OMP MONGIARDINO TECTUBI RACCORDI Bending Division

has recently purchased a latest generation chamber furnace, with 24

KROM-SCHROEDER impulse burners divided into 3 self-regulated ar-
eas. The management software, connected to 15 thermocouples, ena-
bles direct and remote control of the temperature in the furnace and
on the pieces, and provides a detailed printed report with histograms
and diagrams of surfaces and bends. The furnace can also be pro-
grammed to carry out heat treatments on all types of steel, especially:
Stress relieving heat treatments 500 620
Tempering treatments 580 720
Normalizing treatments 900 960
QUALITY CONTROL
THE NEW PLANT
HEAT TREATMENTS
Thanks to the well-equipped test laboratory built
into its premises, OMP MONGIARDINO TECTUBI
RACCORDI Bending Division is able to carry out
most of the tests required by the specifcations itself,
for example:
All personnel carrying out non-destruc-
tive testing are qualied in accordance
with specications ASTN-TC-IA, EN473
and the PED directive.
Dimensional control
Ultrasonic test (UT)
Penetrant test (PT)
Magnetic test (MT)
Hydraulic test
NON-DESTRUCTIVE TESTING
Since 2008 the built-in mechanical test
laboratory has also been certied by a
third party according to ISO 9001.
Tensile testing on specimens
with prismatic section
Tensile testing on specimens
with round section
Hardness testing
Impact testing to -50 C
Bend testing
Compression testing
Metallurgical structure
microscopy up to 400x
MECHANICAL TESTING
Head Ofce and Factory
Corso Genova 4, ex S.S. 35 dei Giovi Km 64
15050 Carbonara Scrivia (Alessandria), Italy
Tel. +39 0131 892159 - Fax +39 0131 892170
info@omp-mongiardino.it www.omp-mongiardino.it
The tting choice worldwide
Via Roma, 150 - 29027 Podenzano (Piacenza), Italy
Tel. +39 0523 555311 - Fax +39 0523 559621
info@tectubiraccordi.com www.tectubiraccordi.com
Main technical characteristics of the furnace:
Net inside width 3,000 mm Net inside length 14,000 mm
Net inside height 3,000 mm Maximum operating temperature 1,100 C
Nominal thermal power 5,160,000 Kcal/h





TECTUBI RACCORDI















Bending Division
M
ONGIARDINO

Aerial view of the new OMP MONGIARDINO TECTUBI RACCORDI Bending Division compound in Carbonara Scrivia (Alessandria, Italy)
built on an area of 50,000 sqm including 27,500 covered.
ALLIED GROUP
10/2013 w
w
w
.p
ub
lisi.it - A
llied
G
roup
C
om
m
unication U
nit - P
h. O
M
P
M
ongiard
ino archive
OMP MONGIARDINO has an efcient quality assurance system which, with the help of customized software, enables the entire
manufacturing and commercial process to be checked throughout, right from the entrance of the raw material to the delivery of
the nished bends and ensures trackability and identication of the product at any moment. In addition, continuous updating of
the reference documents (Quality Manual, Procedures and Operating Instructions), regular audits,
internal and external training courses, the analysis of statistic indicators ensure very high quality
standards and high customer satisfaction ratings. The company, which already had UNI EN ISO
9002:1994 certication from 1995, obtained UNI EN ISO 9001:2000 in February 2003. From 2010
the reference regulation in force is the ISO 9001:2008. In 2011 OMP MONGIARDINO obtained the
ISO/TS 29001:2008, with third party endorsement in accordance with ISO 9001 - 29001 and the
PED ASSESSMENT CERTIFICATION by Bureau Veritas Italia.
QUALITY ASSURANCE
To
v
is
it o
u
r w
e
b
s
ite
,
s
c
a
n
th
e
Q
R
c
o
d
e
w
ith
y
o
u
r s
m
a
rtp
h
o
n
e
Since its foundation over 40 years ago in 1968, OMP MONGIARDINO S.R.L. has operated in the me-
chanical manufacturing sector, producing seamless and welded large-radius bends and clad bends, by
hot induction and cold bending, for oil and gas ducts and every type of industrial or civil plant. It was the
frst Italian company to manufacture large-radius bends, and over the years its high standard of produc-
tion has led to it becoming one of the most experienced companies in its feld. Since November 2009
OMP has reinforced its position in the world energy market by signing a joint venture with TECTUBI
RACCORDI S.p.A., part of ALLIED GROUP and world leader since 1954 in the manufacturing and dis-
tribution of buttweld pipe fttings. This was the start of OMP MONGIARDINO TECTUBI RACCORDI
Bending Division. Today the company has created a single, large industrial hub in Carbonara Scrivia
(Alessandria, Italy), transferring there the whole manufacturing capacity from the historical Genova area.
The newcompound, includingfactory andofces, has a total surface of 50,000 sqm(27,500 sqmcovered).
INTRODUCTORY NOTES
OMP MONGIARDINO TECTUBI RACCORDI Bending Division is the sole depositary of a registered and copy-
righted industrial patent of a process for the cold bending of pipes made of carbon steel, alloy steel, stainless
steel, duplex and titanium, welded (SAW or ERW) or seamless, with diameters ranging from 2 to 60.
This bending process allows for the manufacture of a wide range of products, ensuring a high standard of quality
in the production of bends with radius exceeding 5D and angles up to 180, ensuring also negligible ovalisation
and minimal thickness reduction.
The fnished product is delivered with gauged, chamfered and bored ends, with a regular surface without imper-
fections. A continuous electronic control system allows monitoring of the bend throughout the manufacturing
process and a detailed report at each step of the bending process.
COLD BENDING
OMP MONGIARDINO TECTUBI RACCORDI Bending Division already uses two induction bending machines, model
COjAFEx PB 600 and PB 1000, at its factory in Carbonara Scrivia (Alessandria) and has considerably increased its pro-
duction capacity with the purchase of a new electric induction machine, SCHFER SRBMI 1400, installed in a new 3,300
sqm factory already fully working.
This machine enables the company to deal even more completely with the needs of its customers, with products ranging
in diameter from 2 to 56, bending radius from 400 mm to 10,000 mm and thickness from 7 mm to 100 mm.
All the machines are interfaced with sophisticated computers and are provided with a global control system, which
enables them to adapt autonomously to variations in load, while maintaining control over key process parameters, like
temperature, in order to reduce heat losses to a minimum. This ensures that the material properties are retained even
after the bending and eventual heat treatment process, in accordance with applicable specifcations.
HOT BENDING
ALLOWANCES
Angolo
Angolo
Angolo
3D BENDS
5D BENDS
7D BENDS
Thickness
Thickness
Thickness
Ovalisation
Ovalisation
Ovalisation
Angle
Angle
Angle
11% maximum reduction of extrados
8% maximum reduction of extrados
6% maximum reduction of extrados
3,5%
2%
1,5%
30 1
30 1
30 1
CHARACTERISTICS
Angolo
Angolo
Bending
radius
Pipe
lenght
Diameter
Development
Thickness
reduction
3D
5D
7D
COJAFEX
PB 600
COJAFEX
PB 1000
SCHFER
SRBMI 1400
450 3,050
mm
3 30
5,000 mm
MAX
11%
8% 8% 8%
6% 6% 6%
11% 11%
8,400 mm
MAX
8,500 mm
MAX
11,500 mm
MAX
12,000 mm
MAX
15,400 mm
MAX
8 40 8 56
800 5,100
mm
800 10,000
mm
Machine
ALLOWANCES
Angolo
4D BENDS
5D BENDS
External diameter
Thickness
Ovalisation
+0% -3%
30 1
11% maximum reduction of extrados
3%
External diameter
Thickness
Ovalisation
+0% -2%
30 1
8% maximum reduction of extrados
2%
External diameter
Thickness
Ovalisation
+0% -1,5%
30 1
1,5%
Angle
Angle
Angle
7D BENDS
6% maximum reduction of extrados
MATERIALS FOR HOT AND COLD BENDING
Carbon and alloy steel for moderate and elevated temperatures High yield steel Carbon and alloy steel for low
temperature service Stainless steel Ferritic/Austenitic stainless steel Nickel alloy Titanium alloy Aluminium alloy