LJ Catalogue

PRODUCT CATALOGUE 2013
WE L DI NG AUT OMAT I ON & MAT E R I AL HANDL I NG E QUI P ME NT

R E NTAL NE W US E D C US T OMI Z E D
L J w e l d i n g . c o m
2 P R O D U C T C A T A L O G U E 2 0 1 3
ABOUT US
LJ Welding Automation specializes in the engineering
and manufacturing of positioning, welding
automation, material handling and custom equipment.
LJ services and supports customers in diverse
industries including oil & gas, pipelines, mechanical
contractors, mining, wind power and more, with
installations in over 35 countries around the world.
ENGINEERING
3D CAD software (Solidworks
) is utilized by LJs
engineering team for all detailed design. Customers
have input from concept through to nal shop drawings,
which ensures that the customer receives quality
engineering design with input all the way through the
design process. LJ is an APEGA-licensed company.
P R O D U C T C A T A L O G U E 2 0 1 3
ISO 9001:2008 Certied
MANUFACTURING FACILITY
LJ operates out of a company owned, 25,000 square
foot facility on 2.3 acres of land. Our ISO 9001:2008
certied manufacturing facility is fully equipped with
cutting edge manufacturing equipment, including
Panasonic robotic welding and CNC machining centers.
Thousands of installations in over 35 countries and 6 continents.
Visit www.LJwelding.com for more information!
4747 76th Ave
Edmonton, Alberta
Canada T6B 0A3
Contact information:
Ph: +1 (780) 466-6658
Fax: +1 (780) 469-6710
info@LJwelding.com
www.LJwelding.com
3 w w w . L J w e l d i n g . c o m
Welding Positioners ........................................................................................................... 4
Gear Tilt Positioners ..................................................................................................... 4
Pipe Turning Positioners .............................................................................................. 5
Powered Height, Tilt & Rotate Positioners .................................................................... 6
Powered Headstock/Tailstock Positioners ..................................................................... 6
Portable & Benchtop Positioners ................................................................................. 7
Turntables ........................................................................................................................... 8
Low Prole Turntables ................................................................................................. 8
High Speed/Thermal Spray Turntables .......................................................................... 9
Turning Rolls .................................................................................................................... 10
Tank Fit Up Rolls ........................................................................................................ 10
Vessel Turning Rolls Lead Screw, Driveshaft Free Dual Drive ................................... 11
Vessel Turning Rolls Height Adjustable .................................................................... 12
Fixed Height Turning Rolls .......................................................................................... 13
Pipe Alignment Rolls .................................................................................................. 14
Pipe Double-Jointing: Faster, Safer, Easier! ................................................................. 15
Pipe Rolls Height Adjustable ................................................................................... 16
Pipe Rolls Height Adjustable & Benchtop ................................................................ 17

Manipulators ................................................................................................................... 18
Boom & Column Manipulators ................................................................................... 18
Pipe Stands ....................................................................................................................... 19
Modular Roller Support Stands .................................................................................. 19
Specialty Welding Stand Options ................................................................................ 20
Beam Clamp Rigging Rollers .......................................................................................... 21
Pipeline Roller Equipment .............................................................................................. 22
Custom Pipe Handling Systems ...................................................................................... 23
Custom Hose Handling System .................................................................................. 23
Custom Lathe Support Rollers .................................................................................... 23
Pipe Handling/Shuttle Systems ................................................................................... 23
Automation & Controls ................................................................................................... 24
Controls Panels ........................................................................................................... 24
Foot Switches ............................................................................................................. 24
Hand Pendants ........................................................................................................... 24
Automation Capabilities ............................................................................................. 24

Cable Reel Rollers ........................................................................................................... 25
Accessories ...................................................................................................................... 26
Grippers & Chucks ..................................................................................................... 26
Elbow Jigs ................................................................................................................. 26
Adjustable Pipe Counterweights ................................................................................ 26
Custom .............................................................................................................................. 27
Custom Design & Fabrication: To Suit Your Application! ............................................. 27
Table of Contents
Gear Tilt Positioners
Gear tilt positioners are used for powered, variable speed tilting and
rotation to automate and increase welding productivity of cumbersome,
heavy work pieces.
SPECIFICATIONS 1 PT 3,000 lb 1PT-300 2 PT 6,000 lb 2PT-300 3 PT 12,000 lb 3PT-200
Load Capacity: 3,2001,489 lbs
(018 from Mounting Plate)
6,0003,404 lbs
12,0007,576 lbs
Shipping Dimensions: 64 x 48 x 35 64 x 59 x 35 75 x 90 x 52
Tilting Torque: 35,000 in-lbs 80,000 in-lbs 200,000 in-lbs
Tilting Speed: 0.10.9 RPM (135 in 25 seconds) 0.10.9 RPM (135 in 25 seconds) 0.050.35 RPM (135 in 64 seconds)
Height Adjustability: 2949 centre height adjustment in
5 increments
3555 turntable working heights in
5 increments
(Taller Height Range Available*)
3050 centre height adjustment in
5 increments
5 increments
43 67 centre height adjustment in
6 increments
6 increments
Power Requirements: 110 V, 1-ph 208 V, 3-ph 480 V, 3-ph
Rotation Speed: 0.12.2 RPM
(Other speed options available)
0.12.2 RPM
(Other options available)
0.12.2 RPM
(Other speed options available)
Turning Torque: 20,000 in-lbs 40,000 in-lbs 120,000 in-lbs
Ground Capacity: 800 Amps 800 Amps 800 Amps
Equipment Mass: 2,750 lbs (excluding gripper) 3,750 lbs (excluding gripper) 9,550 lbs (excluding gripper)
Specications subject to change; consult factory for all specications.
Available Accessories & Options
Input Power Options: 110600 V, 50 or 60 Hz
Touch Screen: for precise speed control and readout
Hand Pendants: with or without (standard) digital readout
Foot Switch: forward/reverse
Custom Height Range
Ground Capacity: up to 2500 Amp available
Chucks or Grippers up to 60
Elbow Jigs and outboard roller support stands available
Larger Capacity
Models Available
Fully Integrated
Robotic Welding Cells
Now Available
4 PRODUCT CATAL OGUE 2013 | www. L J wel di ng. c om See standard control options on page 24.
Welding Positioners
Ideal for positioning of heavy wall, large diameter pipe for
pipe spooling applications with large offset loads. Large height
adjustability accommodates a wide range of swing diameters.
Pipe Turning Positioners
Custom Height Range or powered height adjustability
Chucks or Grippers up to 60
SPECIFICATIONS 16P Pipe Turning
Positioner 16P-700
30P Pipe Turning
Positioner 30P-200
45P Pipe Turning
Positioner 45P-500
60P Pipe Turning
Positioner 60P-100
Load Capacity: 3,000 lbs (at Mounting Plate) 5,400 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)
Shipping Dimensions: 72 x 42 x 77 72 x 42 x 77 86 x 72 x 111 98 x 85 x 106
Turning Torque: 20,000 in-lbs (With Counterweight) 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs
Height Adjustability: 3369 in 4 increments
(No Counter Weight)
4569 in 4 increments
(With Counterweight)
3369 in 4 increments 4296 in 6 increments 4896 in 6 increments
Power Requirements: 110 V, 1-ph 240 V, 1-ph or 208 V, 3-ph 208 V, 3-ph 480 V, 3-ph
Rotation Speed: 0.33.0 RPM 0.22.4 RPM 0.11.5 RPM 0.11.2 RPM
Ground Capacity: 400 Amps 800 Amps 800 Amps 1500 Amps
Equipment Mass: 1,820 lbs (excluding gripper) 2,300 lbs (excluding gripper) 5,000 lbs (excluding gripper) 8,600 lbs (excluding gripper)
Welding Positioners
SPECIFICATIONS 30PH Powered Height
Headstock 30PH-100
45PH Powered Height
Headstock 45PH-100
60PH Powered Height
Headstock 60PH-100
Load Capacity: 5,000 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)
Turning Torque: 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs
Rotation Speed: 0.22.4 RPM 0.11.5 RPM 0.11.2 RPM
Height Adjustability: Fully powered, innitely adjustable Fully powered, innitely adjustable Fully powered, innitely adjustable
Ground Capacity: 800 Amps 800 Amps 800 Amps
Specications subject to change; consult factory for all specications. All other specications to be conrmed with LJ Engineering.
SPECIFICATIONS 1HT Hydraulic Tilt
Positioner 1HT-100
Load Capacity: 6,000 lbs
Shipping Dimensions: 112 x 52.5 x 29
Turning Torque: 40,000 in-lbs
Power Requirements: 208 V, 3-ph
Rotation Speed: 0.22 RPM
Height Adjustability: 2366 (hydraulically actuated height
adjustability)
Range of Operation: 0135
Ground Capacity: 800 Amps
Equipment Mass: 4,650 lbs
All other specications to be conrmed with LJ Engineering.
Powered Headstock/Tailstock
Positioners
Powered Height, Tilt & Rotate Positioners
Matching Tailstocks
Available
Available in Any Capacity,
Consult Factory for Details
Welding Positioners
Portable & Benchtop
Positioners
SPECIFICATIONS 8 Bench Top Positioner 08P-200 12 Portable Floor Model 12P-900
Load Capacity: 300 lbs (at Chuck Face) 1,000 lbs (at Chuck Face)
Shipping Dimensions: 14 x 17 x 20 (15 horizontal height to center of gripper) 22 x 23 x 25 (18 to chuck center line)
Power Requirements: 110 V, 1-ph 110 V, 1-ph
Rotation Speed: 0.77 RPM 0.55 RPM
Turning Torque: 730 in-lbs 3,000 in-lbs
Table: 12 OD oversized Turntable compatible with 8 chuck or
welding gripper
12 OD Turntable compatible with 12 chuck or
welding gripper
Ground Capacity: 200 Amps 800 Amps
Thru-Bore: hollow spindle c/w air purge tting hollow spindle c/w air purge tting
Range of Operation: Manually adjustable with handle
-15105 in 15 increments
Hand crank self locking worm gear tilt feature
-5100 range c/w angle gauge
Equipment Mass: Positioner: 110 lbs, Chuck 39 lbs Positioner: 280 lbs, Chuck 110 lbs
*Positioner must always be mounted to a suitable base.
Ideal for use in lighter duty applications; LJ bench top positioners
are available with a variety of features such as: air purge tting for
stainless steel or TIG welding applications, hollow spindle, height
adjustable roller cart and torch mount options.
Digital Readout functionality available
Chucks: 8 or 12 optional
Portable scissor lift cart
Optional anti-tip feet
Heavy Duty Portable Scissor Lift Cart 12LT-200
Capacity: 1,600 lbs
Height Range: 2642
Roller Base: Swivel lock urethane casters
Key Features:
Tilt, Height Adjustable,
Portable!
Welding Positioners
Low Prole Turntables
SPECIFICATIONS 2-Ton Low Prole
TRN2-200
10-Ton Low Prole
TRN10-200
20-Ton Low Prole
TRN20-200
30-Ton Low Prole
TRN30-200
Load Capacity: 4000 lbs (Up to 8 Eccentricity) 20,000 lbs (Up to 6 Eccentricity) 40,000 lbs (Up to 6 Eccentricity) 60,000 lbs (Centered Load)
Shipping Dimensions: 33 x 25 x 12 48 x 41 x 16 48 x 41 x 16 48 x 41 x 16
Table Size/Span: 30 diameter 48 diameter 48 diameter 60 diameter
Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph 208 V, 3-ph
Rotation Speed: 0.11.5 RPM
(Optional DC Stepper Motor for
precise turning)
0.33.3 RPM
precise turning)
0.33.3 RPM
precise turning)
0.22.0 RPM
precise turning)
Ground Capacity: 400 Amps 800 Amps 800 Amps 800 Amps
Equipment Mass: 450 lbs 1,350 lbs 1,500 lbs 1,850 lbs
Low prole turntables are used for precise positioning in the at or
horizontal position. LJs ultra-low prole turntables are the lowest prole
turntables available on the market. Available in any table size or capacity.
Only 16
Total Height
Low Prole Turntables
Custom Turntables
Table size up to 16 ft diameter any style
Capacity up to 100 tons
Any speed range or precision
Turntables
LJ manufactures a range of high speed turntables designed specically for the thermal
spray and painting industries. Turntables up to 100 RPM and anywhere from 300
lbs to 20,000+ capacity are available for any thermal spray rotation application.
Customization available for any thermal spray application.
SPECIFICATIONS 100 RPM x 300 lb High Speed
Turntable TRNB15-200
60 RPM x 10-Ton High Speed
Turntable TRN-500
Load Capacity: 300 lbs (Centered Mass Only) 20,000 lbs (Centered Mass Only)
Shipping Dimensions: 17 x 15 x 7 48 x 42 x 23
Table Size/Span: 15 diameter 48 diameter
Power Requirements: 110 V, 1-ph 208 V, 3-ph
Rotation Speed: 10100 RPM 060 RPM
Max Accel. to Set Speed: 3 seconds 3 seconds
Equipment Mass: 70 lbs 1,750 lbs
High Speed/Thermal Spray Turntables
High Speed/Thermal Spray Turntables
Caster Wheel Packages (as shown)
Turntables
Tank Fit Up Rolls
For tting range of length and diameter tanks or thin walled vessels. Modular design allows user to
add sections for longer tank. Tube rolls allow support along entire length of concentric tanks or vessels,
for applications where regular turning rolls are not adequate and extra vessel support is required.
SPECIFICATIONS Modular Tank Fit-Up Roll
(Floor Mount) ALG-200
Modular Tank Fit-Up Rolls
(Track Mount) ALG-500
Modular Tank Fit-Up Rolls
ALG-816
Load Capacity:
Load per Section:
1030-ton
10-ton per 10-foot section
1030-ton
1030-ton
Diameter Range: 36144 OD (3 Settings) 12192 OD (Multiple settings on roller
track)
4 ft16 ft
Drive System: Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style
Tractive Effort: 5,000 lbs 6,500 lbs 4,800 lbs
Shipping Dimensions: 92" x 15 " Height, Modular Length 92 x 15 Height, Modular Length Consult Factory (varies)
Power Requirements: 480 V, 3-ph 480 V, 3-ph To customer specications
Rotation Speed: 6.767 in/min 050 in/min (full torque) up to 100 in/min
(half torque)
5100 in/min
Equipment Mass: 5,400 lbs 9,000 lbs Consult Factory (varies)
5-ton capacity model available for lighter duty applications.
Contact LJ for more information.
Drive-Shaft Free,
Dual Drive
Control pendant with on/off, variable speed, bidirectional control
Dual drive for maximum rotation control
Modular construction allows for multiple lengths to be added for longer vessels
Hydraulic alignment jacking system to align and pull vessel sections together
ALG-816 shown
Master control station and
hand pendant options
Fully Automated Tank
Welding Capability
Turning Rolls
SPECIFICATIONS 40-Ton Turning Roll
40T-100/40T-200
80-Ton Turning Roll
80T-100/80T-200
200-Ton Turning Roll
200TRV-100/200
Load Capacity (balanced): Driver: 40,000 lbs (20-ton)
Idler: 40,000 lbs (20-ton)
Driver: 80,000 lbs (40-ton)
Idler: 200,000 lbs (100-ton)
Diameter Range: 316 3'16' 316
Shipping Dimensions:
Idler:
Driver:
24 x 126 x 27 (top of wheel)
Tractive Effort:
Output Torque:
Dual Drive 10,000 lbs
80,000 in-lbs
120,000 in-lbs
480,000 in-lbs
Rotation Speed: 550 in/min 550 in/min 550 in/min
Equipment Mass: Driver: 2,500 lbs
Idler: 1,500 lbs
Driver: 6,000 lbs
Idler: 4,600 lbs
Driver: 20,000 lbs
Idler: 16,500 lbs
Vessel Turning Rolls Lead Screw,
Driveshaft Free Dual Drive
Used for turning and rolling large vessels, typically in tandem with boom and column manipulators for automation of vessel welding and
fabrication. LJ has a range of turning rolls with height adjustability, wheel and track mount bases, as well as optional powered or manual lead
screw wheel spacing. Custom hydraulic leveling lift kits are available.
Drive-Shaft Free,
Dual Drive
AC dual motor drive for precise speed control from 0100%, digital speed
display and drive-shaft free dual drive
Heavy duty urethane covered or solid steel wheels protect and grip work piece;
overload or end-step discs available
Optional powered or manual lead screw for quick spacing of wheels
Heavy duty hydraulic lift kits
All LJ turning rolls available with digital speed readout calibrated to inches/min
or mm/min for precise welding speed control
Turning Rolls
Vessel Turning Rolls Height Adjustable
Dual adjustable drive heads designed such that load can always be centered on rolls;
urethane wheels to protect and grip workpiece. Standard features include height adjustability for
safe and stable clearance of ttings. Wheeled base compatibility for track mount installations.
SPECIFICATIONS 12-Ton Height Adjustable
Vessel Roll 06R-100(A)/06R-200
20-Ton Height Adjustable
Vessel Roll 10TRV-100/200
40-Ton Height Adjustable
Vessel Roll 20TRV-100/200
Load Capacity (balanced): Driver: 12,000 lbs (6-ton)
Diameter Range: 0.512 114 114
Shipping Dimensions: 34 x 103 x 26 113 x 44 x 33 116 x 44 x 31
Height Adjustability: 2339 (top of wheel)
Adjustable in 3 increments
27"45" (top of wheel)
Adjustable in 3" increments
3048 (top of wheel)
Tractive Effort:
Output Torque:
Single Drive, 3,500 lbs
25,000 in-lbs
Dual Drive, 6,000 lbs
50,000 in-lbs
80,000 in-lbs
Power Requirements: 110 V, 1-ph 240 V, 1-ph (or 208 V, 3-ph) 208 V, 3-ph
Equipment Mass: Driver: 975 lbs
Idler: 670 lbs
Driver: 1,950 lbs
Idler: 1,300 lbs
Driver: 2,650 lbs
Idler: 1,700 lbs
Height Adjustable,
Track Mountable
Variable speed, AC drive with hand pendant and foot switch
Modular design accepts either at feet or anged casters for mounting to
manual or powered track mount systems (as shown on right)
Turning Rolls
Ideal for use with vessels and large diameter pipe turning; for
longer and/or heavier applications additional idlers can be used
to increase load capacity as required.
SPECIFICATIONS 12-Ton,
0.512 ft Vessel Roll
12T-000A/12T-100
75-Ton,
318 ft Vessel Roll
75T-100A/75T-200
120-Ton,
318 ft Vessel Roll
120T-100/120T-200
Load Capacity: Driver: 12,000 lbs (6-ton)
Driver: 75,000 lbs (37.5-ton)
Idler: 75,000 lbs (37.5-ton)
Diameter Range: 0.512 (0.515 wide frame available) 318 318
Idler:
Driver:
24 x 78 x 32
36 x 78 x 32
Tractive Effort:
Output Torque:
25,000 in-lbs
95,000 in-lbs
230,000 in-lbs
Idler: 650 lbs
Driver: 4,000 lbs
Idler: 1,600 lbs
Driver: 5,700 lbs
Idler: 3,600 lbs
Fixed Height Turning Rolls
manual or powered track mount systems
Turning Rolls
LJ alignment rolls are designed for specialty applications where pipe or vessels require precise, fast alignment and
ne leveling for t up and welding, and offer compensation for inconsistencies in shop oor or ground. Often used in
pipe double-jointing systems for maximum efciency and safety.
SPECIFICATIONS 12-Ton Pipe Alignment Roll
12S-100/12S-200
Load Capacity
(Driver & Idler Set):
Diameter Range: 648 nominal pipe diameter
Idler:
Driver:

39 x 62 x 27 height (28 top of wheel)
39 x 62 x 27 height (29 top of enclosure)
Tractive Effort:
Output Torque:
25,000 in-lbs
Power Requirements: 110 V, 1-ph
Rotation Speed: 550 in/min (applies to driver unit only)
Idler: 2,150 lbs
Alignment Style: Powered lead screw with independent spacing
control of each wheel
SPECIFICATIONS 20-Ton Pipe Alignment Roll
20TSR-100/200
Load Capacity
Diameter Range: 660 nominal pipe diameter
Idler:
Driver:
Tractive Effort:
Output Torque:
25,000 in-lbs
Power Requirements: 208 V, 3-ph or 480 V, 3-ph
Rotation Speed: 0.990 in/min (applies to driver unit only)
Traverse Speed Range: 0.323 ft/min
Idler: 2,900 lbs
Alignment Style: Powered lead screw with independent spacing
control of each wheel
Pipe Alignment Rolls
Turning Rolls
Full pipe alignment
control allows for
maximum productivity
and safety through
use of simple hand
pendant
Joystick controls allow
for complete side/side,
up/down control over
alignment of pipe
Rail-mount base-
can be supplied as
motorized or non-
motorized for driving
pipe sections together
Indoor and outdoor compatible models are available.
Pipe Double-Jointing: Faster, Safer, Easier!
Fully Automated
Alignment, Rotation, and
Welding Capabilities
Variable speed and
bidirectional controls
for rotation, alignment,
leveling and/or rail
mount drive
Ergonomic and
easy to hold
Heavy duty joystick
controls all left/right,
up/down shifting
Optional touchscreen
for complete control
of all parameters
User enters pipe
specications and
system automatically
sets to home position
Turning Rolls
Pipe Rolls Height Adjustable
LJ pipe rolls are used for pipe welding applications ranging from light tubes to extra-heavy walled pipe.
Whatever your pipe rolling application, LJ has the most cost effective and user friendly equipment!
SPECIFICATIONS 8-Ton Track Mount Pipe
Train Roll 8TS-100/8TS-200
8-Ton Low Prole
Pipe Roll SHD-700A/SHD-750
8-Ton Geared Height
Adjust Roll SHD-800A/SHD-850
Load Capacity
Diameter Range: 448 248 248
Shipping Dimensions: 67 x 39 x 31 (lowest setting) 50 x 34 x 21 (foot posts)
(55 width from outside handles)
36 x 50 x 29
Height Range: 2339 (from track to top of wheel) 1426 (top of wheel)
29 x 41 (top of wheel)
Manual or Powered geared height adjustable
Tractive Effort:
Output Torque:
Dual Drive, 4,800 lbs tractive effort
24,000 in-lbs output torque
Single Drive, 2,400 lbs tractive effort
Single Drive, 2,400 lbs tractive effort
Traverse Speed: 480 ft/min NA NA
Idler: 750 lbs
Driver: 411 lbs
Idler: 245 lbs
Driver: 540 lbs
Idler: 390 lbs
8TSJ-100/200: dual drive, powered track mount travel base SHD-800/850: geared height adjust
Available with dual drive
rotation, hold down
rollers for extra traction,
geared height adjust, and
powered travel base
SHD-700A/750: extra low prole
Turning Rolls
Ideal for supporting and turning heavy wall pipe. Modular design accepts either at feet, v-track, or roller wheels.
SPECIFICATIONS 1.5-Ton Benchtop Roller
BPR-200A/BPR-100
4-Ton Pipe Roller
HD2L-100/HD2L-150
Pipe Roller & Cart
EMCC-100
Load Capacity
Driver: 1,500 lbs (0.75-ton)
Idler: 1,500 lbs (0.75-ton)
Driver & Idler Set: 8,000 lbs
8,000 lbs (4-ton)
Shipping Dimensions: 26 x 13 x 10 (top of wheel) 30 x 31 x 40 69 116 x 39 x 49
Height Range: Low Prole, Fixed Height 2840 ne adjust 3749
Tractive Effort:
Output Torque:
Single Drive, 270 lbs
1,300 in-lbs
2,000 in-lbs
2,000 in-lbs
Idler: 45 lbs
Driver: 240 lbs
Idler: 150 lbs
Driver & Idler Set: 700 lbs
Modular design accepts either at feet or anged casters
for mounting to manual or powered track mount systems
Pipe Rolls Height Adjustable & Benchtop
Optional Base for
Benchtop Rolls
Turning Rolls
Boom & Column Manipulators
SPECIFICATIONS MNP-500 MN6-100 MN9-300 MN12-200
Load Capacity (at boom end): 250 lbs 500 lbs 500 lbs 500 lbs
Boom Stroke: 42 72 108 132
Column Stroke: 58 72 96 144
Boom Traverse Speed Range: 5120 in/min 5120 in/min 5120 in/min 5120 in/min
Mast Traverse Speed Range: 5120 in/min 5120 in/min 5120 in/min 5120 in/min
Travel Car Speed: 5120 in/min 5120 in/min 5120 in/min 5120 in/min
Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph
Equipment Mass: 4,400 lbs 7,500 lbs 8,500 lbs 9,000 lbs
Joystick and variable speed controls for accurate powered positioning of
welding head in all directions
Spring loaded pawl engages column face when chain tension drops below
pre-set limit
Manual swivel base
Bolt pattern for xed oor mount
Momentary rapid traverse
Automatic seam tracking options now available call LJ for more details
LJ engineers and manufactures manipulators with boom stiffness and welding head stability, operator
controls, and ease of use as key driving factors. Automatic welding heads are designed to be mounted on a
stiff and nearly vibrationless boom, and moved to desired height with powered column. The welding head
can then be positioned as required for automated welding of large vessels or other workpieces.
Fully Integrated
Touch Screens and Vision
Seam Tracking Systems
Now Available
Manipulators
19
Modular Roller Support Stands
Ideal for use with pipe up to 48 diameter in combination with LJ Welding Positioners or large pipe rolling applications.
If extra height range adjustability is required, please ask about our height adjust options!
Available Options
Modular design accepts either at feet, v-track, or roller wheels
Available with custom tops including multidirectional rollers, v-rollers, custom
rollers or sawhorse tops
SPECIFICATIONS
4,000 lb
Roller Stand (Short)
HD2L-200U
4,000 lb
Roller Stand (Tall)
HD2-300U
8,000 lb
Gear Elevated Stand
SHD-850
16,000 lb
Gear Elevated Stand
UHD-200
Load Capacity: 4,000 lbs 4,000 lbs 8,000 lbs 16,000 lbs
Diameter Range: 248 248 448 848 (up to 60 now available)
Height Range: 2436 3963 3042 (Dual screw jack geared
height adjust)
3042 (Dual screw jack geared
height adjust)
Shipping
Dimensions:
30 x 31 x 26
(top of wheel)
34 x 31 x 40
(top of wheel)
36 x 50 x 2941
(top of wheel)
43 x 51 x 2941
(top of wheel)
Weight: 138 lbs 165 lbs 390 lbs 530 lbs
Roller Top Options
Base Units
Base Foot Options
Multidirectional Rollers
HD2-350
Vee-Rollers
HD2-420
Self Leveling Flat Foot
(Included)
Rail Mount Caster Kit
4,000 lb: HD2-380
(Larger Capacities Available)
Swivel Caster Kit
(Optional Brakes)
4,000 lb: HD2L-230
(Larger Capacities Available)
PRODUCT CATAL OGUE 2013 | www. L J wel di ng. c om 19 PRODUCT CATAL OGUE 2013 | www. L J wel di ng. c om
Pipe Stands
20
Folding & Solid Tripod Stands
Tripod pipe stands serve a valuable purpose when a lightweight and portable
pipe support stand is needed. All LJ tripod stands can be equipped with a v-top
support, roller wheels, or multi directional rollers, for any application. All LJ tripods
utilize locking through pin and threaded ne height adjust for extra safety.
Solid and Folding Stands: 2,500 lb capacity, low prole, medium and tall
ranges available with adjustable height.
Super Duty Tripod Stands: 5,000 lb capacity, low prole, medium and tall
ranges available with adjustable height.
Available in any size or height range, contact LJ for more details.
Sawhorse Supports
Available in all sizes and capacities from 1000 lb to 100-ton
engineered to your specications.
Spring loaded style.
Fully Engineered.
Specialty Welding Stand Options
SPECIFICATIONS
2-Ton Multi-Directional
Roller Head
2-Ton Horizontal
V-Roller Head
4-Ton Horizontal
V-Roller Head
Load Capacity: 4,000 lbs (2-ton) 4,000 lbs (2-ton) 8,000 lbs (4-ton)
Shipping Dimensions: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750
Weight: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750
Compatibility: Congurable with HD2-300 and HD2L-200,
see base model specication for general
height range, footprint and weight
Congurable with HD2-300 and HD2L-200,
see base model specication for general
height range, footprint and weight
Congurable with SHD-750, see base model
specication for general height range,
footprint and weight
Sawhorses and Tripods
Customized to any application or specication.
Pipe Stands
21
SPECIFICATIONS
Multi-Directional Pipe
Roller MDRN-100
Roller MDR-200
Roller MDR-700
Diameter Range: 28 224 OD 436 OD
Equipment Mass: 40 lbs 60 lbs 80 lbs
22 base width
27 width from outside handles
15 x 25 x 7
25 base width
Beam Clamp Flange
Size Range:
612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick
Additional Features: Extra small footprint for tight spaces Handles on sides for safe and easy lifting
and installation
Handles on sides for safe and easy lifting
and installation
SPECIFICATIONS
1-Ton Unidirectional Roller
HZ6-200
HZD-100
HZDD48-100
Diameter Range: 224 OD 242 OD 2448
Equipment Mass: 94 lbs 95 lbs 225 lbs
41 x 16 x 11
Beam Clamp Flange
Size Range:
612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick
Additional Features: Urethane Cones protect pipe surface/
coatings and guide pipe, handles on sides
for safe and easy lifting and installation
Heavy Duty Rollerssupplied with steel or
urethane options, handles on sides for safe
and easy lifting and installation
Heavy Duty Rollerssupplied with steel or
urethane options, handles on sides for safe
and easy lifting and installation
Pipe rigging rollers are used for a variety of applications, in particular for installation
of pipe into racks at reneries, power plants, and other industrial facilities. All LJ pipe
rigging rollers are designed to be lightweight, with beam clamps for quick installation
and various roller head options so that pipe can be easily, safely, and efciently installed.
Beam Clamp Rigging Rollers
Extra small footprint or extra large
capacity options are available,
contact LJ for details
Small Foot Print Model
Now Available
Beam Clamp Rigging Rollers
22
Pipeline rollers are designed to protect, support, and guide a pipeline section during river and road crossings.
Pipe guide rollers help minimize drag forces of pipe-pulling through horizontally drilled or bored holes. LJ
manufactures conical or conveyor roller style pipe rollers for applications ranging from 2 light walled HDPE
piping up to heavy walled 72 steel pipe with capacities ranging from 2,000 to 40,000 lbs or greater.
Pipeline Roller Equipment
SPECIFICATIONS 1-Ton,
224 OD
HZ6-300
1-Ton,
232 OD
HZ6-100
5-Ton,
448 OD
HZM5-100
10-Ton,
448 OD
HZM10-100
40-Ton,
472 OD
HZM405-100
Load Capacity: 2,000 lbs (1-ton) 2,000 lbs (1-ton) 10,000 lbs (5-ton) 20,000 lbs (10-ton) 80,000 lbs (40-ton)
Diameter Range: 224 232 448 448 472
Shipping Dimensions: 26 x 16 x 8
(to top of roller)
18 x 30 x 9
(to top of roller)
50 x 30 x 21
(to top of roller)
63 x 34 x 24
(to top of roller)
68 x 56 x 33
(to top of roller)
Equipment Mass: 90 lbs 135 lbs 385 lbs 690 lbs 1725 lbs
Rolling Surface: Conical style, urethane
cones protect pipe
Conical style, urethane
cones protect pipe
Dual v-roller style,
molded urethane,
oversized roller bearings
Dual v-roller style,
molded urethane,
oversized roller bearings,
optional horizontal roller
for small-diameter pipe
8 roller system, molded
urethane oversized
roller bearings
Additional Features: Handles for easy lifting
and moving on-site
Adjustable roller style Forklift pockets and
lift hooks for easy
movement on job-site
Forklift pockets and
lift hooks for easy
Adjustable rollers,
forklift pockets and
lift hooks for easy
SPECIFICATIONS 30,000 lb100,000 lb Capacity Pipeline Cradles
PRC-100 PRC-200 PRC-300 PRC-400
Load Capacity: 30,000 lbs 60,000 lbs 75,000 lbs 100,000 lbs
Diameter Range: 1224 OD 2436 OD 3648 OD 4860 OD
Additional Features: Effective method for supporting and rolling pipe at the entrance of pipeline
crossings the cradle safely supports, guides, and protects the pipe
LJ Roller Cradles are used as an effective method for supporting and rolling pipe at the
entrance of pipeline crossings. The cradle safely supports, guides, and protects the pipe.
Various cradle models for pipe from 260 (60.3 mm1524 mm) in diameter.
Pipeline Roller Equipment
23
Custom Pipe Handling Systems
SPECIFICATIONS Custom Hose Handling System
HZH-200
Capacity: 200,000 lbs (100-ton) per set of 10 roller
assemblies
Diameter Range
(of hose/piping assembly):
442OD
Rollers: Urethane covered steel rollers
Modular and portable design, marine grade components
SPECIFICATIONS Custom Lathe Support Rollers
QCK-100, QCK-300
Capacity: 40,000 lbs (20-ton) per set of 5 roller assemblies
Diameter range of hose/piping
assembly:
QCK-100: 424OD
QCK-300: 432OD
Rollers: V-rollers for loading pipe into roller bed
Servo drive lead screw spacing for precise alignment and lifting under full load
Hydraulic braking system
LJ designs and builds custom pipe handling systems for applications
ranging from barge pipe lay to custom lathe support rollers.
Engineering Rendering
To Finished Product
Engineering Rendering
To Finished Product
SPECIFICATIONS Pipe Handling/Shuttle Systems
Any diameter capacity, or speed range
Can be set up for linear travel, rotation, kick off table or any
combination of functions
Integration to existing or other systems available
Custom Pipe Handling Systems
24
HP-100
Single/Dual Axis
Hand Pendants
Ergonomic, easy to use,
lightweight design, c/w
protective guard
Optional LCD digital speed
readout
Heavy rubber 8 m (25 ft)
cable with 19-pin metal plugs
Automation & Controls
Remote
monitoring
capability
HMI/Input to
controller
Up to 3-axis positioning of
workpiece (tilt, turn, lift)
Up to 3-axis
positioning of
workpiece +
welding head(s)
Automation Capabilities
Full Integration of
All Positioning and
Welding Equipment
15 m (50 ft)
Extension Cables
Available
Controls Panels
Input power supply: 110-600
Volts and 50/60 Hz optional
Master variable speed,
direction, on/off local/remote
controls
Optional LCD digital speed or
torque readout
+/-3% standard precision;
servo, stepper and/or encoder
style options available for
higher precision applications
Fully adjustable parameters
(speed, acceleration, torque)
and communication-ready
FS-FR
Forward/Reverse
Foot Switch
Heavy Duty Cast steel body
with heavy duty guard/
handle
Momentary actuation
(normally off)
Heavy rubber 8 m (25 ft)
cable with 4-pin metal plugs
FS-V
Variable Speed
Foot Switch
Plug & Play with optional
controller upgrade
Main panel controls master
speed range, foot switch
used for variable speed in
master range
Multiple Axis
Hand Pendants
For multiple-axes control
or complex functions
Automation & Controls
25
Cable Reel Rollers are used for rolling large cable spools, for payout, unwinding and take-up of heavy cable. Often used in
combination with a tugging or pulling unit, LJ cable reel rollers are equipped with variable speed, bidirectional controls, slip
clutches to eliminate over torque and maximize safety, heavy duty rolling components, and easily adjustable diameter range
using v-track rollers. LJ engineers and manufactures cable reel rollers to any capacity or specication required.
Cable Reel Rollers
SPECIFICATIONS 1 HP Cable Reel Roller
BNT-100
2 HP Cable Reel Roller
BNT-200
3 HP Cable Reel Roller
CRR-200
Spool Size Range: 210 ft diameter
5.5 ft max width
210 ft diameter
5.5 ft max width
312 ft diameter
8 ft max width
Tractive Effort/Torque: Single Drive 700 lbs Tractive Effort
(1,600 in-lbs output torque)
Single Drive 1,300 lbs Tractive Effort
Single Drive 2,500 lbs Tractive Effort
Height Range: Low Prole, ne adjust leveling feet
optional
Low Prole, ne adjust leveling feet
optional
Low Prole, ne adjust leveling feet
optional
Equipment Mass: 1,885 lbs 1,885 lbs 2,500 lbs
Shipping Dimensions: 103 x 85 x 19 (low prole height) 103 x 85 x 19 (low prole height) 99 x 131 x 22 (low prole height)
108 width with safety catch installed
Brake Torque: 1,700 in-lbs will activate slip clutch to
prevent workpiece from being pulled
off rollers
3,200 in-lbs will activate slip clutch to
prevent workpiece from being pulled
off rollers
Adjustable slip clutch from 2,1004,800
in-lbs
Controls: Variable Speed, Forward/Reverse DC Drive,
optional foot or hand switches
Variable Speed, Forward/Reverse DC Drive,
optional foot or hand switches
Variable Speed, Forward/Reverse DC Drive,
optional foot or hand switches, safety
catch included
Anti-tip bar
provides extra
stability and safety
Shown with optional
leveling feet
See standard control options on page 24. PRODUCT CATAL OGUE 2013 | www. L J wel di ng. c om 25 PRODUCT CATAL OGUE 2013 | www. L J wel di ng. c om See standard control options on page 24.
Cable Reel Rollers
26
Elbow Jigs
Accessories
SPECIFICATIONS
Elbow Jigs (230)
02E-200 03E-200 04E-200 06E-200 08E-200 10E-200 12E-200 14E-200 16E-200 18E-200 20E-200 24E-200 30E-200
Outside Diameter: 2 OD 3 OD 4 OD 6 OD 8 OD 10 OD 12 OD 14 OD 16 OD 18 OD 20 OD 24 OD 30 OD
Capacity: 250 lbs 250 lbs 250 lbs 250 lbs 500 lbs 500 lbs 500 lbs 500 lbs 1000 lbs 1000 lbs 1000 lbs 1000 lbs 2000 lbs
Additional Features: 90 Elbows: Precision t and clamp allows for quick and easy tting, prepping and welding of elbows for use with welding positioners
Grippers & Chucks
3-jaw self centering scroll chucks with reversible top jaws
available in 3 sizes: 8, 12, 16 gripping diameter ranges
High-quality, cost-effective welding grippers and chucks are a standard accessory on all welding positioners.
Counterweights help to balance heavy offset loads during rotation.
For oversized or heavy gripping requirements with
smooth, serrated or carbide insert top jaws
Adjustable Pipe Counterweights
SPECIFICATIONS
Adjustable Pipe Counterweights
PPC-200
Description: Pipe Counterweight
Shipping Dimensions: 29 x 16 x 33
Speed Range: 690 lbs
T30-100: 230 gripping
diameter range, 5,000 lbs
capacity
T50-100: 250 gripping
diameter range, 10,000 lbs
capacity
Accessories
27
Custom Design & Fabrication:
To Suit Your Application!
Used to separate and press
together large diameter
pipe expansion joints (up to
36 OD), for servicing and
accurate length settings,
complete with custom jigs for
various ASME ange sizes
Designed and built for an application to grind excess overlay weld
material from ange face after hard surfacing process. Greatly increased
operator safety and reduced grinding time from hours to minutes.
Adjustable Flange Facing Grinder AFG-100
Maximum Travel: x = 36, y = 36, z = 8
Grinding Head: 2 width stones, 7.5 HP dual head grinder c/w
safety covers
Additional Features: Automated oscillation for even wearing of
grinding stones, vibration-reducing leveling feet,
forklift pockets and lifting eye, dust collection ports
with optional dust collector, CSA approved
Barrel Extractor SUN-200
Maximum Travel: 96 per side
Maximum Push Force: 32,000 lbs (16-ton)
Maximum Pull Force: 100,000 lbs (50-ton)
Controls/Interface: HMI touch screen for precise pressing and pulling
functions down to the millimeter
Hydrotesting upgrades available
Nozzle Extractor SYNNR-100-4
Capacity: 6,000 lbs (3-ton)
Diameter Range: 016
Height Range: 18
Horizontal Range: 16 Axial Adjust
Turning Torque: 20006000 ft-lbs
Power Requirements: Pneumatic
Custom
www. LJwel di ng. com
Ph: +1 (780) 466-6658
Fax: +1 (780) 469-6710
4747 76th Ave, Edmonton, Alberta, Canada T6B 0A3
ISO 9001:2008 Certied

LJ Catalogue

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

LJ Catalogue

Uploaded by

Copyright:

Available Formats

PRODUCT CATALOGUE 2013

WE L DI NG AUT OMAT I ON & MAT E R I AL HANDL I NG E QUI P ME NT

You might also like