T e s t e d O*' B*($e(( CORTEC is a design, manufacturing, sales and service organization specializing in flow control applications. We offer a line of equipment for use in a wide range of operational services, and we excel in providing solutions to our customers needs when higher pressures, corrosive substances, or abrasive fluids are present. CORTEC designs equipment to meet or exceed the requirements of the American Petroleum Institute Specification 6A. Additionally, CORTEC's quality program is registered to the ISO 9001 and API Q1 quality standards. The CORTEC brand comprises two globally established divisions: P'%d*c)%$ Ch%!e( Wha) (h%*"d I c%$(de' bef%'e (e"ec)$g a ch%!e? I Working pressure and temperature I Inlet and outlet connections: size, type, etc. I Nominal body size I Trim type: tapered needle, cage and sleeve, rotating disc, positive bean, etc. I Means of operation: manual hand wheel or remotely actuated I Service conditions: corrosive, abrasive, sour I Flow media and specifications: oil, gas, water, gravity, etc. I Flow rates: minimum and maximum I Design and quality requirements: API, ANSI, etc. We understand the importance of proper orifice sizing and its impact on your production. Let us help you make the right choice. Production & Extreme Service Chokes Compact Manifold Valves Flowline Accessories Turnkey Valve Manifold Packages Turnkey Valve Manifold Packages O'fce S,$g a$d Se"ec)%$ Probably the most misunderstood aspect of buying a choke is proper orifice sizing and trim style selection. It is critical to the proper performance, function, service life and operator satisfaction. It is imperative that the choke and it's associated components are properly selected based on the intended application. A choke that is equipped with the optimal trim size and style will assure maximum service life, flowing performance and minimize down time. CORTEC employs flow control sizing software based on the Instrument Society of America rules, as well as years of experience and field confirmation. During the inquiry and sales process, we encourage the customer to provide flow data and allow us to perform flow calculations. These calculations will aid in selection of the correct orifice size and style and will allow us to make informed product recommendations. CORTEC can assist this process by providing a data input form for the customer to complete. Ch%!e B%")$g D#e$(%$( CORTEC chokes are manufactured to standard inlet and outlet dimensions. Our manufacturing process allows us the versatility to supply chokes to custom inlet and outlet dimensions with a wide variety of common and custom connections. This allows you to replace your existing choke without costly piping changes in the field. Type Dimension Description I Inlet dimensions are from the centerline of the outlet to the face of the inlet flange. O Outlet dimensions are from the centerline of the inlet to the face of the outlet flange. P Overall length of the positive model of the choke. A Overall length of the adjustable model of the choke in the fully closed position. Cage and Sleeve Trim CORTEC MODELS CC, CE Low Pressure Recovery Characteristics Erosion resistant prolonging trim life Pressure balanced to reduce torque For severe service applications including abrasive service ANSI Seat Class IV & V Rotary Disc Trim CORTEC MODEL RM High range ability requirements in severe erosive applications Needle and Seat Trim CORTEC MODELS NH, NC, NCH, NG8746, and NJWA Fully adjustable as flow rates and pressures fluctuate Easy to replace in the field Parts are interchangeable with popular models Suitable for low to medium pressure drops, less severe service Positive Choke Bean CORTEC MODELS PH, PC, PHC, PG8746 and PPC The simplest, most inexpensive configuration Engineered for heavy duty, maintenance free performance Parts are interchangeable with popular models Installation, parts replacement, and other field work are simple T'# O&)%$( Proper orifice sizing and trim style selection is critical to proper performance, function, service life and operator satisfaction. Ch%!e C%$fg*'a)%$( CORTEC uses only the highest quality materials to manufacture some of the most innovative yet easy to use choke designs known today. Each design is adaptable to meet changing well flow conditions over the life in the field. Configurations: Positive Bean Configuration Needle and Seat Configuration Cage and Sleeve Trim Configuration Specifications: Orifice sizes ranging from 1/4" to 5" API 2,00020,000 PSI CWP ANSI Class 6002,500 Severe Service Applications PSL 1, 2, 3, & 3G Quality Assurance: API Specification Q1 ISO 9001 Built to meet or exceed API 6A Specifications Customer Specified Preferences POSITIVE BEAN POSITIVE CAP ADJUSTABLE BONNET BOLTED BONNET FLANGE WING NUT METAL SEAL SEAT NEEDLE STEM CONTROL SLEEVE FLOW CAGE BEAN ADAPTER OUTLET OPTIONS FLANGED HUB THREADED BUTT WELD UNION INLET OPTIONS FLANGED HUB THREADED BUTT WELD UNION Model C or H Body Trim Options Bonnet Seal Options Cap Bonnet Options STANDARD O-RING SEAL ACTUATED YOKE Ch%!e Ac)*a)%$ CORTEC supplies various proprietary actuators and associated instrumentation to complement its comprehensive range of chokes. Advanced actuators and instruments are available for a complete flow control solution. Some actuator options available include: Electric Actuation Bettis TorqPlus Model "EM-510" multi turn actuator. The low friction high torque CORTEC open yoke adaptor converts rotary motion of the actuator to a high thrust linear motion. Features and Benefits Manual override Weatherproof aluminum housing to A356-T6 specifications Class 1, Division 1 Group C&D electronics Local position indicator Precise repeatability Low power consumption Analog and digital interface Three limit switches Dual conduit entries Upon loss of control signal this unit can be configured to fail in place, fail open or fail closed Upon loss of power source the unit will fail in the last position Powered by optional 12 or 24 VDC or 115 or 230 VAC The actuator and open yoke unit weighs 55 lbs (24.95 kg) OHC-400 positions can be field-converted to utilize digital communication protocols such as MODBUS High thrust and remote operating ability to meet the most demanding applications. Hydraulic Piston Actuation CORTEC's Hydraulic Piston actuators are double acting with a linear motion. Hydraulic pistons are the preferred actuator of many oilfield applications, and are favored for their high thrust and rugged reliability. Typically used in high pressure manifold applications and rugged service related environments. Pneumatic Diaphragm Actuators Pneumatic diaphragm actuators are supplied with fail open or fail close operation. Available with position and control instrumentation to meet your requirements. Features and Benefits Available with position and control instrumentation to meet your requirements. This model is typically supplied with: Pneumatic or electro-pneumatic positioners Filter regulator Stainless steel tubing and fittings Supplied with fail open or fail close operation. Pneumatic Linear Piston Actuators Features and Benefits Available in double acting, fail open or fail close. Can be supplied with a variety of instrumentation and controls to suit customer requirements. Actuator and positioner can be operated using instrument gas Electrical classifications include Explosion proof or Intrinsically safe and can be in compliance with the ATEX directive. Manual override available For applications where pneumatic is the desired power source, linear piston actuators provide reliable high thrust in a simple and reliable design. Pneumatic Diaphragm Actuator Hydraulic Piston Actuator Bettis Model EM Electric Actuator Linear Piston Actuator API 6A TEMPERATURE RATINGS API Material Class Body / Bonnet Choke Trim (Stem, Seat, Bean) AA & BB *Stainless Steel or Stainless Steel General Service Alloy Steel & Tungsten Carbide CC Stainless Steel or Stainless Non-Sour, CO2 Stainless Steel & Tungsten Carbide DD & EE Stainless Steel & Tungsten Sour, Low CO2* Alloy Steel Carbide FF Stainless Steel & Tungsten H2S, CO2* Stainless Steel Carbide HH Corrosion Resistant Corrosion Resistant Alloy & High H2S, High CO2* Alloy Tungsten Carbide Email: sales@uscortec.com or visit us at www.uscortec.com T r i m
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c h a r a c t e r ) Examples C C 2 M Model C with Cage Trim, 2 Max Orifice with Metal Bonnet Seal Ring N CH 1 M Model CH with Needle Trim, 1 Max Orifice with Metal Bonnet Seal Ring C C 1.5 M Model C with Cage Trim, 1.5 Max Orifice with Metal Bonnet Seal Ring P H 2 Model H with Positive Trim, 2 Max Orifice with Standard O-Ring Bonnet Seal Ring MATERIAL RECOMMENDATIONS *NACE Standard MR0175 Compliance *Stainless steel as an upgrade to the API 6A specifications Trim Type Body Style Max Orifice Bonnet Seal C Cage M Multi-Stage N Needle & Seat P Positive Bean R Rotary Disc C CORTEC Model E CORTEC Model H Cameron Model H CH Cameron Model H2 15k G8746 Gray Model 8746 JWA MC Model JWA PC FMC Model PC M Willis Model M 1 - 5 1 - 5 M Metal Ring Seal blank Standard O-Ring Seal CHOKE MODEL NOMENCLATURE Cameron and Willis are registered trademarks of Cameron Corporation. Gray is a registered trademark of GE Oil & Gas. FMC is a registered trademark of FMC Corporation. -100 -50 0 50 100 150 200 250 300 350 K -75 180 L -50 180 P -20 180 S 0 150 T 0 180 U 0 250 X 0 350 CORTEC Corporate Office 208 Equity Blvd. Houma, LA 70360 +1.985.223.1966 fax: +1.985.223.1936 sales@uscortec.com CMS 205 Marcon Drive Lafayette, LA 70507 +1.337.267.3100 fax: +1.337.267.3138 sales@cortec-cms.com CORTEC/CMS International Sales Office Westchase Corporate Center 10111 Richmond Avenue Suite 300 Houston, TX 77042 +1.713.821.0050 AdaptorsDouble Studded & Flanged Studded IntegralPup Joints, Tees, and 90 Ells FlangesWeld Necks, Blinds, & Swivel Adaptor Spools & Crossovers API BlocksTees & 90 Ells Instrument Flanges Blast Joints Crosses Spools P&$g Acce((%'e( API 6A PSL 1, 2, 3 & 3G CORTEC can supply a variety of pipe and flow line accessories. We offer a full range of sizes, pressure classes and materials to suit most service applications. Integral, welded or threaded, CORTEC has the capability to manufacture from a variety of in-stock materials. Under-balanced Drilling M.P.D. and Bypass Manifolds Diverter Manifolds 1-13-5/8 up to 20k Portable Well Test Squeeze Manifolds Portable Choke and Kill Manifolds Offshore Production Manifolds Ball / Plug Catchers Standpipe Manifolds Cement Manifolds Mud Manifolds Sand Traps Va"+e Ma$f%"d Pac!age( CORTEC has considerable experience in the design and manufacture of manifold systems. From land based drilling to offshore production, from well testing to portable choke and kill, CORTEC can design and build your manifold needs. We utilize in-house engineering, design, machining and welding, which allows greater control over the quality, design, and manufacturing of the most complex manifolds. Choke & Kill Manifolds Extreme Service Manifolds Plug Catchers Solid Removal Systems