1 Wrtsil

Wrtsil 20V34SG GasCube

2 Wrtsil
What is a GasCube?
Mini mum cost, pre-designed, single engine
power plant solution using:
W20V34SG (GasCube)
16V34SG option
Targeted for power plants with 13 engines
Features
High electrical efficiency through
minimization of plant own consumption
Simple technical solutions
100% detail design
No changes in the cube, options outside
(tanks, switchgear-room etc.)
3 Wrtsil
GasCube highlights
Low own consumption High electrical efficiency
low energy radiators with frequency control
efficient ventilation concept
no air conditioning
Minimized footprint
radiators on the roof minimum space, maximum
performance
control panels inside the cube no control room
Cost efficiency & project execution
elimination of repetitive design
minimization of material excess
streamlined no change order - project execution
containerized transportation
high level of pre fabrication
Integrated gas skid
exhaust gas module
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Ambient temperature -5+40 C
(+45 C special arrangements)
Earthquake Zone 4, Occ. Cat. 3, UBC1997
Wind load 110mph, Exp.C UBC1997
Noise attenuation 70 dB(A) 100m
Engine Wrtsil 20V34SG
Charge air filter type Dry
Exhaust gas silencer 35 dB(A) equipped with explosion relief
W34SG Cube Aux Module 2500 kg
Control and working air unit 650 l/min
Maintenance water tank 3,2 m
3
Starting air compressor Single
Starting air vessel 3,0 m
3
Frequency 50 or 60 Hz
Control power house / remote
Plant own consumption about 1 % at full load
Cooling radiators Single circuit
Ventilation Free in forced out
Max ambient inside power house +50 C
Intake air Louvre filtration none
Overhead Crane 2 ton
GasCube - Technical Details
5 Wrtsil
General 3D View
Access Door
GasCube Building
MV-House
Lube Oil Area
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Plan 0.000
5
.
8

m
19.4 m
Outside
Dimensions
1
W20V34SG Engine Generator Set
3
4
5
1 2
9
6 7
8
2
W34SG Cube Auxiliary Module
3
Starting Air Unit
4
Maintenance Water Tank
5
Ventilation Inlet Air Louvre
6
LV Switchgear
7
Control Panel
8
Frequency Converters
9
Neutral Point Cubicle
Building Area
113 m
2
7 Wrtsil
Plan 5.700
1
W20V34SG Exhaust Gas Module
5
2
2
Starting Air Bottle
3
3
Exhaust Gas Silencer
4
4
Charge Air Dry Filter
5
Generator Ventilation Outlet Air Duct
1
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Roof Plan
1
1
Cooling Radiators
2
2
Expansion Vessel
3
3
Ventilation Roof Fan Unit
1
4
4
Stack
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3D Section View
17.44 m
Floor
7.9 m
0.00
Eave height
Radiator platform
12,7 m
Height Levels
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GasCube Mechanical Systems
- Outside
1
5
4
2
3
1. Lubricating oil tanks and transfer pump
2. Exhaust gas silencer and stack
3. Charge air inlet
4. Expansion vessel
5. Radiators
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GasCube Mechanical Systems
- Inside
2
1. Maintenance water tank 3,2 m
3
2. Starting air vessel 3,0 m
3
3. Exhaust Gas Module
4. Cube Auxiliary Module
5. Wrtsil 20V34SG gas engine
6. Generator
1
4
3
5
6
1
2
3
4
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GasCube Auxiliary Module
1
5
4
2
3
6
7
8
9
12
10
11
Fuel
1. Gas supply
2. Flow meter
3. Gas regulating valve
Cooling
4. HT Pre heater
5. LT Pre heater (optional)
6. LT thermostatic valve
7. Maintenance water pump
8. Cooling pipes
Instrument air unit
9. Compressor
10. Air Vessels
11. Air Dryer
12. Lubrication oil pipes
13. Engine connections
14. Electrical junction boxes
13
14
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Charge Air and Exhaust Gas System
1
4
5
6
3
2
5
1
6
4
1. Charge Air Filter
2. Charge Air Silencers
3. Exhaust Gas Branch Pipe
4. Explosion relief valve
5. Exhaust Gas Silencer
6. Exhaust Gas Stack
7. Exhaust pipe ventilation fan
8. Flexible bellows
9. Oil mist separator
8
8
3
7
9
8
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GasCube - Lubricating Oil System
1. Lubrication oil tanks
- Double shell tank
- Size from 7 m
3
- Manhole DN600
- Over fill protector
- Mechanical level indicator
- Ladders
2. Lubrication oil pump unit
- One screw pump 8,1/9,9 m
3
/h
- 2 x quick camlock coupling to truck
3. Lubrication oil pipes
1
2
3
3
3
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CO2 CO2
Fire Extinguishers
CO2
Dry
Powder
Dry
Powder
Emergency Exit Doors
Extinguishers
Dry Powder (+6,000)
Dry Powder (+3,500)
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Interface principle
MV
LV
MV
Optional MV-house
including:
MV-switchgear
LV-switchgear
DC-system
Auxiliary transformer
MV
LV
G
A
S
L
V
L
U
B
E

O
I
L
GasCube
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a
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i
t
17 Wrtsil
General layout of electrical equipment
Ventilation inlet air
heaters
Cube Auxiliary Module
panels
Starting air
compressor panel
Neutral point cubicle
Radiator panel
Electrical panels
behind engine
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Control panel LV-switchboard
Gas alarm panel
Fire alarm panel
Lighting panel
Frequency converter
for radiators
Frequency converter
for ventilation
DC-charger panel
Panel cooler
Location of electrical equipment
Electrical panels
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Control Panel
increase decrease increase decrease
excitation
synchronising
select/start 0
breaker
open closed
start stop
engine
reset reset
engine
shutdown
breaker
trip lamptest
generatings etcontrol
manual auto
fuel
maincontrol unit
generatorcontrol
voltage dr o op p.f.
engine control
speed dr o op kWi soch
S1 S2 S3
S4 S5
S6
S7 S8
S9 S10
S11 S12 S13
= 1/5A = 100. ..160V = 50/60 Hz = 80. .. 265V dc/ac
I Uf U
Mad e i n Fi n l an d Vaasa El ectronics VMAC6BA3
2
5
i
nnnaux Powe r
Error Seri al Com
Al arm TRI P
VPG210 Generator protection relat
Vaasa Electronics
SELECTION OF VOLTAGE
MEASURING
= 1/5A = 100. . . 160V = 50/60Hz = 80. . . 2 65V dc/ ac
I Uf U
Mad e in Fi n lan d Vaasa El ectronics VMAC6BA3
2
5
i
nnnaux Powe r
Error Seri al Com
Al arm TRI P
VPG210 Generator protection relat
VaasaElectronics
= 1/5A = 100. ..160V = 50/60 Hz = 80. .. 265V dc/ac
I Uf U
Mad e i n Fi n l an d Vaasa El ectronics VMAC6BA3
2
5
i
nnnaux Powe r
Error Seri al Com
Al arm TRI P
VPG210 Generator protection relat
Vaasa Electronics
V
Dei f V
DOUBLE VOLTAGE
Deif
Hz
Hz
DOUBLEFREQUENCY
Deif
TOO FAST
SYNCCHECK
TOO SLOW SYNC
Dei f
0.5
1
0.5
0.9
0.9
cos MW
4
8
0 0000 000 MWh
POWERFACTOR ACTIVE POWER
OPERATOR
CONTROLLER
OPERATOR
PANEL
PMU
GENERATOR
PROTECTION
DIFFERENTIAL
PROTECTION
OPTION
PRELUBE
PUMP
EXHAUST
GAS FAN
VENTILATION
FAN
GENERATOR
ANTIC. HEATER
MAINTENANCE
WATERPUMP
HTPREHEATER
OPTION TURNINGEAR
EMRG. STOP
EMERGENCY
STOP
Control of auxiliaries
MW and PF meters
WOIS, panel type PC
Genset manual control
interface
Power Monitoring Unit
Generator protection
relay
Emergency stop
Generator differential
relay
Manual synchronising
equipment
Inside of panel:
PLC, Siemens S7-300
AVR, ABB Unitrol 1000
Voltage control
Synchronisation
Battery, 24VDC, 90Ah
Panel cooler
Width: 1200 +260
Depth: 400
Height: 2000
Enclosure: IP54
20 Wrtsil
MV-House layout
Auxiliary transformer
LV-Switchgear
MV-switchgear
DC-system, 110 VDC
MV-House is needed when existing electrical facilities are not possible to
utilised.
21 Wrtsil
Ventilation principle for GasCube
Free In Forced Out Ventilation
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Ventilation Inlet Air
-Dampers divided into two groups
+ part of dampers can be closed during
Ventilati on Inlet Air Heaters
Ventilation Inlet Air Louvers
- Outside Louvre & Mosquito Net
-Silencer Baffles
- No Filtration
colder periods
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Ventilation Outlet Air
Ventilation Roof Fan Unit
- Flow 10 m
3
/s
- Frequency Converter Controlled
- Noise Attenuated
Generator Ventilation Outlet Air Duct
- Flow app. 10 m
3
/s
- Insulation against Noise Transition
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Ventilation Generator Duct in Hot Condition
Vertical Extension of Generator Ventilation Outlet Air Duct
- Additional Duct will be used for Hot Ambient Air Conditions (> +30 C)
- Need to be checked case by case
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GasCube Bui lding Foundation
- Solid Slab, thickness 600 mm
- EG-Set & Equipment on the Same Slab with Building Constructions
- Designed for non-piled solution
- Door Slabs are Separate from the Building Foundation
3D View
Plan View
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Site Plan for 1 x GasCube
1
6

m
47 m
Site Area
752 m
2
Fence with Gate Gravel Asphalt
Grass
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Site Plan for 3 x GasCube
2
7
.
6

m
Site Area
1297 m
2
47 m
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Site 3D View for 1 x GasCube
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Site 3D View for 1 x GasCube
Site 3D View for 2 x GasCube
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Site 3D View for 3 x GasCube