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Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

1 Upper Electric Parts (No.1)


Boom Back
Stopper L/S
(4P)

B/H Upper Limit L/S


(F7,810)

HYD. Tagline SOL


(619,E5)

Clamp SOL
(4P)
Spotter SOL
(8P)

Terminal Box CR

c
c
c
c

CR Potentio
(Angle Detector)

c
c

GANTRY CYL LINE SOL


2P
587b,E52
2P
587c,E36

A~

K~

J~

Wire Harness
R.H. P, F Back

FUSE BOX

3RW1
3RW2
3RW3

Hammer HYD. Oil


Thermo Sensor
(331)

4P

CONNECTOR
AV3R3
AV3R2
AV3R1
16P
16P
14P
16P
3P

WIRE HARNESS
CAB INNER

L~

A
1

3P
F8d,
822

2P

C~

MULTI CONTROL VALVE


F8k,
3P
FRONT DRUM
821
HOISTING P.S
F8p,
L.H TRACTION
BACKWARD P.S 844c
-

2P

To Low Gantry

a
a

b x4

BUS BAR

L.H TRAVEL
R.H TRAVEL
FRONT DRUM
REAR DRUM

b x2

Drum
Indicator

OIL COOLER FAN


STOP SOL

615,
E13

Swing Alarm
(614)

Refer to CER2883

a2

a
a

FRONT DRUM
LOWERING

3RD. DRUM
LOWERING

B/H DRUM
LOWERING

L.H TRAVEL
FORWARD

G~

a1

MULTI CONTROL VALVE


2P
R.H TRACTION F8e
FORWARD P.S ,844d
REAR DRUM
F8f,824 3P
LOWERING P.S

b1

b2

b3

Y~

a
a
b x2

b4
a

b x2

MULTI CONTROL VALVE


B/H DRUM
F8g,
4P
LOWERING P.S 828
3rd/4th DRUM
F8c,
2P
LOWERING P.S 826
-

Note :
Fix with enging herness in left platform.

E~

(706,E16)
Drum Indicator
PC Power Supply

To Revolving Frame

F~

a3

Q
a

b3

Control Pilot P.S 845,847 2P


Brake Boost
625,E28 2P
Hold SOL

2P

b2

b4
a

a4

VALVE & FILTER

b1

H~

2P

Refer to CER2883

DETAIL

F8w,
825

a1

B/M HOIST DRUM


LOWERING

3rd/4th DRUM
HOISTING P.S

a2

4TH DRUM
LOWERING

VALVE;MULTI CONTROL
FRONT DRUM HOISTING 851, 2P
STOP SOL
E35
3rd DRUM HOISTING 667, 2P
STOP SOL
E51
B/H DRUM HOISTING 857c, 2P
STOP SOL
E50

a3

REAR DRUM
LOWERING

VALVEMULTI CONTROL VALVE


FRONT DRUM LOWERING 878, 2P
STOP SOL
E39
3rd DRUM LOWERING 668, 2P
STOP SOL
E49
B/H DRUM LOWERING 858c, 2P
STOP SOL
E47

a4

To Low Gantry
4P

R.H TRAVEL
FORWARD

Emergency Stop SW
(625,626)
CTWT Rigging
RemoteControl Box

VALVEMULTI CONTROL VALVE


2P
REAR DRUM LOWERING 869,
STOP SOL
E38
2P
4th DRUM LOWERING 859,
STOP SOL
E46
B/H DRUM LOWERING 858b, 2P
STOP SOL
E37

VALVEMULTI CONTROL VALVE


REAR DRUM HOISTING 853, 2P
STOP SOL
E15
4th DRUM HOISTING 657, 2P
STOP SOL
E47
B/H DRUM HOISTING 857b, 2P
STOP SOL
E14

B/H DRUM
HOISTING P.S

R.H TRAVEL
BACKWARD

CTWT Rigging
Emergency SW

VALVE;MULTI CONTROL
F8a,
827

L.H TRAVEL
BACKWARD

b
Oil Cooler Thermo SW
(F8q,616)

FRONT DRUM
HOISTING

4TH DRUM
HOISTING

3RD. DRUM
HOISTING

B/H DRUM
HOISTING

B/H DRUM
B/M HOIST
DRUM

D~

4TH DRUM

b x2

To Revolving Frame

REAR DRUM
HOISTING

3RD. DRUM

CTWT FIX PIN CYL

Refer to CER2883

Bus Bar
(Earth)

I~

FRONT DRUM
LOWERING P.S

PIN(R.H.)REMOVE 584a 2P
SOL
,E42

CTWT FIX PIN CYL

PIN(L.H.)REMOVE 586a 2P
SOL
,E43

2
Boom Foot
Intermediate Harness
(12P)

R.H TRACTION F8h,


BACKWARD P.S 844e
F8o,
L.H TRACTION
FORWARD P.S 844b

PIN(L.H.)INSERT 585a 2P
,E45
SOL
PIN(R.H.)INSERT 583a 2P
,E44
SOL

L.H. SWING DETECTION


(F5b, 617b)

Lower HYD.
Power Source
(612b)

B/H DRUM
HOISTING

Refer to CER2883

MULTI CONTROL VALVE


3P
F8b,
REAR DRUM
823
HOISTING P.S

2P

B~
R.H. SWING DETECTION
(F5c, 617c)

CN1
CN2
CN3
CN4

Enging Harness

3RW

Wire Harness
Intermediate

CER2882Z-E 3

Refer to CER2883

0501

CN5
CN6
CN7

Refer to CER2883

Refer to CER2883

1/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

LOWER HYD POWER SOURCE SOL


BASE BOOM CYL EXTEND SOL
CTWT CYL(R.H.)EXTEND SOL
CTWT CYL(L.H.)EXTEND SOL
GANTRY CYL EXTEND SOL

Upper Electric Parts (No.2)


Rear Drum Clutch SOL
(860,E23)

PART

B/H Brake SOL


(868,E26)
Swing Brake SOL

Front Drum Brake SOL


(862,E20)
Front Drum Clutch SOL
(859,E22)

b
a

(612,E27)
a

CONTROL Pilot
Pressure Cut Off SOL

Rear Drum Brake SOL


(864,E21)

S
PART DETAIL
745,755 2P

(F51,E11)

621,E8
536,E24
551a,E1
542a,E5
562,E9

REAR DRUM MOTOR SOL

Fuel Sensor
(351,E4)

Fuel Feed Pump

REAR DRUM MOTOR

2P
2P
2P
2P
2P

Remote Control P.P.


Cut Off SOL
(880,E25)

P~
Refer to CER2882

520,E53
537,E29
552a,E6
543a,E7
563,E10

V
b x5

VALVE & FILTER (LOWER)


860,E23 2P

REAR DRUM CLUTCH SOL


FRONT DRUM BRAKE SOL
FRONT DRUM CLUTCH SOL
REAR DRUM BRAKE SOL

GANTRY CYL RETRACT SOL

CTWT CYL(L.H.)RETRACT SOL

CTWT CYL(R.H.)RETRACT SOL

X~
Refer to CER2882

4th Drum Lock


(F4c,609~611,E3)

b x5

x2

Rear Drum Lock


(F4b,603~605,E2)

M~
Refer to CER2882

T~
3

VALVE & FILTER (SIDE)


4th DRUM BRAKE SOL
866,E18 2P
4th DRUM CLUTCH SOL 861,E17 2P

2P
2P
2P
2P
2P

BASE BOOM CYL RETRACT SOL

HAMMER/SPOTTER POWER SOURCE SOL

Swing Alarm
(613)

FRONT DRUM MOTOR


FRONT DRUM MOTOR SOL 752,753 2P

862,E20 2P
859,E22 2P
864,E21 2P

VALVE & FILTER (UPPER)


REMOTE CONTROL P.P. Cut Off SOL 880,E25 2P
B/H BREAKE SOL
868,E26 2P
612,E27 2P
SWING BRAKE SOL

b
b

x3

x4
4th Drum Clutch SOL
(861,E17)
4th Drum Brake SOL
(866,E18)

U~

V~

c
c

c
c

B/H Drum Lowering P.S


(F8g,828:4P)

B/H Drum Hoisting P.S


(F8a,827:4P)

3rd/4th Drum Lowering P.S


(F8c,826:2P)

B/H

3rd/4th Drum Hoisting P.S


B/H

(F8w,825:2P)

4th
3rd
REAR
Rear Drum Lowering P.S
Rear Drum Lock
(F4b,603~605,E2)

CTWT CYL. Connect Detectionon L/S


(F4d,532)
(531,532)

N~

Front Drum Lock


(F4c,600~602,E4)

(F8p,844c:2P)
Front Drum Lowering P.S

Rear Drum Hoisting P.S

(F8d,822:3P)

Drum Indicator

Drum Indicator

(F8k,821:3P)
L.H.Traction Backward P.S

(F8e,844d:2P)

Front Drum Counter


(922b, 923)

Rear Drum Counter


(922e,926)

Front Drum Hoisting P.S

R.H.Traction Forward P.S

Refer to CER2882

FRONT
L.H. TRACTION

R.H. TRACTION

(F8f,824:3P)

(F8b,823:3P)

L.H.Traction Forward P.S

R.H.Traction Backward P.S

(F8o,844b:2P)

Q~

(F8h,844e:2P)
Note:
The wiring of SOL

Refer to CER2882
b

a
a

a
b
a

Pressure
Switch

HARNESS BAND

a
Rear Drum Counter
(922d, 925)

DETAIL

Clamp details of
main SOL wiring

DETAIL

Front Drum Counter


(922c, 924)
Front Drum Lock

O~
Refer to CER2882

0501

Drum Indicator

R~

Control Pilot P.S.


(F8j,847)

W~

DETAIL

CER2883Z-E 2

Refer to CER2882

2/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

1.1 Wire Harness; Intermediate (1)

1.2 Wire Harness; Boom Foot Intermadiate (2)


FRONT DRUM LOCK

8
11

7
10
12

AV3R1

#3
#1
(F4) (F8)
F :2R
E :2B

5.Choose tube;spiral lap&corrugate-tube of inside diameter


that is the same as diameter of gathering wires.
6.The wire number (623,624)use to cable;cabtyre A .
7.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

WIRING METHOD
F8a,F8b+F8c+F8d
E1,E2+E4+E5+E6
F4a,F4b+F4c
103a,103b+103c
621a,621b+621c
F5a+F5d,F5b+F5c
617a,617b+617c
245a,245b+245c
627a,627b+627c

11

10

12

F7

624
623
751
750

940

759
758
757
756

795

Boom Foot Intermediate

B~

F7

245b
248
653
132

725

716

709

795

403

450

451

10

772

11

940

12

NOTES
1.This drawing shows the wire number from
join side of connector.

2.A assembly in accordance with WORKSTANDARD "M-ZZZ-0200".


3.Mark each end of wires with wire number.
CDR2054
(CDR1939X-B 10 )

REMARKS
F8a:2R others:0.85R
E1:2B E5:0.5B others:0.85B
F4a, F4b:2R F4c:0.85R

CER2877X-D 4

0501

709

VCTF0.5X12C

716

4
8
11

HARNESS WIRE
CAB INNER

600
601
602
895
810
555
556
896

CN8
E6 : 0.85B
401 : 0.85Y

#1
#2
#3
#4
#5
#6
#7
#8
#9

7
10
12

AV3R1

TABLE A

HARNESS WIRE
UNDER CAB

NOTES
1.Wire size is AVS 0.5sq unless otherwise specified.
2.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
3.Mark wire number at each wire end.
4.This drawing shows the wire number from join side
of connector.

656
655
226
654
132:0.85Y
105:0.85Y

AV3R2

FUSE BOX(CAB)

AV3R2

AV3R3

CN7

AV3R3

Wire Number

247 730
651 652
261B 260B
103a 105

F8:0.85R

F8a F4a
+12 2R

F8b F8c F8d 614


626
621a
F4b F51
E3

L.H. PLATFORM
(CONNECTOR CLAMP)

ALL:2R

619
621c
258
894

558
613
F7
F5d

E5

CN6

619

948 E6 947 107


345 344 321 310
949 348 347 346
401 245c 627b 246

HYD.
TAGLINE
SOL.

725

B/H UPPER
LIMIT L/S

HARNESS WIRE
R.H. PLATFORM

2R
F51 +12
345
344
321
310 703
730
348
347
346
247 246 245a
258
248
261B 260B
226
949 948 947 103c

132
107
103b
105

132:0.85Y
105:0.85Y

F7

A~

703
627c
931
930

801

CN5

623,624
VCTF 0.75X2C

750 751 627a 626


894 895 896
756 757 758 759

401:0.85Y

401 614 613 624


617a 623
930 931 F5a

623,624
VCTF 0.75X2C

Connector

ALL:2R

450

451

1
4

#5 (621)

BUS BAR (EARTH)


M8 (CAB INSIDE)

403

AV5B

772

#4 (103) #8 (245) #9 (627)

*2 (E)

656 654 652


E2 655 653 651
E:0.85B

LOWER HYD.
POWER SOURCE
621b

555
556 558

F5b 617b

AVS0.5

M6

F5c 617c

602 601 600


E4
F4c
F 4 : 0.85R
E : 0.85B

#6 (F5) #7 (617)

M6

2B

E3

2B

AV5B

M6

E1

SWING DETECTION PSW

SPOTTER SOL.

BUS BAR
CLAMP SOL.
(R.H. PLATFORM)

3/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

1.3 Wire Harness; R.H. Platform (3)

Notes
1. Mark each end of wires with wire number.
2. Wire size is AVS 0.5sq.
3. Wire color is chosen by CDR1703Z-A, except
for instructed one.
4. Use plugs to waterproof connectors of drum counter,hammer,4th drum relation.

*9(F7)

*14(858) *6(844)

*12(E)

*8(F4)

*10(F7)

*16(857)

860 E23
864 E21

847 F8j

*3 (E)

*4 (E)

866 E18

Note 4

M5

E4

M4

351

861 E17

752 753

E50 857c
E51 667

754 755

847 845

612 E27
868 E26

F51:2R F51
E :2B E11

821
F8p 844c

F8k

E35 851

E48 858c
E49 668
822
F8o 844b

F8d

E39 878

E14 857b
E47 657
823
F8h 844e

F8b

E15 853

E37 858b
E46 659
824
F8f
F8e 844d

615 E13

E38 869

F4e E12 553a


553b 551b 552b 542b
543b 583b 584b
585b 586b 587d

F8a 827

F8g 828

B/H DRUM LOWERING


P.S.

F 4:0.85R
E:0.85B

CONTROL
PILOT P.S.

F8w 825

F8c 826

614
F 4:0.85R

F4f

551c 542c 587e


552c 543c
583c 584c 585c 586c

*13(F7)

862 E20

621d
626
F8m F8n F8v 614

DRUM INDICATOR
AMP. POWER SOURCE

REAR DRUM
MOTOR SOL.

CTWT RIGGING
EMERGENCY SW.

INNER

924
923
667
351

CN4

E40
E41

F51:2R
F 4:2R
E :2B
E11
F4a F51

DIODE

F 8:0.85R

DIODE

859 E22

*11(E)

M6

E28 625

880 E25

*15(587)*18(552)*17(551)

520b
880
706
615
603
331
844a
517a

F 4:0.85R
*29(553)*20(543)*19(542)

M6

706 E16

F8q 616

*5(E)

E34

E30
E31

Note 4

563c 621b
517g 517h

625 626

OIL COOLER
THRMO SW.

M6

BUS BAR (EARTH)


(CAB BACK SIDE)

E3
F4c
609 610 611

E8 621a

613

M6

520a E53 537a E29 552a E6

*21(583)

SHORT CIRCUIT CONNECTOR

Note 8
A

543a E7

E5 542a
E1 551a
E24 536a

*23(585)

*7
(907)

*2(E) *31(563)*28(537)*26(520)

563a E10

E9 562a

583a E44
585a E45

*22(584)

1
2
3
4

21
FRONT DRUM COUNTER

*27(536) *30(562)

*24(586)

43

922a:0.85Y
922a 925 562b
536b 611 563b
537b 610 605
926 609 604

*1(E)

EMERGENCY
STOP SW.

924 922c

M4 331

586a E43

AVS0.5

923 922b

605 604 603


E2
F4b
F 4:0.85R

CN3

REAR DRUM LOCK

8. Connector of part "A" waterproofing by silicone filling.

584a E42

F7A,843,
816,F7B
VCTF 0.75x4C

F7B
RED BOOM BACK STOPPER L/S

587b E52

E32
E33

587c E36

520c 536c 537c 553c 562c


517b 517c 517d 517e 517f

6. Choose corrugate-tube of inside diameter that is the same as diameter of gathering wires.
7.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

F7A
WHITE

853
857a
858a
657

859
860
616
668
816
GREEN

34

861 612 F7A


843
823
845 621c 816
531 613 F7B

CN1

843
BLACK

NOTE 8
VCTF 0.75X4C

5. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

878 868
862 869
864 659
866 851

Plug
Harnnes side

CTWT CYL.CONNECT
DETECTION L/S

CN2

531 532

922e 926

753 828
752 827
824 826
587a 825

922d 925

822
821
755
754

F 4:0.85R

532 F4d

REAR DRUM COUNTER

REMOTE CONTROL P.P.CUT

CER2878X-E 6

0501

4/22

Electric Equipment Layout, Wiring And Wire Harness


1.4 Wire Harness; CTWT. Remote Control (4)

ES13-10-0007.0R0S

1.5 Wire Harness (5)

OIL COOLER
THRMO SW.

584

CER2482X-B

616a

543
586

585

F4f

666
561

F4e

666
561

563a 562a

553d

583

587

3. A assembly in accordance with WORKSTANDARD "M-ZZZ-0200".

F8b

F4a
551

552

833

Ea

553c
542

909

543
583
584
585
586
587

Ee

8
9
10
11
12
13
14

#6 (563) #7 (562)

F4
E12
553
553
551
552
542

F4:0.85R
E:0.85B

#1 (553)

#11 (E) #12 (F4)

#8 (517)

1
2
3
4
5
6
7

CTWT RIGGING
REMOTE CONTROL BOX

833

Wire Number Wire Number

Notes
1. Mark wire number at each wire end.
2. The arrangement of the wiring number of
the pole connector is viewed from the
arrow mark.

563b 562b

14 13

QUICK DRAW
F4:0.85R

Ed

10

909

11

R.H. CONTROL PANEL


F4:0.85R
E:0.85B

F4d 537b 536b

VCTF 0.5X20C
12

#4 (536) #5 (537)

3
6

F4c 537a 536a

#2 (616) #3 (F8)

1
4
7

F8a

2
5

585 586 587


543 583 584
553 551 552 542
F4
E 553

616b

F8:0.85R

F4:0.85R
E:0.85B
587
584
542

586

551

552
553a

585
543

583

Eb

553b
F4b

520c 536c 537c 553e 562c


517b 517c 517d 517e 517f

REMARKS

553a+553b+553c, 553d+553e
616a+616b, 616c

553:0.5
616:0.5

#3
#4

F8a+F8b, F8c
536a+536b, 536c

F8:0.85R
536:0.5

#5
#6
#7

537a+537b, 537c
563a+563b, 563c
562a+562b, 562c

537:0.5
563:0.5
562:0.5

#8

517a~517d, 517e~517h

517:0.5

#9
#10
#11
#12

621a+621b, 621c
520a+520b, 520c
Ea+Eb+Ec, Ed+Ee
F4a+F4b+F4c, F4d+F4e+F4f

621:0.5
520:0.5
E:0.85R
F4:0.85R

#9 (621)
F8:0.85R
E:0.85B

DIODE

Ec 616c
E8c 517a

#10 (520)

R45 RELAY

F11:0.85R
F11 520b
621b

#1
#2

621a
F11 520a

METHOD OF WIRING

563c 621b
517g 517h

F11:0.85R

DIODE

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose tube;spiral lap&corrugate-tube of inside diameter
that is the same as diameter of gathering wires.
6.Fix end of corrugated tube with tape.
7.With no instruction double track is taping.
8.The alphabet lower case of the number of a line
is discrimination, and is omissible.
9.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.
CER2969X-D 0

R.H. FRONT UPPER PANEL

0501

5/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2 Operator's Cab Electric Parts


13

BOOM FOOT

GRIP THROTTLE

M/L

R.H PANEL

BRAKE FAULT

DETAIL

EARTH

L.H.FRONT
CONTROL PANEL

L.H.CENTER
CONTROL PANEL
AIR
CONDITIONER

DETAIL D

E~

12

11

FREE CHANGE

7
DETAIL a
FAN

CN1
CN2
CN3
CN4

A~

Attachment of CN1 to CN7

B~

a b c d e f g h i j
LOAD
FUSE
5 A SWING LOCK
15A S/C(CUTOFF SOLENOID)
10A THROTTLE MOTOR,PROPORTIONALITY VALVE AMP.
3 A CONSOLE SLIDE
15A SOLENOID,PAWL LOCK
5 A SWING ALARM,TRAVEL ALARM
15A WORKING LIGHT,DRUM LIGHT,SPARE

FUSE
BOX

10

ULTRA-LOW SPEED

ELECTRIC CYLINDER

a
b
c
d
e
f
g
h
i
F 1 15A
j
7.5A
k
m F9 5A
n F 8 15A
p
q F 2 15A
5A
r
s F12 10A
t
u F53 15A
v F11 10A
SPARE FUSE

QUICK DRAW

H~

LINE NO.
F13
F7
F6
F10
F4
F5
F3

CONTROL PANEL (RH)

15A

10A

5A

10A

5A

15A

15A
15A

CN9
CN10
CN5
CN6
CN7

15A

5A

15A

5A

10A

7.5A

7.5A

10A

5A

15A

15A

k m n p q r s t u v

SAFTY LEVER

FUSE BOX

STARTER KEY
SPARE FOR OPTIONAL EXTRA
AIR CON.(CONTROL PANEL)
S/C(BRAKE SOLENOID,MONITOR LAMP)
AIR CON.(BLOWER MOTOR,COMPRESSOR)
SPARE FOR OPTIONAL EXTRA
DORUMN ROTATI0N INDICATOR
M/L

CIGARETTE LIGHTER
LOWER POWER SOURCE
15A,10A,7.5A,5A ONE PIECE EACH

SAFETY CONTROLLER
PRIMARY

SAFETY CONTROLLER
SECONDARY

16

TO R.H
FRONT UPPER PANEL

WASHER PUMP
(FRONT)
(710,F54)

WASHER PUMP
(ROOF)
(720,F55)

PANEL LAMP
TO R.H
FRONT PANEL

ANGLE DETECT. BOARD

15

TO WIPER
MOTOR

DIODE

WIRE HARNESS
R.H. P.F
REAR SECTION

WIRE HARNESS
UNDER CAB

ENGINE
MANUAL

CN1
CN2
CN3
CN4
CN9
CN10
CN5
CN6
CN7

HORN RELAY
TIMER

14

G~
14

PART D

WIRE HARNESS
INTERMEDIATE

REAR BRAKE

CN8
CN9
CN10

A1 REAR
WIRE NUMBER
(898,E)

14
a

HEAD LIGHT

A3 FRONT
WIRE NUMBER
(897,E)
TAKE OUT
AIR
(F8,E)

0501

C~

#BRAKE CHARGE SOL


SOL(OPT.)

GATE LOCK

TO WASHER PUMP

FOOT THROTTLE

3RD FREEALL

FRONT BRAKE

FUSE
(3A)

CN24V1
CN-24V2
CN-1
CN-2
CN-3
CN-4
CN-5

ENG-1
CN-10
CN-9
LCV-4
LCV-8
LCV-7
LCV-3
LCV-6
LCV-2
LCV-5
LCV-1

F~

(POWER)
CN-1

FAN

FUSE

(SPKEAKER)
CN-2
CN-3
CN-4
POWER
CN-5
CN-6
MODE SWITCH
CN-7

FREE SWITCH

S/C-1 CONNECTOR DETAIL

CN-8
CN-9
CN-10

CN-15 CN-16
CN-11

CN-14

CN-12 CN-13

NOTE
The # marks are option.

M/L CONNECTOR DETAIL

CER2870Z-E 3

6/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.1 Control Panel (6)

2.2 Control Panel (7)

DISABLE

OVERRIDE

OVER
NORMAL RIDE

ON

LMI
OVERRIDE

RIGGING
MODE

FREE

OFF

UNWIND

SWITCH

E-H

ANG.LIMIT

T OFF OPER

EA

ON

TWO BLOCK

ATIO

PR

OVER LOAD
LIMIT
WARNING

873

872

875

E5

E6

E7

E8

R
STA

874

ENABLE
NORMAL
OVERRIDE SW.
MASTER CONTROL

LIGHTER

OVER LOAD
LIMIT

ANTI-TWO
BLOCK

JIB LOWER
LIMIT

JIB HOIST
LIMIT

OFF
BOOM LOWER BOOM HOIST
LIMIT
LIMIT

BACKSTOP
LIMIT

ON
SWING/TRAVEL
ALARM

WIND

LMI VOICE
ALARM

TAGLINE
WINCH

WIND
REEVING
WINCH

LEVER

OFF

WINCH
OPERATION
MODE

THROTTLE
LOCK

STARTER

FRONT FREE

REAR FREE

3RD/4TH FREE

888

889

F7
IN

659 611

ON

BOOM FOOT
PIN (R)

OFF

OUT

658
FRONT

REAR
BOOM HOIST
DRUM LOCK

E3

878 602
1 4

600

609
2

BOOM FOOT
PIN (L)

603

E2
869 605

887

610

854

604

852

601

3RD/4TH

E3

B
2R

C Acc

F1

Br

2
1

132
0.85Y
103
0.85Y

R2

R1

919

nc

1
2

com

807

no

F7

E3
945

760

3
800

800

1
2

913

1
2

F7

802

1
2

E3

1
2

800

803

806

F7

800

2B

1
2

E2

F53

932

2R

800

801

933

104

#1(E)

CONNECTION PROCESS

Notes

#1(E)
F1 :2R
F53:2R
103:0.85Y
132:0.85Y
E1 :2B

F53 104
F1 103 132

F7:0.85R

E1

CONNECTION PROCESS
#1

E1,E2+E3

801 803
800 802

760
806

F7

913

932 945
807 919 933

1.Mark wire number at each wire end.


2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.The alphabet lower case of the number of a line
is discrimination, and is omissible.
8.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

REMARKS
E1,E2:2sq
CER2865Z-D 0

0501

#1
#2

E1,E2+E3
E4+E5,E6+E7+E8

REMARKS
#2(E)

E1:0.85sq
E4:0.85sq
E1:0.85B
887 878 659 852 E1
888 889 869 854 658

E4:0.85B
600 602 604 609 611 F7
601 603 605 610

873 875
872 874 E4

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.The alphabet lower case of the number of a line
is discrimination, and is omissible.
8.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

CER2864Z-D 0

7/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.4 Control Panel (9)

2.3 Control Panel (8)

1
4

ON

E
103

709

INE
ENGRNING
WA

245

B~

103

246

INE
ENGNCY STOP
EMERGE

1
3
6

TOR

A
INDIC
WARD
DRUM
BACK
LIDE
OLE S
CONS

708
F10

OFF

FORW

F12

DRUM LIGHT

ARD

706

409

F10

A~

CRANE

LUFFER

F7

E2
F1

401
F2
704c
F4
403d
F2
409d
F2b

E3
F53

LMI
OVERRIDE

892

890

WIPER MOTOR ROOF

A~
401 F53
712 704
F1
720 713 710 E1 E4 403 F54c F4a F2a
RELAY
ROOF WIPER

RELAY
FRONT WIPER

17
18

B~B
FAN

LIGHT
ROOF
FRON

T
DC12

709 F12 706


708 F10 F7

CER2771X-D 1

246 103
245 892 890
F 10
F 12
103
F7

:0.85R
:0.85R
:0.85Y
:0.85R

TO HARNESS:WIRE UNDER CAB

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

0501

CER2867Z-D 00

8/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.4.2 Wire Herness (18)

345
321 Yellow
346 348
310 320

402
349
E
356

348

346

346

349

349

320
E
310
356

320
E
310
356

356

348

5. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

Yellow
402
321

349

Connector(M).

Yellow
402
321

402

Connector(F)

Operator's Cab

345

320 310

Notes
1. The wire size without a special note is AVS0.85sq.
2. Install the band mark on the connectors.
3. Tape the double-wire without a special note.
4. In the drawing, the symbol ( ) shows the connector "F" and ( ) the connector "M".

345

301 103
350 303
CER2098X-A

345

321 348 346

Service Monitor

Yellow

Operator's Cab
103 301
303 350

2.4.1 Wire Herness (17)

Service Monitor
Notes
1. The wire size without a special note is AVS0.85sq.
2. Install the band mark on the connectors.
CER2097X-B
3. Tape the double-wire without a special note.
4. Insulate the round with special tube after soldering the resistor and the electric wire.
5. In the drawing, the symbol ( ) shows the connector "F" and ( ) the connector "M".

Connector(F)

Connector(M).

6. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.
7. Tape the end of the tube vinyle.

0501

9/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.6 Control Panel (11)

2.5 Control Panel (10)

FREE

EXTEND

ON

CLAM

ON

4TH

RETRACT

OFF

CRANE

OFF

3RD

GANTRY
CYLINDER

LOWER
JACK CYL

AUTO BRAKE

RELEASE

OPEN

LOCK
FRONT

REAR

3RD
4TH

BOOM
HOIST

WORKING
3RD
3RD/4TH
MODE HIGH SPEED SELECT

CLOSE
CLAMP
EXTEND

RETRACT
SPOTTER
L.H.
EXTEND

RETRACT
SPOTTER
R.H.

666

UPPER

621

SPOTTER

LOWER
HYDRAULIC
SOURCE

F11

520

F11:0.85R

#1

F11 520
621

909

562

561

F7e

RETRACT
SPOTTER
CENTER

F4

F7d

832

F7c

831

3
830

3
2

563

833

3
F7b

836

835

834

EXTEND

CER2869

F7a

831
830

835
834

836
832

CONNECTION PROCESS

#1

F7a+F7b,F7c+F7d+F7e

666
F4

REMARKS

F7a:0.85sq

561
562

833
563

E
909

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.The alphabet lower case of the number of a line
is discrimination, and is omissible.
8.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.
CER2866Z-C

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.The alphabet lower case of the number of a line
is discrimination, and is omissible.
8.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.
CER2868Z-C 3

0501

10/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.7 Unit (12)

247
226

248
E3

258
E3

352

E1
E2

F1

103

702

703

A~

F1:0.85R
E2:0.85B
103:0.85Y
352
702

103
703

F1
E1

E2

258
226

248
247

E3
Notes

TO CAB HARNESS;WIRE

0501

1.Mark wire number at each wire end.


2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Insulate soldering parts by the mark tube.
6.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.
7.Set time of * is 3 sec.

CER2872Z-C 02

11/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.8 Wire Harness (13)


HARNESS WIRE
UNDER CAB

841
837
710
704

897
838
712
706

890
898
713
708

892 839
350 349
F55 103g
F7f F8e

689
840
720
709

F8 :0.85R
F10:0.85R
F12:0.85R
F54:0.85R
F55:0.85R

CN10

842
351
899
F10

CN9

401a
352
F12
F54

HARNESS WIRE
INTERMADIATE

103:0.85Y
401:0.85Y

103f 105
261B 260B
651 652
247 730

132
653
248
245

CN7

654
226
655
656

HARNESS WIRE
R.H. PLATFORM

F5
556 602 258 F7g
555 601 621b 613
810 600 619 558

930 756
931 757
627 758
703c 759

CN6

CN5

132 :0.85Y
105 :0.85Y

750
751
623
624

926
537
536
922

609
610
611
925

623,624:
VCTF0.75x2C

604
605
563
562

CN4

517
844
331
603

615
706
880c
520

754
755
821
822

922:0.85Y

587 825a
824a 826a
752 827
753 828

CN3

351
667
923
924

531 613 F7h


845a 621c 816
823a
843b
861 612 F7m

866
864
862
878

851
659
869
868

CN2

657
858
857
853

668
616a
860
859

CN1

M6

M6

M6

GRIP THROTTLE

E32

E31

M6

E24

M6

E17

E1

AIR CONDITIONER

E9

M6

BUS BAR

707 F4g
702c
939 940 941 E5

F2b F9 730
E32

#18(E)

(29)

E22 526
E23 F8c
946

R45 RELAY
(21)

260 261
260 261

(29)

CN6

(28)
931

CN5

930
941
939
940

(29)

(6)

975
974

973 977
972 976
971
970

CN1

103b E2

(7)

E25 920

(1)

(10)
911 922
910 923
924
925
926

CN8

QUICK DRAW

709
708

(1)
(6)

(12)

103:0.85R
E :0.85B

E :0.85B

CN4

261A
260A

(7)

F4b 537 536

FUSE BOX

+12 F12 F10


F11 F53a
F2a

F12:1.25R
F53:2R
+12:2R

ELECT.CYL.

(21)

LOAD MOMENT INDICATOR

L.H. FRONT CONTROL PANEL

E :0.85B
F7 :0.85R

L.H. CENTER CONTROL PANEL

(21)

(12)
HYD. TAGLINE

803 801
802 800
F7 :0.85R

932
933

(36)

CN3

TO R.H. FRONT UPPER PANEL

F11:0.85R
E:0.85B

651 653 655 520 621a E8 103e 401c 556


652 654 656
F11 331 555 558

DIODE

F4f
619

945 932
913 F7k 760
933 919 807
806

F7i 526

ENGINE MANUAL

760 702b E12


880d F1e 703b

F9 :0.85R

PUMP CON.
F9

(1)

TO ANGLE DETECTOR

813

F7:0.85R
E:0.85B

E7

843c

HORN RELAY.TIMER

F1d 103c 352


E11 E10 703a 702a
E13 248 258
247 226

TO OVERHEAD CONSOLE HARNESS

E :0.85B

826d
921
836c 845c 855 856
890

(4)

919 913
E20 920
838
909

720 713 710 E16 E15


F54 F2c F3c
401b F53b F55 F1c
712 704

713:0.85Y
E :2B
F1 :0.85R
F2 :2R
F3 :2R
F53:2R

F1b
F4e

F54:0.85R
F55:0.85R
401:0.85Y
712:0.85Y

E30

F1 :0.85R
F4 :0.85R
E :0.85B

F8b E29

(21)

(1)
(6)

(29)

(20)

(36) 245 889 (28)


945 839
CN5-2

INSULATED AMPLIFIER

(7)

892
836b
803 880b
833
802 801
807 806

(28)

(28)

(36)

(11)

(1)

F5 F3a
F6a F4a

E32 616c
F8g 517

882 627
823c
882
874 946

(21)

F1 :2R
F3 :2R
F4 :2R
F5 :0.85R

LCV-5

E27 260B 261B


F8f 260A 261A

CN5-1

(12)

872 800
835 824c
826c
831 843a
837
816 834
813
810

E :0.85B
F4 :0.85R

+24 F7a F8a F7b


F1a

(5)
(28)

880a
844

(28)

F2 :2R
F10:0.85R
F11:1.25R

(8)

823b
825c
861
825b
921

F6 :1.25R
F7 :2R
F8 :1.25R
+24:2R

CN3
(29)

828
827
826b
832
824b
845b
822
821

(1)

SAFETY CONTROLLER (SECONDARY)

(29)

856
898
897
854
858
852
875
864
862
866

668 689 612 707


657 658 666 667

CN2-2

(36)

860
859
888
855
868
857
887
853
899
851

SAFETY CONTROLLER (PRIMARY)

(10)

CN2-1

(1)

(20)

CN4

R.DRUM MOTER CONTROL

754 975 974


755

LCV-2

LCV-6

F.DRUM MOTER CONTROL

752 973 972


753

LCV-3

SWING PUMP CONTROL

718
718

LCV-7

758
750

(28)

(36)

830

(7)

(36)

(21)

(6)

873

615 616b

F7e

842
841
840

103:0.85Y
350 531 561 587
103d 104 105 349

(12)

(11)

(29)

F7d E28

E:1.25B

CN1

COUNTER BOARD

F6c
E18

623 910
624 911

E:1.25B
F8:1.25R

POWER SHIFT CONTROL

F6 :0.85R
E :0.85B

F7:1.25R

750 971 970 F6e


751
E19

LCV-4

MAIN PUMP CONTROL

756 977 976 F6c


757
E21

LCV-8

F6 :0.85R
E :0.85B

F6 :0.85R ENG-1
E :0.85B
623,624:VCTF0.75x2C

E14

(36)

F1 :0.85R
103:0.85Y
E:0.85B

PANEL LAMP

F3b

E4 852 659 878 887


658 854 869 889 888

#11(702)

F7n 611 609 604 602 600


610 605 603 601

#6(F7)

875 873
E3 874 872

#22(E)

F7 :0.85R
E :0.85B

#19(E)

#1(F1)

104 F53c
132 103a F1f

#2(F2)

E6

#27(616) #23(823) #24(824) #25(825)#26(826)#16(845) #17(880) #20(E)

E :2B

730:0.85Y
E :2B

#10(103)

#3(F3)

#9(F53)

#12(703)

#28(621)

F1:2R
F53:2R
103:0.85Y
132:0.85Y
E:2B

F2 :2R
F9 :0.85R

#15(843) #13(401) #14(836)

#5(F6)

(21)

E26 833 561


909 563 562

666
F4c

F7 :0.85R

836a 835 831


832 834 830 F7c

NOTES
1.The psrts list and notes of
this drawing is in CSR1399X-D.

TO HARNESS;WIRE
R.H. CONTROL PANEL
+12 +24
F8d F4d
ALL:2R

#7(F7)

#8(F8)

#4(F4)

#21(E)

CER2875X-E 7

0501

12/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.10 Wire Harness (15)

2.9 Wire Harness (14)


BRAKE CHARGE SOL
DEGASSING

4th
FRONT

METHOD OF WIRING
#1
#2
#3
#4
#5
#6

0501

F54a+F54b,F54c
F8a+F8b+F8c+F8f,F8d+F8e+F8g+F8h
401a+401b,401c+401d
107a,107b+l07c
103a,103b+103c
E1+E4+E5,E2+E3+E6+E7+E8+E9

REMARKS
F54a,F54c:0.85R
F8a:0.85R
0.85Y
107a,107c:0.85Y
0.85Y
E1,E4,E5:0.85B

949 948 947


FOOT THROTTLE

103:0.85Y
F10:0.85R
F12:0.85R
E :0.85B

401

621
F11b

520

R.H. FRONT UPPER PANEL

652

653

E3
E2

331
558

555

401

556

F11d
F11c

F11 : 0.85R
E1 : 0.85B

655

654

651

CLAMP SWITCH

#2(E)

651

#1(F11)

103:0.85Y

107:0.85Y
401:0.85Y
E :0.85B

245 892 890


246 103b

F11a,F11b+F11c+F11d
E1,E2+E3

653

#1
#2

654
CONNECTION PROCESS

655

SPOTTER SWITCH

656

349 E4 352
345 401c
350 321 348 346 107c 310

351 103c
347 344

656

704

520

FAN

E2

708 F10 F7
709 F12 706 E5

556

555

103
621

F11a

331

558

HAMMER HYD. TEMP. METER

#6(E) #5(103) #4(107)

627 107b

GATE LOCK LEVER

401:0.85Y

712 713
E3 F54b

4th DRUM
BRAKE STROKE
FRONT DRUM
BRAKE STROKE
FRONT DRUM
BRAKE FAULT

689
840 F8e

F55:0.85R

837 F8d

F54:0.85R

3RD FREEFALL

720

F54c

710

F55

(FRONT)
(ROOF)

WASHER PUMP

WASHER PUMP

842 F8h

4th DRUM
BRAKE FAULT

#1(F54)

F8g
839

CN10

689
840
720
709

890
898
713
708

897
838
712
706

841
837
710
704

F 8:0.85R
F10:0.85R
F12:0.85R
F54:0.85R
F55:0.85R

WIPER MOTOR FRONT

F8c 841

CN9

103:0.85Y
401:0.85Y

REAR DRUM
BRAKE STROKE

838 F8b

107:0.85Y
401:0.85Y
E :0.85B

REAR DRUM
BRAKE FAULT

CN8

246
346
310
107a
627
347
321
947
245
348
344
E1
401a
949
345
948
401d 842 839 892
352 351 349 350
F12 899 103a F55
F54a F10 F8a F7

HARNESS; WIRE
INTERMEDIATE
HARNESS; WIRE CAB

#3(401)

E1

401b
#2(F8)

103

F8f E6

897 E7

652

899 E9

SERVISE MONITOR

898 E8

HEAD LIGHT

REAR

REMARKS
F11 : 0.85R
E1 : 0.85B

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose inside diameter of tube;spiral lap & corrugate-tube
is same as gathering wires.
6.Fix end of corrugated tube with tape.
7.The alphabet lower case of the number of a line
is discrimination, and is omissible.
8.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.

CER2881X-C 0

R.H.CONTROL PANEL

Notes
1.Mark wire number at each wire end.
2.Wire size is AVS 0.5sq unless otherwise specified.
(But more than 3(sq) is AV line.)
3.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
4.This drawing shows the wire number from join side
of connector.
5.Choose tube;spiral lap&corrugate-tube of inside diameter
that is the same as diameter of gathering wires.
6.Fix end of corrugated tube with tape.
7.With no instruction double track is taping.
8.The alphabet lower case of the number of a line
is discrimination, and is omissible.
9.Accord to electric working standard
CER2874X-D
"M-ZZZ-0200" unless otherwise specified.

13/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

2.11.1 Wire Harness (19)

2.11 Wire Harness (16)

261A

260A

F8

F8

+15VCOM
R45

M3

260B

F8 : 0.85R
E : 0.85B

F8
E

517
616

F8 260A 261A
E1 260B 261B

616

261B

M3

+15VCOM

M3

517

+15V

M3

19

+15V

CER2891Z-B 1
NOTES
1.Wire size is AVS 0.5sq unless otherwise specified.
2.Wire color is chosen according to CDR1703Z-A unless
otherwise specified.
3.Mark wire number at each wire end.
4.This drawing shows the wire number from join side
of connector.

5.Choose tube;spiral lap&corrugate-tube of inside diameter


that is the same as diameter of gathering wires.
6.Fix end of corrugated tube with tape.
7.With no instruction double track is taping.
8.The alphabet lower case of the number of a line
is discrimination, and is omissible.
9.Accord to electric working standard
"M-ZZZ-0200" unless otherwise specified.
CER2970X-B 1

0501

14/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

3 Safety Controller
FUSE (3A)

ENG-1

# CN-10(50P)
# CN-9(26P)

CN-24V1
CN-24V2

LCV-4

CN-1
(POWER SOURCE)

LCV-8

CN-8

LCV-7

# CN-9

CN-1

FUSE

CN-2

LCV-6

CN-3

CN-2
(SPEAKER)

LCV-3

# CN-10

CN-3
CN-4

CN-4
LCV-2

CN-5

LCV-5

CN-5

CN-6

LCV-1

CN-7

DETAIL C

D~

LOCATION FOR ATTACHING CONNECTORS


OPERATORS CAB

POWER SOURCE LAMP


INSPECTION MODE SW
B

PART C

FREE MODE SW

A~

B~

20,21
NOTES
1.Use " a " to prevent connector of " # " from becoming detached.
(4 places)
2.In case of specification "no free fall",stick
on letters "FREE FALL IMPOSSIBILITY"
and "POSSIBILITY" are printed respectively.
CER2873Z-C

0501

15/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

3.1 Cable -50P (20)

;;
;;

For Safety Controller

Marking

;;
;;
;;
CXR0464X-B

;;
;;
;; ;;
;; ;;

3.2 Cable -26P (21)

For Safety Controller

Marking

CXR0465X-B

0501

16/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

4 Moment Limiter

Wiring Diagram
22
M.L.
Amp.

Speaker

24

Fix together with intermediate


harness
Fix together with attachment
electric wiring

Load Detection

23
Angle Detector

Harness Cab

22
Loud Speaker

(CN2)

A~
C PART

23
Load Detector

Angle Detector

(CN14)

(CN12)
DETAIL C

Fix together with R.H. platform harness

Fix together with cab Harness

24
CER2451Z-D

0501

17/22

Electric Equipment Layout, Wiring And Wire Harness


4.1 Wire Harness; Speaker (22)

Speaker Side

ES13-10-0007.0R0S

4.2 Cabtyre Cable (23)


Load Cell To Moment Limiter
M/L Amp. Side
M/L Amp. Side

CAP2294X-A

White
SIGRed
+12V

Mark
CN-14
Green
AGND

AVS0.5sq

SIG-

A F
B G E
C D

SIG+

Shield
Mark
CR Load Detector
White
SIGMark
CN-14

Black
SIG+

1 2 3 4 5

Black
SIG+

2
3
1
6
8
4
5
7
9

Red
Notes
+12V
1. Install the band mark on the connectors.
2.With no instruction double track is taping.
3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

6 7 8 9

Black
White
Red
Green
Blue

White
Black

Black
White
Red
Green

A
B
C
G
F
D
E

Blue

Blue
Shield

Green
AGND

CER1986X-B

0501

18/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

4.3 Cabtyre Cable (24)


Angle Detector

M/L Amp. Side


Black
White
Red
Green

White
AGND
3

AVS0.5sq
AGND

SIG

Shield

1 2
4
5

Green
SIG

Mark
CR Potentio

Red
-12V
Green
SIG

Mark
CN12

Black
+12V

6789

Shield

Mark
CN12

12345

Red
-12V

1
6
5
4
8
2
3
7
9

White

Blue

Black
+12V

Green

1
2
3
4
5

Black
White
Red
Green
Blue

Blue
Shield

White
AGND

Notes
1. Install the band mark on the connectors.
2.With no instruction double track is taping.
3. The arrangement of the wiring number of the pole connector is viewed from the arrow mark.

CER1987
(CER1993X-B)

0501

19/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

5 Engine Electric Parts

25

Starter Relay
(108,132)

25

Pump Contorol
(827,828)

Swing Pump
Contorol
(829,830)

Flasher Unit
Diode
X:411a

A~

L:410b
P:Space

Flasher-Unit Terminal Part Detail

112

26

112c

AR3

Increase Horse Power


(831,832)

N~

AR4
SPACE

R5

25

From battery relay to starter.


From battery to battery relay.
Battery Relay
Off Delay Timer
Primary Side

AV15RW F2c AV3R1 Safety Relay


AV3R2
AV3R3 Heater Relay
Frame Earth
AV15Y
105b
Dr1

Air Conditioner
(201)

Emergency
Shutdown Switch
(765,766)

111a
M4

C~

Air Cleaner
(346,E17)

Case Of LS-308HII
M8

Secondary E13

B~

ECU Control Unit

25

Q Adj.

2R1

F1

B
Wire Harness

Engine Panel Wiring Details

Water Temp &


Boost Sensor

From engine electronic governor.

NE Sensor-2
Horn
(613,E14)

Level Sensor
(348)

D~

Speaker
(620,621)

Terminal-P
(110)

Working Light
(401)

Earth (E4)
Terminal-B
(AV15RW)
Air Conditioner
Detail

TCV

E~

26
26 25

Terminal-L&R
(114,103e)

RED-4 GOV 6P
RED-4 GOV 10P
Detail

(+12V)

Alternator

25

25

3 Color
Indicating Lamp
(834,835,836,E15)

G~

25

Thermometer
(344)
Air Heater
AV15Y

H~

I~

Swing Alarm(L.H.)
(411c)

Engine Speed Sensor


(227,228b)
Engine Revo Sensor
(768,769)

Oil Temperature Sensor


(347)

Swing Pump Control


(829,830)

K~
25
Resarve Tank
(345,E16)

Band;Harness

F~

0501

25

F
G

26
H I

Engine Oil
Press. Switch
(321)

Pump Control
(827,828)
Engine Oil
Increase
Filter
Horse Power (831,832)
(310)

J~
J

K
CPR1449Z-E 11

20/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

5.1 Wire Harness; Engine (25)

E8 103a 115
105a 111b 111c

2R1

2B

F/U 10A Secondary

F2c

ECU Wire Harness

226
263

105b
Heater Reray
112c

2Y
*3(410)

M6

Primary Side M3

F/U 20A

Secondary

750

756

751

757
758

E19
132d

2R/W

Notes
1. Install the band mark on the connectors.
2. The wire size without a special note is AVS0.85sq.
3. The arrangement of the wiring number of the pole connector is viewed from
the arrow mark.
4. Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as
diameter of gathering wires.
5. Fix end of corrugated tube with tape.
6. Tape the double-wire without a special note.

345 730 132b


344 348 107
321 347 103d
703 310 346 105c

112d

931 132a
930

*2(112)
M3
M3

*12(111)

F/U 10A Primary

Cigarret Lighter

627

M8

759

Diode

626

F/U 60A Secondary M8

Battery Level Sensor


+12

*1(F2)
AV15RW

+12 F51

E1

F51:2R

2B

348

E2

2B

F5
617
E18

Swing Alarm
Reray R5

E3

624 613c 614b 401


623 617
F5 931 930

Earth

M6

Reray AR4

613a

Reray AR3

M6

114
112a
E11 107 112b

F2a F2b
263

226

E9 103b
112e 115

M6

Off Delay Timer

2R1

AV3R1

M3

F51

614a

613b

2R

AV3R2

Flasher Unit

Power Source

AV3R1

Air Cleaner

108a

AV3R2

Safety Relay

AV3R3

AV15Y

627

M6

Thermometer

626

346

Emergency Shutdown Switch


E17

110

M6

103c

F/U 60A Secondary

344

M6

E4

AV3R3

Heater Relay

Oil Temperature Sensor


E14

M4

E13

Air Heater

AV15Y

Working Light

Engine REVOL. Sensor

310

M4 Engine Oil Filter

321

*9(E3)

Reservoir Tank

624
623

Engine Oil
Pressure Switch

E16

M4

345

111a

*4(E1)

703

*5(E2)

M4

M6

Battery Relay Coil

Horne

347

614c

401
*6(103)

*7(105)

Terminal - P

Swing Alarm (L.H.)

*10(132) *11(108)

*8(411)
110

0501

REMARKS

E1:2B
E2:2B

Terminal - L&R

103e
114
750

Alternator
EARTH M6

Terminal - B
E3:2B

Increase Horse Power

E4

M8

Stater Relay

751

F2c:2R/W
112c:2Y

AV15RW
730
Air Conditioner

759

758

Swing Pump Control

756

F2a+F2b,F2c
112a+112b+112e,112c+112d
613a+613b,613c
E1,E8+E9+E19
E2,E11+E13+E18
103a+103b+103c,103d+103e
105a+105b,105c
614a,614b+614c
E3,E14+E16+E17
132a+132d,132b+132c
108a+108b
111a,111b+111c

Pump Control
757

CONNECTION PROCESS
*1
*2
*3
*4
*5
*6
*7
*8
*9
*10
*11
*12

132c 108b

RAMIFICATION MACHINING DETAIL

CER2894X-E 2

108a:0.85Br / 108b:0.85WR

21/22

Electric Equipment Layout, Wiring And Wire Harness

ES13-10-0007.0R0S

226b

E3
263b

263a

226a

M6

E7

Earth
256

E5

E5 :AVS0.85sq
226b:AVS0.85sq

5.2 Wire Harne; Engine ECU (26)

Notes
1. Install the band mark on the connectors.
2. The wire size without a special note is AVS0.5sq.
3. The arrangement of the wiring number of the pole connector is viewed from
the arrow mark.

257 Q-ADJ.

*1(263)

245
d

226c

4. Choose tube;spiral lap&corrugate-tube of inside diameter that is the same as


diameter of gathering wires.
250

261B
947

247

248

103b

240

242

233

232

M6

M6

M6

E5

E6

0.85sq

256

241

E4

*2(GND)

236:MVVS0.75sq
237:MVVS0.75sq
238:MVVS0.75sq
239:MVVS0.75sq

258
249

257

252

229

Earth

246

264

253

255

Water temp. & Boost Sensor

MVVS0.5sqX3C

250
260B

254

230d

226f

244

226g

243

NE Sensor-2

TCV

0.85sq

948

ENGINE PANEL
UNIT;ECU CONTROL

949

103a

251

Tester (MUT-2)

254
c

E2

132

E1

249

930

E6

TABEL-A

264

CONNECTION PROCESS

231

949

236

261B

237
247

230c

237

*3(230)

255
243

228a

227

230a+230b,230c+230d

*4

228a,228b+228c

E4:0.85sq

*5

226a+226b+226c,226d+226e+226f+226g

*6

103a+103b,103c

226b,226e:0.85sq

236
232

RED-4 GOV 10P

231
235
*5(226)

228c
132

226e:AVS0.85sq

930
931
263c
226e

Engine Wire Harness

E3+E1+E2,931+E4

*3

238
234

244

0501

948

242

*4(228)

240

MVVS 0.75sqX4C
(236,237,238,239)

*6(103)

MVVS 0.5sqX3C
228b

251
229

233

*2

947
226d

252
230a

230b

253

241

RED-4 GOV 6P

103c

234

245

235

248

246

260B

239

*1

REMARKS

Engine Speed Sensor

227

E7

238

258

239

263a+263b,263c

CER2895X-D

22/22