EASTMAN KODAK COMPANY, 2006 KODAK SERVICE AND SUPPORT

{ServiceManual}{Production}{KodakServiceSupport}{None} Publication No. SM1897-1

15SEP06
SERVICE MANUAL
for the
Kodak i1200/i1300 SERIES SCANNERS
Service Codes: 1896, 1897, 1910, 1911
Important
Qualified service personnel must repair this equipment.
B178_0037GC
SERVICE MANUAL
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SM1897-1
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Description Page
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TOP COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
UPPER CAMERA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
NORMAL FORCE ROLLERS, KICKER, and LATCHES . . . . . . . . . . . . . . . . . . . . 30
UPPER UDS SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
OCP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
BASE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LOWER CAMERA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DRIVE SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
CLUTCH and PULLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FEEDER TENSION SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PAPER PRESENT SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
LOWER UDS SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MAIN BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
INDICATOR LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Error Codes 2 - 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Checkout Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
SERVICE MANUAL
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Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Main Subsystems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7 Segment Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2 BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Bi-Color LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Page Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Image Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Host Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Application Program Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Hardware Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Power Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
SERVICE MANUAL Specifications
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Section 1: Specifications
Equipment Specifications
Item Description
Equipment Name Kodak i1210/i1310
SCANNER:
Kodak i1220/i1320
SCANNER:
ADF/Flatbed Desktop Simplex Color
SCANNER
ADF/Flatbed Desktop Duplex Color
SCANNER
Scan Method Charge-Coupled Device
Scan Area Flatbed: Up to A4 (8.5 x 11.69 in.)
ADF Minimum: 50.8 x 82.6 mm (2.0 x 3.25 in.)
ADF Maximum: 215 x 863 mm (8.5 x 34.0 in.)
ADF Capacity Up to 50 sheets A4 size -
20-lb paper 20# bond
Scan Modes/bit
depth to Host
Computer
Bitonal/1-bit
Grayscale 8-bits, 256 levels
Color 24-bits
Physical Dimensions Width: 327.7 +/- 2 mm
(12.9 +/- 0.08 in.)
Depth: 162 +/- 2 mm
(6.3 +/- 0.08 in.)
Height: 246 +/- 2 mm
(9.7 +/- 0.08 in.)
without INPUT and OUTPUT TRAYS
without INPUT TRAY
Weight i1210/i1310 SCANNER:
i1220/i1320 SCANNER:
5.2 kg (11.5 lb)
5.5 kg (12.0 lb)
Light Source Cold cathode fluorescent
LAMP
Output Resolution 75, 100, 150, 200, 240,
300, 400, 600 and 1200 dpi
Electrical
Requirements
100 - 240 V, international-
50/60 Hz
SERVICE MANUAL Specifications
15SEP06
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Operating
Temperature
10 - 35C (50 - 95F)
Humidity 10 - 85%
LED INDICATORS Top Green: Power
Bottom Red: Error: On=paper jam; flashes for ADF
COVER open during self-test or scan
Ready plus Error Flash
Codes:
0: USB CABLE is not connected
1: Power-up tests failed. FPGA
problem. Load FPGA again or order a
new SCANNER.
2: Reserved. Not defined. Energize the
SCANNER. If error occurs again, order
a new SCANNER.
3: FPGA Test 2 failed. Order a new
SCANNER.
4: Unknown or other critical situation.
Energize the SCANNER. If the error
occurs again, order a new SCANNER.
5: Subsystem timeout. Energize the
SCANNER. If the error occurs again,
order a new SCANNER.
6: The COVER is open.
7: Critical halt. USB Queue is full.
Energize the SCANNER and check that
the host is operating correctly.
8: Reserved. Not defined. Energize the
SCANNER. If the error occurs again,
order a new SCANNER.
9: Document jam.
Item Description
SERVICE MANUAL Specifications
15SEP06
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(ADF, A4, 70 g)
Measured on:
>/= Intel Pentium 4,
3.4 GHz
COMPUTER with
Microsoft Windows
XP, 3 Gb RAM
i1210/i1220 SCANNERS: Bitonal/200 dpi: 30 ppm
Grayscale/200 dpi: 30 ppm
Color/200 dpi: 30 ppm
i1310/i1320 SCANNERS: Bitonal/200 dpi: 30 ppm
Grayscale/200 dpi: 60 ppm
Power Adapter Universal Power Adapter: Sino-America - SA60-24
Input: 100 - 240 V, 50/60 Hz +/- 3 Hz
Output: 24 V DC, 200 mA
Power Consumption Power Save/Sleep Mode:
Operating:
i1210/i1310 SCANNERS
i1220/i1320 SCANNERS
<6 W
<35 W
<40 W
LAMP Warm-up
Time
</= 30 seconds: Room temperature (25C (77F),
50%H); does not scan during this time
Interface USB setup: USB 2.0 and USB 1.1 compatible
Item Description
SERVICE MANUAL Illustrated Parts List
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Section 2: Illustrated Parts List
Figure 1 UPPER TRANSPORT, 1 of 2
B178_0008EC
1
2
3
4
5
8
7
9
10
11
12
13
14
15
6
18
17
16
B178_0008ECA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SERVICE MANUAL Illustrated Parts List
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Figure 1 UPPER TRANSPORT, 1 of 2
Item Part No. Description Quantity Notes
1 691304 SPRING - extension 1 1
2 9E4290 HOOK - latch 1 1
3 9E5632 SCREW - tapping, pan hd, M4x10 1 1
4 9E4289 HANDLE - latch 1 1
5 9E4300 ROD WELDMENT 1 1
6 9E4287 KICKER 1 1
7 9E5435 COVER - top, i1210 scanner 1 1
9E5440 COVER - top, i1220 scanner 1 1
9E5445 COVER - top, i1310 scanner 1 1
9E5450 COVER - top, i1320 scanner 1 1
8 9E4354 BUTTON - control panel 1 1
9 9E5525 CONTROL PANEL BOARD 1 1
10 9E5615 WIRE BRIDGE 1 1
11 9E3276 CAMERA - upper 1 1
12 9E4286 STOP - roller 1 1
13 9E4283 SPRING - flat 1 1
14 6E6390 NORMAL FORCE ROLLER AY 1 1
15 9E4294 ROLLER - normal force 1 6
16 9E4281 STATIC BRUSH 1 1
17 9E5601 BACKGROUND AY - upper, black 1 1
18 9E3412 SCREW - tapping, pan hd, M4x12 1 1
SERVICE MANUAL Illustrated Parts List
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Figure 2 UPPER TRANSPORT, 2 of 2
B178_0010EC
1 2
3
4
5
6
7
9
8
12
13
10
11
30
29
28
14
27 26
25
24
23
15
16
19
17
18
20
21
31
32
B178_0010ECA
22
33
34
1 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
SERVICE MANUAL Illustrated Parts List
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Figure 2 UPPER TRANSPORT, 2 of 2
Item Part No. Description Quantity Notes
1 9E5602 BACKGROUND - lower 2 1
2 9E5603 BACKGROUND - upper 2 1 not visible in graphic
3 9E5643 IDLER AY 2 1
4 9E4304 COVER - feeder 2 1
5 9E4302 GUIDE - edge, left 2 1
6 9E4323 SENSOR - paper present 2 1
7 9E4303 RACK - self-centering 2 2
8 9E4369 WASHER - nylon 2 1
9 9E4298 GEAR - pinion 2 1
10 9E4301 GUIDE - edge, right 2 1
11 9E4211 SENSOR - transmitter 2 1
12 9E4327 BELT - timing 2 1
13 9E5644 BELT - timing 2 1
14 9E5657 MOTOR AY 2 1
15 9E4133 HOLDER - wire 2 1
16 9E5227 COMPARTMENT - harness 2 1
17 9E4325 BELT - timing 2 1
18 9E4305 PULLEY - adf drive, 37G 2 1
19 9E4297 BRACKET - clutch 2 1
20 5E4878 BEARING - 6 mm 2 1
21 5E4796 CLUTCH 2 1
22 9E4306 SHAFT - drive, feeder 2 1
SERVICE MANUAL Illustrated Parts List
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23 9E4324 RETAINER - bearing 2 3
24 9E4307 SHAFT AY - feeder mount 2 1
25 243359 E-RING 2 1
26 9E4309 SPRING - compression 2 1
27 9E5442 RETAINER - feed mount shaft 2 1
28 9E4316 SHAFT AY - drive, pre-aperture 2 1
29 9E4317 SHAFT AY - drive, mid-aperture 2 1
30 9E4318 SHAFT AY - drive, post-aperture 2 1
31 9E5646 RETAINER - bearing 2 1
32 5E4891 FLANGE - bearing 2 3
33 9E3275 CAMERA - lower 2 1
34 9E4285 BUSHING - hinge 2 1
Item Part No. Description Quantity Notes
SERVICE MANUAL Illustrated Parts List
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Figure 3 BASE AY
B178_0009EC
4
7
9
8
5
6
10
11
13
12
2
1
3
B178_0009ECA
2
3
4
5
6
7
8
9
10
11
12
13
1
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Figure 3 BASE AY
Item Part No. Description Quantity Notes
1 9E4294 ROLLER - normal force 3 4
2 9E4129 PIN - roller 3 4
3 9E4358 SPRING - counterbalance 3 2
4 9E5248 SUPPORT - wire, base 3 1
5 189899 WASHER - steel 3 1
6 9E4363 EMI GROUNDSTRAP 3 1
7 9E4352 BUTTON - release 3 1
8 6E6221 SPRING - torsion, left hand 3 1
9 9E4373 END CAP - left 3 1
10 9E4351 BASE - pivot 3 1
11 9E5530 MAIN BOARD 3 1
12 9E4140 END CAP - right 3 1
13 9E5632 SCREW - tapping, pan hd, M4x10 3 4
SERVICE MANUAL Illustrated Parts List
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Figure 4 SEPARATING MODULE 1 of 2
B178_0012HC
1
3
2
5
6
4
7
B178_0012HCA
1
2
3
4
5
6
7
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Figure 4 SEPARATING MODULE 1 of 2
Item Part No. Description Quantity Notes
1 6E6126 ROLLER - dangler 4 1
2 9E4313 BRACKET - dangler 4 1
3 9E3112 SEPARATING PAD AY 4 1
4 9E4310 SEPARATING ROLLER AY 4 1
5 9E5444 TIRE - feed 4 2
6 9E4312 BRACKET - separating 4 1
7 9E4311 CARRIAGE - separating 4 1
SERVICE MANUAL Illustrated Parts List
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Figure 5 SEPARATING MODULE 2 of 2
B178_0011HC
2
6
5
3
1
4
B178_0011HCA 1
2
3
4
5
6
SERVICE MANUAL Illustrated Parts List
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Figure 5 SEPARATING MODULE 2 of 2
Item Part No. Description Quantity Notes
1 9E4494 FEED ROLLER AY 5 1
2 4C1977 SHAFT AY - feed 5 1
3 9E5444 TIRE - feed 5 4
4 3E9733 SHAFT AY - feeder 5 1
5 6E6499 HOUSING - lower 5 1
6 4C8417 GEAR - pinion, feeder 5 1
SERVICE MANUAL Numerical Index
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Section 3: Numerical Index
Numerical Index
Part No. Description Figure No.
189899 WASHER - steel 3
243359 E-RING 2
3E9733 SHAFT AY - feeder 5
4C1977 SHAFT AY - feed 5
4C8417 GEAR - pinion, feeder 5
5E4796 CLUTCH 2
5E4878 BEARING - 6 mm 2
5E4891 FLANGE - bearing 2
691304 SPRING - extension 1
6E6126 ROLLER - dangler 4
6E6221 SPRING - torsion, left hand 3
6E6390 NORMAL FORCE ROLLER AY 1
6E6499 HOUSING - lower 5
9E3112 SEPARATING PAD AY 4
9E3275 CAMERA - lower 2
9E3276 CAMERA - upper 1
9E3412 SCREW - tapping, pan hd, M4x12 1
9E4129 PIN - roller 3
9E4133 HOLDER - wire 2
9E4140 END CAP - right 3
9E4211 SENSOR - transmitter 2
9E4281 STATIC BRUSH 1
9E4283 SPRING - flat 1
9E4285 BUSHING - hinge 2
9E4286 STOP - roller 1
9E4287 KICKER 1
9E4289 HANDLE - latch 1
9E4290 HOOK - latch 1
9E4294 ROLLER - normal force 1, 3
9E4297 BRACKET - clutch 2
9E4298 GEAR - pinion 2
SERVICE MANUAL Numerical Index
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9E4300 ROD WELDMENT 1
9E4301 GUIDE - edge, right 2
9E4302 GUIDE - edge, left 2
9E4303 RACK - self-centering 2
9E4304 COVER - feeder 2
9E4305 PULLEY - adf drive, 37G 2
9E4306 SHAFT - drive, feeder 2
9E4307 SHAFT AY - feeder mount 2
9E4309 SPRING - compression 2
9E4310 SEPARATING ROLLER AY 4
9E4311 CARRIAGE - separating 4
9E4312 BRACKET - separating 4
9E4313 BRACKET - dangler 4
9E4316 SHAFT AY - drive, pre-aperture 2
9E4317 SHAFT AY - drive, mid-aperture 2
9E4318 SHAFT AY - drive, post-aperture 2
9E4323 SENSOR - paper present 2
9E4324 RETAINER - bearing 2
9E4325 BELT - timing 2
9E4327 BELT - timing 2
9E4351 BASE - pivot 3
9E4352 BUTTON - release 3
9E4354 BUTTON - control panel 1
9E4358 SPRING - counterbalance 3
9E4363 EMI GROUNDSTRAP 3
9E4369 WASHER - nylon 2
9E4373 END CAP - left 3
9E4494 FEED ROLLER AY 5
9E5227 COMPARTMENT - harness 2
9E5248 SUPPORT - wire, base 3
9E5435 COVER - top, i1210 scanner 1
9E5440 COVER - top, i1220 scanner 1
9E5442 RETAINER - feed mount shaft 2
Numerical Index
Part No. Description Figure No.
SERVICE MANUAL Numerical Index
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9E5444 TIRE - feed 4, 5
9E5445 COVER - top, i1310 scanner 1
9E5450 COVER - top, i1320 scanner 1
9E5525 CONTROL PANEL BOARD 1
9E5530 MAIN BOARD 3
9E5601 BACKGROUND AY - upper, black 1
9E5602 BACKGROUND - lower 2
9E5603 BACKGROUND - upper 2
9E5615 WIRE BRIDGE 1
9E5632 SCREW - tapping, pan hd, M4x10 1, 3
9E5643 IDLER AY 2
9E5644 BELT - timing 2
9E5646 RETAINER - bearing 2
9E5657 MOTOR AY 2
Numerical Index
Part No. Description Figure No.
SERVICE MANUAL Alphabetical Index
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Section 4: Alphabetical Index
Alphabetical Index
Part No. Description Figure No.
9E5602 BACKGROUND - lower 2
9E5603 BACKGROUND - upper 2
9E5601 BACKGROUND AY - upper, black 1
9E4351 BASE - pivot 3
5E4878 BEARING - 6 mm 2
9E4325 BELT - timing 2
9E4327 BELT - timing 2
9E5644 BELT - timing 2
9E4297 BRACKET - clutch 2
9E4313 BRACKET - dangler 4
9E4312 BRACKET - separating 4
9E4285 BUSHING - hinge 2
9E4354 BUTTON - control panel 1
9E4352 BUTTON - release 3
9E3275 CAMERA - lower 2
9E3276 CAMERA - upper 1
9E4311 CARRIAGE - separating 4
5E4796 CLUTCH 2
9E5227 COMPARTMENT - harness 2
9E5525 CONTROL PANEL BOARD 1
9E4304 COVER - feeder 2
9E5435 COVER - top, i1210 scanner 1
9E5440 COVER - top, i1220 scanner 1
9E5445 COVER - top, i1310 scanner 1
9E5450 COVER - top, i1320 scanner 1
243359 E-RING 2
9E4363 EMI GROUNDSTRAP 3
9E4373 END CAP - left 3
9E4140 END CAP - right 3
9E4494 FEED ROLLER AY 5
5E4891 FLANGE - bearing 2
SERVICE MANUAL Alphabetical Index
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9E4298 GEAR - pinion 2
4C8417 GEAR - pinion, feeder 5
9E4302 GUIDE - edge, left 2
9E4301 GUIDE - edge, right 2
9E4289 HANDLE - latch 1
9E4133 HOLDER - wire 2
9E4290 HOOK - latch 1
6E6499 HOUSING - lower 5
9E5643 IDLER AY 2
9E4287 KICKER 1
9E5530 MAIN BOARD 3
9E5657 MOTOR AY 2
6E6390 NORMAL FORCE ROLLER AY 1
9E4129 PIN - roller 3
9E4305 PULLEY - adf drive, 37G 2
9E4303 RACK - self-centering 2
9E4324 RETAINER - bearing 2
9E5646 RETAINER - bearing 2
9E5442 RETAINER - feed mount shaft 2
9E4300 ROD WELDMENT 1
6E6126 ROLLER - dangler 4
9E4294 ROLLER - normal force 1, 3
9E5632 SCREW - tapping, pan hd, M4x10 1, 3
9E3412 SCREW - tapping, pan hd, M4x12 1
9E4323 SENSOR - paper present 2
9E4211 SENSOR - transmitter 2
9E3112 SEPARATING PAD AY 4
9E4310 SEPARATING ROLLER AY 4
9E4306 SHAFT - drive, feeder 2
9E4317 SHAFT AY - drive, mid-aperture 2
9E4318 SHAFT AY - drive, post-aperture 2
9E4316 SHAFT AY - drive, pre-aperture 2
4C1977 SHAFT AY - feed 5
Alphabetical Index
Part No. Description Figure No.
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3E9733 SHAFT AY - feeder 5
9E4307 SHAFT AY - feeder mount 2
9E4309 SPRING - compression 2
9E4358 SPRING - counterbalance 3
691304 SPRING - extension 1
9E4283 SPRING - flat 1
6E6221 SPRING - torsion, left hand 3
9E4281 STATIC BRUSH 1
9E4286 STOP - roller 1
9E5248 SUPPORT - wire, base 3
9E5444 TIRE - feed 4, 5
9E4369 WASHER - nylon 2
189899 WASHER - steel 3
9E5615 WIRE BRIDGE 1
Alphabetical Index
Part No. Description Figure No.
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Section 5: Replacements
TOP COVER
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
1 De-energize the SCANNER.
2 Disconnect the main power.
3 Open the SCANNER.
4 Move the SEPARATING MODULE in
the opposite direction of the ARROW.
5 Remove the SEPARATING MODULE.
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6 Remove:
2 SCREWS
BACKGROUND
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7 Remove:
2 SCREWS
2 SCREWS
TOP COVER
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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UPPER CAMERA
Prerequisites:
1 Remove the TOP COVER.
To Remove:
1 Remove the 2 SCREWS.
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Caution
You must hold the UPPER CAMERA before removing the last SCREW.
2 Remove the 2 SCREWS.
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3 Disconnect the CN1 CONNECTOR on the CAMERA BOARD.
4 Remove the UPPER CAMERA.
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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NORMAL FORCE ROLLERS, KICKER, and LATCHES
Prerequisites:
1 Remove:
TOP COVER
UPPER CAMERA
To Remove:
Caution
Prevent excessive bending of the SPRINGS.
1 Remove:
2 SCREWS
2 LEAF SPRINGS
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2 Remove:
2 SCREWS
COVER GUIDE
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3 Remove:
2 SCREWS
RELEASE LEVER BAR
6 SCREWS
WIRE BRIDGE
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4 Remove the KICKER.
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5 Remove:
2 COMPRESSION SPRINGS
2 NORMAL FORCE ROLLERS
6 If necessary, remove:
2 LATCHES
2 SPRINGS
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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UPPER UDS SENSOR
Prerequisites:
1 Remove:
TOP COVER
UPPER CAMERA
To Remove:
1 Remove:
2 SCREWS
RELEASE LEVER BAR
6 SCREWS for the WIRE BRIDGE
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Caution
Do not allow the COMPRESSION SPRINGS to fall when you remove the WIRE BRIDGE.
2 Remove:
WIRE BRIDGE
2 COMPRESSION SPRINGS
3 Cut the WIRE TIE.
4 Remove:
UPPER UDS SENSOR
black plastic COVER for the FEED MODULE
FEED MODULE
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5 Remove:
2 SCREWS
BASE COVER
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6 Remove the LOWER TRANSPORT AY.
7 Remove:
WIRE WRAP
3 WIRE TIES
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8 Place the SCANNER in the position indicated.
9 Remove:
4 SCREWS
BASE PLATE
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10 Remove:
9 SCREWS
MAIN BOARD
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11 Cut the WIRE TIE.
12 Disconnect the P6 CONNECTOR.
To Install:
1 Install the SCREW for the left side first.
2 Route the CABLE through the groove on the right side.
3 Reverse the steps in the removal procedure.
Postrequisites:
None
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OCP BOARD
Prerequisites:
1 Remove the TOP COVER.
To Remove:
1 Loosen the SCREW on the OCP
BOARD.
2 Remove the 2 SCREWS.
3 Disconnect the P1 CONNECTOR.
4 Remove the OCP BOARD.
To Install:
1 Check that the DISPLAY is seated tightly for the SWITCHES to operate correctly.
2 Reverse the steps in the removal procedure.
Postrequisites:
None
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BASE AY
Prerequisites:
None
To Remove:
1 Remove:
2 SCREWS
SCANNER from the BASE AY
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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LOWER CAMERA
Prerequisites:
1 Remove the TOP COVER.
To Remove:
1 Remove the BUSHING for the left side
HINGE only.
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Important
Prevent damage to the wires.
2 Lift and place the UPPER POD to one side.
3 Remove the 2 SCREWS.
4 Install:
UPPER POD
BUSHING
5 Remove the BASE AY.
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6 Remove:
SCREW
WIRE GUARD
2 SCREWS for the LOWER CAMERA
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7 Disconnect the CN1 CONNECTOR on the CAMERA BOARD.
8 Remove the LOWER CAMERA.
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To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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DRIVE SHAFTS
Prerequisites:
1 Remove the LOWER CAMERA.
To Remove:
1 Remove the 3 SCREWS for the WIRE COVER.
2 Disconnect the 3 CONNECTORS:
MOTOR
CLUTCH
PAPER PRESENT SENSOR
3 Remove the WIRE COVER and place to one side.
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4 Loosen the SCREW for the BELT TENSIONER.
5 Remove:
7 SCREWS
6 RETAINING PLATES
3 DRIVE SHAFTS
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To Install:
Important
OILITE BEARINGS have a TAB for the
SLOT on the bottom of the CUTOUT for the
BEARING.
1 Reverse the steps in the removal
procedure.
Postrequisites:
None
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CLUTCH and PULLEY
Prerequisites:
1 Remove:
BASE AY
LOWER CAMERA
To Remove:
1 Remove:
3 SCREWS
2 RETAINING PLATES - not visible in the graphic
2 Lift and remove the SHAFT.
3 Remove:
PULLEY
CLUTCH
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To Install:
1 Check that the PIN is installed correctly
in the SLOT.
2 Reverse the steps in the removal
procedure.
Postrequisites:
None
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FEEDER TENSION SHAFT
Prerequisites:
1 Remove the LOWER CAMERA.
To Remove:
1 Remove the 3 SCREWS for the WIRE COVER.
2 Disconnect the 3 CONNECTORS:
MOTOR
CLUTCH
PAPER PRESENT SENSOR
3 Remove the WIRE COVER and place to one side.
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4 Remove:
2 SCREWS
RETAINER
FEEDER TENSION SHAFT
SPRING
To Install:
1 Check that the SPRING moves freely and does not bind.
2 Reverse the steps in the removal procedure.
Postrequisites:
None
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MOTOR
Prerequisites:
1 Remove the LOWER CAMERA.
To Remove:
1 Loosen the SCREW for the BELT TENSIONER.
2 Remove:
2 SCREWS
MOTOR
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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PAPER PRESENT SENSOR
Prerequisites:
1 Remove the BASE AY.
To Remove:
1 Disconnect the CONNECTOR for the
SWITCH.
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2 Remove:
SCREW
WASHER
PULLEY
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3 Release the 2 TABS for each of the 2 PAPER GUIDES.
4 Remove the 2 SELF-CENTERING RACKS.
5 Press down on the 4 TABS.
6 Remove the PAPER PRESENT SENSOR.
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To Install:
1 Check that the FLAG is seated correctly in the hole.
2 Reverse the steps in the removal procedure.
Postrequisites:
None
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LOWER UDS SENSOR
Prerequisites:
1 Remove:
BASE AY
LOWER CAMERA
To Remove:
1 Remove the 3 SCREWS for the WIRE COVER.
2 Disconnect the 3 CONNECTORS:
MOTOR
CLUTCH
PAPER PRESENT SENSOR
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3 Cut the WIRE TIE for the LOWER UDS SENSOR.
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4 Remove:
4 SCREWS
BASE PLATE
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5 Remove the 9 SCREWS for the MAIN
BOARD.
6 Disconnect the P5 CONNECTOR.
7 Remove the LOWER UDS SENSOR.
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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MAIN BOARD
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
1 De-energize the SCANNER.
2 Disconnect the main power.
3 Place the SCANNER in the position indicated.
4 Remove:
4 SCREWS
BASE PLATE
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5 Remove the 9 SCREWS for the MAIN
BOARD.
6 Disconnect the 5 CONNECTORS:
P2
P4
P5
P6
P7
Caution
Do not:
cut the WIRE TIES.
interchange the CABLES for the
CAMERA.
7 Remove the MAIN BOARD.
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
None
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Section 6: Diagnostics
INDICATOR LIGHT
The INDICATOR LIGHT provides information on the status of the SCANNER.
INDICATOR LIGHT Status
Steady green SCANNER is ready to scan.
Steady red Indicates a SCANNER error; for example, the COVER on the
SCANNER is open, or a document jam.
Flashing green Waiting; Energy Star mode; scanning/busy.
Flashing red SCANNER failure.
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Error Codes 2 - 140
2 Current date and time
4 Problem with hardware FIFOs
5 Jam in transport
6 Internal firmware error
Type of Error: INFORMATIONAL
Operator Log
Message:
Date and time
Description: The host is logging the current date and time.
Action: No action necessary.
Type of Error: CRITICAL
Operator Log
Message:
Reset scanner (fifos)
Description: A problem with the FIFO buffers occurred.
Action: Do the Checkout Procedure for the CPU.
Type of Error: CORRECTABLE HALT
Operator Log
Message:
Jam in transport
Description: A document jam in the transport.
Action: See Clearing a Jam in the the Operators Manual.
Type of Error: CRITICAL
Operator Log
Message:
Reset scanner (firmware)
Description: An internal error in the firmware has occurred.
Action: Do the Checkout Procedure for the CPU.
Load firmware again.
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7 Firmware Subsystem has timed out
10 Page Throttling Timeout
16 Flatbed could not find home sensor
INDICATOR LIGHT: E7 - Red blinking
Type of Error: CRITICAL
Operator Log
Message:
Reset scanner (firmware)
Description: An internal error in the firmware has occurred.
Action: Do the Checkout Procedure for the CPU.
Load firmware again.
INDICATOR LIGHT: E5 - Green blinking
Type of Error: CORRECTABLE HALT
Operator Log
Message:
Refeed document set
Description: Time limit was exceeded during page throttling.
Action: Do the Checkout Procedure for the USB.
Check that the host is operating correctly.
INDICATOR LIGHT: Red blinking
Type of Error: CRITICAL
Operator Log
Message:
Call service
Description: Flatbed carriage attempted to find home sensor, and was unsuccessful.
Action: Check for loose connections.
Install a new FLATBED.
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33 Image buffer overflowed
50 Multi feed was detected and transport stopped
51 Multi feed clear
INDICATOR LIGHT: E7 - Red blinking
Type of Error: CRITICAL
Operator Log
Message:
Refeed document set (buffer)
Description: One of the image buffers partitions overflowed and image data was
lost.
Action: Do the Checkout Procedure for the CPU.
Do the Checkout Procedure for the USB.
INDICATOR LIGHT: Red
Type of Error: CORRECTABLE HALT
Operator Log
Message:
Multi-feed was detected, transport stopped
Description: Multiple documents were detected in the feeder.
Action: See Replacing the Tires in the Operators Manual.
INDICATOR LIGHT: E9 - Red
Type of Error: CORRECTABLE CLEAR
Operator Log
Message:
Multi-feed detected, transport stopped
Description: Multiple documents were detected in the feeder.
Action: See the Operators Manual:
Replacing the Tires
Replacing the Feed and Separating Modules
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52 Multi feed detected
60 Ultrasonics calibration succeeded
INDICATOR LIGHT: Red
Type of Error: INFORMATIONAL
Operator Log
Message:
Multi-feed detected
Description: Multi-feed was detected.
Action: See the Operators Manual:
Replacing the Tires
Replacing the Feed and Separating Modules
INDICATOR LIGHT: Green
Type of Error: INFORMATIONAL
Operator Log
Message:
Ultrasonics calibration succeeded
Description: UDDS calibration completed successfully.
Action: No action necessary.
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61 Ultrasonics calibration failed
107 Image calibration succeeded
INDICATOR LIGHT: Red blinking
Type of Error: INFORMATIONAL
Operator Log
Message:
Ultrasonics calibration failed
Description: The UDDS calibration that was attempted has failed.
Action: Do the Checkout Procedures:
CPU
Component
Install a new:
UDDS RECEIVER
UDDS TRANSMITTER
Do a calibration for the UDDS.
INDICATOR LIGHT: Green
Type of Error: INFORMATIONAL
Operator Log
Message:
Calibration succeeded (info)
Description: A successful calibration was performed.
Action: No action necessary.
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108 Calibration failed
140 Mechanical calibration succeeded
INDICATOR LIGHT: Red
Type of Error: INFORMATIONAL
Operator Log
Message:
Calibration failed
Description: An unsuccessful calibration was performed.
Action: See the Operators Manual:
Cleaning the Scanner
Calibrating the Scanner
Check the sample data.
INDICATOR LIGHT: Green
Type of Error: INFORMATIONAL
Operator Log
Message:
Calibration succeeded (info)
Description: A successful calibration was performed.
Action: No action necessary.
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Troubleshooting
The following error codes might be displayed in the OPERATOR CONTROL PANEL. When an
error is indicated, the INDICATOR LIGHT blinks the same number of times as the number
displayed in the function window. For example, if the COVER is open, the number 6 displays
in the function window and the INDICATOR LIGHT flashes red and blinks 6 times.
Important
The numbers 1 through 9 might be displayed when the LED is green. These are not error
codes but function numbers.
Function No. Description
0 The USB CABLE is not connected.
1 Power-up tests failed. FPGA problem. Load FPGA again or order a new
SCANNER.
2 Reserved. Not yet defined. Energize the SCANNER. If the error occurs
again, order a new SCANNER.
3 FPGA Test 2 failed. Order a new SCANNER.
4 Unknown or other critical situation. Energize the SCANNER. If the error
occurs again, order a new SCANNER.
5 Subsystem timeout. Energize the SCANNER. If the error occurs again,
order a new SCANNER
6 The COVER on the SCANNER is open.
7 Critical halt. USB Queue is full. Energize the SCANNER. Check that the
host is operating correctly.
8 Reserved. Not yet defined. Energize the SCANNER. If the error occurs
again, order a new SCANNER.
9 Document jam.
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Checkout Procedures
Important
You must enter an FE Password in SVT for access to these procedures.
USB Checkout Procedure
CPU Checkout Procedure
This is a pass/fail test for the CPU BOARD. It does not test the functionality of the CAMERA.
If the test fails, install a new CPU.
1 Open SVT.
2 Select:
Setup
Settings
Diagnostics
Scanner
Component Checkout Procedure
1 Open SVT.
2 Select:
Setup
Settings
Diagnostics
Component tab
Calibration Checkout Procedure
This is a test for functionality of the CAMERA.
1 Open SVT.
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2 Select:
Setup
Settings
Diagnostics
Calibrate
3 From the drop-down list, select:
UDDS
Mechanical
Image
4 If there is a calibration failure, look at the data. For example, 0x01000600, where 01 is
the first bit.
First bit Location
00 Side independent
01 FRONT CAMERA
02 REAR CAMERA
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Section 7: Theory
Equipment Description
Features and Functions
The Kodak i1210 and i1220 SCANNERS are for use at sites that scan an average of 1000
sheets a day.
The Kodak i1310 and i1320 SCANNERS are for use at sites that scan an average of 750
sheets a day.
Document transport automatic DOCUMENT FEEDER
INPUT TRAY holds up to 50 sheets of 20-lb bond paper
direct paper transport path
multiple document feed error detection
Color and
grayscale image
processing
75, 100, 150, 200, 240, 300, 400, 600 dpi output, determined by
the speed of the host computer
selectable color dropout
automatic or fixed cropping
toggle patch and auto-color detect
aggressive cropping
iThresholding
text enhancement
skew detection and correction
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processing
75, 100, 150, 200, 240, 300, 400, 600 dpi output, determined by
the speed of the host computer
automatic or fixed cropping
automatic or fixed thresholding
iThresholding
dithering
half-tone removal
despeckle
image reversal
Scanning speeds
for portrait
Scanning Mode Resolution i1200 SCANNER i1300 SCANNER
bitonal/gray/color 300 dpi 43 pages/minute 30 pages/minute
bitonal/gray/color 200 dpi 66 pages/minute 40 pages/minute
bitonal/gray/color 600 dpi 11 pages/minute ---
bitonal/gray/color 150 dpi --- 64 pages/minute
Compression
formats
color and grayscale - JPG, TIFF, uncompressed
bitonal - TIFF, G4
Host computer
software
TWAIN
ISIS
Host Image Processing (HIP)
Compatible host
computer
OPERATING
SYSTEMS
Windows 2000
Windows XP - HOME and PROFESSIONAL
Hardware interface USB High Speed between the SCANNER and the host computer
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Main Subsystems
Block Diagram
P
9
7
P
P2
or
P4
USB HUB
P10 J1
AC to DC
Power Supply
24 Volts DC
Voltage Converters
USB Control
HIGH SPEED FX2
Enhanced 8051 uProcessor
Windows
Host PC
Illumination
Lamps & Inverters
FEC RAM
FIFO RAM
Flash Prom
12C
EEPROM
FPGA
Control Panel
Operator
Front ADC
Rear ADC
Input &
UDDS
Print Control
Output
Circuits
Circuits
Emitter
UDDS
Print Head
Detector
Front
Camera
Camera
Rear
Motor
Clutch
Paper Sensor
2
P
P
4
P8
P7
P6
P5
Program SRAM
External
E
USB
B
1
7
8
_
9
0
1
2
E
C
MAIN BOARD
USB & Power to Platen Scanner
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Subsystems Descriptions
Subsystem Description See:
Main Control automatically feeds documents through the
CONVEYOR SYSTEM
detects the leading and trailing edge of a
document
detects if more than one document enters the
CONVEYOR SYSTEM at the same time
illuminates a document for scanning and receives
image data to send to the Image Processing
subsystem
controls the TRANSPORT MOTOR and CLUTCH
for the SCANNER
Main Control
Image
Processing
uses a SCAN MODULE that changes the light
reflected from the document to analog signals that
represent pixels and then changes the analog
signals to digital signals
during calibration, receives pixel data from the
SCAN MODULE and adjusts gain for end pixel
provides deskewing, border removal, and color and
grayscale processing
compresses and stores the image
Image Processing
Power
Distribution
obtains power from an external AC POWER
SUPPLY
includes the Energy Star SYSTEM that keeps
power use low with a Lamp Saver mode
Power Distribution
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Sequence of Operation
1. The operator places one or more documents to be scanned in the INPUT TRAY and uses
the Scan Validation Tool (SVT) or Customer Application software to start the scanning
operation.
2. The ULTRASONIC DOCUMENT DETECTION SYSTEM (UDDS) detects that no document
is in the SCANNER and the FEEDER CLUTCH engages. The UDDS also provides a
Valid Page signal that starts timing when scanning begins. See ULTRASONIC
DOCUMENT DETECTION SYSTEM (UDDS).
3. The FEEDER CLUTCH starts the FEED ROLLERS that move documents through the
CONVEYOR SYSTEM. The TAKE-AWAY ROLLERS pull the document into the SCANNER
and the PRE-APERTURE, POST-APERTURE, and EXIT ROLLERS continue to move the
document through the SCANNER into the OUTPUT TRAY. See CONVEYOR SYSTEM.
4. When the document moves through the SCANNER, the document moves across the
IMAGING GUIDES. A LAMP illuminates the document and the light reflects from the
document onto a CHARGE COUPLED DEVICE (CCD) ARRAY in the SCAN MODULE.
See CAMERA.
5. The CCD ARRAY changes light to analog electrical signals. The CCD provides the
indicated number of signals for each scanned line:
5340 for red
5340 for blue
5340 for green
5340 for monochrome
6. Image processing components in the SCANNER changes the analog signal to digital
information, removes artifacts from the digital image, and sends the data through the
HIGH SPEED USB (USB 2) to the host computer. See SCANNER.
7. If the operator selected image processing features, the host computer software processes
the image and provides the finished image to a directory on the host computer. See
Host Computer.
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Main Control
Overview
The Main Control subsystem moves documents through the SCANNER and monitors the
process. The Main Control includes the following components:
CONVEYOR SYSTEM
OPERATOR CONTROL PANEL
TRANSPORT MOTOR SYSTEM
FEEDER CLUTCH
PAPER SENSOR
FRONT and REAR CAMERAS
ULTRASONIC DOCUMENT DETECTION SYSTEM (UDDS)
UDS
*UPPER SCAN
MODULE
INPUT TRAY and
PAPER PRESENT
* The SCAN MODULE
is part of the
Image Processing
Subsystem.
UDS
*LOWER SCAN
MODULE
Illumination
(i1220 / i1320)
TRANSPORT
MOTOR
OUTPUT
TRAY
Main
Control
OPERATOR
CONTROL
Illumination
CLUTCH
FEEDER
CONVEYOR SYSTEM
SENSOR
PANEL
B178_9006BC
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CONVEYOR SYSTEM
The CONVEYOR SYSTEM moves documents through the SCANNER.
B178_0013HC
INPUT TRAY
URGING
ROLLER
FEED ROLLER
SEPERATING
ROLLER
PRE-APERTURE
DRIVE ROLLER
NORMAL FORCE
ROLERS
LITEON CAMERA
UPPER
POST APERTURE
DRIVE ROLLER
M10 APERTURE
DRIVE ROLLER
OUTPUT TRAY
B178_0013HCA
LITEON CAMERA
LOWER (FRONT)
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Component Description
INPUT TRAY The INPUT TRAY holds the paper documents to be scanned. The INPUT
TRAY can hold up to 50 sheets of 20-lb bond paper. The INPUT TRAY
adjusts for variations in the size of documents, sheets of paper. The
INPUT TRAY includes an EXTENDER FEATURE to support documents
longer than 11 in. The operator can scan one document at a time or set
the SCANNER to automatically scan up to 50 documents. The side of
the paper with the image to be scanned must be down in the INPUT
TRAY for the simplex SCANNERS.
LOWER
TRANSPORT AY
Includes:
TAKE-AWAY ROLLERS - moves faster than the FEED ROLLERS to
keep the documents under tension.
PRE-APERTURE ROLLERS, MID-APERTURE ROLLERS, and POST-
APERTURE ROLLERS - keeps the documents flat and moving at a
continual speed across the IMAGING GUIDE.
IMAGING GUIDE - transparent COVER that keeps dust particles
outside of the CAMERA and allows the reflected image to enter the
CAMERA.
FEED MODULE Includes 4 FEED ROLLERS that move the document from the INPUT
TRAY into the PRE-APERTURE ROLLERS. The FEED ROLLERS are
controlled by a FEEDER CLUTCH.
UPPER
TRANSPORT AY
Includes:
The
NORMAL FORCE ROLLERS press the documents onto the PRE-
APERTURE ROLLERS, MID-APERTURE ROLLERS, and POST-
APERTURE ROLLERS in the LOWER TRANSPORT AY to provide
the friction necessary to move the documents through the
CONVEYOR SYSTEM.
The IMAGING GUIDE is a transparent COVER that keeps dust
particles outside of the CAMERA and allows the reflected image to
enter the CAMERA.
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85 of 118 OUTPUT TRAY The OUTPUT TRAY holds the documents that were scanned. The
OUTPUT TRAY adjusts for variations in the size of paper. The
OUTPUT TRAY holds 100 sheets of paper.
The DANGLER holds the document down to allow it to enter the
OUTPUT TRAY.
SEPARATION
ROLLER
MODULE
SEPARATION ROLLERS hold the top document in position and allows
only the bottom document in the INPUT TRAY to enter the FEED
ROLLERS.
Component Description
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OPERATOR CONTROL PANEL
7 Segment Display
FX2
uProcessor
1
2
3
4
5
6
7
8
9
10
11
12
13
14
OCP
+3.3VDC
Red
Green
Start Button
Scroll Button
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+3.3VDC
Display Segment A
Display Segment B
Display Segment C
Display Segment D
Display Segment E
Display Segment F
Display Segment G
Display Segment DP
Upper Switch
Lower Switch
Green LED
Red LED
Gnd
MAIN 100 BOARD
A
G
D
F
E C
B
OPERATOR
CONTROL
PANEL
TP1 to TP8: 2.1 to 3.5 Ohms, Cold
TP9 to TP10: 2.1 to 3.5 Ohms, Cold
.
B178_9016BC
LED
INDICATOR
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2 BUTTONS
The side of the SCANNER has one INDICATOR LIGHT that illuminates red or green,
indicating the status of the operation of the SCANNER. Software controls 2 bits in the
uPROCESSOR on the MAIN BOARD. These bits control the illumination of the INDICATOR
LIGHT.
FX2
uProcessor
1
2
3
4
5
6
7
8
9
10
11
12
13
14
OCP
+3.3VDC
Red
Green
Start Button
Scroll Button
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+3.3VDC
Display Segment A
Display Segment B
Display Segment C
Display Segment D
Display Segment E
Display Segment F
Display Segment G
Display Segment DP
Upper Switch
Lower Switch
Green LED
Red LED
Gnd
MAIN 100 BOARD
A
G
D
F
E C
B
OPERATOR
CONTROL
PANEL
TP1 to TP8: 2.1 to 3.5 Ohms, Cold
TP9 to TP10: 2.1 to 3.5 Ohms, Cold
B178_9015BC
.
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Bi-Color LED
The following table describes the conditions indicated by illumination of the INDICATOR
LIGHT.
Status of INDICATOR
LIGHT
Condition Indicated
LED not illuminated The SCANNER is not energized.
Green illuminated ready to scan
ready to do calibration
no errors
idle
LAMPS are not energized because the SCANNER was idle for
5 minutes or more
calibration stopped
lost image
BOARD
Green INDICATOR LIGHT
Red INDICATOR LIGHT
uProcessor
MAIN 100
CONTROL
PANEL
B178_9005BC
BOARD
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Red not illuminated/
Green flash
initializing - loading firmware
LAMPS are not at operating temperature
Energy Star SYSTEM is in Sleep mode
the system is scanning
calibration is occurring
waiting for a message from the host computer - not an error
condition
no host computer detected
no communications are occurring with the host computer
Red illuminated/
Green not illuminated
SCANNER - device error
SCANNER - device broken
LAMP - failure
BUFFER overflow
Power-On Self-Test (POST) for the SCANNER was not successful
paper jam
multiple document feed
Red illuminated/
Green illuminated
When starting up, the SCANNER is energized. The SCANNER
executes a Power-On Self-Test (POST). When the POST is
completed, the red LED stops illuminating and the green LED
remains illuminated.
Status of INDICATOR
LIGHT
Condition Indicated
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TRANSPORT MOTOR SYSTEM
The TRANSPORT MOTOR SYSTEM controls the operation and speed of the ROLLERS of
the LOWER TRANSPORT AY.
The uPROCESSOR sends commands to the IMAGE AND MOTOR CONTROL FIELD
PROGRAMMABLE GATE ARRAY (FPGA). The commands indicate program and stepping
data for the MOTORS. The MAIN FPGA controls the MOTORS through DRIVERS that
increase the speed of the MOTORS.
The MAIN DRIVE MOTOR is a full step bipolar STEPPER MOTOR. The MAIN DRIVE
MOTOR drives the ROLLERS of the LOWER TRANSPORT AY.
MAIN DRIVE
MOTOR
STEPPER
MAIN
FPGA
MOTOR
B178_9007BC
DRIVER
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Status of MOTOR Conditions that Determine the Status of the MOTOR
MAIN DRIVE MOTOR -
energized
normal scanning
image, UDDS, and mechanical calibration
diagnostics for the TRANSPORT MOTOR
Count-only mode
MAIN DRIVE MOTOR -
de-energized
timeout - no documents in the INPUT TRAY
operator stops the scanning
paper jam
operator disabled the diagnostics for the TRANSPORT
MOTOR
more than one document is detected in the CONVEYOR
SYSTEM, if the system has this configuration enabled
run time errors for the SCANNER
energy save Standby
the TRANSPORT MOTOR throttles to a slower speed when
the FIFO RAM reaches capacity
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FEEDER CLUTCH
The FPGA on the MAIN BOARD controls the FEEDER CLUTCH. A bit in the uPROCESSOR
engages or disengages the FEEDER CLUTCH through the FPGA. The bit is set by software.
FPGA
MAIN BOARD
FEEDER
CLUTCH
B178_9008BC
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Status of FEEDER
CLUTCH
Conditions that Determine the Status of the FEEDER CLUTCH
Engaged normal scanning
the trailing edge of the document that was scanned is 6.1 cm
(2.4 in.) from the leading edge of the next document and none of
the following conditions occur:
no document is detected by the UDDS
the BUFFER is full
paper jam
diagnostics are running
Disengaged timeout when any of the following conditions occur:
no document is detected by the UDDS
the BUFFER is full
paper jam
after the leading edge of a document is detected and the
document reaches the TAKE-AWAY ROLLERS
the operator stops a scan
diagnostics for the FEEDER CLUTCH is enabled
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Illumination
For optimum scanning, a light source is necessary that provides the same brightness from
end to end, and at the necessary distance and angle to the document.
The i1210 and i1310 SCANNERS have a XENON LAMP that illuminates the front of the
document. The i1220 and i1320 SCANNERS have an additional LAMP that illuminates the
back of the document. The LAMPS operate at full power during image capture.
The MAIN FPGA enables power to the LAMPS when commanded by the uPROCESSOR to:
check that the 24 V DC POWER SUPPLY is within the allowed specification for that
SUPPLY.
enable the LAMP INVERTER in the LOWER CAMERA.
enable the LAMP INVERTER in the UPPER CAMERA.
+24 VDC
CN2 CN1
Front Lamp On
Voltage
Front Lamp
Inverter
Lamp
Front
Front Camera
Rear Camera
Front
Lamp
Inverter
Front Lamp
Voltage
Rear Lamp On
CN1 CN2
+24 VDC
+24 VDC
Front Lamp Drive N
P2
< Volt ON, >22 Volts OFF
< Volt ON, >22 Volts OFF
P2
Rear Lamp Drive N
+24 VDC
Main
FPGA
uProcessor
FX2-USB
B178_9018HC
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The LAMPS have 2 status conditions:
Status of LAMPS Conditions that Determine the Status of the LAMPS
Illuminated SCANNER is energized
calibration
diagnostics
normal scanning
paper present in HOPPER
any action that sends a command, for example clicking on a tab in the
SVT diagnostics interface
Energy Star SYSTEM changes from Sleep mode to Wake mode
Note
If the LAMPS energize when any of these actions occurs, a TIMER for the
LAMPS resets to 5 minutes. If the LAMPS energize during diagnostics, the
LAMPS do not de-energize after 5 minutes.
Not illuminated no action has occurred in the SCANNER for 5 minutes
the operator de-energized the LAMPS through the diagnostics interface
during calibration for a short time
Energy Star SYSTEM Sleep mode is actuated
SCANNER is de-energized
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ULTRASONIC DOCUMENT DETECTION SYSTEM (UDDS)
Overview
The UDDS detects if one or more documents move into the SCANNER at the same time.
The UDDS uses an ULTRASONIC TRANSCEIVER, that measures the amplitude and phase
of an electrical signal. The amplitude of a wave is the distance from the X axis, and the
phase of a wave is the distance from the Y axis.
The ULTRASONIC TRANSCEIVER has 2 components:
TRANSMITTER that operates similar to a SPEAKER
RECEIVER that operates similar to a MICROPHONE
P6
Document Detect
Ultrasonic
Main
FPGA
uProcessor
FX2
Circuits
Detector
Emitter
Circuits
1
2
3
2
1
P5
Sensor
B178_9019BC
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The TRANSMITTER changes the signal to an ultrasonic sound wave.
If no document is between the TRANSMITTER and RECEIVER, the amplitude and phase
of the received signal are equal to the values set during calibration.
When one paper document blocks the sound wave between the TRANSMITTER and
RECEIVER, the sound wave changes. One phase shift and a small decrease in the
amplitude occurs.
If 2 documents block the sound wave, the space between the sheets causes 2 separate
phase shifts and an increased reduction in amplitude.
If 3 or more documents block the sound wave, the amplitude is very low.
The RECEIVER detects the sound wave from the TRANSMITTER, changes the sound wave
to an electrical signal, and sends the signal to the control circuits. The control circuits split the
electrical signal into the following signals, determined by the signal amplitude and phase shift:
1-page DC
2-page DC
DC signals for the number of pages detected between the TRANSMITTER and
RECEIVER - used when more than 2 pages are detected
Sample
The MICRO-CONTROLLER compares the differences in amplitude in the 1-page DC signal
with the 2-page DC signal. This information is used to determine if one or more documents
are under the UDDS SENSOR. The MICRO-CONTROLLER sends this information to the
PPC on the CPU BOARD.
If 2 or more documents move through the ULTRASONIC TRANSCEIVER at the same time,
the UDDS BOARD detects more than one phase shift or a large amplitude decrease. When
this occurs, the red INDICATOR LIGHT on the side of the SCANNER illuminates and the
UDDS BOARD sends an error signal to the uPROCESSOR on the MAIN BOARD.
The MICRO-CONTROLLER continually sends and receives signals through the ULTRASONIC
TRANSCEIVER.
A calibration for the UDDS must be completed after installing the EMITTER or DETECTOR
on the MAIN BOARD.
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Page Detection
The UDDS detects the start and end of documents moving through the SCANNER.
1. When the leading edge of a document moves under the UDDS SENSOR, the Valid Page
signal is set in the FRONT END CONTROLLER.
2. After the Valid Page signal is set, the system recognizes that the document is in the path
of the SCAN MODULE and scanning begins.
3. When the trailing edge of a document moves under the UDDS SENSOR, the Valid Page
signal is disabled in the FRONT END CONTROLLER.
4. After the Valid Page signal is disabled, the system recognizes that the document is not
in the path of the SCAN MODULE and scanning stops.
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Image Processing
Process Flow
The following steps describe the image processing that occurs on the SCANNER and on the
host computer.
1. The SCAN MODULE feeds the document image in color and grayscale. It changes the
light reflected from the document to analog electrical signals and then to digital data.
2. The SCAN MODULE sends the color and grayscale signals to the MAIN 100 BOARD.
3. Signals are converted from analog to digital.
4. Processed from FPGA to FEC memory and captured in memory.
5. Pixel correction is applied to captured data then sent to IMAGE FIFO.
6. Data for IMAGE FIFO is sent to the host computer through the USB BUS.
Host
Processing
SVT
Customer
Application
SCANNER
FPGA
SCAN
MODULE
Image
MAIN IMAGE
FIFO
USB
INTERFACE
Computer
Host Computer
FEC
CORRECTION
PIXEL
MEMORY
FX2
uPROCESSOR
B178_9010BC
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7. The host computer provides the following types of image data from compressed image
data:
color
grayscale
bitonal
8. Each document is stored as a computer file:
grayscale
color - application specific
9. The host computer processes the image using the options indicated by the operator.
Note
SVT or the Customer Application determines the directory to store the image files on the
host computer after processing. SVT or the Customer Application also determines the
image processing features selected.
The SCANNER can have one or 2 SCAN MODULES. The processing that occurs during
scanning is the same for both configurations.
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SCANNER
Overview
Image processing in the SCANNER includes:
CAMERA - the UPPER SCAN MODULE is optional
MAIN FPGA for each SCAN MODULE
IMAGE FIFO MEMORY
USB HUB INTERFACE
Calibration
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CAMERA
The CAMERA:
illuminates the document
receives the light image
changes the light image to analog data
sends the data to the A/D CONVERTER on the MAIN BOARD.
Component Description
LAMP Illuminates the document when it moves through the CONVEYOR
SYSTEM.
MIRRORS Receives the light image and routes it to the LENS.
LENS Provides focus of the light image onto the CCD.
CCD Changes the light image to analog data, provides a BUFFER for the
data, and sends it to the ANALOG BUFFERS.
CAMERA BOARD Receives clock and timing signals from the MAIN BOARD to be
applied to the CCD.
Receives the analog signals from the CCD.
Buffers and drives signals to the MAIN BOARD.
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MAIN FPGA
The MAIN FPGA receives the digital pixel data from the A/O CONVERTER and applies pixel
correction in the image and provides uniform data to the memory of the IMAGE FIFO. The
F11 provides the following image processing functions:
Image Processing
Function
Description
Output resolution Image resolution from the SCAN MODULE is 300 dots/inch (dpi).
Output resolution can be any of the following parameters, determined
by options in software:
300 dpi
200 dpi
150 dpi
Automatic
illumination
management
(auto-white)
Provides an average of the input pixel values on a white patch area
scanned between documents. Adjusts the white balance gain to
obtain the set point levels on each color channel - red, green, blue.
This provides the same illumination for each scanned document.
Gain normalization
(pixel correction)
Applies calibration offset values to CCD data to make the peak white
level of each SENSOR the same.
Fixed cropping CLIPPING REGISTERS control the left and right edges of image
data to send to the host computer. These REGISTERS allow the
FRONT END CONTROLLER to remove the left and right edges of
images at determined locations.
Adjustable overscan Allows the size of the image area to be larger than the cropping area
determined by an overscan parameter on the leading and trailing
edges and the sides of the document.
Color correction Provides:
conversion of the non-standard RGB color information sent by the
SCAN MODULE into standard RGB
ability to compress RGB data to YC
B
C
R
format to obtain smaller
file sizes
color correction
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Electronic color
dropout
Detects pixels of a selected color and changes the pixels to the
background color of the image.
This feature is used in scanning documents when background
information is in color. This type of information is not important to
store and can decrease the quality of ASCII character output when
images are processed using Optical Character Recognition (OCR)
software.
Automatic length
detection
Detects the length of a document if it is shorter or longer than the
defined cropping area and crops to that length.
Image Processing
Function
Description
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IMAGE FIFO MEMORY
The IMAGE FIFO MEMORY stores the digital images before the images are sent to the host
computer. This allows the image processing on the SCANNER and the host computer to
occur at rates that are not the same. The SCANNER can store images in the IMAGE FIFO if
the host computer is not ready for the images. The host computer can retrieve the digital
images from the IMAGE FIFO when ready for the images.
Throttling of the SCANNER occurs if the BUFFER is almost full.
USB HUB INTERFACE
The USB HUB INTERFACE connects the SCANNER and the host computer. The IEEE 1394
INTERFACE:
receives and sends commands and data from the host computer to the SCANNER
receives and sends image data from the SCANNER to the host computer
USB HUB
USB Control
HIGH SPEED FX2
Enhanced 8051 uProcessor
Windows
Host PC
FIFO RAM
FPGA
USB
CPU
B178_9013BC
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Component Description
FIFO RAM Holds image data until the host computer is ready to receive the image
data.
FPGA Allows communication of data and commands between:
IMAGE BUFFER
FRONT END CONTROLLERS
SCAN MODULES
STEPPER MOTOR DRIVER
uPROCESSOR MICROPROCESSOR, used to control and monitor the SCANNER.
USB Provides a communication interface between the SCANNERS and the
host computer with a maximum continual data rate of 60 MB/seconds.
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Calibration
Calibration includes image calibration, mechanical calibration, and UDDS calibration for the
AUTOMATIC DOCUMENT FEEDER. The operator uses SVT to do image calibration only.
Calibration Function Description
USB HUB Allows the ADF and FLATBED to be connected to the Computer.
Image Calibration Image calibration is necessary if the quality of the scanned
images is not uniform. The LAMPS have variations in quality of
illumination, the LENS has variations in magnification on the
surface of the LENS, and the CCD ARRAYS have variations in
signal quality.
Image calibration scans a 12 x 12-in. sheet of white paper and
uses tables in the FRONT END CONTROLLER to adjust for the
variations in the LAMPS, LENS, and CCD ARRAYS.
Includes:
SCAN MODULE - Sets the gain values for each line of the
CCD in each SCAN MODULE to the correct signal gain
parameter.
FRONT END CONTROLLER - Adjusts the signals for all pixels
to the same signal. Detects pixel problems, for example:
2 defective pixels next to each other
more than 5 defective pixels in a scanned line
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- AUTOMATIC
DOCUMENT FEEDER
Adjusts for physical variations between CCD ARRAYS in the
SCANNER. Mechanical calibration determines the X and Y
positions of the document that indicate the cropping lines.
During mechanical calibration of the AUTOMATIC DOCUMENT
FEEDER, the operator must feed a blank 8 1/2 x 11 in. sheet of
20-lb white paper through the center of the SCANNER.
ULTRASONIC
DOCUMENT
DETECTION SYSTEM
(UDDS)
Adjusts the baseline threshold gain for detecting a single
document. During UDDS calibration of the AUTOMATIC
DOCUMENT FEEDER, the operator must feed a blank 8 1/2 x 11
in. sheet of 20-lb white paper through the center of the
SCANNER.
Calibration Function Description
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Host Computer
Overview
Image processing in the host computer includes:
Host Image Processing (HIP) Software
Host Software
SCANNER
Host Computer
HIPPA
SVT
Customer HIPPA
Application
USB
B178_9011BC
Application
SPEUFRE
DLL
SCANNER
TWAIN
ISIS
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Host Image Processing (HIP) Software
The host computer receives the image data. The HIP software identifies the type of image
data - color, grayscale, bitonal - and executes processing functions.
Image Processing
Function
Description
Color and Grayscale Image Data:
Resolution Provides the following resolutions:
75 dpi
100 dpi
150 dpi
200 dpi
240 dpi
300 dpi
400 dpi
600 dpi
JPEG
compression
Provides the following levels of compression quality:
Draft - approximately 50:1 compression ratio
Good - approximately 40:1 compression ratio
Better - approximately 30:1 compression ratio
Best - approximately 20:1 compression ratio
Superior - approximately 3:1 compression ratio
Deskew Determines the skew angle of a document when it moves through the
CONVEYOR SYSTEM and then applies a rotation formula to correct
the skew of the document.
Automatic
cropping
Automatically detects the edges of the image and crops the image.
This function is only available if the Deskew function is enabled.
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Bitonal Image Data:
Resolution Provides the following resolutions:
75 dpi
100 dpi
240 dpi
400 dpi
600 dpi
Deskew Determines the skew angle of a document when it moves through the
CONVEYOR SYSTEM and then applies a rotation formula to correct
the skew of the document.
Auto cropping Automatically detects the edges of the image and crops the image by
an operator-selected number of lines of pixels. This function is only
available if the Deskew function is enabled.
Fixed thresholding Determines the threshold at which a pixel is determined to be black
or white. This function allows the operator to adjust the contrast of
the image.
Adaptive threshold
processing
Monitors the background of a document and matches to the changing
background. This process improves the quality of a low-contrast
document.
Dithering Changes grayscale images to binary images. Grayscales are
simulated by patterns of white and black pixels. The more black
pixels in an area, the darker the gray.
iThresholding iThresholding adjusts brightness and contrast automatically for each
individual document in any scan sequence. iThresholding analyzes
the entire grayscale image to optimize the conversion to bitonal.
Image Processing
Function
Description
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Bitonal Image Data, continued:
Despeckle Removes noise in images to improve the image using the following
options:
Remove Lone Pixel
removes a pixel if it does not have the same value compared
to the remaining pixels in a matrix of pixels
changes the pixel value to the value of the remaining pixels in
the matrix
Majority Rule Filter
compares the center pixel to the remaining pixels in a matrix
determines that the center pixel is a black pixel if more of the
pixels around it are black than white
keeps the original color of the processed pixel if the number of
black and white pixels is the same
No Filter - data does not change
Compression
selection
Provides the following options for compression:
CCITT Group IV
No Compression
Color, Grayscale, and Bitonal Image Data
Dual stream
output
Provides both a color and bitonal version of an image at the same
time.
Image Processing
Function
Description
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Host Software
Overview
SVT
Application
Customer
Application
TWAIN
HIP
ISIS
HIP
Operating
System
USB
HOST ADAPTER
USB
SCANNER
Operator Interface
Application Program Interface
Operating System
Hardware Interface
or
DRIVER
USB
INTERFACE
INTERFACE
(DLL)
B178_9009HC
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Operator Interface
Software Description
Customer
Application
Customers can provide an application interface to control the operation of the
SCANNER and the image output.
SVT Provides a default Graphic User Interface (GUI) with the following menu
options:
Image Allows the operator to select:
color or grayscale, bitonal, or both
simplex or duplex
other image processing features
Paper Sets the length, width, height, and rotation of the document
image. Determines the area of the document that is scanned.
Compression Selects the type and quality of image compression.
Dropout Selects the colors to remove from the scanned image.
Multifeed Sets the parameters of the multiple document feed detection.
Options Sets the CONVEYOR SYSTEM and Energy Star SYSTEM
timeout parameters.
Setup Sets system configuration information and provides a GUI to
run diagnostics.
Info Provides information on the SCANNER, including:
error logs
document count
version of software
model and serial number of the SCANNER
current date and time
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Application Program Interface
Operating System
Hardware Interface
Component Description
TWAIN Allows the SVT or Customer Application to be in communication with more
than one model of SCANNER without changing the application interface.
ISIS Allows the SVT or Customer Application to be in communication with more
than one model of SCANNER without changing the application interface.
Component Description
OPERATING
SYSTEM
The host computer must use one of the following OPERATING SYSTEMS:
Windows 2000 NT 5.0
Windows XP
DRIVER Part of the operating system that drives the hardware for the USB
INTERFACE.
Component Description
USB HIGH
SPEED HOST
ADAPTER
Provides the hardware interface on the host computer for the IEEE 1394
INTERFACE connection with the SCANNER.
USB HIGH
SPEED
INTERFACE
Provides the communication interface between the SCANNER and the
host computer with a maximum continual data rate of 18 MB/second.
Provides the hardware interface on the SCANNER for the USB
connection with the host computer.
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15SEP06
SM1897-1
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Power Distribution
Overview
The Power Distribution subsystem includes Power Generation.
MAIN BOARD
LAMP INVERTERS
Energy Star SUPPLY
POWER
AC Power
B178_0052BC
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SM1897-1
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Power Generation
Supply/Voltage Description
AC FLOOR POWER
SUPPLY
This is the main POWER SUPPLY and provides the +24 V DC
power that is the source of all other voltages in the SCANNER.
+5 V DC 24 V is provided to the +5 V CONVERTER, the circuits for the
UDDS, and the logic circuits for the MAIN BOARD and CAMERAS.
-5 V DC The MAIN BOARD makes this voltage from +5 V DC and used
only for the UDDS.
Main, 100 Board
To Platen
Scanner
P10
+24 VDC
1 TP7
2 TP2
3
GND
J1
AC to 24VDC
Power Supply
uProcessor
FX2 Main
FPGA
A/D Voltage
Monitor
Lin. Reg
+1.2V
+3.3V
SW PS
SW PS
+15V
SW PS
+5V
Energy Star
On/Off
TP5
TP15
TP24
TP16
TP18
-5V
SW PS
16
11,13
8
P2
7,9,15
7,9,15
P2
8
11,13
16 16
11,13
8
J1
7,9,15
7,9,15
J1
8
11,13
16 Camera
Front
Camera
Rear
+15V
+5V
+3.3V
GND
GND
+5V
+15V
+3.3V
I
N
V
E
R
T
E
R
L
A
M
P
B178_9014HC
SERVICE MANUAL Theory
15SEP06
SM1897-1
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118 of 118
Printed in U.S.A. sm1897_1.fm
EASTMAN KODAK COMPANY
Rochester, NY 14650
+24 V DC This voltage is provided to the MAIN BOARD for the
CONVERTERS, MOTOR, and CLUTCH.
+1.2 V DC The MAIN BOARD provides this voltage to the logic for the IMAGE
AND CONTROL FPGA.
+3.3 V DC The MAIN BOARD provides this voltage to the logic circuits for the
MAIN BOARD, SCAN MODULES, and DISPLAY BOARD.
+15 V DC Provides voltage to the CAMERA and LAMP INVERTERS.
Supply/Voltage Description
Kodak is a trademark of Eastman Kodak Company.