CFG system offers cement producers large energy savings and other operational advantages compared with traditional cooler systems. The temperature of the clinker leaving the kiln is around 1,400degC. This heat can be reused if recovered at the first grate of the cooler.
CFG system offers cement producers large energy savings and other operational advantages compared with traditional cooler systems. The temperature of the clinker leaving the kiln is around 1,400degC. This heat can be reused if recovered at the first grate of the cooler.
CFG system offers cement producers large energy savings and other operational advantages compared with traditional cooler systems. The temperature of the clinker leaving the kiln is around 1,400degC. This heat can be reused if recovered at the first grate of the cooler.
5000 tpd cooler retrofitted with CFG grate plates. Upgrading existing grate coolers with the CFG system offers: Fuel savings of 25-40 kcal/kg clinker Less cooling air consumption and reduction of air to be dedusted Reduced overall power consumption Effective and even cooling of clinker More stable high capacity kiln and cooler performance due to less dust circulation and no blowing through of cooling air Low maintenance costs due to minimum wear on CFG grate plates and movable parts Less red river tendency due to the Controlled Flow Grate system Less snowman tendency Less falling through of clinker Short payback period. CFG-retrofit The CFG system offers cement producers large energy savings and other operational advantages compared with traditional cooler systems. The system easily replaces the first grate of an existing cooler, as a retrofit. The installation takes less than three weeks. This means that the CFG system may be installed during a scheduled shutdown of the plant The temperature of the clinker leaving the kiln is around 1,400C.This heat can be reused if recovered at the first grate of the cooler. By applying cooling air precisely where it is needed, the CFG system ensures maximum recuperation of the heat Red river formation is reduced resulting in lower maintenance and repair costs. Dust circulation is considerably reduced and so is the tendency to buildup and snowman formation. The CFG system The CFG system consists of robust ducting, a unique design of flexible connections and the innovative controlled flow grate plates. The highly reliable flexible connections lead the air from the fixed ducts to the movable grate rows (see cover photo). The slotted design of the grate plates helps to create a perfect air flow through the clinker bed to ensure optimum heat transfer. One of the key features of the design is an inverted T section, a labyrinth, attached to the underside of the plate, which traps fall-through dust when shutting down the cooler. The dust is automatically cleared by the air flow at next start-up. The drive The new first grate is driven by a centrally positioned cylinder. The hydraulic drive consist of axial piston pumps with electro-hydraulic servo- adjustment of the oil flow to the cylinder which have built-in linear transducers. The system is controlled by a PLC.The pump units have built-in swash plates to regulate the oil flow and its direction. This ensures very smooth operation of the moveable grate rows and perfect grate control. The system is very reliable and maintenance costs are low. If preferred, a conventional mechanical drive can be supplied instead. Operational control Operator control of the air flow to the various grate areas can be optimised by applying the CoolScanner designed by FLS Automation. The CoolScanner is based on proven infrared scanning technology. It monitors the temperature distribution on the surface of the clinker bed in the cooler and presents the information on a VDU in graphical and numerical form. This data is then used to optimise operation. Grat e Cooler CFG-Ret rofit Retrofit tailored to specific requirements : Example 1 l Replacement of the first two cooler grates with CFG plates, A complete retrofit of more than the first cooler grate to the new support and air distribution system and new drive. CFG system was recommended for improved heat recovery, l Fuel savings of 35 kcal/kg clinker or more. more effective cooling and substantially increased throughput. Example 2 l Replacement of the first cooler grate with CFG plates, new Replacing the first grate with new air distribution system and support and air distribution system and new drive. CFG grate plates was recommended for upgrading traditional l Fuels savings of 25-30 kcal/kg clinker or more. grate cooler type to lower heat loss and higher throughput. The CFG system can be adapted to all common types and makes of grate cooler, and the retrofit project can be planned to improve operation and increase capacity at minimum cost and minimum loss of production time. Data in this brochure is intended for preliminary project planning only. Manufacturer reserves the right to modify equipment details and/or specifications without notice. DENMARK: F. L.Smidth & Co. A/S.Vigerslev All 77, DK-2500 Valby Copenhagen. USA: FULLER COMPANY, 2040 Avenue C, Bethlehem, Pennsylvania, 18017-2188. F. L.SMIDTH & FULLER SUBSIDIARIES: AUSTRALIA: FULLER - F. L.SMIDTH (PACIFIC) PTY. LTD. Level 4,156 Pacific Highway, Greenwich, N.S.W. 2065. BRAZIL: F. L.SMIDTH, COMRCIO E INDSTRIA LTDA. Rua Nebraska, 443, Brooklin Paulista-CEP 04560, Caixa Postal 3506,01051 So Paulo-SP. CANADA: FULLER-F. L.SMIDTH CANADA LIMITED, 10, Thornmount Drive, Scarborough, Ontario M1B 3J4. FULLER -F. L.SMIDTH CANADA LIMITED, 3300 Cavendish Boulevard, Montreal, Quebec H4B 2M8. CHILE: FULLER-TRAYLOR, INC., Napoleon 3200, Of. 304, Las Condes, Santiago. FEDERAL REPUBLIC OF GERMANY: F. L.SMIDTH - FULLER GMBH, Rheinstern Haus, Emanuel Leutze Strasse 17,4000 Dusseldorf 11. FRANCE: F. L.SMIDTH- FULLER SA., 2/ 4 rue Vincent van Gogh, 93364 Neuilly-Plaisance Cdex. ITALY: F. L.SMIDTH & C. ITALIANA S.r.L.Via Aterno, 26,1-66020 S. Giovanni Teatino (CH). JAPAN: FLS Japan Ltd-.Togeki Building, l-l.Tsukiji 4- chome, Chuo-ku,Tokyo 104. Postal address: Kyobashi P. 0. Box 78,Tokyo 104-91. MEXICO: F. L.SMIDTH - FULLER MEXICO, SA. DE C.V., Ave. Campos Eliseos 385,Torre B, Primer Piso, Chapultepec Polanco, 11560 Mexico City, D.F. P.R. CHINA: F. L.Smidth & Co. A/S, Beijing Representative Office, Scite Tower, Room 1307,22 Jianguo Men Wai Dajie, Beijing 100004. SOUTH KOREA: FULLER INTERNATIONAL, INC., Independent Sales Office, C.P.O. Box 2016, Hwa-Shin Building, 3rd Floor, 82 1-KA Bongrae-Dong, Choong-Ku, Seoul. SPAIN: F. L.SMIDTH & CIA ESPAOLA, S.A., Carretera de La Corua, km. 17,8,28230 Las Rozas (Madrid). TURKEY: F. L.Smidth & Co. A/S., Liaison Office, c/o Trakmak,Traktr ve Makine Ticaret Ltd. Sirketi, Ismet Ind Cad., Mithat Pasa Han. 92-94,80090 Gmssuyu, Istanbul. UNITED KINGDOM: F. L.SMIDTH - FULLER LTD., 17, Lansdowne Road, Croydon, CR9 2JT. LICENSEES/JOINT VENTURES: INDIA: Larsen &Toubro Ltd.. Cement Machinery Division, Powai Works, P. 0. Box 8901, Bombay 400072. FULLER - K.C.P. LTD., Ramakrishna Building, No. 2, Victoria Crescent, Madras 600105. FULLER - K.C.P. LTD., 220, Arun Chambers,;. Dadaji Road,Tardeo, Bombay 400 034. FULLER - K.C.P. LTD., 10-E, Annapurna Apartments, 68, Ballygunge Circular Road, Calcutta 700 019. FULLER- K.C.P. LTD., 1009, Tolstoy House, 15 Tolstoy Marg., New Delhi 110001. SOUTH AFRICA: FULLER- F. L.SMIDTH (PTY) LTD., 363 Rivonia Boulevard, Rivonia, P. 0. Box 1537, Rivonia 2128.