RP-002393 Cab Comp Integral Cameron

RP-002393
Rev 02
Page 1
13-5/8" 5M Compact Wellhead System
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
EXCO Resources
13-5/8" 5M MB-ND
RUNNING PROCEDURE
Surface Systems Publication
RP111934
5-1/2" CASING
2-3/8" TUBING
20" CONDUCTOR
13-3/8" CASING
9-5/8" CASING
13-5/8" 5M
BX-160 Ring Gasket
7-1/16" 10M
BX-156 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
1-13/16" 10M
BX-151 Ring Gasket
RP-002393
Rev 02
Page 2
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
This document alone does not qualify an individual to Install/Run the Equipment. This document is
created and provided as a reference for Qualified Cameron Service Personnel and does not cover
all scenarios that may occur.
2011 Cameron International Corporation. All rights reserved. This material is the copyrighted work of Cameron
International Corporation and may not be reproduced, displayed, modified or distributed without the express prior
written permission of the copyright holder.
Safety Hazard Indicators
STOP
Indicates a hazardous situation
which, if not avoided, could result in
minor or moderate injury
which, if not avoided, could result in
death or serious injury
which, if not avoided, will result in
death or serious injury
Preferred to address practices not
related to personal injury
RP-002393
Rev 02
Page 3
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Table of Contents
System Drawing ............................................................................... 4
Bill of Materials ............................................................................... 5
WKM Model M Power R- Seal Gate Valves ................................. 6
Cameron Type FL & FLS Gate Valves........................................... 7
Make-up Requirements for API FlangeConnections.................... 7
Running Procedure General Warning........................................... 8
Stage 1.0 20" Casing ................................................................... 9
1.1 Install the Load Ring ....................................................................................... 9
1.2 Install the Riser Adapter ................................................................................. 10
1.3 Energize the WQ Seals ................................................................................. 11
1.4 Test Between the Seals ................................................................................. 12
Stage 2.0 13-3/8" Casing........................................................... 13
2.1 Install the Casing Head .................................................................................. 13
Stage 3.0 9-5/8" Casing............................................................. 16
3.1 Test the BOP Stack....................................................................................... 16
3.2 Run the Wear Bushing Before Drilling ............................................................ 17
3.3 Retrieve the Wear Bushing After Drilling ......................................................... 18
3.4 Hang Off the Casing ....................................................................................... 19
3.5 Installing the Packoff Bushing ........................................................................ 22
3.6 Test Between the Seals ................................................................................. 23
Stage 4.0 5-1/2" Casing............................................................. 24
4.1 Test the BOP Stack....................................................................................... 24
4.2 Run the Wear Bushing Before Drilling ............................................................ 25
4.3 Retrieve the Wear Bushing After Drilling ......................................................... 26
4.4 Hang Off the Casing ....................................................................................... 27
4.5 Recommended Procedure Wash Out for the Seal Assembly.......................... 30
4.6 Install the Seal Assembly .............................................................................. 31
4.7 Testing the Seal Assembly ............................................................................ 33
Stage 5.0 2-3/8" Tubing............................................................. 34
5.1 Install the Tubing Spool .................................................................................. 34
5.2 Energize the P Seal ....................................................................................... 35
5.3 Test the Connection ....................................................................................... 35
5.4 Install the Tubing Hanger ................................................................................ 36
5.5 Install the Christmas Tree .............................................................................. 38
Torque Chart .................................................................................. 39
'N' Style Lockscrew Charts........................................................... 40
Operational Sequence ...................................................................................................................... 40
Review History ............................................................................... 43
RP-002393
Rev 02
Page 4
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
System Drawing
RP111934
13-3/8" CASING
9-5/8" CASING
5-1/2" CASING
2-3/8" TUBING
20" CONDUCTOR
13-5/8" 5M
BX-160 Ring Gasket
7-1/16" 10M
BX-156 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
2-1/16" 5M
R-24 Ring Gasket
1-13/16" 10M
BX-151 Ring Gasket
A2
A1
B9
B10
A4 A3
A5 A7 A6
A8
B11
B12
B1
B2
B3 B5 B4
B6
B7
B8
C8
C14
C9
C1
C2
C10
C11
C4
C5 C6 C7 C3
C12
C13
RP-002393
Rev 02
Page 5
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
ItemQty Description
A1 1 Casing Head Housing, MB-
ND, 13-5/8" 5M x 13-3/8" LTC
casing bottom, w/ two 2-1/
16" 5M SSOs
Part # 2345472-01
A2 1 Load Ring f/ 20" casing
Part # 2329762-02-01
A3 2 Ball Valve, 3.00" x 3.00"
Part # 2168114-10-31
A4 2 Nipple, 3.00" LP x 6.00" long
Part # 021013-24
A5 2 Gate Valve, AOP Commer-
cial, 2-1/16" 5M, flanged
Part # 2737400-01-01
A6 2 Companion Flange, 2-1/16"
5M X 2" LP
Part # 142362-01-03-01
A7 4 Ring Gasket, R-24
Part # 702001-24-02
A8 16 Studs w/ two Nuts 7/8 X 6"
long
Part # Y51201-20220201
CHRISTMAS TREE ASSEMBLY
ItemQty Description
C1 1 Tubing Head Adapter, A5P
7-1/16" 10M x 2-1/16" 5M
Part # 2737476-01
C2 4 Gate Valve, AOP Commer-
cial, 2-1/16" 5M, flanged
Part # 2737400-01-01
C3 1 Cross, 2-1/16" 5M all stud-
ded
Part # 257493-01-03-01
C4 1 Tree Cap, 2-1/16" 5M x 2-3/
8" 8rd lift thread
Part # Y22337-00100121
C5 1 Gate Valve, AOP w/BNT and
Pneumatic Diaphragm Ac-
tuator
Part # 2031071-01-72
C6 1 Choke, 2" 5M, flanged
Part # 2716465
C7 2 Companion Flange, 2-1/16"
5M x 2" LP
Part # 142362-01-03-01
C8 1 Ring Gasket, BX-156
Part # 702003-15-62
C9 12 Stud w/ two Nuts, 1-1/2" x 11-
1/4" long
Part # Y51201-20621601
C10 10 Ring Gasket, R-24
Part # 702001-24-02
C11 40 Stud w/ two Nuts, 7/8" x 6.00"
long
Part # Y51201-20220201
C12 1 Valve, Needle 1/2" NPT 10M
Part # 007482-40
C13 1 Pressure Gauge 0-5M
Part # 038236-05
C14 1 TC-1A-EN Tubing Hanger,
7-1/16" x 2-3/8" EUE, w/ 2" H
BPV prep
Part # 2133797-17-01
Bill of Materials
CASING HEAD ASSEMBLY
TUBING SPOOL ASSEMBLY
ItemQty Description
B1 1 Tubing Spool, Type 'C', 13-5/
8" 5M x 7-1/16" 10M, w/ two
1-13/16" 10M SSOs, w/ 11"
NX prep bottom
Part # 2247641-04-01
B2 1 'NX' Bushing, 11" nom x 7"
OD casing, w/ integral bit
Part # 2161829-01-01
B3 2 Gate Valve, manual, FLS,
1-13/16" 10M, flanged
Part # 141510-41-91-01
B4 2 Companion Flange, 1-13/
16" 10M x 2" LP
Part # 142359-01-03-02
B5 4 Ring Gasket, BX-151
Part # 702003-15-12
B6 16 Stud w/ two Nuts, 3/4"-10 x 5-
1/4" long
Part # Y51201-20120201
B7 16 Stud & Nuts, 1.625 x 12.75"
long
Part # 621650-11
B8 1 Ring Gasket, BX-160
Part # 702003-16-02
B9 1 Casing Hanger, Mandrel,
MB-ND, 13-5/8" nom x 9-5/8"
Buttress Box bottom x
10.000"- 4 tpi Stub Acme LH
running threads
Part # 2345509-01
B10 1 Bushing, Packoff Support,
MB-ND, 13-5/8" Nom, f/ 9-5/
8" mandrel casing hanger
Part # 2161673-10-01
B11 1 Tubing Hanger, MB-ND, 11"
nom x 5-1/2" 20lb/ft Tenaris
Blue box thread bottom x
7.500"-4 tpi LH Stub Acme
running threads, w/ 5" Type
'H' BPV, w/ 7" slick neck top
Part # 2345649-02
B12 1 Assy Seal Packoff, f/ 11" nom
MB-ND, w/ 9.875-4tpi LH
Stub Acme running threads
Part # 2217588-02-01
RP-002393
Rev 02
Page 6
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
WKM Model M
Power R- Seal Gate Valves
For Operation and Maintenance
refer to:
Publication: TC9084-2
(Operation and Maintenance
Manual)
STOP
TC9084-
2
SERVICE TOOLS
ItemQty Description
ST1 1 Riser Adapter
Part # PART NOT AVAILABLE
ST2 1 Housing Running Tool, 13-3/8" LTC Box thread
top x 18-250 OD-4TPI LH Stub Acme running
thread
Part # 2017488-09
ST3 1 Test Plug, Type 'C', 13-5/8" nom x 4-1/2" IF Box
bottom x top
Part # 2247044-01-01
ST4 1 Wear Bushing Running & retrieving Tool, IC-2,
13-5/8" nom x 4-1/2" IF box top x bottom
Part # 2301310-02
ST5 1 Wear Bushing, 13-5/8" nom w/ 4 stop rings
Part # 2135031-21
ST6 1 MB-ND Hanger Running Tool, 13-5/8" nom x
10.000"-4TPI LH Stub Acme bottom thread x 9-5/
8" 8rd LC top thread, w/ 3 centralizing ribs
Part # 2161757-03-01
ST7 1 Running Tool f/ 13-5/8" nom Seal Packoff w/ 4-1/
2" IF and 12.375-4TPI LH Stub Acme thread
Part # 2017712-04-01
ST8 1 Test Plug, Running and Retrieving Tool, IC-2, 11"
nom x 4-1/2" IF Box bottom x top
Part # Y29301-71200711
ST9 1 Wear Bushing f/ 11" nom type MB-ND
Part # 2125720-04
ST10 1 MB-ND Hanger Running Tool, 11" nom x 7.500-
4TPI LH Stub Acme internal thread bottom x 5-1/
2" Tenaris Blue Box top w/ 3 centralizing ribs
Part # 2161757-41-01
ST11 1 Wash Tool, Weldment, 11" x 23.00" long w/ 4-1/
2" IF Box top
Part # 2017726-05-01
ST12 1 Running Tool f/ 11" nom Seal Assembly w/ 4-1/
2" IF bottom and 9-875"4TPI LH Stub Acme
running thread
Part # 2017712-05-01
RP-002393
Rev 02
Page 7
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Cameron Type FL & FLS
Gate Valves
For Operation and Maintenance
refer to:
Publication: TC148-2
(FL & FLS Gate Valves
Operation and Maintenance
Manual)
STOP
TC148-
2
Make-up Requirements
for API Flange
Connections
Refer to:
Publication: RP-002153
STOP
RP-002393
Rev 02
Page 8
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
RUNNING PROCEDURE GENERAL WARNING
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow may result in serious personal
injury and damage not only to the equipment but also the environment.
1. Safety is a combination of staying alert, common sense, and experience with the oil field equipment and
environment. Read this Running Procedure prior to operating and installing the equipment. Be familiar with
the operation terminologies of oil field equipment.
2. This document includes basic installation guidance. The field service personnel shall be fully trained in all
aspects of handling pressure control equipment as well as of the job that they are going to perform. If any
of the procedures and policies listed in this procedure cannot be followed, contact a Cameron Representative
for the best course of action.
3. Proper Personal Protective Equipment (PPE) shall be utilized according to Company policies. Always use
proper tools when servicing the equipment.
4. A Job Hazard Analysis (JHA) must be performed prior to beginning any service on a well location. A JHA review
meeting will be held with all affected rig personnel PRIOR to the commencement of work to review the results
of the JHA, evacuation routes, emergency contacts, etc. All meeting attendees and a Company Representative
will sign-off on the JHA to acknowledge this meeting has taken place
5. Be aware of unexpected circumstances that may arise when operating or servicing the equipment. Utilize
the Step Back 5X5 Process in order to assess the hazards posed before, during, and after the servicing of
equipment under pressure or with the potential of hazardous chemicals present. Be familiar with the companys
and facilitys Lockout/Tagout program in order to ensure all sources of energy (i.e. electrical, pneumatic,
pressure) are isolated and/or de-energized prior to beginning work.
6. All governmental or Company safety requirements shall be met before working on the equipment. Require-
ments of fully tested pressure barriers prior to servicing the equipment shall be observed. Cameron
recommends that two mechanical pressure barriers is the preferred practice. Additional precautions
should be taken to ensure that the mechanical pressure barriers are functioning correctly prior to any work being
carried out on this particular equipment.
7. Always check for any trapped pressure before servicing the equipment. All valves downstream of the pressure
barriers must be cycled several times to release any trapped pressure.
8. Ensure the chemical and physical properties of the fluid flow product inside the equipment are known. Obtain
applicable Material Safety Data Sheets (MSDS) for commonly encountered chemicals such as hydrogen
sulfide, cements, etc. in order to identify appropriate PPE to use, emergencies, procedures, and methods or
exposure control.
9. Always use correct lifting devices and follow safety rules in handling heavy products. The actual weight can
vary for the system configurations. Never attempt to lift the equipment by hand.
10. Cameron manufactures a variety of oil field equipment with different features and operating requirements. Be
certain of the equipment model and refer to the appropriate procedure, before attempting any operation or
service on the equipment. This procedure is to assist field personnel in the operation and installation of the
equipment that is listed in this document. Different procedures are available for other oil field products.
SD-045055-01 Rev 01 - RP General Warning M.Contreras 25/OCT/2010
STOP
RP-002393
Rev 02
Page 9
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
1.1 Install the Load Ring
1.1.1. Run the 20" Conductor as re-
quired.
1.1.2. Cut the 20" Conductor at the
required height to allow for
proper installation of the Load
Ring.
The cut on the 16" conductor
should be square and only a slight
bevel should be ground on the OD edge,
no larger than 1/16" x 45 deg, to allow
it to pass the WQ seals.
1.1.3. Examine the Load Ring (A2).
Verify the following:
bore is clean and free of
debris.
set screws are properly in-
stalled and undamaged.
1.1.4. Orient the Load ring with set
screws down.
1.1.5. Carefully land the load ring onto
the 20" conductor until it sets
onto conductor.
1.1.6. Tighten the set screws.
Stage 1.0 20" Conductor
SAFETY NOTE: Always wear proper PPE (Personal Protective Equipment) such as safety shoes,
safety glasses, hard hat, gloves, etc. to handle and install equipment.
RP111935
RP-002393
Rev 02
Page 10
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
1.2 Install the Riser
Adapter
1.2.1. Examine the Riser Adapter
(Item ST1). Verify the following:
bore is clean and free of
debris
WQ seals are properly in-
stalled and undamaged
1.2.2. Orient the Adapter as illustrated.
1.2.3. Wipe the ID of the WQ seals
with a light coat of oil.
Excessive oil may prevent
a positive seal from forming.
1.2.4. Carefully slide the Adapter over
the 20" conductor until it lands
on the Load Ring.
RP111937
Load Ring
Riser
Adapter
20" Conductor
'WQ' Seals
RP112352
RP-002393
Rev 02
Page 11
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
1.3 Energize the WQ
Seals
1.3.1. Locate the ports on the Adapter
for energizing the upper WQ
seal and remove the dust cap
from each fitting.
1.3.2. Install a grease pump to one
fitting and remove the opposite
fitting.
1.3.3. Inject grease into the seal until
a continuous stream flows from
opposite port.
1.3.4. Reinstall the fitting and con-
tinue to inject fluid to 80% of the
casing collapse maximum.
1.3.5. Hold and monitor the injection
pressure until it has stabilized.
1.3.6. Once the pressure has stabi-
lized, carefully bleed off the
pump pressure.
1.3.7. Remove the grease pump and
replace the dust cap.
1.3.8. Repeat this procedure for the
lower WQ seal.
Install Bleeder
Remove
Cap and
Inject Fluid
RP111938
RP-002393
Rev 02
Page 12
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
1.4 Test Between the
Seals
1.4.1. Locate the port for testing be-
tween the seals and remove
the fitting.
1.4.2. Install a test pump and inject
test fluid to 80% of casing col-
lapse maximum.
1.4.3. Hold and monitor the test pres-
sure for 15 minutes or as re-
quired by the drilling supervi-
sor.
1.4.4. Once a satisfactory test is
achieved, carefully bleed off the
test pressure and remove the
test pump.
1.4.5. Reinstall the fitting.
RP111939
Remove Fitting
and Inject Fluid
RP-002393
Rev 02
Page 13
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Stage 2.0 13-3/8" Casing
2.1 Install the Casing Head
2.1.1. Run the 13-3/8" casing and space out as required.
Retrieve the landing joint
2.1.2. Examine the Casing Head Running Tool (Item ST2).
bore is clean and free of debris
all threads are clean and undamaged
o-ring seal is clean and undamaged
2.1.3. Examine the Casing Head (Item A1). Verify the fol-
lowing:
casing hanger seal area is clean and undam-
aged
all peripheral equipment is intact and undam-
aged
Inspect knurled surface of casing head.
2.1.4. Remove the outlet equipment of the Casing Head
and replace with Flush Plugs.
Casing Head Running Tool
18.50
19.88
12.92
13-3/8 LTC Thread
Left Hand
Running Threads
RP111940
Left Hand
Running
Threads
RP111941
13-3/8"
Casing
MB-ND Casing Head
13-3/8" LTC Box bottom
RP-002393
Rev 02
Page 14
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
2.1.6. Wipe the o-ring of the Tool and the running threads
of both Head and Tool with a light coat of oil.
Excessive oil may prevent a positive seal from
forming.
2.1.7. Lower the tool into the casing head until the running
threads make contact. Turn the tool first to the right
until thread jump is felt. Then make up the connection
with left hand rotation to a positive stop.
2.1.8. Carefully lower the Casing Head Assembly until the
mating threads of the 13-3/8" casing and the pin
threads of the pup joint make contact. Make up to the
thread manufacturers recommended optimum
torque per rig procedure.
Flush Plug
Installed
Casing Head
Casing Head
Running Tool
Landing Joint
RP111942
13-3/8" Casing
RP-002393
Rev 02
Page 15
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
2.1.9. Release the casing from the floor slips, and carefully
lower the Casing Head through the diverter and Riser
Adapter and land Casing Head on Load Ring.
2.1.10. Rotate outlets as required.
2.1.11. Cement as required.
2.1.12. Rotate the landing joint to the right to remove the
Running Tool from the Head.
2.1.13. Retrieve the Tool to the rig floor and remove from the
landing joint.
2.1.14. Clean, grease and store the Tool as required.
2.1.15. Install a bleeder tool to the upper then the lower
fittings of the Riser Adapter and vent all trapped
pressure.
2.1.16. The Drilling Adapter may now be stripped over the
Casing Head.
2.1.17. Once the Drilling Adapter is removed, remove the four
fittings for injecting fluid into the WQ seals and
replace them with 1/2" pipe plugs.
2.1.18. Clean, grease and store the Adapter as required.
2.1.19. Remove flush plugs and install outlet equipment.
2.1.20. Install the Threaded Flange to the top of the Casing
Head.
13-3/8" Casing
Casing Head
Casing Head
Running Tool
Landing Joint
RP111943
RP111944
Outlet Equipment
Installed
Install Threaded
Flange
RP-002393
Rev 02
Page 16
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.1 Test the BOP Stack
Previously used BOP Test Plug must be in-
spected for damage due to wear. Where warranted
such as highly deviated wells the Test Plug must be
checked periodically to insure integrity.
Immediately after making up the BOP stack
and periodically during the drilling of the hole for the
next casing/tubing string, the BOP stack (connections
and rams) must be tested.
3.1.1. Examine the Test Plug (Item ST3). Verify the
following:
dovetail seal is in place and undamaged
1/2" pipe plug is installed, if required
3.1.2. Orient the Tool with elastomer down and lift lugs
up.
3.1.3. Make up a joint of drill pipe to the top of the Tool.
3.1.4. Wipe the dovetail seal of the Tool with a coat of
light oil.
Ensure the elastomer is down and the lift lugs are
up.
3.1.5. Open the annulus valve of the Head, and drain fluid to land
the Tester. Leave valve open.
3.1.6. Slowly lower the Tool through the BOP until it lands on the
load shoulder in the Casing head
3.1.7. Close the BOP rams on the drill pipe and test to 5000 psi
maximum.
3.1.8. Monitor the annulus valve for signs of pressure.
3.1.9. After a satisfactory test is achieved, release pressure,
close the annulus valve and open the rams.
3.1.10. Remove as much fluid from the BOP stack as possible.
3.1.11. Retrieve the Test Plug slowly to avoid damage to the seal.
It may be necessary to open the annulus valve when
starting to retrieve the Test Plug to relieve any vacuum that may
occur. Leaving annulus valve open during testing insures safety
of surface casing.
Pin
4-1/2"
RP050117
'WQ' Seal
Box
4-1/2"
1/2" LP
Weephole
Pipe Plug
Test Plug Type 'C'
RP112353
RP-002393
Rev 02
Page 17
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Previously used BOP Testers must be in-
spected for damage due to wear. Where warranted such as
highly deviated wells the Tester must be checked periodi-
cally to insure integrity.
Always use a Wear Bushing while drilling to
protect the load shoulder from damage by the drill bit or
rotating drill pipe. The Wear Bushing must be retrieved prior
to running the casing.
3.2 Run the Wear Bushing Before
Drilling
3.2.1. Examine the Running Tool (Item ST4). Verify the
following:
lift lugs are intact and undamaged
3.2.2. Orient the Tool with the lift lugs down and the elas-
tomer up.
3.2.4. Examine the Wear Bushing (Item ST5). Verify the
following:
stop lugs are properly installed
J-slots are clean and free of debris
O-ring seals are in place and undamaged.
3.2.5. Wipe OD of Wear Bushing and O-ring seals with a
light coat of oil.
forming.
Make sure the lift lugs are down and the elas-
tomer is up when latching into the Wear Bushing.
3.2.6. Lower the Tool into the Wear Bushing and rotate the
drill pipe 1/4 turn clockwise.
3.2.7. Slowly lower the Test Plug/Wear Bushing Assembly
through the BOP until it lands on the load shoulder of
the Casing Head.
3.2.8. Run in the lockscrews of the Casing Head.
3.2.9. Disengage the Tool from the Wear Bushing by rotat-
ing the drill pipe counterclockwise 1/4 turn and lifting
straight up.
3.2.10. Drill as required.
Running Tool
Wear Bushing
4-1/2" IF
4-1/2" IF
Lift Pins (4)
28.00
14.93
12.32
RP112354
RP-002393
Rev 02
Page 18
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.3 Retrieve the Wear
Bushing After
Drilling
3.3.1. Make up the Tool to the drill pipe
with the lift lugs down and the
elastomer up.
3.3.2. Slowly lower the Tool into the
Wear Bushing.
3.3.3. Rotate the Tool clockwise until
the drill pipe drops approxi-
mately 2". This indicates the
lugs have aligned with the Wear
Bushing slots.
3.3.4. Rotate clockwise 1/4 turn to fully
engage the lugs in the Wear
Bushing.
3.3.5. Retract the lockscrews of the
Casing Head from the bore.
3.3.6. Slowly retrieve the Wear Bush-
ing and remove it and the Tool
from the drill string.
3.3.7. Clean, grease and store the
Tool and Wear Bushing.
RP112355
Landing Joint
Running Tool
Wear Bushing
Casing Head
Retract
Lockscrews
BOP
Stack
RP-002393
Rev 02
Page 19
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.4 Hang Off the Casing
In the event the 5-1/2" casing should become
stuck, and the mandrel hanger is unable to be used, refer to
the emergency 5-1/2" casing in the back of this procedure.
3.4.1. Run the 9-5/8" casing and space out appropriately.
3.4.2. Hang off the last joint of casing to be run in the floor
slips at height that will enable easy handling and
make up of the hanger and landing joint.
following:
internal seal is properly installed and undam-
aged
3.4.4. Orient the Running Tool with the stub acme running
threads down.
3.4.5. Examine the Casing Hanger (Item B9). Verify the
following:
Running Tool
MB-ND Casing Hanger
9-5/8" Casing
Thread
O-Ring
10" Left Hand
Running
Thread
Slick Neck
10" Left Hand
Running
Thread
9-5/8"
Casing Thread
16.38
17.06
8.91
13.44 RP111948
RP-002393
Rev 02
Page 20
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Ensure the Lockscrews of the BOP are fully
retracted from the bore
3.4.6. Make up a joint of casing to the top of the Running
Tool.
3.4.7. Wipe the running threads of both the Tool and the
Hanger and also the seal of the Tool with a light oil
or grease.
Excessive oil or grease may prevent a positive
seal from forming.
3.4.8. Lift and suspend the Tool over the Hanger.
3.4.9. Lower the Tool onto the Hanger until the mating
threads make contact.
3.4.10. While balancing the weight, rotate the Tool to the right
until the thread 'jump' can be felt then to the left to a
positive stop. Approximately 7 turns.
DO NOT Torque the connection.
3.4.11. Back the tool off 1/2 turn to the right to keep the threads
from binding up.
3.4.12. Ensure the lockscrews of the Casing Head are fully
retracted from the bore.
3.4.13. Lift the Hanger above the casing hung off in the floor.
3.4.14. Lower the hanger assembly until the mating threads
of the 9-5/8 casing and the pin threads of the pup joint
make contact.
When making up the Hanger to the casing do not
use the seal neck area for back up.
3.4.15. While balancing the weight, rotate the assembly to
the left until the thread 'jump' can be felt then to the
right to the thread manufacturer's recommended
optimum torque.
Running Tool
Landing Joint
Casing Hanger
9-5/8" Casing
RP111949
RP-002393
Rev 02
Page 21
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.4.16. Open the side outlet valve on the
casing head, release the casing from
the floor slips and lower it into the
well, tallying the casing as it is low-
ered, until the Hanger lands on the
load shoulder of the Casing Head.
Cement returns may be taken
through the flutes of the Hanger and out of
the BOP.
3.4.18. Release the Tool from the Hanger
by rotating the Tool to the right.
3.4.19. Retrieve the Tool to the rig floor.
3.4.20. Clean, grease and store the Tool.
RP111950
BOP
Stack
Landing Joint
Running
Tool
Casing
Hanger
RP-002393
Rev 02
Page 22
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.5 Installing the Packoff Bushing
3.5.1. Examine the Packoff Bushing Running Tool
(Item ST7). Verify the following:
3.5.2. Examine the Packoff Bushing (Item B10). Verify
the following:
all seals are in place and undamaged
3.5.3. Orient the Packoff as illustrated.
3.5.4. Wipe the runnning threads of the Running Tool
and Packoff Bushing with a light coat of oil.
Excessive grease may prevent a positive
seal from forming.
3.5.5. Lower the Tool on the Packoff until the running
threads make contact. Turn the Tool first to the
right until thread jump can be felt. Then make up
the connection with left hand rotation to a posi-
tive stop.
3.5.6. Wipe the ID and OD seals with a light coat of oil
or grease.
Excessive grease may prevent a positive
seal from forming.
3.5.7. Carefully lower the Packoff into the bowl of the
Casing Head until the Packoff rests on the
Casing Mandrel
3.5.8. Verify that packoff is landed and run in lockscrews
of the Casing Head.
21.32
8.90
MB-ND Packoff Bushing
Dovetail
Seals
T Seals
Dovetail
Seals
RP111951
RP111952
RP-002393
Rev 02
Page 23
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
3.6 Test Between the Seals
3.6.1. Locate the test port on the Casing
Head and remove fitting.
3.6.2. Install a test pump to the test port and
inject test fluid to 5000 psi.
3.6.3. Hold and monitor the test pressure
for fifteen minutes or as required by
the Drilling Supervisor.
3.6.4. Once a satisfactory test is achieved,
carefully bleed off the test pressure,
remove the test pump and install the
fitting.
3.6.5. Rotate the landing joint to the right to
remove the Running Tool from the
Packoff.
3.6.6. Retrieve the Tool to the rig floor and
remove from landing joint.
3.6.7. Clean, grease and store the Tool as
required.
RP111953
Remove
Fitting
and Inject
Test Fluid
RP-002393
Rev 02
Page 24
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.1 Test the BOP Stack
Previously used BOP Test Plug must be in-
spected for damage due to wear. Where warranted such
as highly deviated wells the Test Plug must be checked
periodically to insure integrity.
Immediately after making up the BOP stack and
periodically during the drilling of the hole for the next
casing/tubing string, the BOP stack (connections and
rams) must be tested.
4.1.1. Examine the Combination Tool (Item ST8). Verify
the following:
1/2" pipe plug is installed, if required
4.1.2. Orient the Tool with elastomer down and lift lugs
up.
4.1.4. Wipe the dovetail seal of the Tool with a coat of light
oil.
Ensure the elastomer is down and the lift lugs
are up.
4.1.5. Open the annulus valve of the Head, and drain fluid to
land the Tester. Leave valve open.
4.1.6. Slowly lower the Tool through the BOP until it lands on
the load shoulder in the Packoff.
4.1.7. Close the BOP rams on the drill pipe and test to 5000
psi maximum.
4.1.8. Monitor the annulus valve for signs of pressure.
4.1.9. After a satisfactory test is achieved, release pressure,
close the annulus valve and open the rams.
4.1.10. Remove as much fluid from the BOP stack as possible.
4.1.11. Retrieve the Test Plug slowly to avoid damage to the
seal.
It may be necessary to open the annulus valve when
starting to retrieve the Test Plug to relieve any vacuum that
may occur. Leaving annulus valve open during testing insures
safety of surface casing.
WARNING:
4-1/2" IF
Configuration
4-1/2" IF
11" Test Plug
RP921199
Elastomer
(1-1/8" Hex)
1-1/4" LP, VR Plug
and Lift Lugs are Up
Elastomer is down
1/2" NPT Weep Hole
4 Lift Lugs
Socket Pipe Plug
for Wear Bushing
Fitted With Allen
Casing Head
Test Plug
Landing Joint
RP111954
BOP
Stack
RP-002393
Rev 02
Page 25
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Previously used BOP Testers must be in-
spected for damage due to wear. Where warranted such as
highly deviated wells the Tester must be checked periodi-
cally to insure integrity.
Always use a Wear Bushing while drilling to
protect the load shoulder from damage by the drill bit or
rotating drill pipe. The Wear Bushing must be retrieved prior
to running the casing.
4.2 Run the Wear Bushing Before
Drilling
4.2.1. Examine the Combination Tool (Item ST8). Verify the
following:
lift lugs are intact and undamaged
4.2.2. Orient the Tool with the lift lugs down and the elas-
tomer up.
4.2.4. Examine the Wear Bushing (Item ST9). Verify the
following:
stop lugs are properly installed
J-slots are clean and free of debris
O-ring seals are in place and undamaged.
4.2.5. Wipe OD of Wear Bushing and O-ring seals with a
light coat of oil.
forming.
Make sure the lift lugs are down and the elas-
tomer is up when latching into the Wear Bushing.
4.2.6. Lower the Tool into the Wear Bushing and rotate the
drill pipe 1/4 turn clockwise.
4.2.7. Slowly lower the Test Plug/Wear Bushing Assembly
through the BOP until it lands on the load shoulder of
the Casing Head.
4.2.8. Disengage the Tool from the Wear Bushing by rotat-
ing the drill pipe counterclockwise 1/4 turn and lifting
straight up.
4.2.9. Drill as required.
11" Running Tool
11" Wear Bushing
4-1/2" IF
Lift Lugs (4)
4-1/2" IF
8.88
13.75
O-Rings
RP111955
RP-002393
Rev 02
Page 26
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.3 Retrieve the Wear
Bushing After Drilling
4.3.1. Make up the Tool to the drill pipe
with the lift lugs down and the
elastomer up.
4.3.2. Slowly lower the Tool into the
Wear Bushing.
4.3.3. Rotate the Tool clockwise until
the drill pipe drops approxi-
mately 2". This indicates the
lugs have aligned with the Wear
Bushing slots.
4.3.4. Rotate clockwise 1/4 turn to fully
engage the lugs in the Wear
Bushing.
4.3.5. Retract the lockscrews of the
Drilling Adapter from the bore.
4.3.6. Slowly retrieve the Wear Bush-
ing and remove it and the Tool
from the drill string.
Tool and Wear Bushing.
BOP
Stack
Wear Bushing
Test Plug
Landing Joint
RP111956
RP-002393
Rev 02
Page 27
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.4 Hang Off the Casing
4.4.1. Run the 5-1/2" casing and space out appropriately.
4.4.2. Hang off the last joint of casing to be run in the floor
slips at height that will enable easy handling and
make up of the hanger and landing joint.
following:
internal seal is properly installed and undam-
aged
4.4.4. Orient the Running Tool with the stub acme running
threads down.
4.4.5. Examine the Casing Hanger (Item B11). Verify the
following:
4.4.6. Orient the Hanger with the casing thread down.
11" Running Tool
11" MB-ND Hanger
5-1/2" Casing
Thread
O-Ring
7-1/2"
Running
Thread
Slick Neck
BPV Prep
5-1/2" Casing
Thread RP111957
7-1/2"
Running
Thread
RP-002393
Rev 02
Page 28
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Ensure the Lockscrews of the BOP are fully
retracted from the bore
4.4.7. Make up a joint of casing to the top of the Running
Tool.
4.4.8. Wipe the running threads of both the Tool and the
Hanger and also the seal of the Tool with a light oil
or grease.
seal from forming.
4.4.9. Lift and suspend the Tool over the Hanger.
4.4.10. Lower the Tool onto the Hanger until the mating
threads make contact.
4.4.11. While balancing the weight, rotate the Tool to the right
until the thread 'jump' can be felt then to the left to a
positive stop. Approximately 7 turns.
DO NOT Torque the connection.
4.4.12. Back the tool off 1/2 turn to the right to keep the threads
from binding up.
4.4.13. Ensure the lockscrews of the Drilling Adapter are fully
retracted from the bore.
4.4.14. Lift the Hanger above the casing hung off in the floor.
4.4.15. Lower the hanger assembly until the mating threads
of the 5-1/2 casing and the pin threads of the pup joint
make contact.
When making up the Hanger to the casing do not
use the seal neck area for back up.
4.4.16. While balancing the weight, rotate the assembly to
the left until the thread 'jump' can be felt then to the
right to the thread manufacturer's recommended
optimum torque.
Running Tool
Landing
Joint
Casing
Hanger
5-1/2" Casing
RP111958
RP-002393
Rev 02
Page 29
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.4.17. Wipe the OD seal of the Hanger
with a light oil or grease.
Excessive oil or grease
may prevent a positive seal from form-
ing.
4.4.18. Release the casing from the
floor slips and lower it into the
well, tallying the casing as it is
lowered, until the Hanger lands
on the load shoulder of the
Packoff.
Cement returns may be taken
through the flutes of the Hanger and out
of the BOP.
4.4.20. Release the Tool from the
Hanger by rotating the Tool to
the right.
4.4.21. Retrieve the Tool to the rig floor.
Tool.
BOP
Stack
Casing Hanger
Running Tool
Landing Joint
RP111959
RP-002393
Rev 02
Page 30
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.5 Recommended Procedure Wash Out
for the Seal Assembly
4.5.1. Examine the Wash Tool (Item ST11). Verify the follow-
ing:
all ports are clean and free of debris
4.5.2. Orient the Wash Tool with the 4-1/2" IF connection up.
4.5.3. Make up a joint of drill pipe to the top of the Wash Tool.
4.5.4. Slowly lower the wash tool through the BOP stack until
it contacts the top of the casing hanger load shoulder.
4.5.5. Raise the tool 2" above this point to wash the profile.
4.5.6. Open the Valve on the side outlet of the casing head to
take wash returns.
4.5.7. Pump fresh fluid through the wash tool taking returns
through side outlet for 3 minutes.
4.5.8. Continue to wash in intervals allowing the water to drain
through the side outlets to get the full impact of the jetting
tool.
4.5.9. Retrieve the tool, clean, grease and store as required.
4.5.10. Close Valve.
Wash Tool
23.00
8.09
Wash
Ports
4-1/2" IF
RP111960
BOP
Stack
Casing Hanger
Wash Tool
Landing Joint
RP111961
RP-002393
Rev 02
Page 31
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.6 Install the Seal Assembly
4.6.1. Examine the Seal Assembly Running Tool (Item
ST12). Verify the following:
threads are clean and undamaged
4.6.2. Orient the Running Tool with the internal running
threads down.
4.6.3. Examine the Packoff Seal Assembly (Item B12).
all internal and external seals are properly in-
4.6.4. Orient the Seal Assembly with the external running
threads up.
4.6.5. Lubricate all of the threads of the Seal Assembly and
Running Tool with a light oil or grease.
Seal Assembly Running Tool
Seal Assembly
20.00
8.00
10.91
7.75
4-1/2" IF
Left Hand
Running Thread
Left Hand
Running Thread
Lockring
Compression
Spring
Latch Pin
O-Rings
RP111962
RP-002393
Rev 02
Page 32
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.6.6. Make up a joint of drill pipe to the top of the Running Tool.
4.6.7. Carefully lower the Running Tool onto the Seal Assem-
bly until the threads make contact.
4.6.8. Make up the connection by first turning the Tool to the right
until the thread 'jump' can be felt then to the left until the
Tool engages the lockring.
4.6.9. Once the lockring is engaged remove the Installation
Tool.
Ensure the lockring is flush or below of the OD of the
Seal Assembly.
4.6.10. Lift and suspend the Assembly over the Casing Hanger.
4.6.11. Lightly lubricate all ID and OD seals with a light oil or
grease.
seal from forming.
4.6.12. Open the uppermost 2-1/16" 5M side outlet valve on the
Casing Head.
The side outlet valve is to remain open during the
setting of the Seal Assembly.
4.6.13. Lower the Seal Assembly through the BOP stack and set
it over the Casing Hanger.
4.6.14. Using chain tongs, slowly rotate the run-
ning tool to the right 3 turns to release the
lockring into its mating groove in the Com-
pact Spool.
4.6.15. Pick up and over pull 5,000 lbs to confirm
the lockring has properly engaged.
Landing
Joint
Running Tool
Lockring
Compressed
Seal
Assembly
RP111963
Landing Joint
Seal Assembly
Lockring Engaged
RP111964
BOP
Stack
Casing Hanger
Running Tool
RP-002393
Rev 02
Page 33
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
4.7 Testing the Seal
Assembly
4.7.1. Locate the upper test port on
the Compact Spool.
4.7.2. Remove the fitting from the port.
4.7.3. Attach a hydraulic test pump to
the open test port and inject
fluid into the seal assembly to
the 5,000 psi maximum.
Do Not over pressurize!
4.7.4. Hold and monitor the test pres-
sure for 15 minutes or as re-
quired by the Drilling Supervi-
sor.
4.7.5. After a satisfactory test is
achieved, remove the test
pump, reinstall fitting in the
open port.
4.7.6. Retrieve the running tool by ro-
tating the drill pipe (with chain
tongs) to the right approximately
4 turns or until it comes free
from the seal assembly. A
straight lift will retrieve the run-
ning tool.
4.7.7. Remove the running tool from
the drill string. Clean, grease,
and store the tool.
Remove
Fitting and
Inject
Test Fluid
RP111965
RP-002393
Rev 02
Page 34
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Stage 5.0 2-3/8" Tubing
5.1 Install the Tubing
Spool
5.1.1. Examine the Tubing Spool (Item
B1). Verify the following:
bore is clean and free of de-
bris
'NX' Bushing (Item B2) is in-
stalled, P seal is properly in-
ring grooves and seal areas
are clean and undamaged
peripheral equipment is in-
tact and undamaged
5.1.2. Run in lockscrews until flush with
the bore, verify this using a
straight edge. Measure the radial
distance from the flange OD to the
outside of each lockscrew. Save
these measurements and mark
each identified lockscrews.
5.1.3. Lubricate the ID of the P seals and
the OD of the casing stub with
light oil or grease.
Excessive oil or grease may
prevent a positive seal from forming.
5.1.4. Install a new Ring Gasket BX-
160 into the ring groove of the
Adapter Flange.
5.1.5. Lift and suspend the Tubing Spool
over the casing stub, ensuring it
is level.
5.1.6. Carefully lower the Tubing Spool
over the casing stub until it lands
on the ring gasket.
Do Not damage the 'P' seal
or its sealing ability will be impaired.
5.1.7. Tighten the connection using the
studs and nuts of the Adapter
Flange in alternating cross fash-
ion to the torque referenced in the
chart in the back of this manual.
'C' Type Tubing Spool
13-5/8" 5M x 7-1/16" 10M
'NX Bushing w/ P Seal
27.31
6.37
RP111966
RP111967
RP-002393
Rev 02
Page 35
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
5.2 Energize the P Seal
5.2.1. Locate the port on the bottom
flange of the Tubing Spool for
injecting plastic packing into
the P seal and remove the pipe
plug.
5.2.2. Install a plastic injection gun
into the port and inject plastic.
5.2.3. Continue to inject plastic to
10,000 psi.
5.2.4. Hold and monitor injection pres-
sure until it has stabilized.
5.2.5. Once the injection pressure has
stabilized, carefully bleed off in-
jection pressure and remove
injection gun.
5.2.6. Replace the pipe plug into the
open port.
For proper injection gun preparation,
refer to the page in the back of this
manual labeled "Injection Gun Prepa-
ration".
5.3 Test the Connection
5.3.1. Install a test pump to the port for
testing the connection and in-
ject test fluid to either 5,000 psi
or 80% of casing collapse-
whichever is less.
5.3.2. Hold and monitor test pressure
for fifteen minutes or as re-
quired by Drilling Supervisor.
5.3.3. Once a satisfactory test is
achieved, carefully bleed off test
pressure and remove the test
pump.
5.3.4. Reinstall the fitting.
Remove
Pipe Plug
and Inject
Packing
RP111968
Remove Fitting
and Inject
Test Fluid
RP111969
RP-002393
Rev 02
Page 36
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
5.4 Install the Tubing Hanger
5.4.1. Run the tubing as required and space out appropri-
ately.
5.4.2. Examine the Tubing Hanger (Item C14). Verify the
following:
packing element is properly installed and un-
damaged
compression ring is properly installed, moves
freely and is properly retained
5.4.3. Orient the Hanger as illustrated.
5.4.4. At a predetermined position in the tubing string, set
the tubing in floor slips and remove the tubing collar
from the last joint run.
5.4.5. Pick up the Tubing Hanger and make it up to the
tubing string, tightening the connection to thread
manufacturer's recommended optimum torque.
5.4.6. Make up a landing joint to the top of the Hanger and
tighten to the thread manufacturer's recommended
shoulder torque.
5.4.7. Wipe the packing element with a light coat of oil.
forming.
TC-1A-EN
Tubing Hanger
O-Rings
No Pipe Wrench
on Extended
Hanger Neck
Landing Joint
Tubing Hanger
Tubing
RP-002393
Rev 02
Page 37
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
5.4.8. Ensure all of the lockscrews are
fully retracted from bore of the
Tubing Spool
5.4.9. Open side outlet valve and drain
BOP.
Side outlet valve to remain open
while landing the Hanger.
5.4.10. Calculate the distance of the load
shoulder of the Tubing Spool to
the rig floor by measuring from
the face of the Spool to the rig floor
and add the distance from the
flange face to the top of the load
shoulder.
The distance from the flange
face to the top of the load shoulder is as
follows: 7" Spool = 7.12"
5.4.11. Pick up the tubing string, remove
the floor slips. Carefully lower the
Tubing Hanger into the well, tally-
ing the tubing every three feet and
land the Tubing Hanger on the
load shoulder in the Spool. Slack
off all weight.
5.4.12. With the Hanger properly landed,
run in all lock screws in an alter-
nating cross pattern to torque ref-
erenced in the chart in the back of
this manual. Verify full engage-
ment by measuring from the
flange OD to the end of the
lockscrews with the measure-
ment of ___" less than the mea-
surement marked for the flush
lockscrews.
5.4.13. Retrieve landing joint and install
the appropriate size one way back
pressure valve.
Installation and/or Removal of
the Type H Left Hand threaded Back
Pressure Valve to be performed by a
Qualified Cameron Technician.
5.4.14. With the well safe and under con-
trol, the BOP stack may be re-
moved.
Landing Joint
Tubing Hanger
Run In All
Lockscrews
RP111970
Tubing Hanger
RP111971
BPV INstalled
RP-002393
Rev 02
Page 38
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
5.5 Install the Christmas Tree
5.5.1. Examine the Christmas Tree Assembly. Verify
the following:
5.5.2. Orient the Tree as illustrated.
5.5.3. Place a new BX-156 Ring Gasket into the
gasket prep of the tubing spool.
5.5.4. Lift and suspend Tree Assembly over Tubing
Spool.
5.5.5. Orient the Tree Assembly as required per Drill-
ing Supervisor and carefully lower the Tree
Assembly until the Adapter lands on the ring
gasket of the Tubing Spool.
5.5.6. Make up the connection with the Studs and
Nuts, tightening them in an alternating cross
patter to the torque referenced in the chart in the
back of this manual.
RP111972
RP111973
RP-002393
Rev 02
Page 39
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Torque Chart
The information in this table is based on API-6As recommended torques for a given bolt size. The information is presented for
the convenience of the user and is based on assumptions of certain coefficients of friction (cf). The coefficients of friction are
based on approximations of the friction between the studs and nuts, as well as the nuts and flange face. A coefficient friction of
0.13 assumes the threads and nut bearing surfaces are bare metal and are well lubricated with thread compound. A coefficient
of friction of 0.07 assumes the thread and nuts are coated with a fluoropolymer material.
Lubrication
It is essential that threads and nut faces be well lubricated with an appropriate grease prior to assembly. Cameron clamps and
fast clamps require lubrication on the hub-clamp contact area. Acceptable lubricants include thread joint compounds which meet
the formulation, evaluation and testing requirements specified in API Recommended Practice 5A3/ISO13678.
Studs and nuts coated with Xylan/PTFE compound in accordance with Cameron proceudre do not require lubrication. However,
a light coat of API Recommended Practice 5A3/ISO13678 thread compound is recommended for Xyland-coated bolting as an
aid to assembly.
Material gasket should be lightly coated with lubricant prior to assembly. Acceptable lubricants include motor oil and Cameron
gate valve greases.
f b L t F g n i t l o B e g n a l F r o f s e u q r o T p u e k a M d e d n e m m o c e R
y S 0 5 . = d a o l e r p : A 6 I P A r e P
e z i S t l o B
I P T - D O m o N
) i s k 0 8 = y S ( M 7 L , M 7 B ) i s k 5 0 1 = y S ( 0 6 6 , 7 L , 7 B
7 0 . 0 = f c 3 1 . 0 = f c 7 0 . 0 = f c 3 1 . 0 = f c
3 1 - 0 0 5 . 7 2 5 4 5 3 9 5
1 1 - 5 2 6 . 2 5 8 8 8 6 5 1 1
0 1 - 0 5 7 . 0 9 3 5 1 8 1 1 0 0 2
9 - 5 7 8 . 3 4 1 3 4 2 8 8 1 9 1 3
8 - 0 0 0 . 1 3 1 2 1 6 3 9 7 2 4 7 4
8 - 5 2 1 . 1 5 0 3 3 2 5 1 0 4 6 8 6
8 - 0 5 2 . 1 1 2 4 6 2 7 3 5 5 3 5 9
8 - 5 7 3 . 1 3 6 5 6 7 9 9 3 7 0 8 2 1
8 - 0 0 5 . 1 3 3 7 0 8 2 1 2 6 9 0 8 6 1
8 - 5 2 6 . 1 4 3 9 0 4 6 1 0 3 2 1 0 5 1 2
8 - 0 5 7 . 1 0 7 1 1 0 5 0 2 0 3 5 1 0 0 7 2
8 - 5 7 8 . 1 0 4 4 1 0 4 5 2 0 9 8 1 0 3 3 3
8 - 0 0 0 . 2 0 5 7 1 0 9 0 3 0 0 3 2 0 6 0 4
8 - 0 5 2 . 2 0 0 5 2 0 4 4 4 0 8 2 3 0 2 8 5
8 - 0 0 5 . 2 0 3 4 3 0 2 1 6 0 0 5 4 0 3 0 8
8 - 5 2 6 . 2 0 7 9 3 0 0 1 7 0 2 7 4 0 3 4 8
8 - 0 5 7 . 2 0 7 5 4 0 8 1 8 0 2 4 5 0 0 7 9
8 - 0 0 0 . 3 0 3 9 5 0 0 7 0 1 0 5 0 7 0 0 7 2 1
8 - 0 5 2 . 3 0 5 5 7 0 0 6 3 1 0 7 9 8 0 0 1 6 1
8 - 0 0 5 . 3 0 3 4 9 0 0 0 7 1 0 0 2 1 1 0 0 2 0 2
8 - 0 5 7 . 3 0 0 6 1 1 0 0 0 1 2 0 0 8 3 1 0 0 9 4 2
8 - 5 7 8 . 3 0 0 8 2 1 0 0 2 3 2 0 0 2 5 1 0 0 5 7 2
8 - 0 0 0 . 4 0 0 1 4 1 0 0 5 5 2 0 0 7 6 1 0 0 3 0 3
RP-002393
Rev 02
Page 40
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
'N' Style Lockscrew Charts
d n a l G d e d n e m m o c e R
e l y t s N r o f e u q r o T t u N
s w e r c s k c o L
e r u s s e r P
g n i t a R
d e r i u q e R
e u q r o T
i s p 0 0 0 , 2
0 0 5 o t 0 0 4
s b l t f
i s p 0 0 0 , 3
0 0 5 o t 0 0 4
s b l t f
i s p 0 0 0 , 5
0 0 6 o t 0 0 5
s b l t f
i s p 0 0 0 , 0 1
0 0 7 o t 0 0 6
s b l t f
i s p 0 0 0 , 5 1
0 0 0 1 o t 0 0 8
s b l t f
i s p 0 0 0 , 0 2
0 0 3 1 o t 0 0 0 1
s b l t f
Operational Sequence
1. Ensure the well is safe and under control and the
area of the lockscrew is free of pressure.
2. Loosen the Gland Nut only minimum amount.
CAUTION Well bore pressure may exist inboard of lock
screw packing. Therefore, it is imperative to only relieve
the gland the minimum amount required to permit rotation
of the lock srew for prevention pressure release escape
of well bore.
3. Retighten the Gland Nut to approximately 50 ft/lbs
4. Run in and tighten all lockscrews in an alternating
cross manner to the required torque listed in the
Lockscrew torque charts.
5. Retighten the packing gland to the required torque
listed in the Recommended Gland Nut Torque for 'N'
Style Lockscrew chart.
w e r c s k c o L e l y t S N
r o f s e u l a V e u q r o T
s r e g n a H r e m o t s a l E
e g n a l F
e z i S
e r u s s e r P
g n i t a R
) i s p (
d e d n e m m o c e R
e u l a V e u q r o T
) . M . N ( s b L - t F
m u m i x a M
e u l a V e u q r o T
) . M . N ( s b L - t F
" 6 1 / 1 - 4
0 0 0 , 0 1
) 0 0 2 ( 0 5 1 ) 0 0 4 ( 0 0 3
0 0 0 , 5 1
" 6 1 / 1 - 7
0 0 0 2
) 0 0 2 ( 0 5 1
) 0 4 3 ( 0 5 2 0 0 0 3
0 0 0 5
0 0 0 , 0 1
) 0 1 6 ( 0 5 4
0 0 0 , 5 1
0 0 0 , 0 2 ) 0 5 7 ( 0 5 5
" 9
0 0 0 2
) 0 7 2 ( 0 0 2 ) 0 0 4 ( 0 0 3
0 0 0 3
0 0 0 5 ) 0 4 2 ( 5 7 1
) 0 1 6 ( 0 5 4
0 0 0 , 0 1
) 0 0 2 ( 0 5 1 0 0 0 , 5 1 ) 0 5 7 ( 0 5 5
0 0 0 , 0 2 ) 0 3 8 1 ( 0 5 3 1
" 1 1
0 0 0 2
) 0 7 2 ( 0 0 2 ) 0 0 4 ( 0 0 3
0 0 0 3
0 0 0 5 ) 0 4 2 ( 5 7 1
) 0 1 6 ( 0 5 4 0 0 0 , 0 1
) 0 0 2 ( 0 5 1 0 0 0 , 5 1
0 0 0 , 0 2 ) 0 3 8 1 ( 0 5 3 1
RP-002393
Rev 02
Page 41
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
g n i s a C 2 - C I r o f d a o L g n i s a C m u m i n i M
s r e g n a H
r e g n a H
l a n i m o N
e z i S
g n i s a C
e z i S
d a o L
) s d n u o P (
" 1 1
" 2 / 1 - 4 0 0 0 , 8 7
" 5 0 0 0 , 4 7
" 2 / 1 - 5 0 0 0 , 0 7
" 8 / 5 - 6 0 0 0 , 9 5
" 7 0 0 0 , 5 5
" 8 / 5 - 7 0 0 0 , 8 4
" 8 / 5 - 3 1
" 2 / 1 - 5 0 0 0 , 0 2 1
" 7 0 0 0 , 6 0 1
" 8 / 5 - 7 0 0 0 , 9 9
" 8 / 5 - 8 0 0 0 , 6 8
" 8 / 5 - 9 0 0 0 , 2 7
" 4 / 3 - 0 1 0 0 0 , 4 5
g n i s a C 2 - C I r o f d a o L g n i s a C m u m i n i M
s r e g n a H
r e g n a H
l a n i m o N
e z i S
g n i s a C
e z i S
d a o L
) s d n u o P (
" 4 / 3 - 6 1
" 8 / 5 - 9 0 0 0 , 6 4 1
" 4 / 3 - 0 1 0 0 0 , 8 2 1
" 4 / 3 - 1 1 0 0 0 , 0 1 1
" 8 / 7 - 1 1 0 0 0 , 9 0 1
" 8 / 3 - 3 1 0 0 0 , 9 7
" 4 / 1 - 1 2 / " 4 / 3 - 0 2
" 4 / 3 - 0 1 0 0 0 , 8 2 2
" 8 / 3 - 3 1 0 0 0 , 0 8 1
" 8 / 5 - 3 1 0 0 0 , 5 7 1
" 6 1 0 0 0 , 0 2 1
IC-2 Casing Hanger Chart
RP-002393
Rev 02
Page 42
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
1. Maintaining the Injection Gun at ambient temperatures, prepare Test Pump and Injection Gun for injecting P seals.
2. Operate Test Pump to inject fluid into Injection gun.
3. Monitor open end of Injection Gun for signs of plastic packing.
4. After plastic packing begins to flow from open end of Injection Gun continue to inject fluid from Test Pump increasing
pressure an additional 200 to 400 psi.
5. Stop pumping Test Pump and monitor plastic packing movement and pressure on the pressure gauge.
6. Once packing has stopped flowing and the pressure gauge has stabilized observe the reading on gauge and record
the pressure.
NOTE: The pressure recorded will become "0". This is the pressure required to move the plastic packing and is not included
in the actual injection pressure.
EXAMPLE: If the plastic packing begins to flow at 900 psi and the fluid pressure from the Test Pump is increased to 1200
psi, after allowing the pressure to fall the plastic packing and needle on the pressure gauge cease to move at 850 psi,
then 850 psi becomes "0". If the flange rating is 5000 psi and 80% of casing collapse exceeds 5000 psi then the final gauge
reading when the P seal is fully energized will be 5850 psi.
NOTE: The amount of pressure required to force plastic packing to flow from the Injection Gun is dependent on several
factors including outside temperature and the plastic injection gun itself. The example given above is for illustration
purposes only.
Gauge Setup
Falls
Pressure
Rises
Pressure
Plastic Packing Stops
Flowing from Injection Gun
Flows from Injection Gun
Plastic Packing
Injection Gun
Operate Test
Pumping
Stop
Pump
Test Pump
Test Hose
RP020799
To Wellhead
Injection Gun Preparation
RP-002393
Rev 02
Page 43
20" X 13-3/8" X 9-5/8" X 5-1/2" X 2-3/8" 5M
Review History
y r o t s i H w e i v e R
n o i t p i r c s e D
& d e r a p e r P
: y b d e w e i v e R
: y b d e s a e l e R : d e s a e l e R e t a D
5 4 6 0 3 9 0 0 3 S Z r e p e s a e l e R l a i t i n I
g n i r e e n i g n E s m e t s y S e c a f r u S n o t s u o H
n e y u g N . E
n o s i m o h T s e m a J
k e t r a B e n y a w D
n e y u g N s i n n e D 1 1 0 2 , 2 0 y a M
0 1 1 0 2 0 1 0 3 E Z r e p n o i t a c i l b u P e s i v e R
g n i r e e n i g n E s m e t s y S e c a f r u S n o t s u o H
n e y u g N . E
k e t r a B e n y a w D
s e n o J y d o C
n e y u g N s i n n e D 1 1 0 2 , 6 2 t p e S

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