 TVR/100/D2/ELAB/PC/TBZ/LAB + PT-GB-604-CAL
PRESSURE INDEPENDENT VAV BOXES FOR DP
CONTROL (TROX MAKE ONLY)
G
Systems with High Wall Split Units having required TR & Supply
Air CMH. Please note that selected system must meet SA as well
as TR values. It is suggested to have evaporator unit selected as
per required CMH & coil for cooling capacity whereas condensing
unit selected as per required TR. The System selected must
meet COP/EER norms of latest international std. & must have
R134a /R407C Gas. They should have 5 star energy ratings.
System must be supplied with complete units, interconnecting
hard Cu tubing's (Average distance between Out-Door & In-Door
unit will be 5 Meter Vertical & 25 Meter Horizontal distance),
Control box, operating panel or pendant, supporting structure for
In-door & out-door unit, including all installation, commissioning,
testing etc. (Please note that all the cassette units shall have in-
built drain pumps. The drains through these individual indoor
units shall be connected to the nearest drain points). The unit
should be with an arrangement so that it should provide heating
in winter. Please refer the split unit summary sheet and split unit
location for further Refernce. The units should be readlily
accessible for maintenance and in case of Ductable units the
trapdoor dimensions should be indicated. Cabling scope for
following.
Please refer the split unit summary sheet and split unit location
for further Reference. The units should be readlily accessible for
maintenance and in case of Ductable units the trapdoor
dimensions should be indicated. Cabling scope for following.
1) Between Split unit and power socket.
2) Between split unit and DX unit
High wall split unit(UPS Room) Nos. 2
High wall split unit(BMS Room) Nos. 2
Highwall split unit (Water System) Nos. 3
Cassette unit (L92008) backup Nos. 1
Supply, installation, testing and commissioning of UPVC piping
with fittings & necessary supporting accessories.
RMT 160
AT NANTONG, CHINA
Date: 24.03.2014
UNIT QTY Technical Specifications
Sheet metal sectionalised cabinet type air handling unit in double
skin construction fabricated from Al extruded section frame
structure.
construction with 43 mm thick PUF insulation panel , with internal
coving and in thermal break construction complete with following
section
Mixing Chamber comprises of return air & fresh air as shown in
AFD
Fresh air Module With manual as well as Motorized Damper &
extended Stem
BIBO FILTER DETAILS
2 Stage BIBO Unit section : this section comprises of EU 8 and
EU 14 filter in Aluminium construction as per air flow diagram
BIBO filter section should be of Minimum 400 mm for 305mm
Thick filter size (for higher filter thickness ,difference in thickness
will be added in pre-filter section.)
Each filtration element location shall be provided with an access
door to remove the filtration element and replace it with another.
Access doors are single-wall type. A minimum of one handle is
provide per door.
The filter clamping devise (locking tray) shall be operated by
means of a standard wrench and from outside of the housing
front and be an integral part of the filter housing. The filter
clamping mechanism shall be located on the clean air side of the
filter / adsorber (i.e. downstream side of the filter), leaving the
filter sealing mechanism to be located in clean air.
All filter housings is equipped with a filter removal rod assembly.
The rod is operated by hand. The filter removal rod can be
operated within the glove of the PVC filter bag.
The filter change out bag shall be constructed of 8 mil thick Class
2 PVC flexible material and shall be yellow in colour.
The filter bag shall be matted on one side to reduce static and
shall be semi-transparent. The filter bag shall have a clean
portion at the mouth for visual purposes and two (2) glove posts
for filter manipulation and for the removal of the bag stub after
the initial change out.
TESTING
Bag In/Bag Out housings are factory pressure decay tested
inaccordance with ANSI/ASME-N510-1995 reaffirmed up to +/-
15 W.G.
Sizes of BIBO housing suitable for EU14 HEPA filters & EU8
filters
Return Air Fan section with Direct driven plug type fan, both Fan
and motor, should be mounted on common base frame.
Fan section length should be as per standard dimension of the
fan required to installed the fan in housing.
Sandwich type insulated drain pan ,drain pan should be 18 G SS
304 construction
Supply Air Fan section with Direct driven plug type fan, both Fan
Microvee filter (EU 8)section with M.V. filter In Aluminium
requirement .
There should be gap of minimum 600 mm after MV filter & Main
discharge.
Fan section should have limit switch and light (CFL) in Non flame
proof construction .There should be Provision for View Glass in
the Fan Section
There should be opening for cables in fan section and in mixing
chamber section for temp. sensors .
The provision to be made for DP Switches across all filters and
Fan sections
Wherever dehumidified air quantity is less than supply air
quantity, bypass damper is to be provided in aluminum aerofoil
blade construction. Bypass damper should be operated from
outside the AHU.
The air handling units should have aluminium aerofoil blade
Motorised volume control dampers at fresh air & exhaust air & in
mixing chamber.
All Motorized Dampers with extended stem are in HVAC Scope
(As shown in AFD)
Rubber pads for Mounting AHU's should be provided between
the skid and foundation blocks
Flameproof.Marine lamp and limit switch should be selected to
suit flameproof requirement
NOS. 1
NOS. 1
NOS. 1
NOS. 1
NOS. 1
NOS. 1
structure.
section
Dehumidifier shall be arranged in return air duct as shown in air
flow diagram
extended Stem and connected to Dehumidifier inlet section as
shown in air flow diagram
BIBO UNIT DETAILS
Each filtration element location shall be provided with an access
door to remove the filtration element and replace it with another.
Access doors are single-wall type. A minimum of one handle is
provide per door.
The filter clamping devise (locking tray) shall be operated by
means of a standard wrench and from outside of the housing
front and be an integral part of the filter housing. The filter
clamping mechanism shall be located on the clean air side of the
filter / adsorber (i.e. downstream side of the filter), leaving the
filter sealing mechanism to be located in clean air.
All filter housings is equipped with a filter removal rod assembly.
The rod is operated by hand. The filter removal rod can be
operated within the glove of the PVC filter bag.
The filter change out bag shall be constructed of 8 mil thick Class
2 PVC flexible material and shall be yellow in colour.
The filter bag shall be matted on one side to reduce static and
shall be semi-transparent. The filter bag shall have a clean
portion at the mouth for visual purposes and two (2) glove posts
for filter manipulation and for the removal of the bag stub after
the initial change out.
TESTING
Bag In/Bag Out housings are factory pressure decay tested
inaccordance with ANSI/ASME-N510-1995 reaffirmed up to +/-
15 W.G.
Sizes of BIBO housing suitable for EU14 HEPA filters & EU8
filters
Exhaust air Module With manual and Motorized Damper &
extended Stem
304 construction
requirement .
discharge.
the Fan Section
Fan sections
outside the AHU.
mixing chamber.
(As shown in AFD)
NOS. 1
structure.
section
AFD
Fresh air Module With manual and Motorized Damper &
extended Stem
Pre filter section with EU 4 filter in Aluminium construction as per
air flow diagram
the Fan Section
Exhaust air Module With manual and Motorized Damper &
extended Stem
requirement .
304 construction
Microvee filter(EU 8) section with M.V. filter In Aluminium
discharge.
Fan section.
outside the AHU.
Motorised volume control dampers at fresh air & exhaust air.
(As shown in Air Flow Diagram)
NOS. 1
NOS. 1
NOS. 1
NOS. 1
NOS. 1
NOS. 1
structure.
section
Dehumidifier shall be arranged in return air duct as shown in air
flow diagram
extended Stem and connected to Dehumidifier inlet section as
shown in air flow diagram
air flow diagram
the Fan Section
requirement .
304 construction
There should be gap of minimum 600mm after MV filter & Main
discharge.
Fan section.
outside the AHU.
NOS. 1
structure.
section
AFD
air flow diagram
the Fan Section
requirement .
304 construction
discharge.
Fan section.
outside the AHU.
NOS. 1
NOS. 1
NOS. 1
structure.
section
AFD
air flow diagram
the Fan Section
requirement .
304 construction
discharge.
Fan section.
outside the AHU.
NOS. 1
SUPPLY UNIT
Sheet metal sectionalised cabinet type FDV in Single skin
construction minimum 18 G G.I powder coated fabricated from
Aluminium extruded section frame structure.
Fresh Air Chamber
Prefilter section with washable type Pre filter EU 4
Fine filter section with Washable type M.V. filter In Aluminium
Belt Driven Fan with Motor, Both Fan and motor, should be
Fan section should have limit switch and marine light in
construction.
There should be opening for cable entries in FDV for fan section
with sleeve and should be leak-proof.
Fan section.
The FDV should have aluminium aerofoil opposed type blade
volume control dampers of Class 1 at Supply.
Pads to be provided between the TFA and the foundation blocks
EXHAUST UNIT
Sheet metal sectionalised cabinet type FDV in Single skin
Exhaust air Chamber
Prefilter section with washable type Pre filter EU4
Belt Driven Fan with Motor, Both Fan and motor, should be
Fan section.
NOS. 1
NOS. 1
Sheet metal sectionalised cabinet type FDV in double skin
Exhaust air Chamber
BIBO type Microvee filter (EU 8) section with M.V. filter In
Aluminium construction as per airflow diagram.
BIBO type HEPA filter (EU 13) section with M.V. filter In
BIBO type HEPA filter (EU 14) section with M.V. filter In
Exhaust Air Fan section with Direct driven plug type fan, both Fan
Fan section.
NOS. 1
NOS. 1
Exhaust air Chamber
BIBO type Microvee filter(EU 8) section with M.V. filter In
BIBO type HEPA filter(EU 13) section with M.V. filter In
BIBO type HEPA filter(EU 14) section with M.V. filter In
Fan section.
NOS. 1
structure.
The inner skin 22 G Plain G.I & outer skin 24 G precoated GI
construction with 43 +/- 2 mm thick and density of 38 2 kg/m3
PUF insulation panel , with internal coving and in thermal break
construction complete with following section
Units to be made with prepainted sheet.
Fresh Air Chamber should be provided
Pre filter section with Pre filter( EU-4 ) in Aluminium construction
as per air flow diagram
Steam Injection system section shall be provided after HW coil
section
Fan section with Direct driven plug type fan, both Fan and motor,
should be mounted on common base frame.(1 W + 1 S) refer air
flow diagram
Fan section should have limit switch and marine light in standard
construction.
304 construction
Microvee filter section with M.V. filter ( EU-8) In Aluminium
requirement .
chamber section for humidity & temp. sensors with sleeve and
should be leak-proof.
The TFA units should have aluminium aerofoil opposed type
blade volume control dampers of class 1 at supply & fresh air.
Fan section.
NOS. 1
NOS. 1
structure.
section
AFD
extended Stem
Additional fresh air Module With manual as well as Motorized
Damper & extended Stem shall be arranges in case of 100 %
exhaust when explosion will occur
requirement .
304 construction
MV filter section should be of Minimum 300 mm for 300mm Thick
filter size.
There should be gap of 500 mm after MV filter & Main discharge.
Fan section should have limit switch and light .There should be
Provision for View Glass in the Fan Section
Fan sections
outside the AHU.
mixing chamber.
(As shown in AFD)
NOS. 1
NOS. 1
Exhaust air Chamber
BIBO type Microvee filter(EU 8) section with M.V. filter In
BIBO type HEPA filter(EU 13) section with HEPA filter In
BIBO type HEPA filter(EU 14) section with HEPA filter In
Fan section.
NOS. 1
NOS. 1
structure.
section
Mixing Chamber
Pre filter section with Pre (EU 4) filter in Aluminium construction
Fresh air Module With Motorized and manual Damper &
extended Stem
Exhaust air Module With Motorized and manual Damper &
extended Stem
304 construction
Prefilter section should be of Minimum 100 mm for 50mm Thick
filter size (for higher filter thickness ,difference in thickness will be
added in pre-filter section.)
requirement .
discharge.
requirement .
the Fan Section
Fan section.
outside the AHU.
mixing chamber.
(As shown in AFD)
NOS. 1
Exhaust air Chamber
Fan section.
NOS. 1
structure.
section
Mixing Chamber
Pre filter section with Pre (EU 4) filter in Aluminium construction
Fresh air Module With Motorized and manual Damper &
extended Stem
Exhaust air Module With Motorized and manual Damper &
extended Stem
304 construction
discharge.
requirement .
the Fan Section
The provision to be made for DP Switches across all filters & fan
section.
outside the AHU.
mixing chamber.
(As shown in AFD)
NOS. 1
NOS. 1
Exhaust air Chamber
Fan section.
NOS. 1
NOS. 1
Supply ,Installation,Testing of Inline ductable type exhaust fan
with EU 3 filter and gravity louvers and necessary supporting
arrangement.
Note:
1) Fan and motor should be selected 10% extra capacity.
No 1
No 1
No 5
Sheet metal work comprising of G.I sheet of 120 GSM. Factory
fabricated ducting with food grade quality white coloured RTV
sealant , MS angle flanges & sizes & quantities are as under:
The ducting shall include bends, tees, elbows, Y piece, taper
pieces, turning vanes, reducer, expander, blind flanges etc.All
flange joints should have food grade Neoprene rubber gasket.
All MS parts should be painted with two coats of red oxide and
two coats of black enamel paints
Sq.mtr 9650
Sq.mtr 2800
Sq.mtr 1150
Sq.mtr UR
Supply air duct insulation of Class "O" type with 20 mm Thick
Cross Linked Polyethylene insulation with factory laminated
aluminium foil. Aluminium dcut should be applied on alltranspose
& longitudinal joints.
Sq.mtr 5200
Return air duct insulation of Class "O" type with 12 mm Thick
Cross Linked Polyethylene insulation with factory laminated
aluminium foil.Aluminium dcut should be applied on alltranspose
& longitudinal joints.
Sq.mtr 5500
Supply air Terminal Boxes for mounting HEPA filter is 16 G
CRCA Powder coated with Fixed type diffuser at upstream to
accommodate HEPA filters of following sizes . Boxes should be
provided with knife edge for Gel seal arrangement. Damper
should be of butterfly damper operating from clean room side.
18 G SS 304 polished perforated sheet for terminal boxes with
minimum 70% perforation area.
Nos 40
Nos 84
Nos 18
Supply of Terminal minipleat HEPA (EU-14) Filters of the
following Sizes. Filter casing and frame should be of Aluminum,
Media of submicronic glass fibber.
25 mm minimum allowable initial pressure drop. Nos 50
Return air Terminal Boxes to be mounted in false ceiling in
minimum 16G CRCA Powder coated construction complete with
all accessories for fitting the box .
18 G SS 304 polished perforated sheet for terminal boxes with
minimum 70% perforation area.
Nos 13
Nos UR
Aluminium powder coated Supply air and return air 4way Diffuser
with room operated volume control damper of following neck
sizes:
Nos 6
Nos 14
Nos 178
Nos 24
Aluminium powder coated Supply air and Return air 4 Way grilles
with room operated volume control damper of following Grille
sizes.
Nos 18
Nos UR
Nos UR
Aluminium powder coated Return air 2 Way grilles with room
operated volume control damper of following Grille sizes.
Nos 49
Nos 8
Nos 25
Anodised extruded aluminium, aerofoil profile, opposed blade
class 1 low leakage volume control damper.
Sq.mtr
20
class 1 low leakage volume control damper.
Sq.mtr 15
class 1 low leakage volume control damper. These shall have
extended shaft for fitting of actuators
Sq.mtr 10
Providing & Fixing Insulated Flexible Duct connection Having
Metalized Polyester Jacket on inner and outer core of 1.5 to 2
Mtr. Length. The Insulation thickness will be 25mm. Aluminium
Clamps to be provided at both the ends.
Nos. 18
Nos. 137
Fire Dampers in SA/RA ducts in floor crossing, with limit switch
,auxiliary switch/contactor, control wiring & interlocking for
switching OFF the respective AHU blower in case of fire. Fire
dampers shall be as per UL 555 specifications including
temperature/time rating.
Sq.mtr 20
The fusible link is the mechanism that holds the damper blades in
the open position. If the fuse link reaches the temperature set
point the fuse link will open. When the fuse link opens, the
damper blades close and prevent the spread of fire for a set
amount of time. The standard fusible link for fire dampers is 71
C.
Nos. 47
FIRE DAMPER in AHU's/FDV's/TFA's
Fire Dampers in SA/RA ducts, with auxiliary switch/contactor,
control wiring & interlocking for switching OFF the respective
AHU blower in case of fire. Fire dampers shall be as per UL 555
specifications including temperature/time rating.
Sq.mtr 20
Nos. 54
Return air plenum Boxes for mounting EU14 BIBO type filter in
16 G CRCA Powder coated.Rate should include supply of of EU
14 filters and magnehelic gauge. Filter casing and frame should
be of Aluminum, Media of submicronic glass fibber
Nos. 2
Nos. 8
Nos. 2
Nos. 3
Nos. 1
EU-4 filters as per EN-779 with aluminum frame and non woven
synthetic media suitable for an initial pressure drop of 50 Pa.
These must be water washable.
Nos 13
Nos UR
Chilled Water Manifold Piping in MS class 'C' construction
complete with fittings, Bends, elbows, union, and support
hangers, sleeves etc. Supply, Fabricate, Installation and Testing
of AHU Manifold for Chilled Water comprising Isolation valves,
Pressure Gauge (with 100 mm dial of 0 to 10 kg/cm2 range with
isolation valve & mounting accessories like nipple etc. with
insulation) and Temperature Gauge (Dial type Thermometer with
100 mm dial of 0-30 C range with thermowell & mounting
accessories like nipple etc. with insulation for chilled water) Along
with Ball Valve/ Butterfly Valve, Balancing valve, Y- Strainer with
SS/ Bronze mesh to be provided in water inlet line. With
connecting piping upto 6 RMT for supply and return line each, to
the header. Manifolds to be duly supported at proper intervals.
The 2 way modulating control valve would be provided by the
BMS vendor. The installation is in the scope of HVAC vendor.
Kindly refer the Chilled water Manifold sheet for detailed breakup
of components.All valves should have extended stem.
Nos. UR
Nos. 4
Nos. 6
Nos. 7
Nos. 5
Nos. 1
Nos. UR
Nos. 1
Nos. 1
Nos. UR
Chilled water piping with Nitrile Rubber insulation with Al
Cladding of 26 G suitable for following pipe sizes
25 mm thick upto 50 mm Line Size
32 mm thick above 50 mm Line Size
RMT UR
RMT 80
RMT 120
RMT 140
RMT 100
RMT 20
Nos. UR
RMT 20
RMT 20
Nos. UR
Hard UPVC drain piping with fitting & supporting accessories
RMT 200
RMT UR
RMT UR
RMT 80
HOT Water Manifold Piping in MS class' C 'construction
complete with fittings, Bends, elbows, union and support
hangers with PUF, sleeves etc. Supply, Fabricate, Installation
and Testing of AHU Manifold for Hot Water comprising Isolation
valves, Pressure Gauge ( with 100 mm dial of 0 to 10 kg/cm2
range with isolation valve & mounting accessories like nipple etc.
with insulation) and Temperature Gauge (Dial type Thermometer
with 100 mm dial of 0-100 C range with thermowell & mounting
accessories like nipple etc.) Along with Balancing valve, Y-
Strainer with SS/ Bronze mesh to be provided in water inlet line.
With connecting piping upto 6 RMT for supply and return line
each, to the header. The entire manifold assembly to be factory
fabricated upto isolation valves. Manifolds to be duly supported at
proper intervals. The 2 way modulating control valve would be
provided by the BMS vendor. The installation is in the scope of
HVAC vendor. Kindly refer the Hot water Manifold sheet for
detailed breakup of components. All valves should have
extended stem.
Nos. UR
Nos. 11
Nos. UR
Nos. 3
Nos. 2
Nos. UR
Hot water piping with 25 mm thick Mineral wool insulation
(Density 100 kg/m
3
)with Al cladding of 26 G suitable for
following pipe sizes
RMT UR
RMT 220
RMT UR
RMT 60
RMT 40
Manifold Piping in CS SEAMLESS class' C 'construction
complete with fittings, Bends, elbows, union and Shoe support
of AHU Manifold for steam comprising Isolation & bypass piston
valves, Pressure Gauge (with 100 mm dial of 0 to 10 kg/cm2
range with isolation valve along with siphoning arrangement &
mounting accessories like nipple etc. with insulation) Along with
Vacuum breaker, filter with sintered SS304 mesh, Y- Strainer
with SS/ Bronze mesh to be provided in water inlet line. With
connecting piping upto 6 RMT for supply line each, to the
header. The entire manifold assembly to be factory fabricated
upto isolation valves. Manifolds to be duly supported at proper
intervals. The installation is in the scope of HVAC vendor. Kindly
refer the Steam Manifold sheet for detailed breakup of
components. Steam ejectro should be provided for all TFAs
except for dehumidifiers
Nos. UR
Nos. 2
Nos. UR
Nos. 1
Nos. 1
Nos. UR
Steam piping with 50 mm thick Mineral wool insulation with Al
cladding of 24G suitable for following pipe sizes
RMT 120
RMT 60
RMT UR
RMT 20
RMT 20
RMT UR
Manifold Piping in CS SEAMLESS class' C 'construction
complete with fittings, Bends, elbows, union and Shoe support
of AHU Manifold for steam comprising Isolation & bypass piston
valves, Control valve, Pressure Gauge (with 100 mm dial of 0 to
10 kg/cm2 range with isolation valve along with siphoning
arrangement & mounting accessories like nipple etc. with
insulation), Vacuum breaker, Y- Strainer with SS/ Bronze mesh
to be provided in water inlet line. Interconnecting piping upto 6
RMT for supply line to the header. The entire manifold assembly
to be factory fabricated upto isolation piston valves. Manifolds to
be duly supported at proper intervals. The installation is in the
scope of HVAC vendor.
Nos. 6
Nos. 3
Nos. 2
Nos. UR
Nos. UR
Nos. UR
Supply, Installation, Testing and commissioning of Steam trap
assembly. The assembly should consist of piston valves for
isolation and bypass, bucket type steam trap, view glass, disc
check valve, Y strainer and slip on flanges for connection. Any
other interconnecting CS seamless class C piping is also to be
considered. Kindly refer manifold drawing for details.
Nos. 11
Nos. UR
Steam piping with 50 mm thick Mineral wool insulation with Al
cladding of 24G suitable for following pipe sizes
RMT 340
RMT 60
RMT 40
RMT UR
RMT UR
RMT UR
To supply, Install, Test and Commission control panels for AHUs.
The panels will be mounted on MS fabricated frames. Access will
be from the front side. Ventilation will be by an exhaust fan
installed at side of panel. The degree of protection will be IP52.
The panels will be as per NEMA 1 and 3R. Cable entry will be
from top through removable bolted gland plates. The panel will be
fabricated from MS and will be epoxy paint powder coated. The
paint shade will be RAL 7032. The panel shall include all the
components, switchgears, VFDs, feeders for Dehumidifiers
control logic and interlocks as stated in the SLD.
Panel with RYB Indicators, suitable capacity of MCCB, with
digital type ,By-pass contactors for VFD's,Single Phase
preventor, Bimettalic relays, start/stop push button, on/off/trip
indicators for AHU Motors,TFAs, FDV & suitable space for VFD
with arrangement for suitable capacity ventilation fan for VFDs.
Each panel shall be provided with a trifoliate or engraved metal
name plates mentioning the AHU number.
Panel shall be totally enclosed ,completely dust proof, with hinged
doors ,neoprene gasket and suitable locking arrangement.
Following Push Button are required.
For AHU/FDV/TFA on / off
For Variable frequency drives on / off .
For emergency stop.
For AHU/FDV/TFA Auto / Manual
Following Indicating Lamps are required.
For AHU/FDV/TFA on / off and trip
AHU door open indication,
RYB indicating lamp shall be provided on the panel at the input
side of panel.
interlock should be provided between exhaust unit motor and
AHU motor
Nos. 1
AHU motor
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
AHU motor
Nos. 1
Nos. 1
Nos. 1
interlock should be provided between dehumidifier unit motor and
AHU motor
Nos. 1
Nos. 1
AHU motor
Nos. 1
AHU motor
Nos. 1
Nos. 1
Nos. 1
Nos. 1
interlock should be provided between dehumidifier unit motor and
AHU motor
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
Nos. 1
To supply Glands and end termination of Cu/Al. LT cables of
following sizes at Push Buttons, Motor, MCB, Plug etc.
Installation shall include with supply of PVC hood over gland
drilling, cutting, welding, consumable, necessary accessories.
Supply of heavy duty single compression nickel plated brass
cable glands & bimetallic copper cable socket crimping type.
Supply of Heavy Duty Double compression nickel plated brass
cable glands & bimetallic copper cable socket crimping type.
To supply, fabricate and install following structural steel for
cable tray supports, panel base frames, P.B. Stn. Support etc.
Cable tray supports on pipe rack shall be provided by others. It
shall include with supply of consumables, necessary access
ISMC-100, ISA - 50 x 50 x 6, Tubular sections 50 x 50, 50 x 100,
25 x 25 mm 5 mm thk. 6 mm thick plate etc. to suit system
design.
Rmt UR
Rmt 60
Rmt 880
Rmt 600
Rmt 250
Rmt 1440
Rmt UR
Rmt UR
Rmt UR
Rmt UR
Supply and installation of Flexible copper conductor PVC
insulated Green colour unarmoured cable.
PVC insulated green single core unarmoured cable Rmt 1000
PVC insulated green single core unarmoured cable Rmt UR
To supply and install 2mm, perforated G.I, (85 micron thk). cable
trays of following width, rate shall include for accessories like
bends, inner / outer bends, 90 deg. Horizontal, vertical bends
each jointing pieces, (Splice plates) tees etc., with G.I.
Mtr. 350
Mtr. 150
Mtr. UR
Mtr. UR
Mtr. UR
To supply, install, Test and commission following welding plug
socket and plug top duly inter-locked switch. Installation shall
include with supply of drilling, cutting, welding, consumable,
necessary accessories, hardwares etc., in an approved manner.
32A, 415 V, 5 PIN Socket Outlet with 32A TPN Isolator housed in
MS enclosure duly painted.
Nos.
UR
63A, 415V, 5 PIN Socket Outlet with 63A TPN Isolator housed in
MS enclosure duly painted.
Nos.
UR
Weather-proof local ON-OFF push button stations (or local
isolators) with lockable OFF button and with FLP enclosures for
AHU's ,complete with mounting stand.
Nos. 2
Explosion-proof local ON-OFF push button stations (or local
isolators) with lockable OFF button and with FLP enclosures for
AHU's ,complete with mounting stand.
Nos. 4
Variable frequency drives sitting on communication bus complete
with panel & wiring etc. for S.A Fans of following ratings for
classified AHU'S
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
No 1
HVAC Validation including DQ, IQ, OQ & PQ certificates of all
Manufactured items, Duct & AHU test, particle counting, PAO
Test of all HEPA filters ,airflow pattern, air balancing, ACPH,
Temp & RH mapping 3 days or as per requirement of Client
QA.etc. approvable by local/foreign regulatory authorities .
1 Lot
Preparing all HVAC as Built drawings, but not limited to duct
drawings, AHU layouts, HVAC equipment layout, typical
installation details and other HVAC related drawings.
1 Lot
Desiccant Dehumidifier with heavy duty welded construction and
powder coated double skinned 43mm panels having Energy
Efficient Desiccant Rotor. Rotor must be regenerative type at 143
Deg C. Dehumidifier shall have Process and Reactivation fans
with motors, Built in control panel and Allen bradley / Siemens
PLC control logic with display screen for fault indication. Radix
/Rotronic RH & Temp transmitter with +/-3% accurate Humidity
control. Unit shall be supplied with complete factory assembled
and tested with Process filters, reactivation filters, Rotor drive
indication etc., Dehumidifier models are as follows
No 1
No 1
VAV controllers for variable/constant volume flow systems, for
supply air or extract air, VAV boxs rectangular / Circular volume
flow control units should be suitable for variable or constant air
volume control.consists of a damper with opposed blade
arrangement and a multi-point differential pressure sensor
gird.Every unit with VAV controller should be factory tested for
airflow accuracy to ensure that the controller and actuator are
operating within specified limits before they are delivered to
site.The casing should be stable shaped multi-profile casing and
manufactured from galvanized sheet steel, internally lined with 25
mm thickness fiber glass insulated with marglass with density of
32 kg/m3. The insulation material should be an acoustical and
thermal insulation,erosion resistant up to 20 m/s air velocity
across its face.The insulation material should be successfully
tested to BS 476 Part 6, 1989 and Part 7, 1997 for fire
propagation and surface spread of flame respectively.All rubber
tubing and plastic accessories used on the terminal units should
be UL listed as flame retardant material. Airflow sensor tubes are
from aluminium tubing.The Unit should be suitable for an airflow
ranging from 45 to 4100 l/s (162 to14760 m3/h) with a maximum
volume control range of 5:1 and with typical airflow accuracy of
5% and the static differential pressure range should be 20 to
1000 Pa.The units could be operated with any pneumatic VAV
controller. Complete arrangement for compressed air with
supporting accessories ( tubing etc).
The unit should be tested to :-
ISO 5220 Aerodynamic testing and rating of constant and
variable dual or single ducting units.
ISO 3741 Determination of sound levels of noise sources
Precision methods for broad-band sources in reverberation
rooms
Nos. 3
Nos. 1
Nos. 1
Nos. 5
Nos. 2
Nos. 7
Nos. 5
Nos. 11
Nos. 11
Nos. 6
CHECKED BY:
ASG
APPROVED BY:
DSL
RATE AMOUNT RATE AMOUNT
AT NANTONG, CHINA
CLIENT : M/s NOVAST
LABORATORIES LTD.
SUPPLY INSTALLATION
PREPARED BY: SPA

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