This document provides questions for an exam on Manufacturing Technology - I. It covers topics like metal casting processes, pattern allowances, molding sand properties, core making, furnaces, gating and risering defects, non-destructive testing of castings, welding processes like gas welding and arc welding, forging, rolling, extrusion, sheet metal working processes, plastics, molding processes for plastics, and thermoforming. The questions test concepts, processes, definitions, types, properties, working principles and applications of various manufacturing processes.
This document provides questions for an exam on Manufacturing Technology - I. It covers topics like metal casting processes, pattern allowances, molding sand properties, core making, furnaces, gating and risering defects, non-destructive testing of castings, welding processes like gas welding and arc welding, forging, rolling, extrusion, sheet metal working processes, plastics, molding processes for plastics, and thermoforming. The questions test concepts, processes, definitions, types, properties, working principles and applications of various manufacturing processes.
This document provides questions for an exam on Manufacturing Technology - I. It covers topics like metal casting processes, pattern allowances, molding sand properties, core making, furnaces, gating and risering defects, non-destructive testing of castings, welding processes like gas welding and arc welding, forging, rolling, extrusion, sheet metal working processes, plastics, molding processes for plastics, and thermoforming. The questions test concepts, processes, definitions, types, properties, working principles and applications of various manufacturing processes.
ENGINEERING DEPARTMENT OF MECHANICAL ENGINEERING QUESTI ON BAN Su! "o#e $ME2201 Na%e& Manufacturing Technology-I 'ear/Se %&II / III U N I T -
I P A R T A (2 M a r k s ) 1. What is metal spinning process? Define casting? 2. When o !o" make core (or) #hat is f"nction of core in mo"l ing san? $. %&plain the core making process? '. Mention the specific a(antages of car)on i o&ie process? *. Write the composition of goo mo"ling san? +. What are chaplets? ,. -ist the factors to )e consiere in the choice of metal melting f"rnace? .. What are the reasons for the casting efects of col sh"ts an misr"n? /. 0ame fo"r ifferent casting efects. 11. 2o# casting efects are ientifie? P art34 (1+ Marks ) 1. What are the pattern allo#ances? %&plain )riefl! each. 2. Disc"ss the properties of mo"ling san. $. %&plain the 562 process of core making state its a(antages an applications. '. 7tate the ifferent t!pe of mo"l. Write a short note on 89reen san mo"l an shell mo"ling *. Write a neat sketch of a c"pola: %&plain its operate. +. %&plain #ith a simple sketch ho# metal is melte in a c"pola f"rnace. ,. What are the ifferent t!pes of f"rnace "se in fo"nr!? Descri)e in etail #ith neat sketches an! one of them. .. %&plain )riefl! the (ario"s mo"ling metho "se in fo"nries. /. %n"merate the contin"o"s casting efects an s"ggest s"ita)le remeies. 11. %&plain the (ario"s non estr"cti(e inspection methos of cast pro"cts. U N I T - 2 ( 2 M a r ) * + ,art-A 1. Define #eling process. 2. Define f"sion #eling . $. What are ifferent metho of #eling !o" kno# ? '. Define arc crater. *. Mention an! t#o a(antages of D .5 an A. 5 #eling. +. What o !o" "ner stan )! straight polarit!? ,. When is the straight polarit! "se for arc #el ing? .. What is the p"rpose of coating on an arc #eling electroe? /. What are the t#o main ifferent of cons"ma)le electroe an non cons"ma)le electroe? 11. 2o# oes M;9 #eling iffer from T;9 #eling? 11. What is the main ifferent )et#een "pset )"tt #eling an flash )"tt #eling ? 12. What are the (ario"s t!pes of flame? 1$. Define plasma arc #eling ? P art34 (1+ Marks ) 1. %&plain the metho of laser )eam #eling an gi(e their applications 2. %&plain the metho of electron )eam #eling an gi(en their applications $. Descri)e plasma Arc #eling an gi(en their applications '. Descri)e an e&plain <ltrasonic #eling an gi(e their applications *. %&plain Thermit #eling an gi(en their applications +. What is frication #eling? gi(e their a(antage an limitations ,. Disting"ish )et#een )ra=ing: solering an #eling .. Write )riefl! on testing an inspection /. Descri)e )ra=ing process ME2201/ Manufacturing Technology -I U N I T - I I I , a rt-A (2 M a r) * + 1. Define col #orking of metals 2. Define re cr!stalli=ation temperat"re $. 9i(e some e&les for mechanical #orking of metals '. Define forging *. 9i(e some )asic forging operations +. Define e&tr"sion ratio ,. Define t")e ra#ing .. Define egree of ra#ing /. 0ame fo"r ifferent press3#orking operations 11. What are the efects in forging operations? P art34 (1+ Marks ) 1. %&plain the hot #orking an col #orking #ith s"ita)le e&les 2. Define rolling an isc"ss accoring to the classification $. Disc"ss the (ario"s forging operations '. 9i(e the a(antage of press forging o(er rop forging *. What are the efects in forgings? %&plain it. +. 2o# the pipe an t")es are man"fact"ring? ,. Define ra#ing an isc"ss the classification #ith neat sketch .. What are the efects in ro lle parts? < 0 ; T 3 ; > , a rt-A (2 M a r) * + 1. What is sheet metal #ork? 2. #rite o#n an! fo"r sheet metal characteristics $. What is meant )! clearance? '. What is stretching? *. Define the term ?spring )ack@. +. 2o# force e&erte on the form )lock is calc"late ,. What are the forma)ilit! test methos? .. What is s"per plasticit! of metals? P art34 (1+ Marks ) 1. Descri)e shearing operations in a sheet metal #ork #ith a neat s ketch 2. Descri)e (ario"s t!pes of )ening operations #ith its neat sketches $. %&plain an! one metho of stretch forming operation #ith a neat sketch '. %&plain h!ro forming process #ith its neat sketches. 7tate their a(antage an applications *. %&plain the po#er spinning process #ith a neat sketch .gi(e their applications +. 2o# magnetic p"lse forming process is carrie o"t on sheet metal? ,. %&plain peen forming process #ith a neat sketch .. What is s"per plastic of metal? ho# this process is carrie o"t on sheet metals? U I N T - - P AR T 3A (2 Ma r)* + 1. 2o# the plastic is efine? 2. 9i(e some e&les of aiti(es $. 9i(e some e&les for thermosetting p lastics. '. 9i(e some e&le of thermo plastics. *. 9i(e some aiti(es ae to the man"fact"ring of r"))er. +. What are the processes of thermoplastics? ,. What are the t#o t!pes of inAection mo"l ing? .. What are the t!pes of compression mo"ling? /. efine co pol!meri=ation 11. What are the foame plastics? P art34 (1+ Marks ) 1. What are the characteristics of the forming an shaping processes? 2. What are the t!pes of mo"ling an thermoplastics? $. %&plain the #orking principles an application of a. inAection mo"ling ). )lo# mo"ling c. rotational mo"ling . film )lo#ing '. %&plain the thermoforming process *. %&plain in"ction an "ltrasonic methos. +. %&plain #orking an principle of applications of a. compression mo"ling ). transfer mo"ling.