PGC

PCG-R505JE/R505JEK/R505JEP/R505JL/
R505JLK/R505JLP/R505JS/R505JSK/R505JSP
SERVICE MANUAL
For American Area

US Model
Canadian Model
Ver. 1-2001J
Revision History is appended to the end of
this manual.
Update
Lineup: PCG-R505JE
PCG-R505JEK
PCG-R505JEP
PCG-R505JL
PCG-R505JL/C
PCG-R505JLK
PCG-R505JLP
PCG-R505JS
PCG-R505JSK
PCG-R505JSP
l
a
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t
S400
n
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C
Notebook Computer
9-872-269-01
Information in this document is subject to change without notice.
Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS,

Windows, the Windows 95, Windows 98, Windows 2000, Windows
ME and Windows XP logo are trademarks of Microsoft Corporation.
All other trademarks are trademarks or registered trademarks of
their respective owners. Other trademarks and trade names may be
Caution Markings for Lithium/Ion Battery - The following or similar

texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturers instructions.
used in this document to refer to the entitles claiming the marks and
names or their produces. Sony Corporation disclaims any proprietary
CAUTION: The battery pack used in this device may present a fire
interest in trademarks and trade names other than its own.
or chemical burn hazard if mistreated. Do not disassemble, heat

above 100C (212F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
Overcharging, short circuiting, reverse charging, multilation
or incineration of the cells must bi avoided to prevent one or
more of the following occurrences; release of toxic materials,
release of hydrogen and/or oxygen gas, rise in surface
temperature.
If a cell has leaked or vented, it should be replaced
immediately while avoiding to touch it without any protection.
Service and Inspection Precautions

1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only

The sets components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0 mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...

Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...

The temperature of the soldering-iron tip should be about 270C.
Do not apply the tip more than three times to the same pattern.
Handle patterns with care; never apply force.
3. Always follow the original design when

mounting parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
Confidential
PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
R505JLP/R505JS/R505JSK/R505JSP (AM)
Caution: Remember that hard disk drives are easily damaged by

vibration. Always handle with care.
TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. REMOVAL
1-1.
1-2.
1-3.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Flowchart ......................................................................... 1-1

Main Electrical Parts Location Diagram ......................... 1-2
Removal ........................................................................... 1-2
Key Board Unit ................................................................ 1-2
Palm Rest Section ............................................................ 1-3
SWX-72 Board, Encoder (Rotaly), Touch Pad ................ 1-3
IFX-141 Board ................................................................. 1-4
Battery .............................................................................. 1-4
HDD ................................................................................. 1-5
Cover (Bottom LF/LR/R) ................................................ 1-5
Frame Housing ................................................................. 1-6
SWX-76 Board, Speaker (L/R) ........................................ 1-6
CNX-119 Board ............................................................... 1-7
Modem Card .................................................................... 1-7
CNX-121 Board ............................................................... 1-8
DC Fan ............................................................................. 1-8
MBX-48 Board ................................................................ 1-9
Heatsink (CPU) ................................................................ 1-9
CNX-120 Board, LCD Section, CNX-131 Board ......... 1-10
Bezel .............................................................................. 1-11
LCD Unit ....................................................................... 1-11
LEX-29 Board, Inverter Unit ......................................... 1-12
(to 1-12)
CHAPTER 2. SELF DIAGNOSTICS .......................... 2-1

Please confirm Self Diagnostics method which will be informed
you with distribution of Self Diagnostics software.
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1

(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1

(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND

PARTS LIST
5-1. Main Section .................................................................... 5-2
5-2. LCD Section .................................................................... 5-5
5-3. Accessories ...................................................................... 5-7
(to 5-7)
Abbreviations
UC : US model / Canadian model
Confidential
3
CHAPTER 1.
REMOVAL
1-1. Flowchart
POWER
OFF
KEY BOARD
UNIT
P 1-2
COVER
(BOTTOM LF/
LR/R)
P 1-5
FRAME
HOUSING
SPEAKER
(L/R)
P 1-6
P 1-6
SWX-76
BOARD
P 1-6
SWX-72
BOARD
ENCODER
(ROTARY)
CNX-119
BOARD
P 1-3
P 1-3
P 1-7
TOUCH
PAD
MODEM
CARD
P 1-3
P 1-7
BATTERY
CNX-121
BOARD
DC
FAN
MBX-48
BOARD
HEATSINK
(CPU)
P 1-4
P 1-8
P 1-8
P 1-9
P 1-9
CNX-120
BOARD
LCD
SECTION
CNX-131
BOARD
P 1-10
P 1-10
P 1-10
PALM REST
SECTION
IFX-141
BOARD
P 1-3
P 1-4
HDD
P 1-5
BEZEL
LCD
UNIT
P 1-11
P 1-11
LEX-29
BOARD
P 1-12
INVERTER
UNIT
P 1-12
P XX means pages that appears in this manual.

Remember that hard disk drives are easily damaged by vibration. Always handle with care.
Confidential
1-1
1-2. Main Electrical Parts Location Diagram

CNX-131 Board
LEX-29 Board
Speaker (L)
LCD Unit
Inverter Unit
CNX-121 Board
DC Fan
Modem Card
MBX-45 Board
IFX-141 Board
SWX-76 Board
Speaker (R)
Battery
Encoder (Rotary)
CNX-119 Board
SWX-72 Board
HDD
Touch Pad
1-3. Removal
1. Key Board Unit
Key Board Unit
2 Claw
4 Harness
3
2 Claw
2 Claw
Confidential
1 M2X6
1-2
2. Palm Rest Section

Palm Rest Section
3 Flexible Flat
Cable (10 core)
1 M2X6
1 M2X6
3. SWX-72 Board, Encoder (Rotaly), Touch Pad

7 Claw
7 Claw
8 Escutcheon (TP)
9
2 Flexible Flat
Cable (12 core)
7 Claw
7 Claw
Touch Pad
6
4
Encoder (Rotary)
5 M1.4X3.5
1 Flexible Flat Cable
(10 core)
3 M2X4
SWX-72 Board
1-3
Confidential
4. IFX-141 Board
4 M2X4
IFX-141 Board
1 Flexible Flat Cable (12 core)
3 Cover (Bottom LF)
2 Claw
5. Battery
1 Harness
Nickel Hydrogen Battery
Confidential
1-4
6. HDD
4 M3X4
1 FPC (HDD)
5 Bracket (HDD R)
2 M2X4
7 Bracket (HDD F)
6 M3X4
3
HDD 30 GB
(PCG-R505JS, R505JSK, R505JSP)
HDD 20 GB
(PCG-R505JE, R505JEK, R505JEP)
HDD 15 GB
(PCG-R505JL, R505JL/C,
R505JLK, R505JLP)
7. Cover (Bottom LF/LR/R)
Cover (Bottom LR)

3 Claw
3 Claw
Cover
(Bottom LF)
Cover (Bottom R) Assy
2
1 Claw
6
5 Claw
Confidential
1-5
8. Frame Housing
1 Harness
3 Undo four claws and
remove the cover (BP).
(8 core)
4 M2X6
Frame Housing
3 Undo four claws and

remove the cover (BP).
9. SWX-76 Board, Speaker (L/R)
9
5 Button (Power)
Speaker (L)
SWX-76 Board
3
7
8 Speaker
Bracket
2 Tapping
2X4

(8 core)
Speaker (R)
6 Speaker Bracket
4 Harness
Confidential
1-6
10. CNX-119 Board

(NI Shield) 20P
1 M2X4
CNX-119 Board
11. Modem Card

1 M2X2.5
2 Connector
1 M2X2.5
Modem Card
4 Harness (2P)
3
Confidential
1-7
12. CNX-121 Board

1 M2X4
2 Shield CNX1
4 Flexible Flat
Cable (10 core)
CNX-121 Board
13. DC Fan
2 M2X6
DC Fan (With Heatsink)
1 Harness
2 M2X6
Confidential
1-8
14. MBX-48 Board

2 Harness (Power 3P)
5 M2X4
1 Harness (LCD)
5 M2X4
5 M2X4
6 Shield MBX1
8 Spacer (MBX)
0 RJ-45 (For Internal)
Harness
3 Harness
7 M2X3.5
(NI Shield) 20P
9
5 M2X4
qa Lid (VGA) Assy
MBX-48 Board
15. Heatsink (CPU)
1 P2X3
Heatsink (CPU)
* The heatsink (CPU) must be installed
with the thermal sheet (CPU) in soft state to
protect the CPU from the stress.
For this purpose, with the thermal sheet
(CPU) pasted, warm the heatsink (CPU) to
about 70 C, and when the thermal sheet
(CPU) has become soft, install the heatsink
(CPU) on the main board.
3 Bracket (CPU)
Confidential
1-9
16. CNX-120 Board, LCD Section, CNX-131 Board

LCD Section
3 Harness (2P)
1 M2X5
6 M2X5
CNX-120 Board
7 M2X4
CNX-131 Board
0 Harness (Power 3P)

qa
9
qd Cover (BBL)
5 M2X5
qs Cover (BBR)
4 Harness
(LCD)
8 M2X4
Confidential
1-10
17. Bezel
4 M2X5
5 Claw
3 Hole Blind (Side)
6
5 Claw
5 Claw
3 Hole Blind (Side)

4 M2X5
2 Cover (DL)
5 Claw
5 Claw
Housing (Bezel) Assy
1 Cover (DR)
18. LCD Unit

3 Harness (LCD)
7 Bracket (LCD-L)
6 M2X3
2
4 M2X3
LCD Unit
5 Bracket (LCD-R)
1 Harness
1-11
Confidential
19. LEX-29 Board, Inverter Unit
3 Harness
5 Harness
1 M2X3
2
4
LEX-29 Board
Inverter Unit
6 Harness
Confidential
1-12
(END)
CHAPTER 2.
SELF DIAGNOSTICS
< ATTENTION >

Please confirm Self Diagnostics method which will be informed
you with distribution of Self Diagnostics software.
Confidential
2-1
(END)
CHAPTER 3.
BLOCK DIAGRAM
Coppermine
Copper
Processor
Core mine
with 256/
Processor
Core
with 256/
128KB L2
Cache
128KB L2 Cache
CLKGEN
IMI
C9835
BGA2
BGA2
CPU Local Bus
SMBUS
Refer to Clock Generator

Block Diagram
100MHz Memory Bus
Docking Station
12 XGA
LCD &
INVERTER
SONY
LCD CONN
DC-IN
CONN
DC in
USB
CONN
SO-DIMM
On Board
Memory
Display
Display
Cash
Cash
Graphics & Memory

Graphics
& Memory
CONTROLLER
CONTROLLER
HUB
GMCHUB
H2-m
GMCH2-m
Bus #0 Dev #0, 1,2
USB0
VCH
VCH
Cable
ROW#2 ,3
VGA DB-15
ROW#0 ,1
RJ11
VGA DB-15
DVO(3.3V)
RJ11
USB3
Internal
HDD
Memory
USB2
Memory
Stick
Stick
Module
Module
Cable( Primary IDE)
IO Control Hub
IOICH2-m
Control Hub
ICH2-m
Et her
Ether
PHY
PHY
LAN-A1
EEPROM
EEPROM
For LAN
Bus #0 Dev #8,31
EEPROM
EEPROM
For i.LINK
PCI-1394
PCI-1394
TI
TI
TSB43LV22
TSB43LV22
LAN
CARDBUS
CARDBUS
RICOH
RICOH
RC5C475II
RC5C475II
i.LINK0
i.LINK1
Bus #1 Dev #8
LPC
CardBus/16b itCard
PC Card
Connector
1 Slot
Bus #1 Dev # 12
Port Connector 100+4pin
PCI BUS(3 .3V)
i.LINK0
MS
CONN
FDD x1
FDD
i.LINK
RJ45
USB1
Seri al
Serialx1
Paral lele
Printerx1
USB1
USB
CONN
AC LINK
SMB2
EEPROM
EEPROM
For Password
Super I/O
Super I/O
SMsC
SMsC
LPC47N227
FWH
FWH
(Flash BIO
S ROM)
(Flash BIOS ROM)
BATTERY
BAT CONN
DC-IN
CONN
LAN-A1
POWER
SUPPLY
&
CHARGE
R
MDC
(ModemMDC
Daughter
(Modem
Card)Daughter
ModCard)
ule
Module
MIC
DC in
LAN
Speaker
LAN-A0
LPC47N227
LID
Seri al
Headphone
RJ45
Audio
Audio
AD1881A
AD1881A
H8S/2149
H8S/2149
KBC/EC
KBC/EC
SPIC
SPIC
I/O Expander
I/OBUS
Expander
& SM
MUX
& SM BUS MUX
ATF
FAN
BATTERY
USB3
USB(A) CONN x1
USB1
USB(B) CONN x1
Parallele
i.LINK
i.LINK
PHY
&
PHY &
ATAPI
ATAPI
Bridge
Bridge
i.LINK1
JOG
JOG
Contro
ller
Contro ller
SWX- 72
Bo ard
FDD
i.LINK
AMP
Membr ane
RJ11
PHONE
OUT
MIC
IN
Speaker
L&R
JOG
CD-ROM/
RW/DVD
is can not connect on main unit

when connected dockin g stataion
TouchP ad
KeyBoard
1/1
Confidential
3-1
3-2
(END)
CHAPTER 4.
FRAME HARNESS DIAGRAM
LCD
CN4901
LEX-29 BOARD
SIDE A
1
FROM board connector (direct connection)
Harness (connector at both end)

Harness (soldered at one end)
INVERTER UNIT
CN502
HARNESS (LCD)
Side L
CN701
1
CNX-131 BOARD
SIDE A
59
60
61
62
31
LITHIUM ION
BATTERY PACK
CN4401
DC IN
DOCKING STATION
PCGA-DSD5/DSM5
143
EXTENSION
MEMORY MODULE
PCGA-MM64N/MM128N
/MM256N
144
CN2702
Rear
CN4402
3
CN2004
CN4801
7 8 FCC (8P)
1
HARNESS (POWER 3P)
99
100
SWX-76 BOARD
SIDE B
S4801
POWER
CN4802
2
1
DC FAN
(WITH HEATSINK)
CN4302
USB
RJ-45 HARNESS (FOR INTERNAL)
CN2801
CNX-120 BOARD
SIDE B
SPEAKER
L ch
CN1602
29
30
J1
30
29
MODEM
CARD
CN4301
CN1711
1
CN102
1
2
2
10
1
CN3071
FCC (10P)
KEY BOARD
1
CN5002
CN1902
PC
CARD
35
1
CN1202
CN702
EXT. DISPLAY
CN1301
i.LINK
49
50
FPC (HDD)
NICKEL HYDROGEN
BATTERY
CN2802
1
CN3051
2
12
CN2003
1
2
CN2201
10
HDD
PCG-R505JL, R505JL/C,
R505JLK, R505JLP
: 15GB
PCG-R505JE, R505JEK, R505JEP: 20GB
PCG-R505JS, R505JSK, R505JSP: 30GB
CN4001
20
FCC (10P)
CN4701
IFX-141 BOARD
SIDE A
CNX-119 BOARD
SIDE B
FLEXIBLE FLAT CABLE (NI SHIELD) 20P
FCC (12P)
MEMORY
STICK
HARNESS (2 PIN)
CN1710
20
CN4502
1
CN5001
MODULAR
JACK
PC
CARD
CONNECTOR
MBX-48 BOARD
SIDE A
24
CON2
NETWORK
68
34
Side R
SPEAKER
R ch
CN1502
1
8
CNX-121 BOARD
SIDE B
10
CN1401
1
CN4002
MIC/LINE
INPUT
CN4003
HEAD POHNE
CN4004
USB
10
FLEXIBLE FLAT CABLE (12 CORE)

CN4702
CN4501
12
12
SWX-72 BOARD
SIDE A
10
S4703
LEFT
BUTTON
TOUCH PAD
S4701
ENCODER
(ROTALY)
S4702
CENTER
BUTTON
S4704
RIGHT BUTTON
Confidential
4-1
4-2
(END)
CHAPTER 5.
EXPLODED VIEWS AND PARTS LIST
NOTE:
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
The mechanical parts with no reference number in the

exploded views are not supplied.
Items marked * are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
When the same reference numbers are written down in the
list, please use the one listed in the first place as the main
part.
Les composants identifis par une marque

0 sont critiques pour la scurit. Ne les
remplacer que par une pice portant le
numro spcifi.
Confidential
5-1
5-1. Main Section

Ref.No.
1
2
3
4
5
Part No.
A-8066-926-A
1-757-785-11
1-476-060-32
4-652-922-03
4-652-940-02
Description
COMPLETE PWB SWX-72
ENCODER (ROTARY)
BRACKET (JOG)
DETECTOR, LATCH
Ref.No.
48
49
50
51
52
Part No.
X-4623-610-1
A-8066-941-A
1-757-786-11
4-641-449-01
X-4624-332-1
Description
HOUSING (BOTTOM) ASSY
COMPLETE PWB CNX-119
FLEXIBLE FLAT CABLE (NI SHIELD) 20P
FOOT (F)
COVER (BOTTOM R) ASSY
6
7
8
9
10
4-652-921-04
4-652-920-04
4-652-935-02
4-652-907-03
4-652-944-01
BUTTON (PAD) R
BUTTON (PAD) L
LENS (PALM REST)
HOUSING (PALM REST)
COVER, LENS
53
54
55
56
57
4-652-918-01
X-4624-331-1
4-654-610-03
1-756-038-21
1-961-147-11
LID (ETHER)
LID (VGA) ASSY
COVER AIR DUCT
BATTERY, NICKEL HYDROGEN
HARNESS (POWER 3PIN)
11
12
13
14
15
4-659-257-01
X-4624-418-1
4-652-923-03
4-653-410-01
1-772-529-61
COVER (BOTTOM LF)

COVER (BOTTOM LR) ASSY
ESCUTCHEON (PAD)
INSULATOR (PAD)
PAD, TOUCH
58
59
60
61
62
A-8066-938-A
1-757-784-11
4-653-716-01
1-757-792-11
A-8066-942-A
COMPLETE PWB IFX-141

SPRING (BT), COMPRESSION COIL
16
17
18
19
20
1-790-729-11
4-653-370-01
1-757-787-12
1-544-847-11
4-653-371-01
CABLE, FLEXIBLE FLAT (12 CORE)

BRACKET, SPEAKER
SPEAKER (16MM, WITH HARNESS) R
CUSHION, SPEAKER
63
64
65
66
67
A-8066-933-A
4-653-432-01
4-654-326-01
4-654-384-01
4-654-450-02

CLAMP
SHEET (CPU), THERMAL
GND GASKET 5X15X1
SHEET (COVER LR)
21
22
23
24
25
A-8066-928-A
4-653-372-01
4-652-919-01
1-544-846-11
X-4623-665-6
COMPLETE PWB SWX-76

CUSHION BUTTON PW
BUTTON (PW)
SPEAKER (16MM, WITH HARNESS) L
HOUSING (FRAME) ASSY
68
69
70
71
72
4-654-382-01
4-654-518-02
4-653-506-02
4-654-517-02
4-654-239-01
CUSHION HDD CONNECTOR

SHIELD CNX 1
SHEET (MODEM)
SHIELD MBX 1
INSULATING SHEET
26
27
28
29
30
4-652-913-02
1-476-671-22
1-763-688-11
1-815-304-11
4-654-327-01
COVER (BP)
KEY BOARD UNIT (US)
FAN, DC (WITH HEATSINK)
CONNECTOR, PC CARD 1 SLOT
SHEET (GMCH), THERMAL
73
74
75
76
77
4-657-622-01 FOOT (R2)

8-749-019-00 (R505JL/C, R505JS, R505JSK,
R505JSP)...IC HYM71V16M655AT6-P
1-695-514-21 JACK (SMALL TYPE) 1P (HEAD PHONE)
1-793-100-11 CONNECTOR, USB
1-779-745-31 JACK, DC
31
* 32
* 33
34
4-653-411-02
4-652-932-01
4-652-924-01
A-8058-454-A
80
81
82
83
B1
1-793-430-11
4-656-224-01
4-657-779-01
4-657-623-01
4-644-492-31
JACK, SMALL TYPE (MIC)

SPACER PC CARD FRAME
SPACER (PALM REST)
CUSHION (COVER LR)
ACE (M2), LOCK (2X4)
B2
B3
B5
B6
B7
3-930-461-01
4-644-492-01
4-648-320-01
4-635-966-01
4-645-016-31
SCREW (DIA. 1.4X3.5), PRECISION

TAPPING (M2) (2X4)
SCREW (HEX)
ACE (M2) (DIA. 4.6), LOCK (2X2.5)
B8
B9
B10
B11
B12
3-713-786-51
4-651-989-11
4-635-301-01
4-654-273-01
4-644-492-51
SCREW +P 2X3
SPACER (MBX)
SCREW M3X4
ACE (M2) (DIA. 4.6), LOCK (2X3.5)
B14
4-645-016-11 ACE (M2) (DIA. 4.6), LOCK (2X3.5)
34
SHEET (PC CARD), INSULATING

HEATSINK
BRACKET (VGA)
(R505JL, R505JL/C, R505JLK,
R505JLP)...MBX-48 (P750) (S)
A-8058-453-A (R505JE, R505JEK, R505JEP, R505JS,
R505JSK, R505JSP)...MBX-48 (P850-A)
(S)
* 35
36
37
38
39
4-652-925-01
1-960-827-31
1-761-380-23
4-653-412-01
1-961-140-11
BRACKET (CPU)
HARNESS (2 PIN)
CARD, MODEM
SHEET (BOTTOM), INSULATING
HARNESS, RJ-45 (FOR INTERNAL)
40
41
42
43
44
X-4623-577-4
4-652-941-03
A-8058-459-A
4-652-942-03
1-790-750-13
LID (DOG) ASSY

COVER (BBL)
CNX-120 (COM) (S)
COVER (BBR)
FPC (HDD)
* 45
46
46
46
* 47
4-652-927-01 BRACKET (HDD R)

1-796-206-11 (R505JS, R505JSK, R505JSP)...
ASSY HDD 30GB (TO, 15, F) (S)
1-796-272-11 (R505JE, R505JEK, R505JEP)...
ASSY HDD 20GB (TO) (S)
1-796-162-21 (R505JL, R505JL/C, R505JLK,
R505JLP)...ASSY HDD 15GB
(T, 15B) (S)
4-652-926-01 BRACKET (HDD F)
Confidential
5-2
To paste the thermal sheet (CPU) (65) to the heatsink

(CPU), warm the thermal sheet (CPU) adequately until it
becomes soft.
For further information, refer to the removal (page 1-9).
28
wf
B3
66
27
wf
B1
wh B3
B8
0
H
B1
30
71
B11
64
26
29
B1
wj
33
31
32
wa 65
25
B1
B6
B11
qh
70
34
B1
74
wg
35
qg
B12
21
72
qk
D
20
18
11
41
57
19
58
16 C
qa
17
59
56
40
wd
qh
54 6
14
qa
39
60
B1
15
10
wg
7
68
B1
0
wh
qj
wa
B1
ws
83
43
ql
4
qk
53
qg
B1
73
8
6
w;
w;
52
9
wj
B1
qs
44
B1
qd
3
55
B10
qf
To paste the thermal sheet (CPU)

(65) to the heatsink (CPU), warm
the thermal sheet (CPU) adequately until it becomes soft.
For further information, refer to
the removal (page 1-9).
B1
qd
76
A
45
B3
51
B2
B1
1
75
50
B1
38
qf
13
36
B1
B5
37
77
23
ws
B9
8
63
62
22
83
76
61
17
B12
B14
I
12
N
M
ql
26
24
6
P
20
B12
B7
B7
B1
B11
qj
69
42
B3
67
wd
3
82
81
49
qs
B12
80
B3
48
46
B3
B10
5-3
5-4
47
Confidential
5-2. LCD Section
111
110
108
B4
109
B13
104
106
A
105
B4
107
B13
B4
113
104
112
103
115
B4
102
B
B13
101
A
116
119
117
Confidential
5-5
Part No.
X-4623-574-4
4-652-902-01
4-652-933-01
4-652-934-01
4-652-938-01
Description
HOUSING (BEZEL) ASSY
COVER (DL)
BLIND (SIDE), HOLE
BLIND (LCD), HOLE
CUSHION (LATCH)
106
107
* 108
109
110
4-652-904-03
4-639-623-11
4-652-898-01
A-8058-456-A
4-652-900-02
LATCH
SPRING (LATCH), COIL
BRACKET (LCDL)
LCD (12.1) (H) (S)
TILT UNIT (L)
111
112
113
114
* 115
X-4623-573-1
4-652-901-03
1-476-317-12
A-8066-930-A
4-652-899-01
HOUSING (DISPLAY) ASSY

TILT UNIT (R)
INVERTER UNIT
COMPLETE PWB LEX-29
BRACKET (LCDR)
116
117
119
119
119
1-961-063-11
4-652-903-01
4-657-053-01
4-657-053-11
4-657-053-21
HARNESS, LCD
COVER (DR)
(R505JSP)...LABEL (ID) (U)
(R505JSK)...LABEL (ID) (U)
(R505JS)...LABEL (ID) (U)
119
119
119
119
119
4-657-053-31
4-657-053-41
4-657-053-51
4-657-053-61
4-657-053-71
(R505JEP)...LABEL (ID) (U)

(R505JEK)...LABEL (ID) (U)
(R505JE)...LABEL (ID) (U)
(R505JLP)...LABEL (ID) (U)
(R505JLK)...LABEL (ID) (U)
119
119
B4
B13
4-657-053-81
4-659-345-01
4-643-356-01
4-645-016-01
(R505JL)...LABEL (ID) (U)

(R505JL/C)...LABEL (ID) (U)
SCREW (M2X5)
ACE (M2) (DIA. 4.6), LOCK (2X3)
114
B13
103
Ref.No.
101
102
103
104
105
5-6
5-3. Accessories
Ref.No. Part No.
201
Power Cord
0201
203
0204
Description
ACCESSORIES
***********
1-757-562-21 CORD, POWER

1-756-152-31 BATTERY PACK, LITHIUM ION (L)
1-476-342-22 ADAPTOR, AC
4-658-992-01 QUICK START, R505 SERIES
LOOK AT EXPLODED VIEWS OF THE PART
**********************************
203
Battery Pack
208
208
(R505JL, R505JLK, R505JLP)...

PCGA-DSD5
(R505JL/C, R505JS, R505JSK,
R505JSP)...PCGA-DSM5
The components identified by mark 0 or

dotted line with mark 0 are critical for safety.
Replace only with part number specified.
204
AC Adaptor
Les composants identifis par une marque

0 sont critiques pour la scurit. Ne les
remplacer que par une pice portant le
numro spcifi.
208
Docking Station
(PCGA-DSD5:
R505JL, R505JLK, R505JLP)
(PCGA-DSM5:
R505JL/C, R505JS, R505JSK, R505JSP)
* The main unit is not assigned with a part number.

Refer to the PCGA-DSD5/DSM5 Service Manual
(9-872-201-11).
Confidential
5-7
(END)
List of PCG-R505 Series for American Area
(As of October, 2001)
Model
Service Manual
Parts No.
PCG-R505TE
PCG-R505TEK
PCG-R505TS
PCG-R505TSK
9-872-185-11
PCG-R505DE
9-872-220-11
PCG-R505TL
PCG-R505TLK
9-872-242-11
PCG-R505JE
PCG-R505JEK
PCG-R505JEP
PCG-R505JL
PCG-R505JLK
PCG-R505JLP
PCG-R505JS
PCG-R505JSK
PCG-R505JSP
9-872-269-01
: Additional Model
American Area : North, Central and South Americas
This manual and the constituent data may not be

replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
Sony Corporation
9-872-269-01
34
English
2001J0500-1
2001 Sony Corporation

Published by Sony EMCS VAIO-GSC [SNT]
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2001.10.12
Contents
QM No.
First Edition
<Remarks>
[Confidential]
PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/R505JLP/R505JS/R505JSK/R505JSP (AM)

PGC

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PCG-R505JE/R505JEK/R505JEP/R505JL/

For American Area

Information in this document is subject to change without notice.

Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS,

Caution Markings for Lithium/Ion Battery - The following or similar

interest in trademarks and trade names other than its own.

or chemical burn hazard if mistreated. Do not disassemble, heat

Service and Inspection Precautions

2. Use designated parts only

5. When replacing chip components...

6. When handling flexible print boards...

3. Always follow the original design when

4. Inspect after completing service

Caution: Remember that hard disk drives are easily damaged by

Flowchart ......................................................................... 1-1

CHAPTER 2. SELF DIAGNOSTICS .......................... 2-1

CHAPTER 3. BLOCK DIAGRAM ............................... 3-1

CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1

CHAPTER 5. EXPLODED VIEWS AND

P XX means pages that appears in this manual.

1-2. Main Electrical Parts Location Diagram

2. Palm Rest Section

3. SWX-72 Board, Encoder (Rotaly), Touch Pad

1 Flexible Flat Cable (12 core)

3 Cover (Bottom LF)

7. Cover (Bottom LF/LR/R)

Cover (Bottom LR)

Cover (Bottom R) Assy

3 Undo four claws and

9. SWX-76 Board, Speaker (L/R)

1 Flexible Flat Cable

10. CNX-119 Board

3 Flexible Flat Cable

11. Modem Card

12. CNX-121 Board

14. MBX-48 Board

qa Lid (VGA) Assy

15. Heatsink (CPU)

16. CNX-120 Board, LCD Section, CNX-131 Board

0 Harness (Power 3P)

3 Hole Blind (Side)

3 Hole Blind (Side)

18. LCD Unit

19. LEX-29 Board, Inverter Unit

< ATTENTION >

CPU Local Bus

Refer to Clock Generator

100MHz Memory Bus

Graphics & Memory

Bus #0 Dev #8,31

Port Connector 100+4pin

PCI BUS(3 .3V)

is can not connect on main unit

FROM board connector (direct connection)

Harness (connector at both end)

HARNESS (POWER 3P)

RJ-45 HARNESS (FOR INTERNAL)

FLEXIBLE FLAT CABLE (NI SHIELD) 20P

FLEXIBLE FLAT CABLE (12 CORE)

The mechanical parts with no reference number in the

Les composants identifis par une marque

5-1. Main Section