Product Information

TrueDos® M
– the pump that measures, doses and controls

+++ TrueDos M – what you set is what you dose +++ the digital diaphragm dosing
pump, that measures, doses and controls – a complete dosing control circuit in a single unit +++
TrueDos M is as precise as no other +++ the linearity deviation is only ±1,5% within the
entire adjustment range +++ TrueDos M draws in the liquid very smoothly +++ as
the stroke volume is continuously full, the pump draws in even small dosing flows easily +++
TrueDos M doses virtually continuously +++ the modern drive technology and the
powerful microcontroller provide optimum speed profiles and a dosing characteristic unrivalled on
the market +++ TrueDos M doses even very small batches +++ the convenient batch
dosing is also available with timer function +++

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 TrueDos® M –
what you set is what you dose

TrueDos® M with Plus3 system and ultrasonic sensor

1 Suction line from the tank 3 Dosing line

Plus3 system: 4 Dosing head
2a Priming unit with deaeration chamber 5 Deaeration line
2b Overflow line to the tank 6 Deaeration screw
2c Calibration tube
2d Line from calibration tube to dosing head
2e Shut-off valve at the calibrating tube
2f Ultrasonic sensor
2g Float in the calibrating tube

Measurements in mm

drilling scheme

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 TrueDos® M –
what you set is what you dose

Technical data (standard versions)

z Pump with digital flow adjustment, driven by a stepping motor
z Input and display of the dosing rate in l/h or gal/h
z Materials: PVC (dosing head and valve body) / Viton or EPDM (sealings) / ceramics (valve balls)
z Continuous flow measurement and set point control
z Integrated electronics for contact control, analog signal control and batch timer control
z Inputs/outputs for contact/analogue signal, stroke signal and error message
z Double diaphragm dosing head with priming/deaeration chamber
z Ultrasonic sensor and solenoid valve
z With connections and deaeration tube, with cable and Euro plug
z Mains voltage 230 V, 50/60 Hz or 115 V, 60 Hz
z Strokes per minute: max. 180 (in normal operation) or max. 120 (in slow mode)

Pump type / Vstroke Normal operation Slow mode

Order No. ml Q pmax Q pmax Q pmax Q pmax
(p = 3 bar) (l/h) (bar) (USg/h) psi (l/h) (bar) (USg/h) psi
209-2,2M 0.276 0.25 - 1.9 16 0.007 - 0.50 232 0.25 - 1.2 16 0.007 - 0.32 232
209-2,5M 0.276 0.25 - 2.2 10 0.007 - 0.58 145 0.25 - 1.4 10 0.007 - 0.37 145
209-5,5M 0.587 0.55 - 4.9 10 0.015 - 1.29 145 0.55 - 3.2 10 0.015 - 0.84 145

General technical data

Connec- 209-2,2M (16bar) z suction side DN 4 PVC (PE) hose 4/6
tions z pressure side DN 8 PVC hose 6/12, PP tube DN 10 (16x2)
209-2,5M, -5,5M z suction side DN 4 PVC (PE) hose 4/6
z pressure side DN 4 for PE hose 4/6
Accuracy Dosing flow variation and linearity deviation ± 1.5 %
Noise level ± 55 dB (A), tested according to DIN 45635-01-KL3
Max. suction lift
media with viscosity Normal operation and slow mode: 1.5 m WC
similar to water
Max. viscosity Normal operation: Slow mode:
at operating temperature 209-2,2M 50 mPa s 100 mPa s
209-2,5M 50 mPa s 100 mPa s
209-5,5M 10 mPa s 50 mPa s
Max. admission pressure Only suction ! No flooded suction !
Min. backpressure 1 bar on the pressure side (at the pressure joint of the pump)
Max. temperature z max. ambient and operating temperature +40°C
z storage temperature -10°C up to +50°C
Max. relative air humidity max. 80%, no condensation
Material of the parts in Standard: PVC/Viton/ceramics;
contact with the media Option: PVC/EPDM/ceramics, PP/Viton/ceramics, PP/EPDM/ceramics;
dosing diaphragm Viton /PTFE-coated
Motor / voltage Dynamic stepping motor with gear, 230 V (50/60 Hz) or 115 V (60 Hz)
power consumption: 20 VA
Enclosure / protection Material of enclosure of pump and electronics: s PS FR GF 22, pump protection IP 65
Weight / colour Up to max. 3.1 kg / RAL 6017
Plus3 system z especially suitable for moderately degassing, crystallizing and/or concentrated liquids as well
as very small quantities. Examples: sodium hypochlorite, flocculents, hydrochloric acid
z For H2O2 or peracetic acid please consult us.

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 TrueDos® M –
what you set is what you dose

Electronic functions and data

z continuous operation: start/stop, functions check, dosing head deaeration z code protection against unauthorized access
z memory function saving up to 65 000 pulses z dosing quantity counter, with reset to 0
z tank empty signal: reed contact for empty signal/ pre-alert z service hours counter, not deletable
z integrated two-level empty signal for the dosing system z remote On/Off
z stroke signal (standard) or empty pre-alert (adjustable) z Hall sensor (for motor control)
z integrated flow measurement and monitoring z Profibus DP interface (option)

Electronic operating modes Input / Display

manual operation dosing capacity in l/h or gal/h
virtually continuous dosing
(short suction stroke, long dosing stroke)
contact signal control dosing capacity in ml/contact Vmin (ml) Vmax (ml)
smooth consistent dosing
209-2,2M, -2,5M 0.004 0.88
209-5,5M 0.011 2.20
current signal control 0(4)-20 mA display in l/h or gal/h,
with manual weighting function volumetric flow in proportion to the current signal
batch dosing (contact signal / manual) dosing flow (ml or l) and dosing capacity (l/h or gal/h) per batch
batch dosing with timer function z dosing flow (ml or l)
z dosing capacity (l/h or gal/h) per batch
z starting time first batch: t1 = 1 min to max. 24 h
z starting time subsequent batches: t2 = 1 min to max. 240 h
slow mode (longer suction stroke): to avoid cavitation or for dosing more viscous media

Inputs Standard by software change-over to Technical data

Contact signal load < 12 V, 5 mA
Current signal 0(4) - 20 mA load < 22 Ohm
Remote On/Off N.O. N.C. load < 12 V, 5 mA
Tank empty signal N.O. N.C. load < 12 V, 5 mA
Outputs
Current signal 0(4) - 20 mA load < 350 Ohm
Error message N.O. N.C. ohm load < 50 V DC / 75 V AC, 0.5 A
Stroke signal N.O. N.C., empty pre-alert contact time 200 ms/ stroke
Empty pre-alert N.O. N.C., stroke signal ohm load < 50 V DC / 75 V AC, 0.5 A

Order data electronics (display can be either horizontal or at an angle)

Mains voltage angle horizontal with PROFIBUS® DP > angle horizontal
115 V, 60 Hz E90 E92 Pumps with PROFIBUS® DP-V0, E76 E78
230 V, 50/60 Hz E91 E93 with GSD file and address decoder document E77 E79

Signal transmission cable Accessories for connection of Profibus DP

4-wire, length 2 m, including a circular connector
Version Order No Description Order No
for input: control contact or 321-205 Profibus DP T-splitter 321-225
remote On/Off or 0/4-20 mA current input with M 12 connection technology
for output: empty pre-alert or 321-206
individual stroke signal or error signal Profibus DP terminating resistor M 12 321-224
for output: current signal 321-215
5-wire cable

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 TrueDos® M –
what you set is what you dose

Functional diagram TrueDos® M

z The conveying diaphragm (2) takes a large volume of
liquid out of the dosing station (tank) (1) and transfers it
into the priming (deaeration) chamber (3). No problem
when drawing in very small amounts.
z Any gas bubbles in the liquid are vented to the
atmosphere in the priming chamber.
z Any excess liquid is returned to the tank via the deaera-
tion bypass (6).
z The separate working diaphragm (4) (laid out for the
required liter capacity) and the pressure valve (5) dose
the liquid from the calibration tube (7) into the process
line.
z The empty calibration tube is automatically refilled. If
the calibration tube is full, the solenoid valve (8) closes.
z The level sensor (9) detects the position of the float (10)
with ultrasound to calculate the stroke volume of the
pump. The pressure stroke period is defined, which is
important to obtain the adjusted dosing flow.
z The entered setpoint for the dosing flow is permanently
compared with the actual value. In case of deviation,
the actual value is immediately corrected.
z Additional advantage:
The tank can be exchanged without stopping the
system.

Additional control functions of TrueDos® M

Dosing control Error message:
(continuous measurement of z in case of sudden and violent variations of the stroke volume
the stroke volume)
internal z pre-alert, if the priming chamber is not filled any more, the pump continues operating
empty signal / pre-alert z before the priming chamber is completely empty, the pump displays an empty message and stops

Other dosing head materials and spare parts

Dosing heads and materials Spare parts sets

4 suction/pressure valves, sealings for dosing head and valves,
Material Index for pump type deaeration cartridge, dosing diaphragm, screws for dosing head
(body/sealing/ball) up to 10 bar up to 16 bar
Material Order No
PVC/Viton/ceramics D87 R14 A00 D88 R14 A05
PVC/Viton/ceramics 553-1486
PVC/EPDM/ceramics D89 R10 A00 D90 R10 A05 PVC/EPDM/ceramics 553-1495
PP/Viton/ceramics D91 R16 A03 D92 R16 A05 PP/Viton/ceramics 553-1496
PP/EPDM/ceramics D93 R12 A03 D94 R12 A05 PP/EPDM/ceramics 553-1497

Spare parts set for solenoid valve

(mechanical interior parts)
Material Order No
Viton sealings 553-512
EPDM sealings 553-513

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 TrueDos® M –
what you set is what you dose

Accessories and fittings

ALLDOS supplies compact dosing systems with an electric
agitator mounted on a tank, as well as complete customized
dosing installations.

Flow scheme
1 Dosing tank 502 (see PI 502/509)
2 Electric agitator 509 (see PI 502/509)
3 Pump TrueDos® M
4 Suction line 531 with empty signal
5 Pressure relief valve 525
6 Pulsation damper 517 (see PI 516/517)
7 Pressure loading valve 525
8 Injection unit 522

Suction line systems 531 (PVC, PP)

Standard PVC/PVC:
z Valve body/ seat made of PVC, PVC tube 4/6 (DN 4) or 6/8 (DN 8),
z Lines with empty indication (pre-alert) for electronic pumps:
with foot valve, N.O. contact, hose length 1.5 m, cable length 2 m
z flexible lines:
PE plug Ø 44 mm for tank, ceramic weighing stone
z rigid lines for tanks: PE plug Ø 44 mm for tank,
PVC protective tube, without knurled nut for agitator operation,
for ALLDOS tank 75 l (502-0075.1) without agitator
z rigid lines for containers (changeable):
PVC protective tube, without knurled nut for agitator operation,
container cover according to DIN 6131, for container 5 -12 l !
Description flexible rigid, for tank rigid, for container knurled
DN 4 DN 8 DN 4 DN 8 DN 4 DN 8 nut
(option)
without empty signal 531-0100 531-0200 531-0110 531-0210 531-0120 531-0220
with empty signal 531-0101 531-0201 531-0111 531-0211 531-0121 531-0221
with empty signal 531-0102 531-0202 531-0112 531-0212 531-0122 531-0222
and pre-alert

Other materials for valve and suction hose

Description Index for DN 4 Index for DN 8
valve made of PP, suction hose of PVC M02 M02
valve made of PP, suction hose of PE M02 S10 M02 S11

Other tanks with or without agitators

Tank (liters) 75 100 200 300 500 1000
without agitator standard H02 B00 H03 B00 H04 B00 H05 B00 H06 B00
with agitator H01 B01 H02 B01 H03 B01 H04 B01 H05 B01 H06 B01
with knurled nut
Other materials or lengths of hoses and cables on request

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 TrueDos® M –
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Transparent cover for horizontal operating elements Installation sets

Description Index
transparent cover made of Makralon F 13

Wall console with fastening material

Description Order No.
wall console made of black PE 539-006

Installation sets Injection units

z suction line with check valve and filter,
z injection valve DN 4 / R1/4“, DN 8 / R1/2“
z 1.5 m deaeration hose 4/6, 5 m suction and pressure hose

Description Material Order No.

DN 4 DN 8
pumps without electronics, PVC 553-048 553-1012
suction line without empty signal PP 553-063 553-1014
522-0311/-0312/-0611 522-4931
pumps with electronics PVC 553-049 553-1013
suction line with empty signal PP 553-064 553-1015

Injection units
z with standard connection
z ball check valve (with Hastelloy C spring)
z screw-in part with integrated injection tube for installation of the injection unit in the
threaded sleeve (supplied by the customer) of the process line

Material PN max. I L Connection at Order 522-0051 522-0071

(bar) temp. (mm) (mm) No.
DN 8 / 4 (incl. combined connection 529-043 for connection at DN 4 lines)
PVC/Viton/glass 16 20 °C 62 120 522-0311
PVC/Viton/glass 16 20 °C 62 120 522-0411
(with ball valve)
PVC/Viton/glass 16 20 °C 62 120 522-0611
screw-in part stainl.steel hose 4/6, tube
PVC/Viton/glass 16 20 °C 62 120 12x2, hose 6/12 522-4931
with lip valve especially
for crystallizing media, 522-0081 522-0411
such as sodium
hypochlorite
PVC/EPDM/ceramics 16 20 °C 62 120 522-0312
DN 4
PP/Viton/glass 10 40 °C 62 120 hose 4/6 522-0051
DN 10
PP/Viton/glass 10 40 °C 62 120 tube DN 10 522-0341
(welded nipple)
NOTE: A threaded sleeve G 1/2“ (measurements d) has to be supplied by the customer

522-0341/-0151

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 TrueDos® M –
what you set is what you dose

Pressure relief valves 525

... protect the line system on the discharge side against too high pressures
z 3-way valves, overflow function by a diaphragm spring system, diaphragm PTFE
z opening pressure adjustable, pre-adjusted at approx. 11 bars at the factory
z for installation in the dosing line, with standard connections

Material DN L B H h D for connection at Order No.

Body/Sealing (mm) (mm) (mm) (mm) (mm)
PVC/Viton (EPDM) 8/4 96 48 90 21 68 hose 6/12, tube 1x1.4, 525-0584.1
1) 2) hose 4/6
PP/Viton 4 96 48 90 21 68 525-0582
hose 4/6
PP/EPDM 4 96 48 90 21 68 525-0582.1
PVC/Viton (EPDM) 8 96 48 90 21 68 hose 6/12 525-1584
2) 3)
PP/Viton 10 140 50 90 21 68 welded nipple/sleeve 525-0583
PP/EPDM 10 140 50 90 21 68 for tube DN 10 525-0583.1

Pressure loading valves 525

... are necessary, if the dosing system has no backpressure, if the backpressure varies or if the
injection point is situated below the pump.
z adjusted by the factory at approx. 2 to 3 bars; adjustable by a spring-loaded screw
Pressure relief valve of PVC
z for installation in the dosing line, with standard connections

Material DN L H h D for connection at Order No.

Body/Sealing (mm) (mm) (mm) (mm)
PVC/Viton (EPDM) 8/4 96 90 21 68 hose 6/12, tube 1x1.4, 525-0567.1
1) 2) hose 4/6
PP/Viton 4 96 90 21 68 525-0565
hose 4/6
PP/EPDM 4 96 90 21 68 525-0565.1
PP/Viton 10 140 90 21 68 welded nipple 525-0568
PP/EPDM 10 140 90 21 68 for tube DN 10 525-0568.1
1) incl. combined connection for DN 4
2) with Viton and EPDM spare sealings
3) pressure relief valve PVC DN 8: opening pressure appr. 17 bar
Pressure relief valve of PP
Adapter
for mounting the pressure relief and pressure loading valves onto the pumps
Description DN Order No.
Adapter made of PVC DN 4 529-454
Adapter made of PP DN 4 529-455

Pressure loading valve

handed over by:

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