Magnetic nanohydrometallurgy is a promising nanotechnological approach for metal production and recovery using functionalized superparamagnetic nanoparticles. In this process, the metal ions (e.g. Cu 2+) are captured by the nano-particles and confined at the electrode surface by means of an external magnet. The electrodeposition process is greatly improved, yielding the pure metal in a much shorter time in comparison with the conventional electrodeposition process.
Magnetic nanohydrometallurgy is a promising nanotechnological approach for metal production and recovery using functionalized superparamagnetic nanoparticles. In this process, the metal ions (e.g. Cu 2+) are captured by the nano-particles and confined at the electrode surface by means of an external magnet. The electrodeposition process is greatly improved, yielding the pure metal in a much shorter time in comparison with the conventional electrodeposition process.
Magnetic nanohydrometallurgy is a promising nanotechnological approach for metal production and recovery using functionalized superparamagnetic nanoparticles. In this process, the metal ions (e.g. Cu 2+) are captured by the nano-particles and confined at the electrode surface by means of an external magnet. The electrodeposition process is greatly improved, yielding the pure metal in a much shorter time in comparison with the conventional electrodeposition process.
Magnetic nanohydrometallurgy: A promising nanotechnological approach for metal
production and recovery using functionalized superparamagnetic nanoparticles Ulisses Condomitti, Andre Zuin, Alceu T. Silveira, Koiti Araki, Henrique E. Toma Instituto de Quimica, Universidade de Sao Paulo, So Paulo, SP, Brazil a b s t r a c t a r t i c l e i n f o Article history: Received 8 May 2012 Received in revised form 1 June 2012 Accepted 7 June 2012 Available online 16 June 2012 Keywords: Magnetic nanohydrometallurgy Superparamagnetic nanoparticles Copper electrodeposition We report on a new, promising nanotechnological approach for hydrometallurgy based on recyclable, chem- ically functionalized superparamagnetic nanoparticles. In this process, the metal ions (e.g. Cu 2+ ) are cap- tured by the nanoparticles and conned at the electrode surface by means of an external magnet. Due to the pre-concentration effect the electrodeposition process is greatly improved, yielding the pure metal in a much shorter time in comparison with the conventional electrodeposition process. After the electrolysis, the magnetic nanoparticles are ready to return to the process. The proposed strategy can advantageously be incorporated in hydrometallurgy, reducing the number of steps associated with complexation, organic sol- vent extraction, metal release and diffusional electroprocessing, leading to a more sustainable technology. 2012 Elsevier B.V. All rights reserved. 1. Introduction In the past two decades the global production of strategic metals such as copper has trended away from pyrometallurgical processes, in part because of the rich ores depletion and global warming con- cerns. New initiatives have been directed by legislation towards the supposedly greener hydrometallurgical technologies. In particular, heap leaching of oxide copper ores and cathode copper recovery by solvent extraction (SX) and electrowinning (EW) is well established as a primary low-cost hydrometallurgical copper recovery method. Presently, more than 20%of total world production of copper is achieved through the solvent extraction route (Rotuska and Chmielewski, 2008). The process involves the lixiviation of the metal ions from the ores after their treatment with acids or microorganisms (Petersen, 2010), followed by their complexation with a selective organic reagent, and by a sequence of extraction steps using organic solvents (Gouvea and Morais, 2010; Habashi, 2009; Scott et al., 1997; Veit et al., 2006). The extracted metal complexes are decomposed with acids and trans- ferred into the aqueous phase. After adjusting the conditions, the metal ions are deposited electrochemically. The overall process in- volves a large number of steps. Nowadays, in addition to the metallif- erous mineral industry, SX-EWhydrometallurgy has also been used in the recovery of copper from electric/electronic wastes, including the printed circuits boards (Dudek and Fedkiw, 1999; Dutra et al., 2008; Fornari and Abbruzzese, 1999; Lemos et al., 2006; Panda and Das, 2001). Considering the increasing world demand of copper, any im- provement in the production process becomes highly relevant for the economy and sustainability. It has already been mentioned that hydrometallurgy has typically an interdisciplinary nature (Han, 2003). Along this line, in this work, we are introducing functionalized superparamagnetic nanoparticles in the hydrometallurgy process, not only for capturing and transporting metal ions, but also to promote their connement at the electrode sur- face, and to perform their direct electrochemical deposition, in a single step. The economy of process, chemicals, energy and solvents are im- portant green features of this process, here denoted as magnetic nanohydrometallurgy. We are employing nanoparticles composed by magnetite. They are exceptional magnetic carriers exhibiting a very large magnetization re- sponse as a consequence of the predominance of single magnetic do- mains, in addition to a very large collective area to interact with the chemical species in solution. Many interesting bioelectroanalytical and catalytical applications have already been developed using magnetically modied enzymes and substrates (Castilho et al., 2011; Hirsch et al., 2000; Jeong et al., 2007; Katz et al., 2005; Latham and Williams, 2008; Laurent et al., 2008; Liebana et al., 2009; Netto et al., 2011). By using an external commercial miniature magnet (e.g. Nd 2 Fe 14 B, 1 cm, 11 kOe, fromMagTek), the superparamagnetic nanoparticles can be readily con- centrated at the electrode surface. Normally, by using directly the mag- netic nanoparticles in electrochemistry, the observed result would be the blockage of the electrode, since the electrochemical response would be precluded by the local lmformed by the nanoparticles. How- ever, we have shown that when the superparamagnetic nanoparticles incorporate electroactive species, the lms become rather conducting, exhibiting, in contrast, an enhanced electrochemical response due to the pre-concentration effect (Condomitti et al., 2011a,b,c). This is one of the most important aspects associated with the present work. As a proof of concept, we employed the nanomagnetic hydromet- allurgy process for the capture and electrodeposition of copper from Hydrometallurgy 125126 (2012) 148151 Corresponding author. Tel.: +55 11 3091 3887. E-mail address: henetoma@iq.usp.br (H.E. Toma). 0304-386X/$ see front matter 2012 Elsevier B.V. All rights reserved. doi:10.1016/j.hydromet.2012.06.005 Contents lists available at SciVerse ScienceDirect Hydrometallurgy j our nal homepage: www. el sevi er . com/ l ocat e/ hydr omet aqueous solution. The quantitative recovery of the metal element was conrmed by parallel energy dispersive X-ray uorescence mea- surements (EDXRF) from the copper solutions and from the super- paramagnetic nanoparticles collected at the electrode surface. 2. Methodology The superparamagnetic nanoparticles of magnetite were obtained by the aqueous co-precipitation method, and coated with SiO 2 (Kim et al., 2003; Sen and Bruce, 2005; Yamaura et al., 2004). After this, the nanoparticles were functionalized with ethylenediaminepropylsilane or EAPS (PIERCE). Typically, 500 mg sample of silica coated magnetic nanoparticles were dispersed in 50 mL of tetrahydrofuran and after 5 min of sonication, 500 L of EAPS and 1 mL of water were added. The system was stirred for 1 day and the material was magnetically separated and dried under vacuum. The solvent was recycled. This chemical coating was specially employed because of the well known facility of ethylenediamine to bind copper(II) ions, forming stable chelate complexes, as shown in Fig. 1. Suchfunctionalized nanoparticles were here denoted MagNP/EAPS. Their superparamagnetic behaviour was conrmed by magnetiza- tion experiments and related eld cooling (FC) and zero eld cooling (ZFC) measurements using a Cryogenic Sx600 superconducting quan- tum interference device (SQUID) based magnetometer. Typically, no hysteresis was observed above 115 K, corresponding to the blocking temperature. At room temperature, a saturation magnetization of 49 emu g 1 was determined from the extrapolation to very high magnetic elds. The starting superparamagnetic nanoparticles were also monitored by dynamic light scattering and SEM, exhibiting an average size distribution of 20 nm. The modied nanoparticles were stored dry, and the solutions were always freshly prepared by redispersing the solids in water containing the analytes, using an ultrasonic bath for 30 min. In the dry form, the functionalized nanoparticles are mainly in the form of aggregates. After mild sonica- tion, stable colloidal solutions of nanoparticle clusters of about 80100 nm can be obtained. Such colloidal solutions are suited for chemical purposes, since they respond more rapidly to the applied magnetic elds, facilitating the transport and deposition of the nano- particle clusters. For academic purposes, the electrochemical experiments were carried out using an AUTOLAB PGSTAT30 potentiostat/galvanostat, with a rectangular electrochemical cell (Fig. 2) containing, in addition to a platinum wire counter electrode, a Luggin capillary with the Ag/AgCl (1 mol dm 3 KCl) reference electrode and a 3 mm diameter gold disc working electrode. This electrode was placed in contact with the cell window, using a convenient experimental setup for the application of an external magnetic eld as shown in Fig. 2. Then, a precise amount (e.g. 5 mg) of nanoparticles was suspended into 20 mL of 0.1 mol dm 3 KNO 3 solution containing 2.010 3 mol dm 3 of Cu 2+ ions for 5 min and transferred to the electrochemical cell. By applying an external magnetic eld at the back side of the gold working electrode, the superparamagnetic nanoparticles were attracted, forming a visible coating on the electrode surface. This process was essentially quantita- tive, since after the transfer there was no evidence of nanoparticles in solution. Energy dispersive X-ray uorescence measurements, EDXRF, were carried out using an EDX720 instrument from Shimadzu, equipped with a X-ray tube with Rh target and a Si(Li) detector, working at 515 kV. 3. Results and discussion The superparamagnetic nanoparticles containing the electroactive species forma redox conducting layer, allowing efcient electrontransfer to the electrode, as shown by the square wave voltammograms in Fig. 2. The conditions employed were frequency=20 Hz, amplitude=50 mV, and E step =5 mV. There is a sharp enhancement of the signals at 0.3 V, due to the high local concentration of the Cu 2+ ions. The intensities followed a linear with respect to the scan rates. The observed voltammograms exhibited a prole coherent with a diffusion con- trolled process for a nanoparticle lm thicker than the diffusion length of the electroactive species. A similar behaviour has also been observed for the modied electrodes coated with a layer of magnetic, or den- drimeric nanoparticles encompassing a large number of ferrocenyl groups, at the external surface (Qiu et al., 2009; Wang et al., 2009). The deposition of copper at the electrode was conrmed by magneti- cally removing the particles from the electrode, and scanning the potential in the anodic direction, as in a typical stripping analysis Fig. 2. Square wave voltammograms (150 mV s 1 ) of MagNP/EAPS (a) magnetically conned at the gold disc electrode after their interaction with Cu 2+ ions (2.0 10 3 mol dm 3 ) and (b) the corresponding reverse stripping analysis, conrming the electrodeposition of the metal. Fig. 1. Representation of MagNP/EAPS interacting with copper(II) ions. 149 U. Condomitti et al. / Hydrometallurgy 125126 (2012) 148151 (Fig. 2B). The observed peak at 0.5 V reects the presence of copper metal at the electrode surface. For comparison purposes, the superparamagnetic nanoparticles containing copper(II) ions were removed from the solution, and the dry powder analysed using EDXRF, as shown in Fig. 3. Afterwards they were transferred to the electrochemical cell containing the supporting electrolyte solution, and the electrolysis was performed under magnetically conned conditions. After the electrolysis, the EDXRF analysis of the gold electrode exhibited the characteristic signals of the copper metal deposited on the surface (Fig. 3), while the initial copper content from the nanoparticles practically disappeared, cor- roborating its complete transference fromthe magnetic nanoparticles. In addition, the agreement between the copper content estimated from the electroanalytical data and EDXRF was also better than 95%. 3.1. Simulating the hydrometallurgy process in the laboratory Ina typical laboratory experiment we employed a more concentrated copper solution, as illustrated in Fig. 4, starting from 200 mL of 2.010 2 mol dm 3 Cu 2+ and treating with 700 mg of MagNP/EAPS, under stirring, at pH 7. After 10 min the nanoparticles were conned at the electrode surface with a magnet and the amount of copper in solu- tion was probed by EDXRF. The amount of MagNP/EAPS was just enough to form a compact magnetic coating on the copper electrode (12 cm 2 ). The initial amounts of copper in solution were in large excess in relation to the magnetic nanoparticles. In this way the MagNP/EAPS became rapidly saturated with copper(II) ions (encompassing about 8% from the global mass), and were magnetically conned at the electrode in order to performthe metal electrodeposition. The electrodes were con- nectedto a source power, and1.2 Vpotential and0.5 Acurrent were ap- plied for about 3 min (Fig. 4a). According to the voltammograms shown in Fig. 2, the electrochemical process involved is rather fast and all the conned metal ions are deposited in a single step, as in a reverse stripping analysis. After this step, the nanoparticles were released again from the electrodes, and allowed to interact with the remaining copper(II) ions in solution. The process is also rather fast and the con- nement can be repeated several times. The process was carefully mon- itored after each step by EDXRF (Fig. 4c). We have shown that it is essentially quantitative, and can proceed, if necessary, up to the com- plete depletion of copper ions from the solution, as shown in Fig. 4b. Comparatively, under identical conditions, electrodeposition proceeds very slowly even under stirring, because of the large volume involved. On the other hand, in typical copper hydrometallurgy plants the elec- trodeposition times are measured in days, using extremely concentrat- ed solutions of copper(II) ions and very large electrodes. Therefore, the great advantages of our process are associated with the fact that the nanoparticles are very effective carriers and good electrochemical mediators. In addition, they can be magnetically manipulated and recycled, being effective even at highly diluted solutions, where con- ventional hydrometallurgy is no longer feasible. These experiments were here reported as a proof of concept. Our current research is focusing on the process optimization, pursuing Fig. 4. Starting Cu 2+ solution (2.010 2 mol dm 3 ) with the MagNP/EAPS magnetically conned at the copper electrode at the bottom (a), and after 7 successive capture/ electrolytical cycles (b), as monitored by EDXRF, (c) showing the gradual decay (ag) and the depletion (h) of the metal ions from the solution. Fig. 3. EDXRF analysis of copper(II) containing MagNP/EAPS, after removing from the electrolyte solutions (top) and of the gold electrode surface (bottom) before (a) and after performing the magnetic conned electrolysis (b). 150 U. Condomitti et al. / Hydrometallurgy 125126 (2012) 148151 new functional groups for many different metals, and a better cell design. 4. Conclusions Functionalized superparamagnetic nanoparticles can be employed for the capture, transport and electrodeposition of copper fromaqueous solution, leading to a strong enhancement of the electrochemical sig- nals due the magnetic connement at the electrode surface. Based on their versatile performance, a promising alternative approach for the conventional hydrometallurgy process can be devised, allowing metal production under competitive and sustainable conditions provided by the possibility of recovering and recycling the superparamagnetic nanoparticles. Thanks to the pre-concentration effect, another impor- tant application will be the commercial exploitation of diluted solu- tions, and the selective metal removal for environmental remediation purposes. Acknowledgements The nancial support fromFAPESP, CNPq and PETROBRAS is grate- fully acknowledged. References Castilho, M.D., Laube, T., Yamanaka, H., Alegret, S., Pividori, M.I., 2011. 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