Renault Basic

TRUCK MAINTENANCE
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INDEX
INTRODUCTION 4
MANUFACTURER'S INFORMATION SYSTEMS 5
4000 - Range and documentary system Renault Truck 6
4001 - Range and documentary system Renault Trucks _ short course 7
4002 - Using Windows and the workshop information tools 8
4003 - Running Windows and using the workshop information tools 9
TRUCK TECHNOLOGY 10
4010 - Light vehicle technology EURO 3 11
4011 - Technology of Master and Mascott EURO 4 (Phase III) 12
4012 - Maxity : Technology 13
4020 - Medium range technology Euro 4 14
4030 - Road range technology Euro 4 15
4050 - Specific technology for refuse collection vehicules (BOM) 16
4080 - Construction range technology Euro 4 17
4091 - Construction range technology Euro 3 (range excluding DXi) 18
METHODS AND TOOLS 19
4100 - 24/24 breakdown repair diagnostic 20
4111 - Using a Windows computer work station 21
4130 - Service station diagnostic 22
4140 - Diagnostic : methods and tools 23
4141 - Diag NG3 tool 24
4142 - Renault Trucks after sales documentation 25
4145 - Using the diagnostic DXi tool 26
4146 - Logical Diagnostic Reasoning (LDR) 27
ENGINES 28
4210 - Light vehicle power units Euro 3 and Euro 4 29
4220 - Medium range power units Euro4 (DXi 5 and 7l) 30
4230 - Heavy range power units Euro 3 and 4 (DXi 11, 12 and 13l) 31
4294 - Heavy range power units Euro 3 (except DXi) 32
4299 - Injection diagnostic 33
GEARBOXES, REAR AXLES 34
4310 - Gearboxes and drive axles on Euro 3 and Euro 4 light commercial vehicles 35
4318 - Automatic gearboxes of the range Euro 3 and Euro 4 vehicles 36
4320 - Midlum range gearboxes Euro 3 and Euro 4 37
4330 - Heavy range gearboxes Euro 3 and 4 38
4332 - Robotised gearbox ZF ASTRONIC (Optidriver 1) 39
4334 - Robotised gearboxes Euro 3 and 4 40
BRAKING 41
4511 - Air braking on the light range Euro3 42
4540 - Air braking on Euro 3 road range (excluding DXi) 43
4580 - Braking diagnostic on a brake tester 44
HEATING 45
4611 - Air conditioning 46
4612 - Independent Heating Systems 47
ELECTRICITY AND ELECTRONIC ASSISTANCE 48
4703 - Introduction to truck electronics 49
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4730 - Electropneumatic braking systems on the heavy range 50
4740 - Electropneumatic suspension systems on commercial and light range vehicles 51
4775B - Electronic systems on Euro 3 light commercial vehicles 52
4776 - Electronic systems on Euro 4 light commercial vehicles 53
4777 - Electronic systems on commercial vehicles Euro 3 54
4777C - Electronic systems on Euro 4 heavy commercial vehicles 55
4779 - Advanced electronic diagnostics Parameterization and programming 56
4780 - Processing Fault Codes 57
4792 - Installation and adaptation for bodywork Euro4 heavy range 58
SPEED LIMITERS 59
4750 - Speed limiter approval 60
4752 - Online training, renewal of speed limiter approval 61
REFRESHER COURSES/NEW PRODUCTS 62
4930 - Refresher course for workshop manager 63
4940 - Refresher course for SDR 64
4950 - Refresher course for breakdown specialists 65
4960 - Refresher course for mechanicians 66
EXPERT CYCLES 67
4989 - SDR pre-selection 68
4990 - SDR cycle 69
4991 - Light Vehicle Expert Technician 70
4092 - Curriculum SDR RTI Module 1 71
4093 - Curriculum SDR RTI Module 2 72
4094 - Cuurriculum SDR RTI Module 3 73
BODYBUILDERS 74
4792 - Installation and adaptation for bodywork Euro4 heavy range 75
PERIPHERALS 76
4801 - Checking elevating tailgates 77
4802 - Checking auxiliary cranes 78
4803 - Checks on trailers 79
4804 - Trailer EBS diagnostic (HALDEX) 80
4805 - FAST&PRO Space Specialist (Certification) 81
4807 - Inspecting vehicle fire extinguishers 82
4400 - Vehicle ground linkage (mechanical) 83
4808A - OPTITRACK in E-LEARNING 84
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INTRODUCTION
Particular attention is paid to the new vehicle features for 2009 and the
optimal use of the diagnostic tool.
For specific needs not covered by this offer, please do not hesitate to
contact us :
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MANUFACTURER'S INFORMATION SYSTEMS
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Range and documentary system
Renault Truck
REFERENCE
4000
Course level : basic
OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data
WHO IS IT FOR ?
Essential for new recruits
Recommended for everybody, in order to improve workshop productivity
PROGRAM
Product range
Services range
Industrial organization
Commercial network
Specifications sheets, Repair manuals...Technical
Notes
Reports, "Pilot" Customers, New
vehicle launch operations. Techline
Vehicle tyres
Electrics and Multiplexing on vehicles
Air conditioning on vehicles
Pollution control standards
Renault Trucks Links
Consult
Optidoc
Fichier Parc
Net Diag
W-Data
DIAG tool NG
Techline
Warranty
Berliet Foundation
Production sites
Price : Participants : 10
Duration : 4 days Location : Saint-Priest or local
cration : 08/04/2006 - mise jour : 10/03/2008
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Range and documentary system
Renault Trucks _ short course
REFERENCE
4001
OBJECTIVES
Know all about the Renault Trucks range of products and services
Master the use of the manufacturer's tools
Optimize your searches for technical data
WHO IS IT FOR ?
PROGRAM
Product range
Services range
Industrial organization
Commercial network
Specifications sheets, Repair manuals...
Technical Notes
Reports, "Pilot" Customers, New
vehicle launch operations.
Techline
Dealernet
Consult
Optidoc
Park file
Net Diag
W-Data
Diag Ng3 case
Duration : 2 days Location : Saint-Priest
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Using Windows and the workshop
information tools
REFERENCE
4002
OBJECTIVES
To use a Windows computer work station in the workshop
To become familiar with the basic applications enabling immediate autonomy in the workshop and
stores
To use the information applications specific to the workshop
WHO IS IT FOR ?
Recommended for new recruits
PROGRAM
Exploring and organizing a computer work station
Using the keyboard and mouse
Windows operating system
Application software
Desktop
WIndows
Taskbar
Start menu
Create a file
Move, rename, delete a file
Open, save and find a file
Park traceability
Accessing documentation online
Updating diagnostic software via the
manufacturer's network
Changing a vehicle's technical file via the
manufacturer's network
Application on Renault Trucks Links
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Running Windows and using the
workshop information tools
MANDATORY
PRE REQUISITE
Informations tools (see course
sheet 4002)
REFERENCE
4003
Course level : improvement
OBJECTIVES
To use the intranet applications available in the workshop
To use the different measuring instruments available in the workshop
WHO IS IT FOR ?
Recommended for all workshop personnel who wish to become familiar with the applications and operation of
the manufacturer's information software
Essential for mastery of the workshop's technical information and organization, in order to improve
productivity
PROGRAM
Renault Trucks Links messaging
Data extraction exercises
Display, analysis and use of extracted data
Bodybuilder parameterization
Review of battery
Extracting a battery test
Extracting a load circuit test
Review on engine trimming
Extracting the conditions for processing a
complaint
Using a performance reading
Renault Trucks Links application
Diag NG tool
BAR 7300
Infom@x
1 computer per trainee
Diag NG tool
BAR 7300
Documentation
Practical exercises
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TRUCK TECHNOLOGY
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Light vehicle technology EURO 3
REFERENCE
4010
OBJECTIVES
To learn about the principal specifications and components of the light vehicles in the Euro 3 (Master
and Mascott Phase II)
To perform the essential maintenance operations on light vehicles
Note: this course does not cover Diag DXi
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the light vehicle range from Euro 3
PROGRAM
1 -Electrics
Reading a diagram
Use of workshop documentation
Presentation of basis diagnostics with Diag NG3
2 - Braking
Study and servicing of the braking circuit
Servicing of the different braking components
Recommendations for ABS, REF, ASR.
Using the workshop documentation
3 - Engines
History of the different engines
Routine engine servicing and rebuilding
4 - Transmission
Servicing and maintenance : clutch, mechanical
gearboxes and rear axle
5 -Electronic equipment
Immobiliser
Vehicle management
Display
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Master and Mascott Euro 3
Components : engines: F9Q, G9U/G9T, ZD30;
gearboxes: PF..., ZF 6S350, ZF 5S220
Diag NG3 case
Documentation
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Technology of Master and Mascott
EURO 4 (Phase III)
REFERENCE
4011
OBJECTIVES
To learn about the principal specifications and components of the light commercial vehicles in the
Master and Mascott Euro 4 ranges (Phase III)
To perform the essential maintenance operations on light commercial vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Master and Mascott Euro 4 (Phase III)
PROGRAM
1 - Electrics
Reading a diagram
Presentation of basic diagnostics with Diag NG3
2 - Braking
Recommendations for ABS, REF, ASR.
3 - Power units
History of the different engines
Routine engine servicing and repairs
Management of the engine fault codes (EOBD)
4 - Transmission
5 - Electronic equipment
Immobiliser
Vehicle management
Display
Teaching aids :
Audiovisual aids
Video-projection
Components : engines : G9U, DXi3 ;
gearboxes : PF..., ZF 6S380, ZF 5S270
Diag NG3 case
Documentation
Duration : 4 days Location : Saint Priest or local
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Maxity : Technology
REFERENCE
4012
OBJECTIVES
To learn about the principal specifications and components of the Maxity
To perform the essential maintenance operations on light commercial vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to know about the Maxity
PROGRAM
1 - Electrics
Reading wiring diagrams on a computer
Presentation of basic diagnostics with Diag NG3
Using the computerised repair manual
2 - Braking
Cautions on recommendations linked to the ABS,
REF, ASR.
3 - Engine
Routine servicing of the engine and renovation
Common Rail injection system
4 - Transmission
5 - Electronic equipment
Presentation of electronic architecture
Immobiliser
Vehicle management
Display
Teaching aids :
Audiovisual aids
Video projector
Vehicles: Maxity Euro 4
Components : DXi 2.5 and DXi3, 5M and ZF
6S380 gearboxes, DANA rear axle
Diag NG3 case
Computerised documentation on RT Online
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Medium range technology Euro 4
REFERENCE
4020
OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of the
Midlum DXi
To perform the essential maintenance operations on these vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range
PROGRAM
The driving and service handbook
Preventive maintenance:
technical aspects/intervals
fluids and lubricants,
Repair manuals
Reading a diagram
Design and mechanical specifications of DXi 5 and
DXi 7 engines
Special features, adjustments
Maintenance and servicing
Common rail injection system
Presentation of exhaust gas post treatment system
Safe practice for use and servicing
Design and mechanical specifications:
Special points
Adjustment method
Operation
Hydraulic power steering
Servicing of braking system fitted with E.B.S 5
Maintenance of APM air production system
Servicing of thedifferentsystems
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Road range technology Euro 4
REFERENCE
4030
OBJECTIVES
To learn about the principal specifications of the new vehicle andlocate the different components of
thePremium and Magnum DXi
To perform the essential maintenance operations on these vehicles
WHO IS IT FOR ?
Necessary for mechanics who wish to learn about the Euro 4 medium range
Recommended for electricians who wish to explore the Euro 4 range
PROGRAM
The driving and service handbook
Preventive maintenance:
technical aspects/intervals
fluids and lubricants,
Repair manuals
Reading a diagram
Design and mechanical specifications of DXi 11
and
DXi 13 engines
Special features, adjustments
Delicate mechanical operations: removal of pump
injectors and timing adjustment
Presentation of exhaust gas post treatment system
Safe practice for use and servicing
Design and mechanical specifications:
Special points.
Adjustment method
Operation
Servicing of braking system fitted with E.B.S 5
Maintenance of APM air production system
Presentation of ECS
Servicing of thedifferentsystems
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Specific technology for refuse
collection vehicules (BOM)
MANDATORY
PRE REQUISITE
BASIC ELECTRICS (see course
sheet 4703)
REFERENCE
4050
OBJECTIVES
To perform service, maintenance and diagnostic operations on refuse collection vehicles (B.O.M.)
WHO IS IT FOR ?
PROGRAM
Presentation of topology and electronic control
units
Connection on chassis
Bodybuilder functionalities
Personal safety of B.O.M. operators.
Technical and mechanical specifications
Injection system management
Servicing, maintenance and diagnostic
Technical and mechanical specifications
Operation
Handover and use
Operation
Operation
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Construction range technology
Euro 4
MANDATORY
PRE REQUISITE
basic electrics (see course sheet
4703)
REFERENCE
4080
OBJECTIVES
To learn about the new Euro 4 construction range
To know how to work on the on-board electronic systems fitted on the construction range
To know how to carry out service work and maintenance on the drive train units, the braking circuits
and the suspension of the construction range
WHO IS IT FOR ?
Recommended for colleagues (mechanics familiar with the electrical basics or electricians) who need to
perform the principal servicing operations on the construction range and identify potential sources of down
time on the on-board electronic systems
PROGRAM
1 - Electronic architecture Euro 4
Presentation of data transfer buses
Shared functions of engine and vehicle ECUs
Presentation of immobilizer function, lighting
management and central door locking
2 - Bodybuilder applications
Wiring for bodybuilder functions
Programming of bodybuilder functionalities on
VECU and BBM
3 - Air production management and electronically
controlled braking
Presentation of APM
Presentation of EBS 5
4 - Engines
Technical specifications and servicing
Operation of injection system
Delicate mechanical checks: pump injector
removal and timing adjustment
5 - Gearboxes
Mechanical gearbox specifications
Presentation of automated gearbox
Servicing and maintenance
6 - Rear axle and transfer box
Mechanical specifications of units
7 - Suspension
Mechanical specifications of units
Teaching aids :
Audiovisual aids
Video projector
Vehicles (Premium Lander and Kerax)
DXi 11 / DXi 13 engine
Documentation
Diag NG3 case
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Construction range technology
Euro 3 (range excluding DXi)
REFERENCE
4091
OBJECTIVES
To successfully perform the principal service operations on vehicles in the dCi and E-tech heavy range
To identify potential sources of failures
WHO IS IT FOR ?
Recommended for new colleagues (mechanics or electricians) who wish to successfully perform the principal
service operations on the heavy range and to identify potential sources of downtime on the different systems
PROGRAM
Electrics
Mechanical part
Engine technology
Specifications
Special features
Technologyof electronicinjectionsystems
Mechanical gearbox specifications
Presentation of EBS 2 .2 system and ABS
Prsentation
Reading fault codes, programming an ECU,
calibration and parameterization of the different
systems
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METHODS AND TOOLS
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24/24 breakdown repair diagnostic
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4100
OBJECTIVES
To implement the technical skills and "diagnostic" reflexes required to get a vehicle back on
the road
WHO IS IT FOR ?
Recommended for breakdown operatives familiar with the basics of electricity, in order to acquire a
diagnostic and repair method
Recommended for mechanics who wish to become breakdown repair operatives
PROGRAM
Review of basic electrical knowledge
Operating principle of multiplexing
Control and diagnostic method
Multimeter
Wiring diagrams
Displays
Diag NG3
Think before you act: method
Diagnostic methodology
Practical case studies
Information on sources of incidents
Suspension systems
Immobilizer
EBS-ESP
Power units
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Using a Windows computer work
station
REFERENCE
4111
OBJECTIVES
To use a Windows computer in the workshop
To master the basic applications allowing immediate autonomy
WHO IS IT FOR ?
Anyone who needs to use a computer in his or her professional activity
PROGRAM
What is a computer ?
Components
Data storage
Software
Networks
How to use the keyboard and mouse
Organising your files
Presentation of the environment
Presentation of screen
Session management
Windows management
Windows explorer
Portfolio management
File management
Recycle bin
Using a program (Word,...)
Duration : 2,5 to 3 hours Location : your company premises, online via Internet @
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Service station diagnostic
REFERENCE
4130
OBJECTIVES
To acquire a basic knowledge of truck technology
To understand the technical and economic principles of servicing.
To develop practical skills in first level diagnostics
To generate workshop activity via the station
WHO IS IT FOR ?
Recommended for mechanics
Essential for service station personnel
PROGRAM
Analysis of results
Defining the degree of urgency for operations to
be performed
Origin and composition of lubricants
Classification of lubricants
General information on filtering and products used
for protection
Rudiments of spectrometric and physico-chemical
analysis
Quick visual examination of vehicle when job
accepted
Taking into account any mechanical anomalies
observed when the vehicle is standing over the
service station pit
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Diagnostic : methods and tools
MANDATORY
PRE REQUISITE
Access to Diagnostic DXi (see
course sheet 4145)
REFERENCE
4140
OBJECTIVES
To master the use of the Renault Trucks tools
To be capable of performing a diagnosis methodically and logically
To increase the reliability of your diagnosis
WHO IS IT FOR ?
Recommended for electricians and mechanics who perform diagnostics on vehicles
Essential for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
1 -Repair manuals
Presentation
Use
2 - Diagnostic tools
Presentation
Use
Procedures
Updates
3 - Logical diagnostic reasoning
How to approach a technical problem on a vehicle
methodically
Presentation of the different methods
4 - Practical exercises on vehicles
Teaching aids :
Audiovisual and IT aids
Video projector
Documentation
Different types of vehicles
Diag NG3 case, OPTIDOC
Measuring station, multimeter
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Diag NG3 tool
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4141
OBJECTIVES
To become familiar with the use of the Diag NG3 tool
Be capable of performing a diagnostic on a simple failure, using the tool
WHO IS IT FOR ?
Recommended for mechanics
Recommended for electricians
NOTE : Diag DXi is not covered in this course (see course 4145)
PROGRAM
1 - Hands-on experience with the diagnostic tool
Facilities available
Use
Program updates
2 - Application on vehicles
Basics of electricity and multiplexing
Practical exercises
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum dCi, Premium dCi, or
Magnum E-tech
Documentation
Diag NG3 case
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Renault Trucks after sales
documentation
MANDATORY
PRE REQUISITE
Must know how to use Windows
(4002 or 4111) (see course
sheets 4002 & 4111)
REFERENCE
4142
OBJECTIVES
To be able to :
Use the Renault Trucks repair manuals, read wiring diagrams and pneumatic diagrams
Identify the documentation available in the Optidoc IT application and use Optidoc
Master the manufacturer's tools and optimise the use of the Renault Trucks tools.
WHO IS IT FOR ?
Strongly recommended for everyone who wants to improve their productivity in the workshop.
PROGRAM
1 - Presentation of Renault Trucks technical
documentation:
Repair manuals
Time manuals
Technical notes, network Info bulletins...
2 - Paper repair manual :
Using a manual and navigating through the
chapters
Searching for technical data
Exercises on vehicle.
3 - Electronic repair manuals
Using a manual and navigating through the
chapters
Searching for technical data
Exercises on vehicle.
4 - Reading a pneumatic diagram
5 - Reading wiring diagrams
Renault Trucks diagrams
Renault Coaches diagrams
Nissan diagrams
Teaching aids :
Renault Trucks documentation
IT applications: Renault Trucks Online, Optidoc
Diagnostic tool : Diag NG3
DXi range vehicles
Price : Please contact us Participants : 7 to 10
Duration : Please contact us Location : Saint Priest
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Using the diagnostic DXi tool
MANDATORY
PRE REQUISITE
Basic electrics (see course sheet
4703)
REFERENCE
4145
OBJECTIVES
To be capable of installing the diagnostic software and making the first connection
To understand the electronic architecture of the new DXi EURO3 and EURO4 vehicles
To learn about the environment of the Diagnostic DXi software, to interpret fault code readings, to use
the different tests, to master calibration and programming
WHO IS IT FOR ?
Essential for breakdown specialists
Essential for electricians
Necessary for mechanics wishing to develop their diagnostics
PROGRAM
Presentation of the different communication buses
Description of the different electronic units
Functions shared over the engine ECU and the
vehicle ECU
Use of the different menus and icons
Reading and interpreting fault codes
Carrying out and interpreting tests
Updating the diagnostic tool and its various
programs
Mastering the calibration and parameterization
operations
Reprogramming an ECU
Campaigns and programming using
intermediate storage
Sending work cards
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Logical Diagnostic Reasoning
(LDR)
MANDATORY
PRE REQUISITE
4703 (Basics of electrics) 4145
(Access to Diagnostic DXi) 4142
(After sales documentation) (see
course sheets 4703 & 4142 &
4145)
REFERENCE
4146
OBJECTIVES
To be capable of :
Applying logical diagnostic reasoning in the workshop, whatever the malfunction encountered.
WHO IS IT FOR ?
For any workshop technician who has already acquired a good basic knowledge of the trade (electrics,
mechanics, pneumatics) and wishes to improve his efficiency in fault finding his workshop productivity.
PROGRAM
1 - Presentation of logical diagnostic reasoning :
What is the diagnostic ?
Different diagnostic methods: empirical and rational
Principal diagnostic stages, from taking charge of
the vehicle until its return to the customer
2 - Application of logical diagnostic reasoning :
Fault finding on vehicles. (Work in sub groups)
Fault finding on educational mock-ups. (Work in
sub groups)
Teaching aids :
DXi range vehicles
Educational mock-ups
Computer applications: Renault Trucks Online,
Optidoc
Diagnostic tool: Diag NG3
Measuring station
Pneumatic control tool
Workshop tooling
Price : Please contact us Participants : 6 to 8
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ENGINES
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Light vehicle power units Euro 3
and Euro 4
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4210
OBJECTIVES
Be capable of diagnosing and repairing the principal malfunctions on Master, Mascott and Maxity Euro
3 and 4 engines
Be capable of configuring the injection ECUs of these engines
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Necessary for electricians who wish to specialise in injection diagnostics
PROGRAM
1 - The different Euro 3 and Euro 4 injection systems
High and low pressure circuits,
Operation of the different actuators and sensors,
particle filter (FAP)
Management of engine fault codes (EOBD)
2 - Mastery of delicate mechanical operations
Remove and refit a high pressure pump
Remove the injectors
Setting the timing ZD30
Timing belt on G and DXi engines
FAP servicing
3 - Use of diagnostic and parameterization tools
Presentation of software applications relating to
engines
Electrical and mechanical diagnostic for high and
low pressure circuit components
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Master, Mascott and Maxity
Engines: G9T/U, DXi 2.5 and DXi 3
Engines: F9Q, G9T/U, ZD30
Documentation
Diag NG3 case
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Medium range power units Euro4
(DXi 5 and 7l)
MANDATORY
PRE REQUISITE
Diag DXI Tool (see course sheet
4145)
REFERENCE
4220
OBJECTIVES
To diagnose and repair all malfunctions on the medium range Euro4 engines
To configure the injection ECUs of these engines
WHO IS IT FOR ?
Essential for mechanics
PROGRAM
1 - Common rail injection system
Presentation and implementation of the common
rail injection system
Low pressure and high pressure circuits
2 - Mastery of all mechanical operations
Replace an injector
Replace an injector bushing
Replace a high pressure module
Remove and refit the camshaft
3 - Diagnosing all types of malfunction on these
engines
Low pressure feed circuit check
High pressure circuit check
Various mechanical checks
Processing of fault codes (OBD2)
4 - Use of diagnostic and parameterization tools
engines
Programming an EMS unit
Configuring an EMS unit
Using the computer to search for the
appropriate technical documentation
Engine protection data reporting with Diagmax
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum DXi and/or Premium
Distribution DXi
Engines: DXi 5 and 7l
Documentation
Diag NG3 case
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Heavy range power units Euro 3
and 4 (DXi 11, 12 and 13l)
MANDATORY
PRE REQUISITE
Diag DXI tool (see course sheet
4145)
REFERENCE
4230
OBJECTIVES
To diagnose and repair all malfunctions on the heavy range engines
WHO IS IT FOR ?
Essential for mechanics
PROGRAM
1 - Pump injector system
Presentation and implementation of pump injector
system
Low pressure circuit
Operation of a pump injector
2 - Mastery of all mechanical operations
Replace a pump injector
Replace an injector bushing
Remove and refit a cylinder head
Remove and set the timing
3 - Diagnosing all types of malfunctions on these
engines
Low pressure feed circuit check
Checking an injector
Various mechanical checks
4 -Use of diagnostic and parameterization tools :
engines
Programming an EMS unit
Configuring an EMS unit
5 - Analysis on brake tester
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Premium and Magnum DXi
Engines: DXi 11, 12 and 13l
Documentation
Diag NG3 case
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Heavy range power units Euro 3
(except DXi)
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4294
OBJECTIVES
To diagnose and repair the principal malfunctions on dCi and E-tech engines
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair method on the injection
Recommended for electricians who wish to specialise in injection diagnostics
PROGRAM
High and low pressure circuits
Operation of the different actuators and sensors
Remove the injectors
Remove and adjust the timing for the Common
Rail pumps
Remove the unit pumps
engines
Electrical and mechanical diagnostics for high and
low pressure circuit components
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Injection diagnostic
MANDATORY
PRE REQUISITE
BASIC ELECTRICS AND DIAG
DXI TOOL (see course sheets
4145 & 4703)
REFERENCE
4299
Course level : expert
OBJECTIVES
To be capable of working on the"CommonRail" and "Pump Injector"systems
used on commercial vehicles
To perform a diagnostic on these systems
To deal with a complaint about engine performance
WHO IS IT FOR ?
Recommended for mechanics, electricians or SDR
PROGRAM
1 - Technology of the new injection systems
CommonRail and Pump Injector systems
Safe practice for maintenance operations
2 - Diagnostic in workshop
Fault finding on vehicles and diagnostic
Fuel circuit faults
Electrical faults
Parameterization faults
3 - Explanations of failures and search methodology
Specific checks
Interpretation of data provided by the diagnostic
tool
4 - Processing an engine performance complaint
Receiving the complaint
Preliminary diagnostic
Performance report
Using the report
Teaching aids :
Audiovisual aids
Video-projector
Vehicles
Documentation
Diag NG3 case
Contribution from Renault Trucks Oils
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GEARBOXES, REAR AXLES
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Gearboxes and drive axles on Euro
3 and Euro 4 light commercial
vehicles
REFERENCE
4310
OBJECTIVES
To be capable of diagnosing, removing and refitting gearboxes
To be capable of checking and adjusting the various items of equipment`
WHO IS IT FOR ?
Recommended for mechanics who have mastered the technical basics and wish to specialise in LCV
gearboxes and drive axles
PROGRAM
1 - Technology
Diaphragm clutches and automotive clutch servos
Gearboxes and robotised gearboxes
2 - The different systems
General gearbox principles
Principlesof construction
3 - Mastery of adjustment methods
Adjust a clutch control
Remove, refit and adjust gearboxes
4 - Mastery of maintenance operations
Remove and refit gearboxes and drive axles
Check and adjust shafts
Teaching aids :
Audiovisual aids
Video projector
Vehicles: Master, Mascott
Units:
Master gearboxes: PF1, PK5/PK6, PF6, PA6
and PA0 quick shift
Mascott gearboxes: ZF S5-270, ZF S6-350
Maxity 5M gearboxes
569 axle and DANA axle
Documentation
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Automatic gearboxes of the range
Euro 3 and Euro 4 vehicles
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4318
OBJECTIVES
To work on automatic gearboxes and their electronicized hydraulic retarders
To perform fault finding and diagnostics
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method for analysis and
repair on automatic gearboxes
Recommended for electricians who wish to specialise in diagnostics on automatic gearboxes
PROGRAM
1 - Presentation and design of systems
2 - Operating principle
3 - Components
Electrical and mechanical diagnostics on system
components
4 - Methodology for checking and performing
diagnostics on systems
5 - Maintenance operations
Partial removal of components
Checking the electrical components of the systems
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum or Premium BOM
Units:
Allison gearbox
Retarder
Documentation
Diag NG3 case
Duration : 2,5 days Location : Saint-Priest or local
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Midlum range gearboxes Euro 3
and Euro 4
REFERENCE
4320
OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations
WHO IS IT FOR ?
Recommended for mechanics familiar with the mechanical basics, in order to acquire a method for analysis
and repair on gearboxes.
Necessary for mechanics who wish to specialise in gearbox diagnostics
PROGRAM
1 - Presentation of technology
Clutch system
Gearbox diagnostics
Presentation of pneumatic circuits
2 - The different systems
General gearbox principles
Principle of construction
3 - Mastery of delicate mechanical operations
Remove and refit gearboxes
Check and adjust retarder
4 - Use of diagnostic and parameterization tools :
Diagnostics on pneumatic and mechanical
gearbox systems
Using the computer to search for the appropriate
technical documentation
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum dCi and DXi
Gearboxes : Eaton 5206, 83109,ZF 6S850,ZF
9S1110
Documentation
Diag NG3 case
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Heavy range gearboxes Euro 3 and
4
REFERENCE
4330
OBJECTIVES
To be capable of diagnosing and repairing any malfunction on medium range gearboxes using the
repair manual
To be capable of checking and adjusting the various connected items of equipment in accordance with
the manufacturers' recommendations
WHO IS IT FOR ?
and repair on gearboxes
Necessary for mechanics who wish to specialise in gearbox diagnostics
PROGRAM
Clutch system
Gearbox diagnostics
General principles of gearboxes
and retarder
Diagnostics on pneumatic and mechanical
gearbox and retarder systems
Using the computer to search for the appropriate
technical documentation
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Robotised gearbox ZF ASTRONIC
(Optidriver 1)
REFERENCE
4332
OBJECTIVES
To be capable of diagnosing and repairing any malfunction on the ASTRONIC gearbox using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics
WHO IS IT FOR ?
and repair on ASTRONIC gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics
PROGRAM
Clutch system
Gearbox diagnostics
Presentation of shared functions
General principles of gearboxes and retarder
Know how to set the parameters and calibrate the
gearbox
Diagnostics on pneumatic, mechanical and
electrical gearbox and retarder systems
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Robotised gearboxes Euro 3 and 4
REFERENCE
4334
OBJECTIVES
To be capable of diagnosing and repairing any malfunction on robotised gearboxes using the repair
manual
To check and adjust the various connected items of equipment, perform fault finding and diagnostics
WHO IS IT FOR ?
and repair on robotised gearboxes
Necessary for mechanics who wish to specialise in robotised gearbox diagnostics
PROGRAM
Clutch system
Gearbox diagnostics
Presentation of shared functions
General principles of gearboxes and retarder
Know how to set the parameters and calibrate the
gearbox
Diagnostics on pneumatic, mechanical and
electrical gearbox and retarder systems
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BRAKING
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Air braking on the light range
Euro3
REFERENCE
4511
OBJECTIVES
To be capable of performing maintenance operations on the braking system
To be capable of locating the essentialpoints covered by the regulations on braking
To be capable of checking the braking circuit components
WHO IS IT FOR ?
Recommended for mechanics who work on the braking circuit on the light range
Necessary for light vehicle technicians
PROGRAM
EEC
Adaptations/ improvements
Practical case studies
Information on the sources of incidents
Mechanical check
Checking pressures
Adjustment of load sensing device
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Air braking on Euro 3 road range
(excluding DXi)
REFERENCE
4540
OBJECTIVES
To become familiar with the essential points of the brake regulations for the road range, dCi and E-tech
To know how to use the pneumatic diagrams
To know how to perform a diagnostic on the different braking circuits
WHO IS IT FOR ?
Recommended for a mechanic without the pneumatic basics
Necessary for mechanics who perform diagnostics and repairs on braking systems
PROGRAM
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Braking diagnostic on a brake
tester
MANDATORY
PRE REQUISITE
Electropneumatic braking
systems on the heavy range (see
course sheet 4730)
REFERENCE
4580
OBJECTIVES
To become familiar with all the diagnostic possibilities of a brake tester
To perform an analysis of the results in order to determine the adjustment or repair actions to perform
on the vehicles
WHO IS IT FOR ?
Recommended for a mechanic familiar with the basics of electropneumatic braking
Essential for performing diagnostics and analyses on braking systems
PROGRAM
Tractors and trailers
Mechanical and pneumatic checks
Testing on a brake tester
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HEATING
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Air conditioning
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4611
OBJECTIVES
To perform work on air conditioning systems (servicing, diagnostic, repairs)
WHO IS IT FOR ?
PROGRAM
General
Physics theory
Regulations
Principle of refrigeration and of different system
components
Refrigerants, specifications and regulations
Refrigerating and wiring diagram
Operating principle
Technology of the different types
Charging, checking and draining an installation
Performing a diagnostic
Remedy for operating faults
Rational servicing of the equipment installed
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Independent Heating Systems
MANDATORY
PRE REQUISITE
Basic electric (see course sheet
4703)
REFERENCE
4612
OBJECTIVES
To become familiar with the operating principle of the various independent heating systems
To learn how to perform checks and adjustments on these systems
WHO IS IT FOR ?
Recommended for mechanics who already possess the electrical basics, to acquire an analysis and repair
method for independent heating systems
Recommended for electricians for a specialisation in performing adjustments and checks on independent
heating systems
PROGRAM
Electrical circuits
Fuel supply circuit
Heating circuit
Contribution from a WEBASTO technician
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ELECTRICITY AND ELECTRONIC ASSISTANCE
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Introduction to truck electronics
REFERENCE
4703
OBJECTIVES
To acquire a basic knowledge of vehicle electrics and electronics
To learn how to read and interpret a wiring diagram
Touse a multimeter to perform simple checks
WHO IS IT FOR ?
Essential for mechanics without a basic knowledge of electrics, in order to acquire a method for analysis and
repair on electronic components
PROGRAM
Voltage, current, resistance
Electromagnetism, relays, etc... .
Load circuits and starting circuits
Reading a plan
Using repair manuals
Reading a wiring diagram
Basic knowledge of electronics
Presentation of multiplexing
Simple tests for lines of communication
Sensors
Location of devices
Identification of circuits
Method for checks and diagnostics
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Electropneumatic braking systems
on the heavy range
MANDATORY
PRE REQUISITE
Basic electrics and braking on
road vehicules (see course
sheets 4540 & 4703)
REFERENCE
4730
OBJECTIVES
To learn about all the electronically managed braking systems and brake servo systems on this range.
To know how to work on electropneumatic braking systems.
To become familiar with the diagnostic operations on these systems.
WHO IS IT FOR ?
Essential for mechanics or electricians working on electropneumatic braking systems
Recommended for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
Presentation of pneumatic and electrical circuits
Location of components on the diagrams and on
the vehicles
Study of components
On the pneumatic part
On the electronic part
Repair manuals
Diagnostic case
Interpretation of results
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Electropneumatic suspension
systems on commercial and light
range vehicles
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4740
OBJECTIVES
To learn about electronically managed air suspension systems on the light and heavy vehicle range
To know how to work on these systems
To become familiar with the diagnostic operations on these systems
WHO IS IT FOR ?
Essential for mechanics or electricians working on air suspension systems
Recommended for electricians or mechanics who wish to specialise in diagnostics
PROGRAM
Presentation of functions
Location of components on vehicles
Study of components
On the mechanical part
On the pneumatic part
On the electronic part
Repair manuals
Diagnostic case
51 of 84
Electronic systems on Euro 3 light
commercial vehicles
MANDATORY
PRE REQUISITE
Basics of electricity (see course
sheet 4703)
REFERENCE
4775B
OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 3
light commercial vehicles : Master and Mascott Euro 3 (Phase II).
WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to extend their knowledge of LCV
electrics and to acquire a method of analysis and repair on LCV electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on LCVs
PROGRAM
1 - General
Introduction
Reading and detailed examination of functional
and wiring diagrams
Diagnostic
2 - Principal options
ABS - Immobiliser
Door closing
3 - Electronic injection
Common Rail system
4 - Safety units
Airbag
Pretensioners
5 - Air conditioning management
Teaching aids :
Audiovisual aids
Video-projector
Documentation
Diag NG3 case
Duration : 4 days Location : saint Priest
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Electronic systems on Euro 4 light
commercial vehicles
MANDATORY
PRE REQUISITE
Basics of electricity (see course
sheet 4703)
REFERENCE
4776
OBJECTIVES
To be capable of performing efficient diagnostics on the different electronic systems found on EURO 4
light commercial vehicles : Master (Phase III), Mascott (Phase III) and Maxity.
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to extend their knowledge of light vehicle
electrics and to acquire a method of analysis and repair on light vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on light vehicles
PROGRAM
1 - General
Introduction
Reading and practice with functional diagrams and
wiring diagrams
Electronic architecture and electrical functions
Diagnostic
2 -Principal equipment
ABS-Immobilizer
Door closing
Hill start aid
3 - Electronic injection
CommonRail system
Management of Euro 4 fault codes (EOBD)
4 - Safety-related units
Airbag
Pretensioners
5 - Air suspension
6 - Climate control management
Teaching aids :
IT aids (Renault Trucks OnLine) and
audiovisual aids
Video-projector
Vehicles: Master, Mascott and Maxity Euro 4
Documentation
Diag NG3 case
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Electronic systems on commercial
vehicles Euro 3
MANDATORY
PRE REQUISITE
Basic electronics (see course
sheet 4703)
REFERENCE
4777
OBJECTIVES
To learn about the Euro 3 electronic architecture typologies
To work efficiently on Euro 3 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration
WHO IS IT FOR ?
Necessary for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on commercial vehicle electronic systems
Essential for electricians who wish to specialise in diagnostics on the vehicle electronics
PROGRAM
1 - Multiplexing
Operating principle
Test methods
Location of components
2 - Electronic control units
Vehicle
Immobiliser
Display
Central door locking
Tachograph
Engine
Comfort / safety-related items
Bodybuilder control units
3 - Checking and diagnosing electronic systems
4 - Diagnostic and parameterization
Power take-offs
Management of consumption, maintenances and
engine alerts
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum and Premium dCi, or
Magnum E-tech
Documentation
Diag NG3 case
Measuring tools
IT station (Renault Trucks OnLine)
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Electronic systems on Euro 4
heavy commercial vehicles
MANDATORY
PRE REQUISITE
Basics of electricity and access to
Diagnostic DXi (see course
sheets 4703 & 4145)
REFERENCE
4777C
OBJECTIVES
To learn about the Euro 4 electronic architecture typologies
To work efficiently on Euro 4 heavy commercial vehicle electronic systems, by mastering diagnostics
and parameter configuration
WHO IS IT FOR ?
Necessary for mechanics familiar with the basics of electricity, in order to acquire a method of analysis and
repair on heavy commercial vehicle electronic systems
Essential for electricians who wish to specialise in electronic diagnostics on heavy commercial vehicles
PROGRAM
1 - DXimultiplexing
Operating principle
Test methods
Location of components
2 - DXielectronic control units
Vehicle
Immobiliser
Display
Lighting management
Central door locking
Engine
Comfort / safety-related items
Bodybuilder control units
3 - Checking and performing diagnostics on
DXielectronic systems
4 - Diagnostic and parameter configuration forDXi
Power take-offs
Management of maintenances and engine alerts
Teaching aids :
Audiovisual aids
Video-projector
Vehicles: Midlum, Premium, Kerax and
Magnum DXi
IT station (Renault Trucks OnLine)
Documentation
Diag NG3 case
Measuring tools
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Advanced electronic diagnostics
Parameterization and programming
MANDATORY
PRE REQUISITE
Vehicule electronics (see course
sheet 4777)
REFERENCE
4779
OBJECTIVES
To be capable of performing a diagnostic and repairing a breakdown on a Euro3 and/or Euro 4 vehicle,
using a clear methodology that can be applied to the whole of the vehicle range
WHO IS IT FOR ?
Recommended for SDR
Essential for experienced electricians or mechanics familiar with vehicle electronics, who wish to acquire
complete autonomy in electronic diagnostics
PROGRAM
Inter-ECU communication system
Data transfer bus diagnostics
Immobilizer
Central locking
Lines of communication
Electronic control units
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Processing Fault Codes
REFERENCE
4780
OBJECTIVES
To be capable of describing the operation of the ECUs
To be capable of interpreting the fault codes and defining the appropriate repair actions
To implement these actions
To understand the problems of non reproducible fault codes, to define and implement an adapted fault
finding scenario
WHO IS IT FOR ?
SDR, diagnostic specialists, with mastery of Diagnostic DXi, knowledge of DXi heavy range architecture
PROGRAM
1 - Context in which fault codes are created
Operation of units on DXi heavy range
Differences between units
European regulations
Interpreting FMI logs
2 - Fault finding exercises using fault codes
3 - Non reproducible fault codes
Definition
Deleting fault codes
Theoretical/practical fault finding exercises
Price : Please contact us Participants : Please contact us
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Installation and adaptation for
bodywork Euro4 heavy range
REFERENCE
4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles
WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment
PROGRAM
Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU
Documentation available to
bodyworkmanufacturers
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SPEED LIMITERS
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Speed limiter approval
MANDATORY
PRE REQUISITE
4703)
REFERENCE
4750
OBJECTIVES
To perform diagnostics and adjustments on all types of mechanical speed limiters
To learn about the operation of the digital tachograph
NOTE: this training course is accepted as a qualification for "speed limiter approval".
This approval is valid for 3 years. After the 3 years it should be renewed.
WHO IS IT FOR ?
Recommended for mechanics familiar with the electrical basics, in order to acquire a method of analysis and
repair on speed limiters
Recommended for electricians for a specialisation in speed limiter diagnostics
PROGRAM
Mechanical speed limiters
Electronic units Euro 3 and Euro 4
Presentation of tachograph
Applications on mock-ups and simulator
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Online training, renewal of speed
limiter approval
MANDATORY
PRE REQUISITE
Speed limiter accreditation (see
course sheet 4750)
REFERENCE
4752
OBJECTIVES
Renewal of speed limiter approval and online assessment on speed limitation for light vehicles and
commercial vehicles
NOTE: this training course is accepted as a qualification for "speed limiter approval",
subject to obtaining a score of at least 80% in the end of course test. This renewal is valid for 3 years.
WHO IS IT FOR ?
For all holders of approval status approaching the end of the validity period
PROGRAM
Mechanical speed limiters
Electronic units Euro 3 and Euro 4
Presentation of tachograph
Applications on mock-ups and simulator
Duration : 4 hours Location : in your company, on line via Internet @
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REFRESHER COURSES/NEW PRODUCTS
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Refresher course for workshop
manager
REFERENCE
4930
OBJECTIVES
Master the latest technical developments :
on the RENAULT TRUCKS range and on services
WHO IS IT FOR ?
Workshop manager
PROGRAM
The content of these courses will be defined during
2007 in accordance with future developments in
technology and services.
Duration : 4 days Location : Saint Priest ou dcentralis
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Refresher course for SDR
REFERENCE
4940
OBJECTIVES
on the RENAULT TRUCKS range
on services
WHO IS IT FOR ?
SDR
PROGRAM
The content of these courses will be defined during
2008 in accordance with future developments in
technology and services.
...
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Refresher course for breakdown
specialists
REFERENCE
4950
OBJECTIVES
on services
WHO IS IT FOR ?
breakdown specialists
PROGRAM
The content of this course will be defined during 2007
in accordance with future developments in technology
and services.
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Refresher course for mechanicians
REFERENCE
4960
OBJECTIVES
on services
WHO IS IT FOR ?
mechanicians
PROGRAM
The content of this course will be defined during 2007
in accordance with future developments in technology
and services.
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EXPERT CYCLES
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SDR pre-selection
REFERENCE
4989
OBJECTIVES
To become familiar with the developments in the principal techniques currently used on commercial
vehicles in the Renault Trucks range
To prepare for the SDR training cycle
WHO IS IT FOR ?
Mechanics
Electricians
PROGRAM
Common Rail and pump injector
Principles
Diagnostic
Electronic architecture
Lines of communication (CAN bus,...)
Electronic control units
Principles of operation
Role of appliances
Electronic braking
Duration : 3-week cycle Location : Saint Priest
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SDR cycle
MANDATORY
PRE REQUISITE
SDR Preselection (see course
sheet 4989)
REFERENCE
4990
OBJECTIVES
To become familiar with all the functions of the Specialist in Diagnostics and Repair
WHO IS IT FOR ?
Mechanics or electricians selected during course 4989
PROGRAM
Week1
Communication
Logical reasoning for breakdown repair
Workshop computing
Week2
On-board electronics
Week3
Heating + speed limiters
Week4
Technology of light vehicles
Week5
Front axle
Tyres
Vibrations
Week6
Braking/ Electro-pneumatics
Week 7
Technical innovations for the year
Week8
Gearboxes and retarders
Week9
Diagnostic on vehicles
Practical exercises
Week10
Renault Trucks services
Additional technical information
Teaching aids:
Audiovisual aids
Diagnostic tool
Documentation
Basic components
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Light Vehicle Expert Technician
MANDATORY
PRE REQUISITE
Basic electrics and using
information tools (see course
sheets 4703 & 4002)
REFERENCE
4991
OBJECTIVES
To master all the functions of the Light Vehicle Expert
WHO IS IT FOR ?
Experienced mechanics or electricians
Nota :The cycle is divided in two sessions : 1st : two weeks, 2nd: three weeks
PROGRAM
Logical reasoning for breakdown repair
Workshop information
Tires technologie and steering & axle
Computer knowledge refreshing
Engines
Injection
Braking / ABS
Light Vehicle electronics Phase 2 (Airbag
immobilizer)
Presentation of the concept "Quick
jobs"
Gearboxes
New products
Diagnostic, fault finding
Technical assistance expert for Light Vehicle range
Conclusion
Audiovisual aids
Diagnostic tool
Documentation
Basic components
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Curriculum SDR RTI Module 1
MANDATORY
PRE REQUISITE
Being good electrician or have
completed the basic training
electricity. Have the level of
knowledge required during the
test e-eval. (see course sheet
4703)
REFERENCE
4092
OBJECTIVES
To be able to :
Use the Renault Trucks standards and tools : Diag NG3, Renault Trucks Online...
Structure and put in place a logical diagnostic reasoning.
Intervene, diagnose and repair malfunctions on drive train units.
WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
measurements taken) and information technology (IT) who wish to become technical referral points for
diagnostics and repair.
PROGRAM
1 - Week 1
Renault Trucks after sales documentation
Logical Diagnostic Reasoning
Reading wiring diagrams
2 - Week 2
Basic electrical checks and measurements
Application on Renault Trucks drive trains
3 - Week 3
Application and practical exercises on Renault
Trucks drive trains: DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
drive axle C9 and 13170.
Teaching aids :
Audiovisual and computer aids
Optidoc
DXi range vehicles
Teaching units : DCi11, DXi5 and 7 engines,
DXi11 engine, ZF 16S mechanical gearboxes,
drive axle C9 and 13170..
Price : contact us Participants : 6 to 8
Duration : 3 weeks Location : St Priest
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Curriculum SDR RTI Module 2
REFERENCE
4093
OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems.
WHO IS IT FOR ?
Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
PROGRAM
1 - Week 1
Electronic architecture and on-board electronic
systems : V-MAC III
Diagnostic and use of Diagman and Diag NG3
applications
2 - Week 2
Electronic architecture and on-board electronic
systems : TEA2
Diagnostic operation and use Diag NG3 of
Diagnostic DXi applications
3 - Week 3
Common Rail and Pump Injector injection systems
Diagnostic and repair
Teaching aids :
Optidoc
DXi range vehicles
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Cuurriculum SDR RTI Module 3
REFERENCE
4094
OBJECTIVES
To be able to :
Intervene, diagnose and repair malfunctions on the on-board electronic systems
Intervene, diagnose and repair malfunctions on injection systems
WHO IS IT FOR ?
- Workshop technicians with a solid knowledge of electrics (checks using multimeter and comprehension of
PROGRAM
1 - Week 1
Air braking
Inspection method, diagnostic and adjustments
2 - Week 2
Electro-pneumatic suspension and braking
systems
Diagnostic and adjustment operation
3 - Week 3
Review of logical diagnostic reasoning
Application : fault finding on vehicles and units
Conclusion
Teaching aids :
Optidoc
DXi range vehicles
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BODYBUILDERS
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Installation and adaptation for
bodywork Euro4 heavy range
REFERENCE
4792
OBJECTIVES
To be capable of using the electrical functionalities for bodybuilders of Euro 4 vehicles thanks to the
Renault Trucks installation instructions
To install bodywork or electrical equipment on vehicles
WHO IS IT FOR ?
Necessary for electricians, mechanics or S.D.R fitting bodywork or working on bodybuilder equipment
PROGRAM
Multiplexing
Vehicle and engine ECUs
Bodybuilder ECU
Documentation available to
bodyworkmanufacturers
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PERIPHERALS
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Checking elevating tailgates
REFERENCE
4801
OBJECTIVES
Toextend your knowledge of the operation, monitoring, and legislation relating to elevating tailgate
safety
WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on elevating tailgates
PROGRAM
General points on French official texts : laws,
codes, decrees, orders
Articulation of texts on the safety of lifting
appliances:
Machine directives
Law 91-1414, (art. 233-5, L 233-5-1),
Decree 93-40, 93-41, order of 01/03/2004, order of
02/03/2004 DRT 2005/4
R233-11 : General Periodical Inspection
R233-11-1 : Initial Inspection on Entering Service
Art. LR233-11-2 : Inspection on Returning to
Service
Safety register, documentation
Tailgate technology (hydraulics and electricity)
Types of tailgate
Section common to all tailgates
Hydraulic parts
Hydraulic symbolization
Tailgate operation
Hydraulic fluids
Standardization (NF-E 1756-1)
Inspection methodology according to the
procedure laid down in the order of 01 MARCH
2004 (Periodic general visit, initial visit, repeat
visit, static and dynamic overload)
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Checking auxiliary cranes
REFERENCE
4802
OBJECTIVES
To extend your knowledge of the operation, monitoring, and legislation relating to the safety of lifting
and handling gear
WHO IS IT FOR ?
Necessary for workshop mechanics whose duties include working on auxiliary cranes
PROGRAM
Safety awareness
General points on official texts
Standardization
Articulation of texts on the safety of lifting
appliances
Directive 98/37 CE
Law 91 - 1414
Decree 93-40 and 93-41. 92-766. 92-767
Order of 01/03/2004 of 02/03/2004DRT 2005/4
Inspection of lifting appliances
R233-11 : General Periodical Inspection (VGP)
R233-11-1 : Inspection on Entering Service (VMS)
R233-11-2 : Repeat Inspection (VRS)
Role of the controller
Official documents
Visit and report sheet
Standardization of cranes
Crane technique
Revision
Concept of static
Concept of balance and stability
Momentum theory
Cables, pulleys and lifting accessories.
Rules of slinging
Technology of mobile cranes
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Checks on trailers
MANDATORY
PRE REQUISITE
Air braking and air suspension
system (see course sheet 4540)
REFERENCE
4803
OBJECTIVES
To extend your knowledge of braking and the operation of the different towed vehicle wheel antilock
systems
To establish complete control of a towed vehicle ABS system
To establish a diagnostic on the suspension or braking system
WHO IS IT FOR ?
PROGRAM
European code legislation
Reading pneumatic braking diagrams
Braking appliances with a towed vehicle circuit
(emergency relay valve, load sensing valve, load
sensing valve with integral relay valve, ...)
ABS systems on towed vehicles
EBS system
Air suspension diagrams
Different appliances fitted on a towed vehicle air
suspension
Checking and adjusting pressures
A.B.S. diagnostic
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Trailer EBS diagnostic (HALDEX)
MANDATORY
PRE REQUISITE
Tractor and trailer air braking
circuits (see course sheets 4540
& 4803)
REFERENCE
4804
OBJECTIVES
To understand the general operation of EB+
To analyse the signals necessary for the correct operation of the EB+
To locate, diagnose and repair the components of an EBS and EB+ electronic braking system
To replace the components and define the parameters for the EB+ device
WHO IS IT FOR ?
Recommended for mechanics, electricians, and braking circuit fitters in commercial vehicle workshops where
the duties include working on trailer EBS braking systems
PROGRAM
Traditional braking circuit
General points on EB +
The different electrical power supplies
The different signals
Decoding the CAN signal
Braking circuit with EB +
Electrical wiring for the different configurations
Pneumatic wiring
EBS, an intelligent system (internal operation)
The different assembly configurations on vehicles
Parameterization specific to each vehicle
(calculation note,...)
Future system developments (electronic
flashing)
Fleet mix
Performing the diagnostic
Using/running the DIAG+ software
Manipulation on mock-up with Diag NG3
Duration : 1 day Location : Saint-Priest or local
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FAST&PRO Space Specialist
(Certification)
MANDATORY
PRE REQUISITE
Must be involved in Fast and Pro
REFERENCE
4805
OBJECTIVES
To acquire the means to respond to the Light Vehicle market (diagnostic sheets, sales arguments,
methods sheets)
To energize the process of welcoming and receiving of a Light Vehicle customer
To acquire and master all the FMB-TOPLINE diagnostic and intervention methods, for quick jobs
WHO IS IT FOR ?
Required for Light Vehicle Unit managers
Recommended for workshop managers or team leaders
PROGRAM
1 -Diagnostics and work performed:
Safety diagnostic: Study of potential, performance
of diagnostics on the light vehicle range,
operations and additional sales
Tyres : Diagnostic, assembly and balancing
Geometry : Preliminary diagnostics, geometry
check, interpretation of a report, adapted
adjustments
Brakes : Brake fluid test, Fault finding using expert
Diagnostic (rapid and reliable), practical work on
units
Linkage : Diagnostic and practice in technical
operations: Ball joints, Bearings, ...
Suspension : Diagnostic and Replacement of
shock absorbers
2 - Profit centre management :
Analysis of market, players, services, potential and
levers of growth
Study of loyalty loop
Role play: Welcome and taking in charge of a
customer, recommending services
Operating kit :
Promotional leaflet and sales aid at the counter
for services : Brakes, Shock absorber, Ground
linkage
Operation manuals : Sheets for Quick Jobs
and Fault finding method for Brakes
Technical booklet and sales aid for Geometry
Trainee booklet
Free Hot line
Price : 1850euros / day Participants : 8 to 10
81 of 84
Inspecting vehicle fire
extinguishers
REFERENCE
4807
OBJECTIVES
To become familiar with the theory and practice of the fire extinguishers fitted on trucks and coaches
To carry out legal inspections on this type of equipment
WHO IS IT FOR ?
Recommended for personnel able to carry out maintenance work "at home"
PROGRAM
The different types of extinguisher
The different principles of fire extinguishing
Which category is your company in ?
Certification
BVQI ISO 9001 version 2000
BVQI ISO 14001
Role and technology of the different components
Assembly methodology
Inspection
methodology
sealing
follow-up
documentation to fill in
Legislation
Technical rules
Standards
Basics of the inspection "market "
Customer contact
Duration : 1,5 days Location : DESAUTEL company in Montluel
82 of 84
Vehicle ground linkage
(mechanical)
REFERENCE
4400
OBJECTIVES
To learn about the components making up the ground linkage parts of a commercial vehicle
To know the different angels and their impacts
To become familiar with the adjustment operations performed on the vehicle
WHO IS IT FOR ?
Recommended for mechanics working on mechanical front and rear axles
PROGRAM
Localisation of components on the vehicles
Study of components and their adjustments
Study of components and their adjustments
Components
3 - Axle geometry
Front axle geometry
Inter axle geometry
Trailer geometry
Wear diagnostic
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OPTITRACK in E-LEARNING
NEW
MANDATORY
PRE REQUISITE
Aucun
REFERENCE
4808A
OBJECTIVES
- To be capable to handing over an Optitrack vehicle.
- To be capable of carrying out maintenance operations relative to the suppliers recommendations and
following reference documents.
WHO IS IT FOR ?
- This course is designed for workshop staff who will deliver Optitrack vehicle or perform level 1 interventions.
PROGRAM
Operating principle and identification of components.
Description of basic closed loop circuit.
Description of Optitrack hydraulic circuit.
Detailed operation of each operation of the circuit.
Operating strategies.
Description of features related to system maintenance.
(Teaching methods): Online training on a PC linked
to the internet.
Combinaison of interactive and demonstrative
methods.
Educational support perfomed by a tutor (to be
defined in the hub).
IT support perfomed by IT line.
Duration : 1 hour Location : In your company, via Internet.
84 of 84

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TRUCK MAINTENANCE

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