Hybrid fuels consisting of coconut oil, aqueous ethanol and a surfactant (butan-1-ol) were prepared and tested as a fuel in a direct injection diesel engine. Results show that the efficiency of the hybrid fuels is comparable to that of diesel. Their completely renewable nature ensures that they are environmentally friendly with regard to their emissions characteristics.
Hybrid fuels consisting of coconut oil, aqueous ethanol and a surfactant (butan-1-ol) were prepared and tested as a fuel in a direct injection diesel engine. Results show that the efficiency of the hybrid fuels is comparable to that of diesel. Their completely renewable nature ensures that they are environmentally friendly with regard to their emissions characteristics.
Hybrid fuels consisting of coconut oil, aqueous ethanol and a surfactant (butan-1-ol) were prepared and tested as a fuel in a direct injection diesel engine. Results show that the efficiency of the hybrid fuels is comparable to that of diesel. Their completely renewable nature ensures that they are environmentally friendly with regard to their emissions characteristics.
Preparation, characterisation, engine performance and emission characteristics
of coconut oil based hybrid fuels
Pranil J. Singh a, * , Jagjit Khurma b , Anirudh Singh a a Division of Physics, School of Engineering and Physics, Faculty of Science, Technology and Environment, University of the South Pacic, 325 Fletcher Road, Suva, Fiji b Division of Chemistry, School of Biological, Chemical and Environmental Sciences, Faculty of Science, Technology and Environment, University of the South Pacic, Suva, Fiji a r t i c l e i n f o Article history: Received 16 August 2009 Accepted 8 February 2010 Available online 3 March 2010 Keywords: Diesel engine Coconut oil Hybrid fuel Engine performance Emission a b s t r a c t In this study, hybrid fuels consisting of coconut oil, aqueous ethanol and a surfactant (butan-1-ol) were prepared and tested as a fuel in a direct injection diesel engine. After determining fuel properties such as the density, viscosity and gross caloric values of these fuels, they were used to run a diesel engine. The engine performance and exhaust emissions were investigated and compared with that of diesel. The experimental results show that the efciency of the hybrid fuels is comparable to that of diesel. As the viscosity of the hybrid fuels decreased and approached that of diesel, the efciency increased progressively towards that of diesel. The exhaust emissions were lower than those for diesel, except carbon monoxide emissions, which increased. Hence, it is concluded that these hybrid fuels can be used successfully as an alternative fuel in diesel engines without any modications. Their completely renewable nature ensures that they are environmentally friendly with regard to their emissions characteristics. 2010 Elsevier Ltd. All rights reserved. 1. Introduction The indiscriminate extraction and lavish consumption of fossil fuels have led to reduction in underground petroleum resources. With the exception of hydroelectricity and nuclear energy, the majority of the worlds energy needs are supplied through petro- chemical sources [1]. The depletion of world petroleum reserves and increased environmental concerns has stimulated recent interest in alternative sources for petroleum-based fuels. Biofuels produced from the various production techniques have become a potential candidate for a diesel substitute due to the similarities they have with petroleum-based diesel. Vegetable oils as fuel for diesel engines have become attractive recently because of their environmental benets and the fact that they are made from renewable resources. The injection, atomization and combustion characteristics of vegetable oils in diesel engines are signicantly different from those of hydrocarbon based diesel fuels. The direct use of vegetable oils is generally considered to be unsatisfactory and impractical for both direct injection and indirect type diesel engines. This is due to the high viscosities and low volatilities of vege- table oils [2e4]. Injector coking, trumpet formation on the injectors, higher level of carbon deposits, oil ring sticking, thick- ening and gelling of the engine lubricant oil, and the reactivity of unsaturated hydrocarbon chains are some of the problems that are encountered with the use of vegetable oils [5]. The high viscosity of vegetable oil interferes with the injection process and leads to poor fuel atomization. The inefcient mixing of fuel with air contributes to incomplete combustion. The high ash point attributes to their lower volatility which leads to more deposit formation, carbonization of injector tips, ring sticking, lubrication oil dilution and degradation [6]. The combination of high viscosity and low volatility of vegetable oils causes poor cold engine start up, misre and ignition delay [6]. Oxidative and thermal polymerization of vegetable oils causes a deposition on the injectors forming a lm that continues to trap fuel and interfere with combustion. In the long term operation, vegetable oils nor- mally develop gumming, injector coking and ring sticking. It is therefore unsuitable to use pure vegetable oils in diesel engines. To overcome these problems caused by the high viscosity of vegetable oils, a number of techniques have been used. These include dilution or blending with diesel, increasing the fuel temperature, pyrolysis, transesterication to produce biodiesel and microemulsication to make the hybrid fuel [7]. The hybrid fuel investigated in this study is a microemulsion consisting of vegetable oil, water, alcohol and surfactant mixtures. The presence of water in these blends was a result of the use of ethanol of 95% purity. The surfactant increases the solubility of vegetable oil/aqueous alcohol blend so that a stable homogenous * Corresponding author. Tel.: 679 3232822; fax: 679 3231511. E-mail addresses: praniltt@yahoo.com (P.J. Singh), khurma_j@usp.ac.fj (J. Khurma), singh_ag@usp.ac.fj (A. Singh). Contents lists available at ScienceDirect Renewable Energy j ournal homepage: www. el sevi er. com/ l ocat e/ renene 0960-1481/$ e see front matter 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.renene.2010.02.007 Renewable Energy 35 (2010) 2065e2070 mixture which consists of a single phase is obtained. The surfactant increases the stability by lowering the interfacial tension between oil and water, making it sufciently low for spontaneous formation of the hybrid fuel [8]. The surfactant orientates itself in such a way that the hydrophilic end is oriented towards water and the hydrophobic end is oriented towards the oil [9]. The objectives of this study were to prepare ethanolecoconut oil based fuels using the microemulsication technique, and to determine their relevant properties, engine performance and exhaust emission characteristics. After describing the methodology for the preparation of the blends, the chemical and physical fuel properties of the blends were analyzed. The results of the engine performance and the emission characteristics of a direct injection diesel genset operated on these blends are then reported and analyzed. 2. Material and experimental procedure Hybrid fuels were prepared using ethanol of 95% purity (Unilab Chemicals, Ajax Finechem, Australia), butan-1-ol as the surfactant (Unilab Chemicals, Ajax Finechem, Australia), and coconut oil. Two types of coconut oil, crude coconut oil (Copra Millers, Savusavu, Fiji) and virgin coconut oil (Organic Pacic Limited, Suva, Fiji) were used to prepare the hybrid fuels. In the tests, crude coconut oil (CCO) which is extracted from copra using the traditional method and virgin coconut oil (VCO) which is extracted using the direct micro expelling method were used. The surfactant used was butan-1-ol. In formulating the hybrid fuels, primary consideration was given to microemulsion stability and viscosity. None of the constituents were further puried than originally obtained. To study the effect of the three-component ratios on the fuel properties, engine performance and emission characteristics, six hybrid fuels were formulated and used. The phase boundaries were determined by titration. Mixtures of coconut oil and ethanol were made where the ethanol component was varied from 0% to 20% by volume in 2% increments and then from 20% to 100% by volume in 10% increments. Mixing them resulted in a temporary emulsion that was milky in color and eventually separated in a few minutes. The surfactant butan-1-ol was then added through a burette into the mixture until the mixture became clear. Coconut oil, ethanol and butan-1-ol were mixed into a homogeneous mixture by a magnetic stirrer. The samples were kept for a period of 24 h to ascertain the stability through physical appearance and a further 7 days, after which the data were used to develop the phase diagrams. Moreover, all samples were kept at roomtemperature for a further period of six months to observe the long term stability. The homogeneous and stable hybrid fuels used in the tests and designated in Table 2 as 87CCO 10E 3B, were prepared by mixing crude coconut oileaqueous ethanol and butan-1-ol in a percentage of 87:10:3 by volume respectively. Similarly 85VCO 10E 5B, was prepared by mixing virgin coconut oileaqueous ethanol and butan- 1-ol in a percentage of 85:10:5 by volume respectively. Table 1 Technical specications of the test engine. Item Specication Model PowerTec 170FG Injection type Direct injection Maximum output 3.8 hp Continuous output 3.4 hp Bore 70 mm Stroke 55 mm Displacement 0.211 L Cooling system Forced air-cooled system Lubricating system Forced lubrication Horiba Gas Analyser Test Generator Diesel Fuel Tank Hybrid Fuel Tank Power Meter Load Bank, consisting of light bulbs Exhaust manifold Probe Fig. 1. The schematic diagram of the experimental setup. Fig. 2. Ternary phase diagram showing the phase behaviour of crude coconut oileethanolebutan-1-ol system at 26
C. Fig. 3. Ternary phase diagram showing the phase behaviour of virgin coconut oil- eethanolebutan-1-ol system at 26
C. P.J. Singh et al. / Renewable Energy 35 (2010) 2065e2070 2066 The density, absolute viscosity, and gross caloric value of the hybrid fuels and its individual constituents are given in Table 2. The relative density at 26
C was measured using 50 mL pycnometers. An Ostwald viscometer was used to measure the absolute viscosity at 26
C. A Gallenkamp ballistic bomb calorimeter was used to measure the gross caloric value. The efciency tests were performed on a PowerTec 170FG, four- stroke, single cylinder, air-cooled, direct injection diesel engine. The specications of the engine are given in Table 1. A schematic layout of the experimental setup is depicted in Fig. 1. The test was started with diesel, and when the engine reached the operating temperature, load was applied. The engine was coupled to an electrical generator through which load was applied by increasing the current to supply an electrical apparatus (light bulbs) that were used to adjust the load. The engine was tested at various loads which were 0%, 30%, 56% and 86% of the maximum electrical output of the generator. The load was monitored using a power meter connected in series to the load bank. A modied fuel tank, consisting of two separate measuring cylinders was used. One contained the diesel, while the other was for the hybrid fuels. The fuel consumption was measured using the constant volume time method wherein the fuel ow rate was measured using a volu- metric fuel consumption unit having a graduated measuring cylinder. A PG-250 model, Horiba portable gas analyzer was used for measuring the exhaust emissions. Before taking the measurements, the probe of the analyzer was inserted into the exhaust pipe of the engine. By means of the analyzer, NO (ppm), SO 2 (ppm), CO (ppm), CO 2 (vol. %) and O 2 (vol. %) were measured. The exhaust gases of the different hybrid fuels were analyzed at 0%, 30%, 56% and 86% of the maximum load. 3. Results and discussion 3.1. Preparation of hybrid fuels The ternary phase diagram represented in Figs. 2 and 3 shows the miscibility curve for the hybrid fuels. At temperatures till 10
C, the formulations above the miscibility curve exist as one visible phase in the form of thermodynamically stable microemulsions, while those below the curves will be unstable and have two visible immiscible phases. The order of adding the fuel constituents to one another is not particularly critical. Though the microemulsion formed immedi- ately, agitation was seen to expedite the process. As seen in Figs. 2 and 3, only 8% of ethanol can be blended with CCO or VCO without the help of a surfactant. This was due to the high polarity of ethanol. Consequently coconut oil, which is a non-polar molecule, cannot be compatible with ethanol of 95% purity. The use of surfactants therefore became necessary. This is evident by examining the base Table 2 Physical properties of the hybrid fuels, pure constituents and diesel. Fuel type Relative density at 26
C (g cm 3 ) Absolute viscosity at 26
C (cP) Gross heat of combustion (kJ g 1 ) Diesel 0.8365 5.08 45.11 Aqueous ethanol (95%) 0.7985 1.57 27.31 Butan-1-ol 0.8049 2.59 34.22 Crude coconut oil 0.9159 40.09 38.68 Virgin coconut oil 0.9174 39.49 38.82 Hybrid fuels 87CCO 10E 3B 0.9019 19.27 36.45 70CCO 17E 13B 0.8816 10.15 35.83 54CCO 23E 23B 0.8638 6.32 35.44 85VCO 10E 5B 0.9012 18.22 37.16 67VCO 17E 16B 0.8793 9.25 36.87 53VCO 23E 24B 0.8631 6.20 36.09 0.4 0.5 0.6 0.7 0.8 0.9 0 500 1000 1500 Load (W) S p e c i f i c
f u e l
c o n s u m p t i o n
( k g
k W - 1
h r - 1 ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B CCO Fig. 4. Specic fuel consumption for crude coconut oil based hybrid fuels and diesel. 0.4 0.5 0.6 0.7 0.8 0.9 0 500 1000 1500 Load (W) S p e c i f i c
f u e l
c o n s u m p t i o n
( k g
k W - 1
h r - 1 ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B VCO Fig. 5. Specic fuel consumption for virgin coconut oil based hybrid fuels. 0 5 10 15 20 25 30 0 400 800 1200 1600 Load (W) E f f i c i e n c y
( % ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B CCO Fig. 6. Engine efciency for crude coconut oil based hybrid fuels and diesel. P.J. Singh et al. / Renewable Energy 35 (2010) 2065e2070 2067 of the ternary plots, where it is seen that the butanol concentration becomes non-zero after the ethanol concentration exceeds 8%. 3.2. Properties of the hybrid fuels The physical properties of the hybrid fuels, its pure constituents and diesel are given in Table 2. The density of the hybrid fuels decreases with incorporation of higher proportions of ethanol and butan-1-ol and is given in Table 2. Both the alcohols have a lower density compared to the oils and as a result incorporation of these decreases the density of the hybrid fuels. As seen in the table, the viscosities of the oils are signicantly lowered through the addition of the alcohol. Ethanol acts as the primary viscosity lowering agent. The hybrid fuels containing CCO generally have a higher viscosity compared to that of the hybrid fuel containing VCO. The viscosity of pure VCOis lower compared to that of pure CCO. The hybrid fuel designated 53VCO 23E 24B has a viscosity of 6.20 cP, which is closest to that of diesel. The gross caloric value (GCV) of CCO and VCO is ca. 14% lower than diesel. As the volume of ethanol and butan-1-ol increases in the hybrid fuels, the GCV of the fuels decreases. The GCV of ethanol and butan-1-ol are 27.31 and 34.22 kJ g 1 respectively and the low GCV of these two components causes the GCV of the hybrid fuels to decrease. The GCV of 53VCO 23E 24B is ca. 20% lower than diesel. 3.3. Fuel consumption The specic fuel consumption (SFC) (i.e. the ratio of fuel mass ow of an engine to its output power) curves of the engine for the six hybrid fuels, CCO, VCO and diesel are shown in Fig. 4 and 5. It is evident from the gures that the SFC of the engine gradually decreased with increase in load. The SFC compensates for the power output and thus as the power output increases the SFC should decrease. The SFC of the hybrid fuels was higher compared to diesel. This is consistent with the lower caloric values of the hybrid fuels as compared to that of diesel. As expected, hybrid fuels having the lowest GCV had the highest SFC. The trend was similar for both types of oil, CCO and VCO. In general, the SFC increased with decreasing GCV. The gener- ator output was set at specied loads, mainly 0, 550, 1065 and 1600 W and all the fuels were tested at these four predetermined loads. Comparison of the SFC between the fuels was easily made with respect to a particular load condition. Therefore to supply the 0 5 10 15 20 25 30 0 400 800 1200 1600 Load (W) E f f i c i e n c y
( % ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B VCO Fig. 7. Engine efciency for virgin coconut oil based hybrid fuels and diesel. 0 200 400 600 800 1000 0 500 1000 1500 Load (W) N O
E m i s s i o n
( p p m ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B Fig. 9. NO emissions from virgin coconut oil based hybrid fuels compared to diesel. 0 200 400 600 800 1000 0 500 1000 1500 Load (W) N O
e m i s s i o n
( p p m ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B Fig. 8. NO emissions from crude coconut oil based hybrid fuels compared to diesel. 0 2000 4000 6000 0 500 1000 1500 Load (W) C O
e m i s s i o n
( p p m ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B Fig. 10. CO emissions from crude coconut oil based hybrid fuels compared to diesel. P.J. Singh et al. / Renewable Energy 35 (2010) 2065e2070 2068 required power, fuels having lower GCV consumed fuel at a higher rate to meet the power demand. The SFC increases with increasing ethanol in the hybrid fuels. This is mainly due to the relationship among volumetric fuel injection system, and density, viscosity and GCV. As a result, higher volumes of the hybrid fuels are needed to produce the same amount of energy due to its higher density and lower GCV compared to diesel. 3.4. Engine efciency Figs. 6 and 7 show the effect of the hybrid fuels on the engine efciency. There is a steady increase in the efciency as the load increases for all the fuel types. As seen in these gures, the efciencies of the fuel blends are in general very close to that of diesel. The small differences among these curves may be accounted for in terms of differences in fuel properties such as viscosity and density. The engine efciency is lowest with CCO and VCO as compared to the other fuels. This is attributed to poor mixture formation as a result of the lowvolatility, higher viscosity and density of CCOand VCO. Generally, as the viscosity decreases, the efciency increases. The lower GCV of ethanol and butan-1-ol increases the SFC of the hybrid fuels. However, in spite of the large quantity of injected fuel, hybrid fuels containing the two constituents had efciencies similar or higher than diesel. This result shows that fuels containing ethanol have higher reaction activity in the fuel-rich zone due to oxygenate of ethanol in high load conditions [10]. The slight increase in the engine efciency of the hybrid fuels compared to CCO and VCO can be explained using the following arguments. Firstly, the quality of the spray with hybrid fuels is improved since the boiling point of ethanol is lower than that of diesel. It therefore has higher reaction activity in the fuel-rich zone due to the oxygenate of ethanol. In addition, heat losses decrease in the cylinder due to lower ame temperature of ethanol than that of diesel [10]. 3.5. Emission characteristics The effect of load on NO emissions for diesel, and the hybrid fuels of CCO and VCO are shown in Figs. 8 and 9. It was observed that the NO emissions from the hybrid fuels were considerably lower than that from diesel. Heat release rates of the hybrid fuels are lower during premixed combustion phase, which will lead to lower peak temperatures. Nitrogen oxide formation strongly depends on peak temperature, which explains the observed phenomenon. Also, whenwater is properly incorporated into a fuel, 0 2000 4000 6000 0 500 1000 1500 Load (W) C O
E m i s s i o n
( p p m ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B Fig. 11. CO emissions from virgin coconut oil based hybrid fuels compared to diesel. 0 20 40 60 80 0 500 1000 1500 Load (W) S O 2
e m i s s i o n
( p p m ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B Fig. 12. SO 2 emissions from crude coconut oil based hybrid fuels compared to diesel. 0 20 40 60 80 0 500 1000 1500 Load (W) S O 2
E m i s s i o n
( p p m ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B Fig. 13. SO 2 emissions from virgin coconut oil based hybrid fuels compared to diesel. 5.5 6.5 7.5 8.5 0 500 1000 1500 Load (W) C O 2
e m i s s i o n
( %
v o l . ) Diesel 87CCO 10E 3B 70CCO 17E 13B 54CCO 23E 23B Fig. 14. CO 2 emissions from crude coconut oil based hybrid fuels compared to diesel. P.J. Singh et al. / Renewable Energy 35 (2010) 2065e2070 2069 it serves as a heat sink, thereby lowering combustion temperatures and reducing NO x emissions [11]. The hybrid fuels prepared in this study were from aqueous ethanol having 5% by volume of water. NO emission values were 459, 454, 442 ppm for 87CCO 10E 3B, 70CCO 17E 13B and 54CCO 23E 23B respectively, compared to 852 ppm for diesel at 86% load. The NO emission values were 323, 402, 472 ppm for 85VCO 10E 5B, 67VCO 17E 16B and 53VCO 23E 24B respectively, compared to 852 ppm for diesel at 86% load. The effect of load on CO emissions for diesel, and the hybrid fuels of CCO and VCO are shown in Figs. 10 and 11. CO is formed when the fuel ame temperature drops and the progression to CO 2 is not complete. This happens when the ame front approaches the relatively cool cylinder liner and combustion slows or stops. It also happens in the crevice volume that is between the outer diameter of the piston and the cylinder wall, where ame front is extin- guished [12]. The other source of CO is when the engine is being operated on too rich fuel air ratio and there is insufcient oxygen for complete combustion [12]. The COemission levels of the CCOand VCOhybrid fuels are greater than diesel. An explanation lies in the fact that as the percentage of ethanol in the hybrid fuels increases, the CO emission levels decrease due to the higher air-to-fuel ratio of the fuel. This would show that a more complete combustion occurs in fuels with higher alcohol content. The SO 2 emission characteristics for diesel and the hybrid fuels are shown in Figs. 12 and 13. Consideration of the actual numerical values of the emission reveals that the SO 2 emission for the hybrid fuels is reduced by as much as 54% for CCO based hybrid fuels and 53% for VCObased hybrid fuels compared to diesel. Such reductions in SO 2 levels would greatly reduce the risk of acid rain. The variation of CO 2 emissions with load is shown in Figs. 14 and 15. CO 2 is a by-product of complete combustion. It can be used as an indicator for determining the efciency of combustion occurring. Generally as the ethanol content in the hybrid fuels increases the CO 2 emission levels decrease. The CO 2 emission levels with the fuels are generally lower compared to diesel, except for the hybrid fuel, 87CCO 10E 3B, which exhibits a higher level of CO 2 level. 4. Conclusions In this study, the preparation, characterisation, engine perfor- mance and emission characteristics of a coconut oil based hybrid fuel were investigated. The following conclusions can be drawn: 1. Anhydrous butan-1-ol can be used as an effective surfactant to prepare a stable and homogenous microemulsion of coconut oil and aqueous ethanol of 95% purity. 2. The viscosity of pure coconut oil can be reduced to close to that of diesel using the microemulsication technique. 3. The engine efciency of the hybrid fuels is similar compared to diesel and improves as the viscosity of the fuel decreases. 4. The specic fuel consumption of the hybrid fuels is higher compared to diesel due to the lower gross caloric value of the hybrid fuels. 5. The emissions levels (NO, SO 2 and CO 2 ) of the hybrid fuels are lower compared to diesel, but an increase in COemission levels is observed. 6. The hybrid fuel can be used as a fuel without any modication in a direct injection diesel engine successfully. Acknowledgment This work is funded by the Secretariat of the Pacic Islands Applied Geoscience Commission and we are grateful for its nan- cial contribution. 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v ) Diesel 85VCO 10E 5B 67VCO 17E 16B 53VCO 23E 24B Fig. 15. CO 2 emissions from virgin coconut oil based hybrid fuels compared to diesel. P.J. Singh et al. / Renewable Energy 35 (2010) 2065e2070 2070