1 Belt Capacity Required Q 2 t/h 825 2 Belt Width B mm 1200 3 Belt Speed Required v m/s 1.13 4 Angle of Inclination o 12.8 5 Belt Center Distance L m 154.4 Vertical height to elevate= Lsin H m 18 Skirt board length each side m 3 sbl = 6 6 Material / Bulk density t/m 3 1.4 7 Capacity Factor k 0.89 H/L = 0.28 8 Trough Angle o 35 o 10 9 Total Moisture % 28 Material Temperature o C 35 Lump Size mm 100 10 Weight of Moving Part Conv. G kg/m 45 see table 7 if s1 and s2 and density < 1.5 s1 m 1 see table 7 s2 m 3 see table 7 11 Additional l m 100 see table 8 if center distance >100 m. L m 154.4 see table 8 12 Coefficient of friction of rolling parts parts f 0.023 see table 9 Check Theoritical Capacity Qt 1 Qt' = = 584.22 m3/h See table 4, choice the Qt' corresponding with Belt width, trough angle, basic angle and find out; Q't = 614 m3/h with ; Belt Width B mm 1200 Trough Angle o 35 o 15 2 Qt = = 619.32 m3/h 3 Q = = 867.05 t/h Q > Q 2 CALCULATION OF BY PASS CONVEYOR C - 12A {Q2/(v x x k)} Q't x v x k Qt x PT. Protech Asia Engineering. By Pass System RCD-1 to SP-3 RCD-2 to SP2 Pelabuhan Batubara Tarahan Power Requirement 1 Power Required to drive empty Conveyor N1 (kW) N 1 = = 2.93 kW 2 Power Required to convey material on the level N2 (kW) N 2 = = 13.82 kW 3 Power Required to elevated material N3 (kW ) N 3 = = 42.53 kW 4 Additional Power Requirement N4 (kW), see table 10 N 4 = = 0.54 kW * Theoritical Necessary Motor Capacity Nn (kW) Nn = = 59.82 kW * Motor Capacity (Nm) Nm = = 70.38 Kw * Recommended Pulley Diameter (mm) for Multiply Belt (4PN150) with 65% ~ 100 % utilization; see table 16 D1 = Driving Pulley = D1 = 733 mm D2 = Tail Pulley = 400 mm D2 = 530 mm D3 = Snub Pulley = 315 mm D3 = 330 mm GEAR REDUCER SELECTION Service Factor sf= 2 * Nominal Power Rating P N = = 140.75 kW * Gear Reducer output speed n 2 = = 29.54 rpm * Gear Reducer Ratio i = = 50.77 * Thermal Rating P G = = 149.29 kW P G1 = 143 According above mention , choice gear reducer type and size ; FLENDER type : i = 50 or HANSEN P4 type: i = 50 B3HH11 QHRF3 (QxH)/367 0.08x v x length of skirt board 500 mm Pm x sf (v x 60)/(3.14 x D1) 1500 / n 2 P G1 x 0.87 x 1.2 P N < P G the Gear Reducer no need extra cooling. {G(L+l)fxv}/102 {Q(L+l)f}/367 N 1 + N 2 + N 3 + N 4 Nn / PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP2 Pelabuhan Batubara Tarahan. 1 Belt Capacity Required Q 2 t/h 1650 2 Belt Width B mm 1200 3 Belt Speed Required v m/s 4.5 4 Angle of Inclination o 16 5 Belt Center Distance L m 15.5 Vertical height to elevate= Lsin H m 4.06 Skirt board length each side m 3 sbl = 6 6 Material / Bulk density t/m 3 0.9 7 Capacity Factor k 0.89 H/L = 0.28 8 Trough Angle o 35 o 10 9 Total Moisture % 28 Material Temperature o C 35 Lump Size mm 100 10 Weight of Moving Part Conv. G kg/m 45 see table 7 if s1 and s2 and density < 1.5 s1 m 1.5 see table 7 s2 m 3 see table 7 11 Additional l m 50 see table 8 if center distance < 30 m. L m 15.5 see table 8 12 Coefficient of friction of rolling parts parts f 0.023 see table 9 Check Theoritical Capacity Qt 1 Qt' = = 457.76 m3/h See table 4, choice the Qt' corresponding with Belt width, trough angle, basic angle and find out; Q't = 493 m3/h with ; Belt Width B mm 1200 Trough Angle o 20 o 15 2 Qt = = 1974.47 m3/h 3 Q = = 1777.02 t/h Q > Q 2 CALCULATION OF BY PASS CONVEYOR C - 12A Q't x v x k Qt x {Q2/(v x x k)} PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP2 Pelabuhan Batubara Tarahan. Power Requirement 1 Power Required to drive empty Conveyor N1 (kW) N1 = = 2.99 kW 2 Power Required to convey material on the level N2 (kW) N2 = = 7.29 kW 3 Power Required to elevated material N3 (kW ) N3 = = 19.66 kW 4 Additional Power Requirement N4 (kW), see table 10 N4 = = 2.16 kW * Theoritical Necessary Motor Capacity Nn (kW) Nn = = 32.10 kW * Motor Capacity (Nm) Nm = = 37.77 Kw * Recommended Pulley Diameter (mm) for Multiply Belt (4PN150) with 65% ~ 100 % utilization; see table 16 D1 = Driving Pulley = D1 = 630 mm D2 = Tail Pulley = 400 mm D2 = 530 mm D3 = Snub Pulley = 315 mm D3 = 330 mm GEAR REDUCER SELECTION Service Factor sf= 2 * Nominal Power Rating PN = = 75.54 kW * Gear Reducer output speed n2 = = 136.49 rpm * Gear Reducer Ratio i = = 10.99 * Thermal Power Rating P G = = 53.24 kW P G1 = 51 According above mention , choice gear reducer type and size ; FLENDER type : B2HH4 i = 11.2 or HANSEN P4 type: QHRA2 i = 11.2 0.08x v x length of skirt board N1 + N2 + N3 + N4 Nn / {G(L+l)fxv}/102 {Q(L+l)f}/367 (QxH)/367 P G1 x 0.87 x 1.2 PN < PG the Gear Reducer no need extra cooling. 500 mm Pm x sf (v x 60)/(3.14 x D1) 1500 / n2 PT. Protech Asia Engineering. 1 Belt Capacity Required Q 2 t/h 1650 2 Belt Width B mm 1200 3 Belt Speed Required v m/s 4.5 4 Angle of Inclination o 16 5 Belt Center Distance L m 17 Vertical height to elevate= Lsin H m 4.06 Skirt board length each side m 3 sbl = 6 6 Material / Bulk density t/m 3 1.1 7 Capacity Factor k 0.89 H/L = 0.28 8 Trough Angle o 35 o 10 9 Total Moisture % 28 Material Temperature o C 35 Lump Size mm 100 10 Weight of Moving Part Conv. G kg/m 67 see table 7 if s1 and s2 and density < 1.5 s 1 m 1.5 see table 7 s 2 m 3 see table 7 11 Additional l m 50 see table 8 if center distance < 30 m. L m 17 see table 8 12 Coefficient of friction of rolling parts, on dusty running periodic f 0.03 see table 9 overloaded. Check Theoritical Capacity Qt 1 Qt' = = 374.53 m3/h See table 4, choice the Qt' corresponding with Belt width, trough angle, basic angle and find out; Q't = 396 m3/h with ; Belt Width B mm 1000 Trough Angle o 30 o 15 2 Qt = = 1585.98 m3/h CALCULATION OF BY PASS CONVEYOR C - 12A {Q2/(v x x k)} Q't x v x k 3 Q = = 1744.58 t/h Q > Q 2 No need to modify the speed , belt size , trough angle Power Requirement 1 Power Required to drive empty Conveyor N1 (kW) N1 = = 5.94 kW 2 Power Required to convey material on the level N2 (kW) N2 = = 9.55 kW 3 Power Required to elevated material N3 (kW ) N3 = = 19.30 kW 4 Additional Power Requirement N4 (kW), see table 10 N4 = = 2.16 kW * Theoritical Necessary Motor Capacity Nn (kW) Nn = = 36.96 kW * Motor Capacity (Nm) Nm = = 43.48 Kw * Recommended Pulley Diameter (mm) for Multiply Belt (4PN150) with 65% ~ 100 % utilization; see table 16 D1 = Driving Pulley = D1 = 630 mm D2 = Tail Pulley = 400 mm D2 = 530 mm D3 = Snub Pulley = 315 mm D3 = 330 mm GEAR REDUCER SELECTION * Prime Mover Electric motor P1 = 55 kW Motor speed n1 = 1500 rpm Max. starting torque T A = 525 Nm * Driven machine Belt Conveyor P 2 = 45 kW {G(L+l)fxv}/102 {Q(L+l)f}/367 (QxH)/367 0.08x v x length of skirt board Qt x N1 + N2 + N3 + N4 Nn / Can use the motor 45 kW / 55 kW ( Nm x 1.25 for normal starting service factor ) 500 mm * Output rotation need n 2 = = 136.49 rpm * Gear Reducer Ratio i = = 10.99 * Service factor for Gear Units with 24 hours operation. Factor for driven machine Belt onveyor. = f 1 1.30 table 1, page 12 Factor for prime mover use electric motor = f 2 1.00 table 2, page 12 Peak torque factor with load peaks per hour 6 - 30 = f 3 0.95 table 3, page 12 Thermal factor = f 4 0.71 table 4, page 12 Thermal factor with cooling = f 5 1.19 table 5, page 12 Factor for altitude = f 6 1.00 table 6, page 12 Factor for altitude with cooling = f 7 1.00 table 7, page 12 Oil supply factor for horz. = f 8 0.95 table 8, page 13 Thermal capacity = f 9 1.20 table 9, page 13 Thermal capacity factor with fan = f 10 1.49 table 10, page 13 * Determination of Nominal Power P N = 58.50 kW rating * Selected from power rating table: type B2 gear unit size 4 , with P N = 81 kW page :22 = = 149.85 kW * Checking the starting torque P N = 78.34 kW * Thermal Power Rating without P G1 = 51 page:23 auxiliary cooling * Thermal capacity for gear units P G = = 41.28 kW without auxiliary cooling Check thermal power rating with auxiliary fan cooling * Thermal Power Rating with P G2 = 67 page:23 ( v x 60 )/( 3.14 x D1 ) n 1 / n 2 P 2 x f 1 x f 2 3.33 x P 2 P N P G = 41.28 kW < P 2 = 45 kW Gear unit need auxiliary fan cooling 149.85 kW > PN = 82 kW (T A x n 1 ) / 9550 x f 3 P N = 81 kW > 78.34 kW P G1 x f 4 x f 6 x f 8 x f 9 auxiliary fan cooling * Thermal capacity for gear units P G = = 67.34 kW with auxiliary fan cooling According above mention , choice gear reducer type and size ; FLENDER type : B2DH4 i = 11.2 Hollow Shaft for shrink disk mounted, Right Angle with auxiliary cooling fan ` P G2 x f 4 x f 6 x f 8 x f 10 P G = 67.88 kW > P 2 = 45 kW 63.2238 54.3467 59.1293 63.9373 power yang diminta 75 2 150 97.5 By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan 1 Belt Capacity Required Q 2 t/h 1650 2 Belt Width B mm 1200 3 Belt Speed Required v m/s 4.5 4 Angle of Inclination o 16 5 Belt Center Distance L m 15.5 Vertical height to elevate= Lsin H m 4.06 Skirt board length each side m 3 sbl = 6 6 Material / Bulk density t/m 3 1.1 7 Capacity Factor k 0.89 H/L = 0.28 8 Trough Angle o 35 o 10 9 Total Moisture % 28 Material Temperature o C 35 Lump Size mm 100 10 Weight of Moving Part Conv. G kg/m 67 see table 7 if s1 and s2 and density < 1.5 s 1 m 1.5 see table 7 s 2 m 3 see table 7 11 Additional l m 50 see table 8 if center distance < 30 m. L m 15.5 see table 8 12 Coefficient of friction of rolling parts, on dusty running periodic f 0.03 see table 9 overloaded. Check Theoritical Capacity Qt 1 Qt' = = 374.53 m3/h See table 4, choice the Qt' corresponding with Belt width, trough angle, basic angle and find out; Q't = 396 m3/h with ; Belt Width B mm 1000 Trough Angle o 30 o 15 2 Qt = = 1585.98 m3/h 3 Q = = 1744.58 t/h Q > Q 2 CALCULATION OF BY PASS CONVEYOR C - 12A {Q2/(v x x k)} Q't x v x k Qt x No need to modify the speed , belt size , trough angle PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan Power Requirement 1 Power Required to drive empty Conveyor N1 (kW) N1 = = 5.81 kW 2 Power Required to convey material on the level N2 (kW) N2 = = 9.34 kW 3 Power Required to elevated material N3 (kW ) N3 = = 19.30 kW 4 Additional Power Requirement N4 (kW), see table 10 N4 = = 2.16 kW * Theoritical Necessary Motor Capacity Nn (kW) Nn = = 36.61 kW * Motor Capacity (Nm) Nm = = 43.07 Kw * Recommended Pulley Diameter (mm) for Multiply Belt (4PN150) with 65% ~ 100 % utilization; see table 16 D1 = Driving Pulley = D1 = 630 mm D2 = Tail Pulley = 400 mm D2 = 530 mm D3 = Snub Pulley = 315 mm D3 = 330 mm GEAR REDUCER SELECTION * Prime Mover Electric motor P1 = 55 kW Motor speed n1 = 1500 rpm Max. starting torque T A = 525 Nm * Driven machine Belt Conveyor P 2 = 45 kW * Output rotation need n 2 = = 136.49 rpm * Gear Reducer Ratio i = = 10.99 * Service factor for Gear Units with 24 hours operation. Can use the motor 45 kW / 55 kW ( Nm x 1.25 for normal starting service factor ) {G(L+l)fxv}/102 {Q(L+l)f}/367 (QxH)/367 0.08x v x length of skirt board N1 + N2 + N3 + N4 Nn / 500 mm n 1 / n 2 ( v x 60 )/( 3.14 x D1 ) PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan Factor for driven machine Belt onveyor. = f 1 1.30 table 1, page 12 Factor for prime mover use electric motor = f 2 1.00 table 2, page 12 Peak torque factor with load peaks per hour 6 - 30 = f 3 0.95 table 3, page 12 Thermal factor = f 4 0.71 table 4, page 12 Thermal factor with cooling = f 5 1.19 table 5, page 12 Factor for altitude = f 6 1.00 table 6, page 12 Factor for altitude with cooling = f 7 1.00 table 7, page 12 Oil supply factor for horz. = f 8 0.95 table 8, page 13 Thermal capacity = f 9 1.20 table 9, page 13 Thermal capacity factor with fan = f 10 1.49 table 10, page 13 * Determination of Nominal Power P N = 58.50 kW rating * Selected from power rating table: type B2 gear unit size 4 , with P N = 81 kW page :22 = = 149.85 kW * Checking the starting torque P N = 78.34 kW * Thermal Power Rating without P G1 = 51 page:23 auxiliary cooling * Thermal capacity for gear units P G = = 41.28 kW without auxiliary cooling Check thermal power rating with auxiliary fan cooling * Thermal Power Rating with P G2 = 67 page:23 auxiliary fan cooling * Thermal capacity for gear units P G = = 67.34 kW with auxiliary fan cooling According above mention , choice gear reducer type and size ; FLENDER type : B2HH4 i = 11.2 Hollow Shaft for shrink disk mounted, Right Angle with auxiliary cooling fan ` P G2 x f 4 x f 6 x f 8 x f 10 P G = 67.88 kW > P 2 = 45 kW P N = 81 kW > 78.34 kW P G1 x f 4 x f 6 x f 8 x f 9 P G = 41.28 kW < P 2 = 45 kW Gear unit need auxiliary fan cooling P 2 x f 1 x f 2 3.33 x P 2 P N 149.85 kW > PN = 82 kW (T A x n 1 ) / 9550 x f 3 PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan 63.2238 53.8366 58.5742 63.3371 power yang diminta 75 2 PT. Protech Asia Engineering. By Pass System RCD-1 to SP3 RCD-2 to SP-2 Pelabuhan Batubara Tarahan 150 97.5 PT. Protech Asia Engineering. h 10 Nama Umur Nama O.T Alamat b 9 t 6.8 ab bd e 8.6 q 7 ad sb r 8.2 w 7.5 ac mn y 8 y 8 as kl w 7.5 r 8.2 an ji q 7 e 8.6 am lo t 6.8 b 9 ak kp c 5 h 10 ao rt
t 6.8 ab bd q 7 ad sb w 7.5 ac mn y 8 as kl r 8.2 an ji e 8.6 am lo b 9 ak kp h 10 ao rt