Developers come in a variety of forms and can be applied
by: Dusting Dipping Spraying All of the above
2
For UV lights used in LPI, the accepted intensity is _______ microatts per s!uare centimeter" 100 500 700 1000
3
#hich emulsifier system is ater based$ Hydrophilic emulsifier Lipophilic emulsifier Type emulsifier !orm A emulsifier
4
#hich of the folloing is an advantage to LPI$ Large areas can be inspected "arts #ith comple$ shapes can be inspected t is portable All of the above is an advantage
%he performance of a penetrant: 5 %ill remain consistent as long is it is stored in a temperature range of 50 to 100 o ! %ill only degrade of the temperature e$ceeds 1&0 o ! 'an be affected by contamination and aging 'an be ad(usted #ith the d#ell time
6
If the surface of the part has been machined, sanded or grit blasted: The part may also re)uire etching t can be immersed in penetrant for its entire d#ell time t #ill re)uire a shorter d#ell time t #ill need to be heated in order to open any crac*s that have been peened over
7
Developers are used to: +a*e the penetrant fluoresce ,educe the d#ell time "ull trapped penetrant material out of the defect All of the above
8
#hich developer is commonly considered as the least sensitive$ Dry developer -on.a)ueous #et developer Hydrophilic developer Lipophilic developer
9
&nce the surface of the part has been cleaned properly, penetrant can be applied by: Spraying /rushing Dipping All of the above
10
#hen removing ater ashable penetrant the ma'imum ater pressure should be: &5 psi 00 psi 50 psi 70 psi
11
#hich method of penetrant removal is post emulsified, hydrophilic$ +ethod A +ethod / +ethod ' +ethod D
12
%he total time that the penetrant is in contact ith the part surface is called the: Soa* time /a*ing time D#ell time mmersion time
13
#hen the e'cess penetrant is removed from the surface of the part, a course ater spray should be directed at an angle of: &0 degrees 05 degrees 10 degrees t does not matter #hat angle the spray is applied
14
( penetrant must: 'hange viscosity in order to spread over the surface of the part Spread easily over the surface of the material Have a lo# flash point /e able to change color in order to fluoresce
15
#hen penetrant is first received from the manufacturer: A sample of fresh solution should be collected and stored as a standard for future comparison t should be compared to the previous batch of penetrant t should be mi$ed #ith the used penetrant in order to increase its sensitivity t should be compared to the previous penetrants sensitivity
16
)inimum penetrant dell times are usually: 1.5 minutes 1.20 minutes 5.30 minutes 30.100 minutes
17
#hich emulsifier system is oil based$ Hydrophilic emulsifier Lipophilic emulsifier Solvent removable emulsifier All of the above have an oil base
18
#ater soluble developers consist of a group of chemicals that are: Saturated in #ater and e$perience a chemical shift allo#ing it to fluoresce on the parts surface 4nly used on rough porous surfaces Dissolved in #ater -ot to be used on galvani5ed parts
19
#hich type of penetrant is most sensitive$ Type Type Type Type 6
20
LPI can be used to test most materials provided the surface of the part is: Heated to a temperature above 100 o ! s not e$tremely rough or porous Smooth and uniform 'leaned #ith number 005 grit
21
*urface contaminants can lead to: A shift in the fluorescent #avelength to a lo#er angstrom level The part needing to be redipped in order to produce good results Higher bac*ground fluorescence All of the above
#hich of the folloing should be removed in order to obtain a good penetrant test$ 22 6arnish 4$ides "lating All of the above
23
#hich method of penetrant removal is solvent removable$ +ethod A +ethod / +ethod ' +ethod D
24
#hich type of penetrant is a fluorescent penetrant$ Type Type Type Type 6
25
#hich level of penetrant is the most sensitive$ Level Level Level Level 6
26
(pplication of the emulsifier should not be performed ith a: Spray /rush Dip /oth A and /
27
#hen solvent removable penetant is used: 'are must be ta*en #hen removing the penetrant from the surface of the part t should be #ashed off the surface of the part at an angle of 05 degrees A lo# impact emulsifier should al#ays be used A solvent removable emulsifier should also be used
28
#hich method of penetrant removal is post emulsified, lipophilic$ +ethod A +ethod / +ethod ' +ethod D
29
#hich developer form is used for ater suspendible developer$ !orm a !orm b !orm c !orm d
30
+ontamination of the penetrant: %ill only ta*e place if the part has not been cleaned %ill occur because of the crossover bet#een the penetrant and developer %ill occur if the tan* is not covered during the d#ell time %ill change the surface tension and contact angle
#hich developer form is used for dry poder developer$ 31 !orm a !orm b !orm c !orm d
32
Developer times are usually in the range of: 10 minutes 10 seconds &0.20 minutes 5.30 minutes
33
#hich method is used to primarily to inspect small locali,ed areas$ +ethod A +ethod / +ethod ' +ethod D
34
#hich developer form is used for nona!ueous %ype I developer$ !orm a !orm b !orm c !orm d
35
#hite light intensity at the surface of the part hen using a visible dye penetrant should be: A minimum of 50 foot.candles A ma$imum of 50 foot.candles A ma$imum of 100 foot.candles A minimum of 100 foot.candles