PNG, CNG Operation and

PNG, CNG Operation and

Distribution
Distribution
CGD system An Introduction
- History of Energy dynamism
- Challenges
- Neo energy forms and developments
- Natural Gas The energy future
Demand Trend Natural Gas
City Gas Distribution Concept
- PNG
- CNG
CONTENTS
CGD system An Introduction
History of Energy dynamism
Wood and feed stock
Coal
Crude oil
Gas NCER
ydro!en "uel
What Next ?????
CGD system An Introduction
Challenges
Environmental issues
Economical issues
Political issues
CGD system An Introduction
CGD system An Introduction
CGD system An Introduction
CGD system An Introduction
CGD system An Introduction
CGD system An Introduction
Challenges
Environmental issues
Economical issues
Political issues
CGD system An Introduction
Natural Gas
Coal Gas
Bio mass
Hydrogen fuel
Wind energy
Solar Energy
Hydel Energy
Nuclear Energy
Neo energy forms and developments
!! "nd the sear#h is ongoing!
CGD system An Introduction
Availability
Economics
1) Processing !rimary energy)
") #istribution $ Handling
%) &sage
%) Consum!tion
Environmental friendly
Safety
Natural Gas The energy future
Yr. 2005 World Asia Pacific India

Energy Consumption
(MTOE)
10224 3199

376

Energy Mix (%)
Coa 27% 47% !3%
Oi 37% 34% 32%
"atura gas 24% 10% 9%
"u#ear 6% 4% 1%
$y%ro 6% !% !%
Oi & 'as (mports
(MTOE)
2467 )36 9)
(*+,30 -iion)
'ro.t/ in Energy (ast 10 yrs)
Tota 0rimary Enrgy
211% 412% 41)%
"atura 'as 216% 610% 61)%
Comparison of Ener!y mi# of World$ Asia %acific and India
Gas consumption pattern in Indian market
2000 2005
2ertii3er 40% 29%
0o.er 3)% 40%
0etro#/emi#a &
4e5ineries
!% 9%
60' & ot/er i7ui%
$C
4% 4%
City 'as 8 C"' 1% 4%
+tee 6% 3%
Ot/ers 6% 11%
Total domestic gas demand (Hydro Carbon Vision 2025)
ector !"istin#
$bc%&
Additional
$bc%&
'otal $bc%&
2ertii3er 2!140 33160 !6100
0o.er 2)1!0 14)142 176192
+tee 310 7100 10100
Ot/ers (in#u%ing
4e5inery an% City
'as)
20100 !0100 70100

#evelo!ment of Pi!eline Net'or( in a !re defined

geogra!)ical s!read

*aintaining #ifferent +evels of Gas Pressure to meet

t)e #emand of various segments of gas users ,
#omestic- Commercial- .ndustrial and Automobiles/

#esigning )ig) !ressure and medium !ressure

net'or( suc) t)at su!!ly to any consumer is !ossible
from eit)er side/
CITY GAS DISTRIBUTION CONCEPT
Contd0/

#esign gas storage for ma1imum survival !eriod

Consider safety at all stages

Balance gro't) of all consumer sectors- s!ecially

t)ose cross subsidi2ing eac) ot)er/

CITY GAS DISTRIBUTION CONCEPT

C3*P4ESSE# NA5&4A+ GAS CNG)

, A&53*3B.+ES

P.PE# NA5&4A+ GAS PNG)

, #3*ES5.C
, C3**E4C.A+
, .N#&S54.A+
CITY GAS DISTRIBUTION (CGD) - Over view

Hassle free uninterru!ted su!!ly

Safe

+o' o!erating costs

.nfrastructure develo!ment 6 one time cost

No s!illage and !ilferage

+o'er maintenance cost for a!!liances

PNG benefits
PNG SUPPLY
SYSTEM
NATURAL GAS DISTRIBUTION
PLAN
(
a
t
t
e
r
)

*
i
%
i
t
s
&
A
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N

T
R
A
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'
&
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I
(
N

%
I
%
E
)
I
N
E
CIT* GATE
CIT* )I&IT'
E+EC,TI(N - (%ERATI(N'
.*
GA' DI'TRI.,TI(N C(&%AN*
CGD - Infrstr!"t!re
CGD - Infrstr!"t!re

&a/or Constituents of CGD are

City Gate station

%ipelines
'teel %ipelines

%oly Et0ylene
%ipelines
GI 1 Cu %ipes

Re!ulatin! 'tations

CNG 'tations
CG is t+e location of Custod) 'ransfer fro% 'rans%ission
Co%pan) to Distribution Co%pan).
CG +as follo,in# facilities ,it+ a stand b) %ode -
.ilteration
Pressure /eduction
0eterin#
Odori1ation
$('$ 04E++*4E 9 +tee 0ipeine M:O0
Cass 1!0 ; < 19 =g8Cm
2
Cass 300 ; < 49 =g8Cm
2

ME>(*M 04E++*4E 9 0E 0ipeine
0E )0 8 0E 100
0ressure 4ange 4 ?ar
6O@ 04E++*4E 9 '( & Copper
7! M-ar & 21 M-ar
NG Transportation $ %istri&ution 'ystem
NG Transportation $ %istri&ution 'ystem

0DP!
Typical %iped Natural Gas Distribution Net2ork
12 / 8 / 6 / 4 STEEL PIPELINE AT 19 BAR 12 / 8 / 6 / 4 STEEL PIPELINE AT 19 BAR
4 STEEL PIPELINE 4 STEEL PIPELINE
4 BAR 180 / 125 / 63 / 32 MM MDPE DISTRIBUTION MAIN 4 BAR 180 / 125 / 63 / 32 MM MDPE DISTRIBUTION MAIN
UNDERGROUND PIPELINE UNDERGROUND PIPELINE
RESIDENTIAL PREMISES B / W RESIDENTIAL PREMISES B / W
20 MM MDPE PIPELINE 20 MM MDPE PIPELINE
GROUND LEVEL GROUND LEVEL
INLET 1732 BAR INLET 1732 BAR
OUTLET 4 BAR OUTLET 4 BAR
!ILTER !ILTER
TWIN STREAM TWIN STREAM
REGULATION WIT" REGULATION WIT"
SLAMS"UTO!! SLAMS"UTO!!
PRESSURE RELEI! PRESSURE RELEI!
METER METER
GI RISER GI RISER
PE / GI TRANSITION !ITTING PE / GI TRANSITION !ITTING
METER METER
ISOLATION ISOLATION
VALVE VALVE
=(TC$E" ? 8 @ =(TC$E" ? 8 @
:006:("CE A:6AE :006:("CE A:6AE
26EB(?6E 4*??E4 26EB(?6E 4*??E4
$O+E $O+E
?*4"E4 ?*4"E4
100 MBAR # 21 $BAR 100 MBAR # 21 $BAR
"IG" / LOW "IG" / LOW
PRESSURE SLAM S"UT PRESSURE SLAM S"UT
%UT O!! %UT O!!
RELIE! VALVE RELIE! VALVE
SERVI%E REGULATOR SERVI%E REGULATOR
METER REGUATOR METER REGUATOR
100 M&'( )* 21 $BAR 100 M&'( )* 21 $BAR
2(E6> 2(E6>
4E'*6:T("' 4E'*6:T("'
+T:T(O" +T:T(O"
%I%ED NAT,RA) GA' ',%%)* &ECANI'&
3TREE 'TAGE4
%I%ED NAT,RA) GA' ',%%)* &ECANI'&
3TW( 'TAGE4
2(E6> 2(E6>
4E'*6:T("' 4E'*6:T("'
+T:T(O" +T:T(O"
12C 8 )C 8 6C 8 4C +TEE6 0(0E6("E :T 19 ?:4 12C 8 )C 8 6C 8 4C +TEE6 0(0E6("E :T 19 ?:4
4C +TEE6 0(0E6("E 4C +TEE6 0(0E6("E
4 ?:4 1)0 8 12! 8 63 8 32 MM M>0E >(+T4(?*T(O" 4 ?:4 1)0 8 12! 8 63 8 32 MM M>0E >(+T4(?*T(O"
M:(" *">E4'4O*"> 0(0E6("E M:(" *">E4'4O*"> 0(0E6("E
4E+(>E"T(:6 04EM(+E+ ? 8 @ 4E+(>E"T(:6 04EM(+E+ ? 8 @
20 MM M>0E 0(0E6("E 20 MM M>0E 0(0E6("E
'4O*"> 6EAE6 '4O*"> 6EAE6
("6ET D 17932 ?:4 ("6ET D 17932 ?:4
O*T6ET D 4 ?:4 O*T6ET D 4 ?:4
2(6TE4 2(6TE4
T@(" +T4E:M T@(" +T4E:M
4E'*6:T(O" @(T$ 4E'*6:T(O" @(T$
+6:M+$*T9O22 +6:M+$*T9O22
04E++*4E 4E6E(2 04E++*4E 4E6E(2
METE4 METE4
'( 4(+E4 '( 4(+E4
0E 8 '( T4:"+(T(O" 2(TT("' 0E 8 '( T4:"+(T(O" 2(TT("'
METE4 METE4
(+O6:T(O" (+O6:T(O"
A:6AE A:6AE
=(TC$E" ? 8 @ =(TC$E" ? 8 @
:006:("CE A:6AE :006:("CE A:6AE
26EB(?6E 4*??E4 26EB(?6E 4*??E4
$O+E $O+E
?*4"E4 ?*4"E4
4 ?:4 B 21M?:4 4 ?:4 B 21M?:4
$('$ 8 6O@ $('$ 8 6O@
04E++*4E +6:M 04E++*4E +6:M
+$*T C*T O22 +$*T C*T O22
4E6(E2 A:6AE 4E6(E2 A:6AE
>OME+T(C >OME+T(C
4E'*6:TO4 4E'*6:TO4

7.E+# 4EG&+A5.NG S5A5.3N

4EG&+A534
*E5E4S
*E5E4 4EG&+A5.NG S5A5.3NS
&A5(R E6,I%&ENT 1 C(&%(NENT' ,'ED
"(R %NG DI'TRI.,TI(N
.I!*D /!G2*A'ING 'A'ION
.I!*D /!G2*A'ING 'A'ION

FEATURES

T+PE TWIN STREAM A%TIVE MONITOR

REGULATORS WIT" SLAMS"UT O!
VALVES AND METER

INLET PRESSURE 17 )* 32 BAR

OUT LET PRESSURE 4 BAR

DESIGN PRESSURE 49 BAR

MA#, !LOW 5000 / 10000 S%M"

SA!ET+ !EATURES

A%TIVE MONITOR
REGULATION

OVER PRESSURE S"UT O!!

UNDER PRESSURE S"UTO!!

PRESSURE RELIE! VALVE

METER T+PE TURBINE / RPD WIT"

!LOW %OMPUTER
REGULATOR AND METER
REGULATOR AND METER

DOMESTI% REGULATORS
l
T+PE DIRE%T A%TING
l
INLET PRESSURE 1,0 )* 4 BAR
l
OUT LET PRESSURE 21 M&'(
l
MA#, !LOW 6,5 %-,M/"(,
l
SA!ET+ !EATURES

OVER PRESSURE S"UT O!!

UNDER PRESSURE S"UT

O!!

RELIE! VALVE

DOMESTIC METER
TYPE G-1.6
MAX. FLOW - 2.5 Cu.M/Hr.
MIN. FLOW .16 Cu.M/Hr.
MOP- ! "#AR
ACCURACY
$ "%& TO .2 $ "%& '
2(
.2 $ "%& TO $ ")* ' !(
METERING REGULATING STATION
METERING REGULATING STATION
INSTALLED AT COMMERCIAL`S
INSTALLED AT COMMERCIAL`S
FEATURES

CUSTOMISED

TYPE- TWIN / SINGLE STREAM

REGULATORS WITH SLAMSHUT OF
+AL+ES AND METER

INLET PRESSURE 1, / - #AR

OUT LET PRESSURE AS RE$UIRED

DESIGN PRESSURE - AS RE$UIRED

MAX. FLOW - AS RE$UIRED

SAFETY FEATURES -

O+ER PRESSURE SHUT- OFF

UNDER PRESSURE SHUT-OFF

PRESSURE RELIEF +AL+E

METER TYPE- TUR#INE / RPD WITH

FLOW COMPUTER

PRESSURE GAUGES

'TANDARD %I%E 'I7E' .EING ,'ED (D IN &&

- 89:$ 8;<$ =:$ >?$ ?;$ ;:
A''(CIATED "ITTING'
a@Coupler
b@Elbo2
c@Tee
d@Reducer
e@AalBe
f@Transition "ittin!s
!@Tappin! 'addles
0@End Caps
MDPE PIPES AND %ITTINGS
CA'!GO/I! O. P! .I''ING
CA'!GO/I! O. P! .I''ING

ELE%TRO !USION !ITTINGS ELE%TRO !USION !ITTINGS

I*./01/2 "3u42/2
5346/1764/*/ %00/883r)/8
/9u)55/2 :)17 % 7/%1/2
/4/"/*1 2/8);*/2 13 1r%*8<3r"
/4/01r)0%4 /*/r;6 )*13 7/%1 13
0r/%1/ 8/4<-:/42)*;

SPIGOT FITTINGS SPIGOT FITTINGS

PE <)11)*;8 7%=)*;
8"3317 /*28 :7)07 r/9u)r/8
/4/01r3 <u8)3* %00/883r)/8 13
:/42 13 317/r 5)5/ / <)11)*;8
TYPES OF PE FITTINGS
TYPES OF PE FITTINGS

PE PIPE %OUPLERS PE PIPE %OUPLERS

FOR >OINING PIPE TO

PIPE AND PIPE TO FITTING

TAPPING SADDLE TAPPING SADDLE

!OR TA.ING TAPOO!S
!ROM LIVE LINES

REDUCERS REDUCERS
!OR %ONNE%TING PIPES
O! DI!!ERENT DIAMETER,

PE SHUT-OFF +AL+ES PE SHUT-OFF +AL+ES

!OR ISOLATING PE GAS
PIPELINES
TYPES OF PE FITTINGS ?C3*12@A
TYPES OF PE FITTINGS ?C3*12@A

PE EL#OWS PE EL#OWS
!OR /OINING PIPES
IN DI!!ERENT ANGLE

TRANSITION FITTINGS TRANSITION FITTINGS

ADAPTORS !OR PE TO
STEEL / GI,

END CAPS END CAPS

INSTALLED AT T"E END O!
T"E PIPELINE

E$UAL TEE E$UAL TEE

!OR BRAN%"ING O!
PIPELINE NET WOR.
CNG - &ist'r (

Environmentally friendly fuel

Safe for ve)icles

+o' o!erating costs

.ncreases com!onents 8 consumables life

.m!roves country economy

CNG Benefits
CNG Stti'n T()es
T()es 'f CNG Stti'ns * Gs s!))+(
3nline Station
H9: +ine
Com!ressor
9e)icle
#is!enser
Cascades
;< bar
T()es 'f CNG Stti'ns * Gs s!))+(
H9: +ine
Com!ressor
+C9
9e)icle
#is!enser
Cascades
;< bar
*ot)er Station
T()es 'f CNG Stti'ns * Gs S!))+(
#aug)ter Booster) Station
Cascades
Booster
#is!enser
9e)icle
T()es 'f CNG Stti'ns * %i++in,
T()es 'f CNG Stti'ns * %i++in,
CNG Stti'n L('!t
CNG Stti'n L('!t
#ryers
CNG Stti'n L('!t
#ryers
CNG Stti'n L('!t
Com!ressor
CNG Stti'n L('!t
CNG Stti'n L('!t
CNG Stti'n L('!t
CNG Stti'n L('!t
5'in Hose
Single Hose