Commercial Engineering - Industry Training Solutions Course Guide 2013

www. c ent r a l . wa. edu. au

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I NTRODUCTI ON
CENTRAL INSTITUTE OF TECHNOLOGYS ENGINEERING PORTFOLIO PROVIDES CUSTOMIZED
TRAINING FOR THE MANUFACTURING, RESOURCES, ENGINEERING AND SERVICE INDUSTRIES
IN WESTERN AUSTRALIA THROUGH ITS COMMERCIAL ENGINEERING UNIT.
With our training design expertise and state of the art facilities, Central is able to provide
companies with the skills and knowledge they need to gain a competitive edge in the
marketplace.
Our strong links and long standing working relationship with industry ensures that our
training solutions are relevant and responsive to industry needs such as our short
courses in non-destructive testing (NDT), Welding Supervision and Fabrication/Welding
inspection training.
Training is delivered at both our Northbridge and East Perth campuses which are located
conveniently next to commuter rail and bus stations. Central also has the ability to deliver
some commercial courses at company premises providing greater fexibility and company-
specifc outcomes.
Centrals Commercial Engineering Unit currently ofers industry-specifc training in the
following skill areas:
Non-destructive testing Welding Supervision Certifcate 10
Fabrication/Welding Inspection Gas Safety Training
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Central Institute of Technology has been
delivering training in non-destructive
testing (NDT) for several years now and has
developed a reputation for producing high
quality industry practitioners. This is due in no
small part to the calibre of instruction and the
facilities Central has invested in.
Gaining skills and certifcation in non-
destructive testing (NDT) methodologies
can lead to a rewarding career in a number
of industry sectors including mining
and mineral processing; oil and gas
construction; maintenance, service and
repair of equipment; aviation; structural
steel and pressure vessel fabrication and
maintenance; service inspection companies;
vehicle maintenance & manufacturing; test
equipment manufacture and sales.
Central ofers courses in most of the main
testing methods required by industry
including magnetic particle testing (MT),
penetrant testing (PT), ultrasonic testing
(UT) and radiographic testing (RT). These
courses meet all the training requirements
for certifcation with the Australian Institute
for Non-Destructive Testing (AINDT) and any
other ISO 9712 organisation.
APPLYING METALLURGY PRINCIPLES
FOR NDT TECHNICIANS
This unit covers basic manufacturing
and metallurgy principles related to non-
destructive testing techniques. It covers
the principles and methods used to produce
castings, fusion welding, forgings and rolled
products and discusses the relationship
between the various NDT methods and their
capabilities and limitations when applied
to the detection of specifc discontinuities
in metals.
It discusses how mechanical testing is used
to determine material properties. It provides
the metallurgical knowledge required by the
NDT technician to interpret and apply codes
and standards.
It is recommended that this unit be studied
BEFORE any NDT method training course or
AINDT exams are undertaken.
MAGNETIC PARTICLE INSPECTION (MT)
This unit covers performing Magnetic Particle
Inspection procedures in a range of industrial
applications. It covers the principles of
magnetism and the associated application of
magnetic particle testing techniques in the
feld of non-destructive testing.
Magnetic Particle Inspection is used
to identify surface and near surface
discontinuities in ferromagnetic materials
such as steel and iron.
PENETRANT TESTING (PT)
This unit covers performing liquid penetrant
testing in a range of industrial applications.
It applies penetrant testing techniques to
fabrications, structures and components
across a wide range of industries.
With penetrant testing the object is coated
with a visible or fuorescent dye solution.
The excess dye is removed and the developer,
which acts as a blotter is applied drawing
penetrant out of imperfections open to the
surface. With fuorescent dyes and the use of
a ultra-violet light the imperfections can be
clearly seen. With visible dyes the contrast
between penetrant and developer is used.
ULTRASONIC TESTING (UT)
These units enable students to undertake the
ultrasonic testing of materials in accordance
with the requirements of national and
international codes and specifcations and to
interpret the results of such tasks.
Ultrasonic inspection uses high frequency
sound waves to detect imperfections or
changes in properties within materials. It can
also be used to measure the thickness of
metallic and non-metallic materials.
RADIOGRAPHIC TESTING (RT)
This unit covers performing basic radiographic
testing procedures in a range of industrial
applications. It also involves operating
radiographic testing equipment and applying
the testing procedures learned.
Training involves inspecting, interpreting,
classifying and reporting on radiographic
testing of fabrications, structures and
components. Knowledge of metallurgy
associated with the level of application in this
unit is required.
NON-DESTRUCTIVE TESTING (NDT)
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NON- DESTRUCTI VE TESTI NG (NDT)
INDUSTRIAL RADIOGRAPHY &
RADIATION SAFETY LICENCE (IRRSL)
This training enables students to describe the
principles of industrial radiographic testing,
including a detailed description of hazards
and safety procedures that must be applied
when using X-ray and gamma ray equipment.
This course meets the requirements for the
Radiological Council of Western Australia and
is a pre-requisite for sitting the exams to
become licensed to use industrial radiographic
equipment.
IN-SERVICE INSPECTION OF
PRESSURE EQUIPMENT
This training course provides participants
with the knowledge and skills to undertake
this type of role in industry and meets the
Australian Institute for the Certifcation of
Inspection Personnel (AICIP) requirements for
certifcation.
The course focusses on areas of competency
such as: Inspectors responsibilities and
legislation; Safety requirements; Materials
and Manufacturing requirements; Inspection
methods; Common failures, causes and
recommended actions; repairs, replacement
and alterations; Re-rating requirements;
Pressure equipment, boilers, piping, relief
devices and controls; and Supervision and
staf training.
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WELDING SUPERVISION AND
FABRICATION/WELDING INSPECTION
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Central Institute of Technology has
been delivering welding inspection and
supervision training for several years now
and is well regarded by industry for its quality
instruction. This is due to Central maintaining
close links with industry and through having
instructors who are industry practitioners.
The welding inspection and supervision
training ofered by Central provides
participants with the opportunity to gain and/
or explore new professional development
opportunities.
WELDING SUPERVISORS CERTIFICATE 10
AS1796 Cert 10 Boilers & Pressure Vessels /
Welding Supervisor AS 2214 Steel Structures
Central Institute of Technology is presenting
this 120 hour training program for
Australian Industry which complies with
the requirements for Welding Supervisor
Certifcation to Australian Standards, AS1796
Cert 10 Pressure Equipment and AS2214
Structural Steelwork.
An independent Welding Supervisor
Certifcation committee/examining body, in
accordance with clause 1.6.1, will assess
the certifcation applications to ensure
compliance with the Australian Standards
AS1796 & AS2214.
WHO SHOULD ATTEND THIS COURSE?
People wanting to qualify as a Welding
Supervisor or requiring knowledge in this area.
Not limited to: Tradespersons, Technicians,
Engineers, Sales Engineers, Forepersons,
Workshop supervisors, Quality Managers and
Expediters, Estimators, and Planning staf.
UNITS COVERED IN THIS QUALIFICATION:
o Identify and apply basic Metallurgy
Principles
The purpose of this unit is to apply basic
metallurgy principles related to the general
structure of metals and factors which
infuence weldability of a range of metals. It
supports the basic metallurgy requirements
for Certifcation under AS 2214 & AS1796.
This unit provides basic knowledge of
metallurgy principles and the importance
of base and weld metal compositions, for
material type, welding process and procedure
used. It identifes the factors that infuence
heat input on the deposited metal and
heat-afected zone. It also identifes the
areas for preheat, maintenance of interpass
temperature and post weld heat treatment.
The mechanical properties of welded joints
and tests used to determine mechanical
properties and fabrication weldability tests
are identifed. The selection of steel types for
the fabrication of structures, pressure vessels
and pipelines to meet construction standards
is also included.
o Welding Process Technology in Supervising
The purpose of this unit is to apply the welding
process technology to meet Certifcation
under AS1796 & AS2214. Competencies in this
unit are based on a wide knowledge of welding
science, processes, procedures and technical
requirements.
It covers the underpinning knowledge of
welding terms, joints, positions and symbols,
welding and allied processes, welding
sequences, welding stresses and distortion
and the efects of heat treatment on metal in
relation to welding. This course also covers
welding, planning and set up principles for
a range of materials and processes, jigs,
tools and plant facilities, as well as safe
work practices and procedures and welding
procedure specifcations.
o Interpret & Apply Codes & Specifcations
in Welding Supervision Structural Steel &
Pressure Equipment
The purpose of these units is to interpret and
apply codes and specifcations used in the
supervision of welding structural steel and
pressure equipment in accordance with the
current AS 2214 & AS1796.
Competencies in these units are based
on wide knowledge of welding processes,
procedures and metallurgy, as well as
application of appropriate codes & standards.
These units cover the underpinning
knowledge of materials and consumables,
heat treatments, qualifcation of welding
procedures and welders, requirements for
weld preparation, manufacturing, supervision
and inspection and quality control.
FABRICATION/WELDING INSPECTION
Central Institute of Technology is presenting
a 72 hour training program for Australian
Industry that will comply with the
requirements for Inspector Certifcation. An
independent Welding Supervisor/Inspection
Certifcation committee with experienced
and qualifed membership from Central and
Western Australian industry will assess the
certifcation applications.
This is a unique certifcation course that is not
ofered anywhere else comprising of theory
and practical training necessary to equip an
inspector with the necessary skills to carry
out full inspection of any fabricated item,
component or structure.
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WELDI NG SUPERVI SI ON AND
FABRI CATI ON/ WELDING I NSPECTI ON
WHO SHOULD ATTEND THIS COURSE?
People wanting to qualify as a Fabrication/
Welding Inspector or requiring knowledge in
this area.
Not limited to: Tradespersons, Technicians,
Engineers, Sales Engineers, Forepersons,
Work- shop supervisors, Quality Managers and
Expediters, Estimators, and Planning staf.
Information covered in this qualifcation
Interpretation of plans & specifcations
Validation of fabrication/welding procedures
Assessment & Interpretation of OHS
requirements
Standards and Specifcations
Organisation of NDT procedures
Project Management
Units covered in this qualifcation:
o Apply & Conduct Fabrication/ Welding
Inspection (theory & practical)
The purpose of these units is to apply, conduct
and perform fabrication/ welding inspection
in order to assess a welded structure that
meets the acceptance criteria of specifc
codes, standards or other documents. This
will be achieved by selecting, conducting
or verifying appropriate non-destructive
tests, establishing and validating welding
procedures, ensuring quality assurance is
carried out and monitoring procedures.
These units apply to the inspection of welding
structures based on knowledge of fabrication/
welding, NDT and metallurgy, mechanical
properties of welded joints, heat treatment,
procedures and performance qualifcation,
safety, quality assurance and national and
technical standards. Test procedures are
determined by applicable Australian and/or
International standards.
OTHER COURSES AVAILABLE
GAS SAFETY TRAINING
Gases are widely used in many industries for
welding, cutting, freezing, combustion, heat
treatment and food packaging. Compressed
gases are maintained under high pressures
and have very diferent properties that need
to be understood.
Standards, rules and regulations stipulate
how gases should be used and stored in
the workplace to provide safety for workers.
Central is proud to ofer for the frst time in
conjunction with Gas Safety International a
2 day (8 hours total) course in Gas Safety
Training 1 & 2.
Participants will gain valuable knowledge
about gas safety and the rules and
regulations that exist to promote a high level
of gas safety awareness and compliance in
industry.
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WEAR TESTING SERVICES
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ABOUT CBS TRAI NI NG
Central also operates a comprehensive
Wear Management Centre to assist in
the development of wear materials for
the resources, oil & gas, manufacturing,
engineering and associated industries. This
testing is critical for industry when they need
to understand the wear properties of the
materials they use in their operations.
It is the only such facility in the southern
hemisphere where work undertaken ranges
from wear materials tests and ore abrasivity
assessment to complete applied research and
development projects.
Currently the following wear tests can be
undertaken:
Dry Sand Rubber Wheel ASTM G65
Wet Sand Rubber Wheel ASTM G 105
Pin on Drum ASTM G 132
Paddle Test
Pendulum Groove Test
Cerchar Test
Bond Abrasion Index
MORE INFORMATION
For further information about any of our current industry courses and wear testing
services please email us at industrytraining@central.wa.edu.au or contact
Tonya McDonnell on (08) 9428 0402
If you would like to discuss the development of customised training for your business or
industry then please contact Shaun Moriarty (08) 9428 0419 or 0432 751 740.
Details such as course dates, times and venues can be found on our website
www.central.wa.edu.au/Employers/industry/Pages/Manufacturing-and-Engineering.aspx
locked bag 6, northbridge wa 6865 / t 1300 300 822 / + 61 8 9427 1055 / f + 61 8 9427 1999
enquiry@central.wa.edu.au / www.central.wa.edu.au / ABN 21 037 228 874
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