Professional Documents
Culture Documents
SYSPRO holds
its head high in
Manufacturing
Market
RapidTrade integrates
online shopping
with SYSPRO
Machinery & equipment
companies gain
benefits via SYSPRO
TECHNOLOGY INSIGHT – Phil Duff
CEO’s message
Lean
manufacturing
and SYSPRO
W
elcome to the first edition of SYSPRO
Global Talk for 2009, where we are
focusing on the Machinery and
Equipment market. In line with that theme, I "I believe that without a good
would like to have a look at the interaction system like SYSPRO, the process
between Lean manufacturing and SYSPRO. improvements achieved through
Lean Manufacturing is a powerful approach Lean initiatives are unlikely to be
used by manufacturing companies to drasti- permanent."
cally improve manufacturing processes. It
is essentially a philosophy that is applied to
improve the way processes work; in business,
those processes rely on systems to support
the actual operations. In short, Lean address- Within this strategy for remaining competi-
es how processes should work and SYSPRO tive by identifying and eliminating wasteful
makes sure the processes work consistently. steps in products and processes, the following
are common practices:
Lean represents the convergence of a n Continuous flow production
On the other hand, any improvements made Furthermore, one needs to consider the
possible by the Lean technique of ‘Batch size long term: Lean strives to continuously modify
reduction’ have to be embedded in the processes in order to move closer to the ideal
parameters of the Manufacturing component status, whereas SYSPRO works best when a
of SYSPRO for those benefits to actually mate- particular configuration is set up once and
rialize. then left to run consistently. Even where the
mutually supportive nature is obvious, this will
Another consideration is that a key require- not happen automatically and will require
ment for many Lean initiatives is readily avail- specific attention.
able and accurate data – which naturally
resides in SYSPRO. Furthermore, information I believe that without a good system like
needs to flow from wherever it is captured to SYSPRO, the process improvements achieved
where it is needed to support the Lean initia- through Lean initiatives are unlikely to be per-
tive – which is best achieved by the integrated manent. v
nature of SYSPRO’s database. It is also criti-
cally important to note that the way SYSPRO is Phil Duff
implemented determines whether any benefit CEO
will accrue to the Lean initiative. SYSPRO
Communications
organizations, multinational companies and
peace-keeping organizations.
C
ommunications equipment provider notice. This is particularly important in times of
Barrett Communications is reaping the natural disaster or during humanitarian crises,
benefits of tight integration across the as high-frequency communications are used
entire suite of SYSPRO products through its abil- as the main communication method and we
ity to respond rapidly to changing economic need to get products out quickly.”
conditions and ensure complete control over
the supply chain. SYSPRO was selected for its superior function-
ality, scalability and Windows capability. Also,
Specializing in long-distance high-frequency the product fitted Barrett perfectly in terms of
communications, Barrett Communications is a processes and accounting.
Perth-based manufacturer with an internation-
al reputation for high product quality, on time While Barrett has experienced almost 60%
delivery and ongoing customer support. growth over the past five years, a significant
proportion of that growth took place over the
Since 98% of Barrett Communications’ prod- past two years. Despite this growth, Barrett has
uct is exported, the use of SYSPRO is invalu- not had to employ any additional finance or
able because it tracks a customer’s order from manufacturing staff and Bradshaw attributes
receipt to dispatch. This is especially important this to SYSPRO’s efficiency and user-friendli-
because equipment is supplied to some of ness.
the most remote and inaccessible places in
the world. Clients are scattered throughout “We quickly settled into using SYSPRO and
within a very short period we were seeing the
benefits. It helps us respond
rapidly to changing markets
and customer needs, and
we’ve maintained our oper-
ating costs in a growth phase
- without the need for any
extra staff,” he says.
SYSPRO holds
its head high in
Manufacturing
Market
I
n this excerpt from a Manufacturing Software
Review by J. Carlton Colllins, CPA, SYSPRO
is positioned as one of the top three system
solutions for the manufacturing market sector.
J. Carlton Collins runs an accounting services
advisory company in the US.
SYSPRO
puts the shoulder to the wheel
for specialist vehicle manufacturers
S
pecialist vehicle and niche vehicle tech- architecture to integrate seamlessly with
nology manufacturing in the UK is a chal- Del’s SolidWorks CADapplication and tailored
lenging marketplace comprising several SYSPRO system.
different industries. Staying ahead of both
homegrown and foreign competition demands This solution reduces time to manufacture,
that these companies are highly efficient. assists product design and speeds up change
K3 Business Technology Group (K3) custom- procedures. The tight integration provides the
ers – Del Equipment UK, Extec Screens and ultimate in information visibility and automates
Crushers, Fontaine International Europe and the BoM process as Del Equipment’s designers
Allen-Vanguard demonstrate the diverse needs are able to transfer accurate BoM informa-
of businesses in this complex marketplace. tion directly into SYSPRO, eliminating manual
checking or re-keying of data. It also ena-
bles the company to link individual customers’
requirements with production costs to produce
faster and more accurate quotations.
Quadco
manages complex
manufacturing process
Q
uebec-based company Quadco is
using SYSPRO to manage the details
of a highly customizable manufactur-
ing process with simultaneous Purchase Order
receipts linked to the jobs and to Accounts
Payable.
By embodying our ‘pragmatic, yet visionary’ expenses, and assess customer and product
business philosophy and support of Lean and profitability
Green business and manufacturing practices, n EDI (Electronic Data Interchange) – to
SYSPRO has achieved numerous awards over accurately communicate with a bewildering
the years. array of global suppliers
n SOA (Service Oriented Architecture) –
The TechVentive report, written by CEO Brian to enable rapid integration of suppliers’,
Sommer, states that in order to prosper machin- customers’ and other business partners’ systems
ery and equipment producers must be “…oper- n Planning and Scheduling – to manage
ationally excellent and able to ride out the wide the intricate parts scheduling, fabrication
market swings to which the sector is subject”. and assembly process of unique items
n Supply Chain Management - to successfully
ices markets and vendors. Its market research is suppliers, engineering changes and
published under the Vital Analysis brand and is facilitate recalls
focused on people-based technology sectors n Quality Control – to minimize reverse logistics,
Specifically, the report notes that these manu- Joey Benadretti, SYSPRO USA President and
facturers require solutions that track design Joint MD, reaffirms the company’s commitment
changes throughout the life of a product/prod- to keeping manufacturers competitive and
uct line; permit rapid communication and col- profitable in these challenging times.
laboration with critical suppliers and customers;
support rapid time-to-market for new products; “The SYSPRO product line is a complete prod-
and accurately capture development, rollout uct line for this space. It possesses the full range
and other pre-production costs. of capabilities to manage the initial customer
contact through order processing, manufactur-
The report also lists the specific needs for solu- ing and post-production service. The product’s
tions with strong analytic and financial capabil- discrete manufacturing functionality is a good
ities, particularly in areas like cost accounting, fit for this space as many of the manufacturers
inventory and forecasting and products that are just-in-time, Lean and make-to-order,” he
support low-cost country sourcing. According says.
to the report, “There is a demand for complete,
integrated solutions like SYSPRO that can be SYSPRO’s more thoughtful approach to adopt-
installed quickly, cheaply and provide value ing new technology, such as web services and
right out of the box.” SOA platforms, also reflects the desires of its
buyers who are driven by business needs. This
SYSPRO offers small machinery and equip- exemplifies SYSPRO’s ongoing strategy of help-
ment manufacturers a very sophisticated array ing to simplify the success of its customers. v
RapidTrade integrates
online shopping
with SYSPRO
Shaun Enslin –
Managing Director, RapidTrade SA
S
outh African software company
RapidTrade has developed a sales auto- This as a huge advantage for my
mation system which operates either on- staff and has improved the service
or off-line and integrates with all versions of
SYSPRO 6.0 as well as SYSPRO e.net solutions. we offer our customers.”
- Paul Allen, Managing Director, SEI
Shaun Enslin, Managing Director of
RapidTrade, says the system integrates with
Carbide
SYSPRO’s back-end systems, making it simple to
view product stockholding, order product, track
and view order history and process invoices.
integrate their order processing with the SYSPRO
“Our objective is to increase our customers’ back end and implement a secure facility for
profitability by reducing the complexity and their customers and sales representatives.”
cost of their order processing while increasing
turnover,” Enslin says. “The SYSPRO/RapidTrade Companies with high volumes of line items
solution is targeted at companies looking to which receive orders via email or fax often find
W
ith 100 franchised dealers, Bernina
South Africa updated its IMPACT Encore
ERP system to reap the integration ben-
efits of SYSPRO 6.0 and Rapidtrade.
Rapidtrade extracts the prices from SYSPRO In addition, prices can be checked and
using the Report Writer Primary Query business quoted by the dealers at any time, and deal-
object. It also uses the Sales Order Primary ers can save time by checking part numbers
Query to retrieve the sales order status and themselves – even outside office hours - thereby
back order information. Rapidtrade then syn- eliminating telephone costs.
chronizes these with the remote applet when
the next connection occurs. In the past, Bernina staff spent much of their
time assisting dealers with their queries. This time
Rapidtrade was configured to use the follow- has been greatly reduced and these members
ing functional areas of SYSPRO e.net solutions of staff are able to use their time more produc-
(the e.net solutions System Manager is manda- tively on other tasks. Queries regarding orders
tory): are also dealt with quickly as both Bernina and
the dealer are using the same order number.
n Sales Order Primary Posting
n Sales Order Primary Query Additional benefits include a higher level of
n Report Writer Primary Query job satisfaction and productivity for the Bernina
staff. The dealers’ shops can place orders at
Bernina has enjoyed many direct benefits as weekends and ascertain the item’s availability
a result of upgrading to SYSPRO 6.0 and imple- while the customer is still in the shop, thereby
menting Rapidtrade. Data capture times have increasing customer satisfaction. v
"
of ownership and fast ROI.
Lightnin Mixers Pty Ltd, Australia