Part 5

Intelligent Robot/
Automation
ED-7270 _INTELLIGENT EDUCATION ROBOT PLATFORM NEW
ED-7275 _ OMNI-DIRECTIONAL MOBILE ROBOT NEW
ED-7273 _INTELLIGENT ROBOT DEVELOPMENT KIT NEW
ED-7271 _ROBOT ASSEMBLY KIT TRAINER
ED-7255 _ 5-AXIS ARM ROBOT TRAINER NEW
ED-CIM _ COMPUTER-INTEGRATED MANUFACTURING TRAINER
ED-FMS1 _ FLEXIBLE MANUFACTURING SYSTEM
ED-ILC _ PC BASED CONTROL TRAINER
ED-4031 _ FACTORY AUTOMATION TRAINER
ED-9150 _ BLOCK MODULAR PRODUCTION SYSTEM
ED-9160 _MINI MPS(MODULAR PRODUCTION SYSTEM) NEW
ED-FPC _ FLUID PROCESS CONTROL TRAINER NEW
ED-GP2000 _GRAPHIC PANEL TRAINER
ED-7300 _ASSEMBLING ROBOT TRAINER
ED-VP6 _6-AXIS MULTI JOINT ROBOT TRAINER NEW
ED-HS4 _4-AXIS SCARA ROBOT TRAINER NEW
ED-XYZ _4-AXIS RECTANGULAR COORDINATES ROBOT TRAINER NEW
ED-DTR _ DESKTOP ROBOT TRAINER NEW
ED-7220C _ ARM ROBOT TRAINER
ED-5820 _ REFRIGERATION DEMONSTRATOR
ED-5840 _ AIR CONDITIONING DEMONSTRATOR
INTELLIGENT
EDUCATION
ROBOT PLATFORM
ED-7270
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Intelligent Robot
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Insight into the Intelligent Robot and step-by step practices
Various services through the functions of ZigBee and RFID Reader
Recognition of the robots position and direction
Various training contents using the dialogue language(programs)
Image processing by the Fan/Tilt USB Camera
Human-friendly design to interact with the human being
Ideal for the Ubiquitous and Home Network based experiments
Home security experiments on utilization of its unattended security function
Robot control API using Visual C++ and control functions By Visual Basic Scripter
Next Generation Cell(Lithium Lon) compact size and increase in life time
> EXPERIMENTS
1
ST
STEP
Concept and definition of the Intelligent Robot
Structure and principle of the Intelligent Robot
2
nd
STEP
Principle and practice for the Intelligent Robots sensor
Voice recognition and image sensor
Programming through the dialogue-type language
3
rd
STEP
Operation of the Dialogue-based Robot
Ubiquitous environment based control
Autonomous movement and object recognition
4
th
STEP
Practice on movement along optimized routes
Practice on remote network control
New
INTELLIGENT
EDUCATION
ROBOT PLATFORM
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Motion Range : Pan axis : 350
Tilt axis : Up 40, Down 30
ZigBee
Coordinator : 2.4/2.4835GHz
RFID
Frequency : 13.56MHz
Protocol : ISO/IEC 14443 A/B Standards, MIFARE
PHYSICAL CHARACTERISTICS
Dimension : 420(W) x 700(H) x 200(D)mm
Weight : 20kg
ACCESSORIES
DC Power Supply(including Recharger Cable)
Robot Storage Case(Aluminum)
Flow Chart Software CD
Wireless Access Point
OPTIONS
Voice Recognition Module
Voice Synthesis Module
> SPECIFICATIONS
System
CPU : Intel Pentium 1.8GHz
Memory : 512MB
Wireless : IEEE802.11g(USB)
Display
TFT-LCD : 256k Color, 7inch, Touch Screen
Dot Matrix : 16 x 32 Dot, 3Color(5letters in English)
Motion
Motor : 4-Axis
Operation Mode : Closed Loop
User Interface Port
USB : USB 2.0 A-Plug
Sensor
Ultrasonic : 10cm to 4meter
IR Distance : 10cm to 80cm
Motion Detect : 119 x 98, 5meter Distance
Touch Sensor : 4 Point
Illuminance Sensor : 0~10 level output
Voice Recognition : Software engine(VoiceEZ v2.0)
(Option)
Voice Speech : Software Voice Speech(Option)
Battery
Lithium Ion : 6S4P(Smart Battery System)
Mechanism
Driving Type : 2-wheel differential
Capable of Controlling the Robot Without an
Advanced Language
The Interactive dialogues language allows self programming
and helps understand the relationship between the robots
various sensors and each of its operation parts by detecting
problems in operation
The user can program the Application software based on URC
(Ubiquitous Robotic Companion) which is a standard for the
Intelligent Robot, and can apply the application program to all
of EDs Intelligent Robot
A Flow chart based GUI environment for the robots operation
without having to take basic courses on programming
language(Visual C++, Visual Basic, C++, C); Such programming
result can be checked on Debug View in the GUI environment
Smart Update to ensure use of a latest version of the
dialogue based application program
INTELLIGENT
EDUCATION
ROBOT PLATFORM
ED-7270
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Ubiquitous based network
IEEE802.11g and IEEE802.15.4 networks to obtain necessary
information for the robot anytime anywhere
Dot Matrix that expresses the robots emotion
Simple expression of the robots current emotion through Dot
Matrix
16x32dot
3 Colors(Green, Red, Yellow)
5 Characters in English
Sign language using image processing
Convenient control of the robot through the Algorithm for the
sign language
ZigBee Coordinator (IEEE802.15.4)
ZigBee Coordinator applied to obtain information on the
sensor nodes of ZigBee in neighboring area
HOME
Traffic
Market
Office
Hospital
Building
RFID Reader
Enables the user recognition and applied service through RFID
Reader on the robots front side
Touch Sensor
Various types of HRI functions using the touch sensor on the
robots front and head
Robot Position Recognition
Creation and movement to the shortcut in final destination
from a point the robot recognizes its current position
Collision Sensor
Safe operation using three sensors mounted on the robots
front side
OMNI-DIRECTIONAL
MOBILE ROBOT
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Omni-directional robot system
Microprocessor based control command as for simple use
Floor detecting sensor and forward area detecting distance sensor as mounted
Mountable expansion by adding the optional ultrasonic sensor and infrared sensor
> FEATURES
Covers overall basic experiments for the mobile robot using
a floor detecting sensor and a front area detecting distance
sensor
Offers basic-to-advanced training curriculum on the control
of robot using embedded MICOM, 3-axis motor, IR sensor,
PSD sensor and Omni-directional wheel
Uniquely designed mechanism that has employed Omni-
directional wheel with the interval in 120o for allowing
dynamic movement in all directions
Five IR sensors mounted to detect a specific color and send
the data to Host CPU using interrupt
Three PSD sensor mounted as basic shipped components,
and capable of combining and mounting additional PSD
sensor(2ea), human body detection sensor(1ea) and so on
Provides related library source to help control the robot
using Application program(C language)
Comes with user manual covering various types of sensor
adopted for the intelligent robot
Four buttons for controlling the robot's hardware and LCD
for viewing its status easily
Downloadable through USB AVR ISP terminal
Smart battery system that allows to check the battery life
> BLOCK DIAGRAM
New
Intelligent Robot
OMNI-DIRECTIONAL
MOBILE ROBOT
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> MAIN COMPONENTS
Display Panel
PSD Sensor Omni-directional Wheel
User I/O Panel IR Sensor
Battery
Mechanical Part
Type of Mobility : Omni-directional
Wheels : 3ea
Robot's Appearance : Cylinder type
Robot's Size : Diameter : 255mm
Height : 200mm
Sensor Part
Floor Detecting Sensor : IR Sensor : 5ea
Forward Area Detecting Sensor
PSD Sensor : 3ea (Front 0, 30)
Sensing Distance : 10~80cm
ACCESSORIES
Smart Battery : 1ea
Battery Charger : 1ea
External DC Power Cable : 1ea
AC Cord : 1ea
Serial Cable : 1ea
USB Extension Cable : 1ea
USB AVR ISP : 1ea
Program CD(including Source) : 1copy
Experimental Manual : 1ea
OPTIONS
Smart Battery Pack(4S/2P Lithium Polymer)
PSD Sensor
Ultrasonic Sensor
Human Body Detection Sensor
Aluminum Carrying Case
> SPECIFICATIONS
ROBOT SYSTEM
Type of Mobility
Omni-directional
Control Method
Embedded Micom Based Control
Max. Linear Moving Speed
50cm/s
CONTROL PART
MCU
ATmega128
Motor
Avaliable : Axis(Default 3Axis, External 3Axis)
Motor : DC Geared Motor
Operation Mode : Close Loop
Encoder : Optical Incremental Encoder(26Pulse/1Cycle)
Battery
4S/1P(Lithium Polymer)
Duration: 80 minutes or slightly longer
Motor impression voltage: below 12VDC
I/O
LCD : Blue LCD, 2Line x 20 character
Button : 4ea(for input)
LED : Power LED : 1ea, User LED 2ea
Analog Input : 8point
Digital I/O : 8point
INTELLIGENT
ROBOT
DEVELOPMENT KIT
ED-7273
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Intelligent Robot
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Obstacle avoidance and autonomous traveling using eight ultrasonic sensors
Various types of robot configuration by combining each module
Remote control by the controller
Precise operation by DC Servo Motor
Flow chart based programming software
> EXPERIMENTS
Basic experiments using Visual C++
Basic control experiments
DC Motor
RC Motor
Sensor (ultrasonic, infrared) control
Image sensor control
Basic robot control practice
Image trace control
Map generation application
Autonomous driving application
Battle System
IR transmission/reception
Damage Detection : LED (green, red)
Adaptor
Constant Voltage : 15V, 8A
OS
CPU : Intel Pentium 2GHz or over
Memory : 512MB or higher
Operating System : Windows XP
Dimension
Size of Robot : 380 x 260(H)mm, 10kg
> SPECIFICATIONS
STANDARD
Motion Controller
Motor : 2 axis
Operation Mode : Closed Loop
Mechanism
2-Wheel Differential
Battery
Lithium-Ion(2S1P), DC15V, 4A
Sensor Parts
Ultrasonic : 10cm to 4meter
IR Distance : 10cm to 80cm
IR Reception(Remocon)
New
INTELLIGENT
ROBOT
DEVELOPMENT KIT
ED-7273
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Laser for IR(Transmission & Reception)
Navigation Module
ACCESSORIES
Driver Tool Set : 1ea
Bolt Storage Box : 1ea
Infrared Remote Controlle r: 1ea
Carrying Case : 1ea
Software CD : 1ea
User Manual : 1ea
OPTIONS (AS RECOMMENDED)
Pan/Tilt Camera
CMOS Camera : 1/4-inch CMOS color Image Sensor
Video Capture : 640 x 480 pixels
30 frame Per Second
Resolution : 330,000 pixel
RC Motor : 3.3kg cm Toque
Pan/Tilt RC Motor
Speech Synthesis
Voice Recognition
Battery(Additional)
Lithium-Ion(2S1P), DC15V, 4A
DC Servo Motor : The DC Geared Motor and Incremental
Encoder are positioned in the center and make it zero for
the rotational range when the robot rotates.
Power Management : Not only manages the robots power
but also supplies power to each controller and motor
Battery: Composed of Smart Battery(Lithium Ion) and
designed for mounting or dismounting with the maximum
capacity of 15V, 4A
Sensor Controller : As a USB Type, it includes ultrasonic
sensor and infrared sensor, and delivers data of the
monitored sensors to the host
Motion Controller : As a USB type, it makes it possible for
precise measurement through the speed or position mode
and the user can check the actual moving distance of the
robot except its slip based on incremental encoder
USB Hub : The sensor and motion controller are composed
of USB in structure, and USB Hub enables controlling the
robot directly by transmitting the data to host(PC)
Intelligent Robot
ROBOT ASSEMBLY
KIT TRAINER
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> EXPERIMENTS
Understanding of the Artificial Intelligence Robot
Classification of technologies applied to the Artificial
Intelligence Robot
Basic structure, mechanism and strength and weakness of the
robot
Principle and practice of the sensor modules
Types and characteristics of the actuators(DC Servo Motor, Step
Motor, RC Motor)
Image processing experiments using the CCD Image
Sensor(Digital Image Processing theory and pattern/color
recognition principles and experiments)
Applied experiments using the Intelligent Robot Kit
> CONFIGURATION
Main Control Module(1 type) : Integrated Management For the
Artificial Intelligence Robot
Motor Module Controller(DC, Step, RC Motor)
Power Management for motor and sensor modules
PC Interface Management for Sensor Modules
USB 2.0 Hub(USB Camera, Reserve)
Motor Module(3types) : Typical Motors For The Robot Design
DC Motor Module : Allows precise control by the application
of geared and Encoder. It can be used as the robots actuator
Step Motor Module : Well-known and applied to many robots
because of its simple control
RC Motor Module : Mainly used for the joint robot as it
features simple angle control
10 types of sensors, 3 types of motor modules and 4 types of application modules essential for the intelligent robot
System structure for seizing the essence of artificial intelligence robots
Enriched examples for the beginning level to an advanced level in the robot class
Easy to mount modules by the clamping device
USB high speed(480Mbps) interface
Extensive learning for the sensors being used in the field of Ubiquitous and Home Network
Image processing practice using USB Camera
Application experiment using MSRDS(Microsoft Robotics Developer Studio)
Intelligent Robot Demo Kit Program
ROBOT ASSEMBLY
KIT TRAINER
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Interface : USB 2.0 High Speed(including USB 2.0 hub)
Support Function : DC Motor Control(2 Slot), RC Motor
Control, Step Motor Control, Serial Sensor Network
(4 Slot)
Operating Voltage : 12V/5A, 5V/3A
Certification : EMI/EMC with AC Power
Dimension : 166(W) x 86(H) x 248(D)mm
Main Control Module(1EA)
ED-7271-15
Serial Sensor Network : RS-232
OS Environment
Windows : Windows 98, Me, 2000, XP
ACCESSORIES
Flowchart Based Application Software(IRES)
OS Environment : Windows 2000, XP
Operation Manual : 1ea
USB Cable : 1ea
Timing Belt : 3ea
AC cord : 1ea
Image Target Panel : 6types
Dusty Cover : 1ea
Working Board : 800(W) x 610(H)mm
OPTIONS
ED-7271-18 Touch & Bumper Sensor : 1ea
ED-7271-19 RFID Reader Module with 13.56MHz RFID Tag(2ea)
: 1set
> SPECIFICATIONS
Motor
DC Servo Motor : 12V, 175rpm 30 : 1
RC Servo Motor : 5V, 4.1kgcm
Step Motor : 12V, 75, 1.8 Step
Sensor
Inclination : X-Y measurement 45
Electronic Compass : 0~359.9 with 0.1 resolution
Voice Recognition : Max. 10 words(user define)
Voice Direction check : Four directions by LED Indicator
Pyroelectric Infrared : distance : 5meter, 119 x 38
Ultrasonic : Frequency : 40kHz
Detectable : 10cm to 4meter
Infrared Distance : 10cm to 80cm
Illumination : Max. brightness 100lx
Others : CCD Camera, Sound Sensor
User Interface Port
USB : USB 2.0 B-plug
Main Controller
Interface : USB 2.0
Motion : DC Motor, RC Motor, PWM Control
Sensor Module(10 types) : essential Sensors For The
Artificial Intelligence Robot
Ultrasonic Sensor : Detects the distance of an obstacle
Infrared Distance Sensor : Detects the distance of an
obstacle
Inclination Sensor : Detects the gradient of the robot
Electronic Compass Sensor : Detects the robots current
moving direction
Pyroelectric Sensor : Judges the presence of a human
Illumination Sensor : Measures the lights brightness
Image Sensor : Judges the predefined object and
measures its distance
Touch & Bumper Sensor : Detects the touch of human
being and objects
RFID Reader Module : Application of recognition for RFID
Tag
Voice Recognition & Synthesis Module : Voice
recognition for Robot, out of Synthesis speech and
application of detect the direction of sound
Application Module(4types) : Support Modules For The
Robot Experiments
Bi-Directional Driving Module : Support wheel module
with tires for visual motor operation
Slide Module : Support modules for Infrared Distance
Sensor and Ultrasonic Sensor
Light Source Module : Support module for Illumination
Sensor(for brightness control)
Panel Fixation Module : 3 types of auxiliary module for
Image Processing Camera(circle, rectangle, triangle)
ROBOT ASSEMBLY
KIT TRAINER
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Reduction : 30 : 1
Rated Torque : 1.5kgcm
Rated Voltage : 12V
No Load speed : 170rpm
Incremental Encoder : 14 Pulse
Interface : 16-pin flat cable
Dimension : 60(W) x 82(H) x 106(D)mm
ED-7271-13
DC Motor Module :
2EA
Operation Voltage : 12V
Step Angle : 1.8 step
Resistance : 75
Interface : 16-pin flat cable
Dimension : 60(W) x 82(H) x 103(D)mm
ED-7271-14
Step Motor Module :
1EA
Operation Voltage : 5V
Rated Torque : 4.1kgcm
Interface : 16-pin flat cable
Dimension : 90(W) x 139(H) x 105(D)mm
ED-7271-10
RC Motor
Module(Pan/Tilt) :
1EA
Motor Module(3EA)
Frequency : 40kHz
Test Range : 10cm to 4meter
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 74(W) x 82(H) x 60(D)mm
ED-7271-3
Ultrasonic Sensor :
1EA
Light Sensor : Max. brightness 100lx
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 60(W) x 72(H) x 80(D)mm
ED-7271-1
Illumination Sensor :
1EA
Sensor Module(10EA)
Test Range : 10cm to 80cm
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 74(W) x 82(H) x 60(D)mm
ED-7271-4
Infrared Distance
Sensor :
1EA
ROBOT ASSEMBLY
KIT TRAINER
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Distance : 5m, 119 x 38
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 62(W) x 82(H) x 74(D)mm
ED-7271-7
Pyroelectric Infrared :
1EA
Operating Voltage : 5V
Capacitive Sensing : 2 Point
Tape Switch : 1 Point
Interface : Serial Sensor Network(10Pin Plat Cable)
Dimension : 60(W) x 50(H) x 70(D)mm
ED-7271-18
Touch & Bumper
Sensor : 1EA(Option)
CPU : S3C2440(400MHz)
Operation Voltage : 5V
MIC : 6, Sensitivity(-33dB)
Speaker : Oval type(35 x 20mm), Rated Power(1W)
Interface : Serial Sensor Network(10Pin Plat Cable)
Voice Recognition : Speaker Independent, Max. 100
words(max.16 characters)
Voice Synthesis : Text to Speech, Max. 100 characters
Detect Voice Direction : Detection Ramge(1800),
Resolution(15)
Dimension : 70(W) x 48(H) x 140(D)mm
ED-7271-21
Voice Recognition &
Synthesis : 1EA
Measurement : X, Y Axis 45
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 60(W) x 87(H) x 70(D)mm
ED-7271-6
Inclination Sensor :
1EA
Resolution : 0~359.9 with 0.1 resolution
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 95(W) x 46.6(H) x 105(D)mm
ED-7271-5
Electronic Compass :
1EA
CPU : ATmega128
Operation Voltage : 5V
Frequency : 13.56MHz
TAG Protocol : ISO/IEC 14443 A/B Standards
Operation Range : Up to 3cm
Interface : Serial Sensor Network(10Pin Plat Cable)
Dimension : 80(W) x 51(H) x 105(D)mm
ED-7271-19
RFID Reader Module :
1EA(Option)
ROBOT ASSEMBLY
KIT TRAINER
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CCD Camera : Color VGA CMOS Image Sensor, 31k
pixel, Angle 52 degree
Image Processing : Capable of color recognition and
distance detection
Target Panel : Circle, triangle, square, left, right, up
Operating Voltage : 5V
Interface : USB
Dimension : 80(W) x 40(H) x 105(D)mm
ED-7271-10
Image Sensor
Target Panel : Circle, triangle, square, left, right, up
Panel Dimension : 110(W) x 1(H) x 100(D)mm
Module Dimension : 80(W) x 40(H) x 105(D)mm
ED-7271-17
Panel Fixation Module :
1EA
Driver Type : Bi-Directional
Gear Type : Straight Bevel Gear
Interface : Timing Pulley(65)
Dimension : 128(W) x 86(H) x 166(D)mm
ED-7271-16
Bi-Directional
Module : 1EA
Output Range : 0~10 Level Light
Operating Voltage : 5V
Interface : Serial Sensor Network(10-pin flat cable)
Dimension : 60(W) x 72(H) x 92(D)mm
ED-7271-2
Light Sensor : 1EA
Measurement Range : 0 to 300mm
Dimension : 90(W) x 40(H) x 302(D)mm
ED-7271-11
Slide Module :
1EA
Application Module (4EA)
Program : Flow Chart Based Application S/W
OS Environment : Windows 2000, XP
Application
Software
5-AXIS ARM ROBOT
TRAINER
ED-7255
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Consists of one gripper and 5-axis vertical multi joints
Absolute-type RVDT Position Sensor applied to each axis and requires no Limit switch
High performance CPU enables real-time control of each axis
PID gain tuning and real-time control
Emergency switch on the robot controller and teaching pendant
Control by USB and Ethernet interface
Expandible 2-axis and digital or analog I/O port
3D graphic simulation and real-time connectivity with a real robot
> EXPERIMENTS
Introduction to the System
Basic Configuration
Description of components
Overview of Program
Architecture
Installation
Program Composition
Menu and Toolbar
View and Windows
Simulator and Screen control
Industrial language editor
Arm Viewer and Robot Manipulation
How to use "3D Arm Viewer"
Manual mode for controlling the robot
Storage and utilization of the position data
Programming
How to use Program Editor
Program syntax
Programming
Program execution and debugging
Robot Simulation
Virtual simulation and robot manipulation methods
Basic experiments 1
Basic experiments 2
Basic experiments 3
Robot Control Basic Experiment
Position transfer methods
Velocity transfer methods
Position determination methods
How to use "Teach Pendant"
Applications for Robot Manipulation
Accurate transfer through block repetitions
Grip and transfer for a certain object
Position transfer for a certain object
Repetitive operation and
simulation-linked transfer
> CONFIGURATION
Introduction to the System
Basic Configuration
Description of components
Overview of Program
Architecture
Intelligent Robot
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New
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5-AXIS ARM ROBOT
TRAINER
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ROBOT BODY
Width : 280mm
Depth : 280mm
Height : Max. 786mm
Weight : 16kg
Operating Part
TEACH PENDANT
Display : 20 x 2 Character LCD
Interface : USB 1.1
Key : 37 user key(Emergency switch included)
ROBOT CONTROLLER DIMENSION
Width : 250mm
Depth : 309mm
Height : 88.1mm
Weight : 3.8kg
TEACH PENDANT DIMENSION
Width : 138mm
Depth : 190mm
Height : 40mm
Weight : 0.55kg
SIMULATOR ENVIRONMENT
CPU : Pentium IV 2GHz or higher
Memory : Above 512MB
Operating System : Windows XP
Graphic Card
3D accelerated graphic card
ACCESSORIES
AC Power Cord
USB Cable
Controller Connection Cable
Teach Pendant Cable
RJ-45 Cable
Software and User Manual
Link Number Operating Range Link Length Weight
No. 0(Base) 0 80mm 5.9kg
No. 1 -175~+175 107mm 3.4kg
No. 2 -30~+90 230mm 3.3kg
No. 3 -0~+130 230mm 1.9kg
No. 4 -90~+90 0mm 0.6kg
No. 5 -170~+170 0mm 0.05kg
No. 6(Gripper) 0 ~ 80mm 139mm 0.35kg
(Rubber Pad)
> SPECIFICATIONS
ARM PROCESSOR
CPU
666MHz, Min : 1ea
NAND FLASH
128MByte : 1ea
NOR FLASH
1MByte : 1ea
DRAM
128MByte : 1ea
DPRAM
128k : 1ea
DSP PROCESSOR
TMS320F2811
150MHz : 1ea
Motion Control
Closed loop operation : 1ea
Avaliable motor 8-axis
CPLD : 1ea
Avaliable PWM Generation
8 axis : 1ea
Absolute encoder counter
8 channels : 1ea
DRIVER PACK
Operating environment
24V, 120W Max : 8ea
INTERFACE
USB
USB 1.1 A-Type(Pendant) : 1ea
USB 2.0 B-Type(Host PC) : 1ea
Ethernet
10Base-T : 1ea
RTC
Real Time Clock : 1ea
State LED
Alarm, Start/stop : 3ea
Character LCD
20 x 2 : 1ea
Digital Input
0~24V : 8ea
Digital output
0~24V : 8ea
Analog Input
0~10V : 4ea
Analog output
0~10V : 4ea
Relay Output
SC, OC : 4ea
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COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER
ED-CIM
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Factory Automation
The Computer-Integrated Manufacturing System (ED-CIM) is an educational purpose, training system that demonstrates
the logistics system based system approach that is being used currently by industry. Th ED-CIM comes with powerful user
friendly software that integrates the Programmable Logic Controller (PLC) related control with the PC to offer real-time
system monitoring. This feature allows users to set up experiments that use advanced control methods for controlling
mechanical elements in the system.
The ED-CIM course materials and experiments are designed to encourage student interested in current manufacturing
systems. Students will perform various activities that will guide students on how to set up, control, perform trouble
shooting and adapt various command languages to control systems within the CIM. Students will gain a greater
understanding of how these systems are used in real world industrial applications.
> FEATURES
Computer-Integrated Manufacturing Training System under the
application of advanced control technology for real field
experiences
Capable of per unit configuration into the two or more
processes, or entire processes for customized experiments by
combining each process
Gives students an insight into the production mechanism
through firsthand practices in disassembly and assembly of
hardware components
Excellent per process configuration(Supply Inspection
Fabrication Classification Robot Assembly Storage)
Palette transport by conveyors which are the distributional basis
of production system
Transport and supply by an industrial robot in the robot
processing
> TOPIC COVERAGE
Inlet Lifter : Up/Down Transfer Lifter, Pallet Supply
Supply Process : Material Provider, Material Transfer Rotating
Cylinder
Inspection Process : Inspection Device, 2nd Material Provider,
Material Transfer Rotating Cylinder
Fabrication Process : Small Drill Machine, Clamping Device,
Material Transfer Rotating Cylinder
Classification Process : Material Provider for dummy objects in
three types(white, blue and metallic)
Robot Process: 5-Axis/6-Axis Compound Joint Robot, Material
Detection Device
Assembly Process : Screw Driver System, Screw Feeder System,
Storage Process : X-Y Storage Crane, Classification Slide
Outlet Lifter : Up/Down Transfer Lifter
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COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER
ED-CIM
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CIM SYSTEM
Sensor Control Technology
Pneumatic Control Technology
Conveyor Control
Analog Sensor Control
Per Unit Process Control
PLC Programming
Trouble Shooting and Main Transformer
Robot Control
Standalone or Integrated System Operation
HMI Software
PLC Network by Ethernet
Disassembly and Assembly
PC Integrated Control Methods
> EXPERIMENTS
> SPECIFICATIONS
HMI SYSTEM
HMI Controller
Panel size 15
Resolution 800 x 600
Color TFT LCD
Touch operation
RS232/422/485, Ethernet, USB
40GB HDD Type
OS : Windows 2000
HMI Software
Unlimited Tags
Over 120 I/O devices as basic
Visual Basic Script
OS : Windows 95/98
Windows 2000/ME/XP
1. Inlet Lifter
Main Components
Pallet up/down supplier
Forward/reverse conveyor
Material supply through the upper end
conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Structure of the material and pallet
supplier
Principle of the supply and distribution
process
Experiments on basic electro pneumatic
operation
Forward/reverse operation of the DC
motor
PERUNIT EXPERIMENTS
2. Supply Process
Main Components
Material Provider
Rotating cylinder for material supply
Transfer Unit designed for the vacuum
absorption
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Mechanical understanding of the
material supply
Uses and characteristics of various
detection sensors
Application of pneumatic devices in
rotating movement
Transfer experiments using the Vacuum
Generator and Absorber
Basic control in liaison with the
conveyor
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COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER
ED-CIM
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5. Classification Process
3. Inspection Process
Main Components
Inspection Lifter
Rotating Cylinder for the goods to be
inspected
Transfer unit designed for vacuum
absorption
Linear potentiometer for thickness
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Slave Analog/Digital
Experiment Topics
Mechanical understanding of the
material inspection
Uses and characteristics of various
detection sensors
Application of pneumatic devices in
rotating movement
Transfer experiments using the Vacuum
Generator and Absorber
Treatment and application of the
analog data
4. Fabrication Process
Main Components
Rotation cylinder to transfer the
fabricated goods
Transfer unit designed for vacuum
absorption
Clamping device
Drill device
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Mechanical understanding of the
material fabrication
Uses and characteristics of various
detection sensors
Application of pneumatic devices in
rotating movement
Transfer experiments using the Vacuum
Generator and Absorber
Basic control in liaison with the
conveyor
Main Components
Material classification provider for the
dummy dbjects in three types: white,
blue and metallic
Classification process by original
materials quality
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Mechanical understanding of the
material classification
Uses and characteristics of various
detection sensors
Material classification by the detection
of conditions
6. Robot Process
Main Components
5(6)-Axis compound joint robot
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Configuration of the robots teaching
point
Programing for operation
Real-time motion monitoring
Automatic operation in liaison with the
controller
Material supply and transfer
experiments
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MANUFACTURING
TRAINER
ED-CIM
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COMPUTER-
INTEGRATED
MANUFACTURING
TRAINER
7. Assembly Process
Main Components
Screw driver
Screw transfer
Screw feeder
Clamping device
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Mechanical understanding of the
material assembly
Operation of Vibration Feeder
Uses and characteristics of various
detection sensors
Application of the pneumatic devices in
rotating movement
Transfer experiments using the Vacuum
Generator and Absorber
8. Storage Process
Main Components
1-axis cartesian robot for storage
Classification slide for finished goods
Upper/lower end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Configuration of the robots teaching
point
Programing for the robots motion
Automatic operation in liaison with the
controller
Storing experiments in liaison with the
conveyor
9. Outlet Lifter
Main Components
Forward/reverse conveyor
Material resupply through the lower
end conveyor
Slave Input 16P
Slave Output 16P
Experiment Topics
Structure of the material and pallet
supplier
Principle of the Pallets return process
Experiments on basic electro pneumatic
operation
Forward/reverse operation of the DC
motor
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FLEXIBLE
MANUFACTURING
SYSTEM
ED-FMS1
1/ 1
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Factory Automation
ED-FMS installed at the system control department of Chungnam Vocational Junior College
Supply of raw materials
Pallet tool
Supply Process
Stores at the cell designated by crane
Stores according to color and materials
Selecting and taking at the time of cell is full
Storing Process
Telling the colors
Providing the cover of same color and materials
Providing the screws and fixing
Classifying and Assembling Process
Measures the thickness of
raw materials
Re-supply after eliminating
the defective materials
Inspection Process
Drill processing
Tap processing
Eliminating chip
Processing Process
Monitoring and control screen for FMS
whole process
Monitoring and control screen for FMS
inspection process
Monitoring and control screen for FMS
processing process
> SPECIFICATIONS
SYSTEM CONFIGURATION
Supply Process
Pallet supplier
(size of pallet : 200(W) x 10(H) x 200(D)mm
PTP robot(place to place robot)
Material supplier and magazine
Inspection Process
Dimension measuring meter(measuring the thickness)
Loadg/unloadg rotative cylinder
Small conveyor
Loadless cylinder(loads device) and gripper
2nd material supplier and magazine
Processing Process
180 rotative arm cylinder
Gripping device
Drilling processor
Device of eliminating the chip
Tap processor
Transmitting slide
Classifying and assembling process
180 rotative arm cylinder
4 dividing indexing table
Separator
Rotative cylinder, parts supplier and magazine(3set)
Screw Fastener and Screw Supplier
Storing Process
Rotative cylinder(Vacuum type)
Automatic warehouse loader
Storing cell(3 x 4)
Conveyor for releasing the finished products
Main Conveyor
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PC BASED CONTROL
TRAINER
ED-ILC
1/ 1
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Factory Automation
Advanced open structure control system
IEC61131-3 compliant editors
Real-time operation on Windows 2000, NT and XP
DCOM based dispersion processing
Integrated SuiteLink & OPC Server
Open structure multiple I/O interface
> SPECIFICATIONS
CONTROL SOFTWARE
NT Base
Microsoft Windows NT as PC Operating System in
utilization of real-time function and expansion
characteristics
Dispersed control through DCOM together with a built-
in, peer-to-peer communication function in the software
Open Structure
Can be used under all types of platform that supports
Microsoft Windows NT
PID Factory Object
Powerful PID functions including Loop simulation
I/O function
Supports the I/O Interface originally developed for Open
Device Network Interface
Online Function
Various types of online monitoring/editing functions
Indication of Processing Status, Compulsion I/O, Online
Editing, Activated Logic Display, Debugging
International Standard
Open Device Network Interface, OMAC, IEC1131-3
Improved style ST Text Editor
Individual scripts can be written by the new ST Editor
with an improved function of SFC Editor
Runtime Engine
Retrieves an application program written in C++, Visual
Basic or Java on the Runtime Engine
Simulation
Simulation of real processes for optimizing and
debugging the application program
Architecture Composition
RTE
Development
DCOM Communication
I/O
FACTORY
AUTOMATION
TRAINER
ED-4031
1/ 3
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Factory Automation
Comprehension of basic production automation processes such as transfer,
fabrication, classification, inspection and storage
Convenient wiring and pipe arrangement with a label of each component such as sensors and actuators
PLC training system function(various types of sequence actions through a change in PLC control program
Counter/timer function and motor control by PLC or without PLC(electrical method)
Aluminum profile worktable & control modules for easy mounting
> EXPERIMENTS
Configuration elements of factory automation system
Characteristics and principles of the object detection sensor
PLC(Programmable Logic Controller) control programming
Main processes of factory automation system(supply,
fabrication, classification, storage)
Methods of DC motor control(speed, direction)
Mechanical structure and assembly for the factory automation
system
Utilization of the optional PLC simulation software(EDS-SimPL)
> SPECIFICATIONS
Aluminum profile working board for durability
4mm sockets for wiring convenience
Convenient piping practices with one-touch fitting in
use
Easy to control by the cylinders with Speed Control
Valve and Reed Switch mounted
DC24V ensuring safety
Main Structure
Configuration
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FACTORY
AUTOMATION
TRAINER
ED-4031
2/ 3
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Indication of the Main Structures operation in real
time
Block diagram for better understanding and
convenience
Modular structure for mounting or dismounting
modules on the rack easily
Easy to change the modules position with cables
OP-4031
Operating Panel
Programmable Logic Controller under the IEC standard
Built-in power supply for the I/O connection
Motor Speed Controller and Speed Indicator as
mounted
Switches mounted for additional functions
Easy to wire and connect Programmable Logic
Controller
Standard PLC unit : GLOFA GM6
PL-4031
PLC Control Panel
> SPECIFICATIONS
MATERIALS SUPPLY UNIT
Magazine
Shape : A tower that can store eight pieces of 40
dummy object
Material : Aluminum
Cylinder
Double Acting Cylinder(Diameter : 16, Stroke: 75mm)
Sensor
Reed Switch(for detecting the position of cylinder) : 2ea
Optical Fiber Sensor(for detecting absence of the
materials) : 2ea
Others
Flow Control Valve(for speed control): 1ea
One-touch fitting mounted
FABRICATION UNIT
Electrical Drill
DC 12~24V, 1300rpm, 3.5W
Cylinder
Double Acting(Rodless) Cylinder
Diameter : 16, Stroke: 50mm
Red Switch
10~30V, a contact, built-in LED : 2ea
Flow Control Valve
One touch fitting, speed control 2ea
TRANSFER & LOADING UNIT
Double Acting Cylinder
Diameter: 16, Stroke : 80mm
Reed Switch : 10~30V, a contact, built-in LED : 2ea
Flow Control Valve
One touch fitting, speed control : 2ea
Ejection of the defective object
CONVEYOR UNIT
Double Acting Cylinder
Dimension : 600(W) x 100(H) x 50(D)mm
Polyurethane 1.4t, belt type
Motor
DC 24V geared motor, 1600rpm
Speed Control : 1~15m/min
Connection by using Pulley, deceleration ratio(40 : 1)
Encoder
Pulse generation for speed indication
GENERAL CHARACTERISTICS
Input Voltage : AC 220V, 60Hz
Temperature : 0~45C, Below RH 85%
Dimension
Table type : 1100(W) x 1050(H) x 750(D)mm
Rack type : 1100(W) x 1300(H) x 750(D)mm
Work Board : Aluminum Profile type, Groove Space : 25mm
MAIN STRUCTURE
FACTORY
AUTOMATION
TRAINER
ED-4031
3/ 3
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OPERATING PANEL
Dimension : 340(W) x 125(H) x 296(D)mm
Materials
Front Panel : Aluminum
Outer Case: Coated steel
Characteristics
Module type for mounting / dismounting
Main Structure/Controllers status indication
Connector for PLC control panel: 25pin x 2
Others
Power Terminal: +(3ea), -(3ea)
PLC CONTROL PANEL
Dimension : 340(W) x 125(H) x 296(D)mm
Materials
Front Panel: Aluminum , Box: Coated steel
Characteristics
Module type for mounting / dismounting, built-in power
supply
PLC
Standard: GLOFA GM6
Options: GLOFA GM4 or other types of PLC (in case of
replacing GLOFA GM6)
Motor Control
Speed control switch, motor output terminal
Encoder input terminal, speed indicator
Others
OP Connector: 25pin x 2
Power terminal: + (3ea), - (3ea)
SOLENOID VALVE MODULE
Double Acting Solenoid Valve
DC 24V, LED mounted type: 1ea
Applicable pressure 2.5~8bar
Single Acting Solenoid Valve
DC 24V, LED mounted type: 3ea
Applicable pressure 2.5~8bar
SENSOR MODULE
Optical Fiber Sensor
18, 10~30V DC, sensing distance of 100mm
Inductive Sensor
18, 10~30V DC, sensing distance of 4mm
Capacitive Sensor
18, 10~30V DC, sensing distance of 10mm
ACCESSORIES
Patch Cord (4 plug): 1set
AC Power Cord: 1ea
25pin Cable: 2ea
Pneumatic Hose (10 meter): 1set
User Manual: 1ea
OPTIONS
Simulation Software for Programmable Logic Controller
(EDS-SimPL)
KEY COMPONENTS
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BLOCK MODULAR
PRODUCTION
SYSTEM
ED-9150
1/ 1
_____
Factory Automation
Small size type suitable for traning on automation systems installation and operation
Mechanism and installation methods through assembly and disassembly per process
Enhancement of application programming techniques through PLC control
> EXPERIMENTS
Supply Process
(Basic Course)
Principles of materials supply using
tube cylinder
Transport to a next process after
materials supply
Inspection & Logistics Process
(Application Course)
Utilization of various sensors
Utilization of the measurement
inspection device
Utilization of the magnet
Utilization of the logistics conveyor
Production & Storage Process
(Application Course)
Transport of indexing table
Drill production systems mechanism
Hole inspection of the product
Storage-by-classification methods in
relation to products condition
> SPECIFICATIONS
Distribution Process
Raw Material type : 39 Plastic(white), AL, per depth
(total 6)
Magazine : Raw material 8 loaded(40 x 160mm)
Distribution Type : Vacuum rotary cylinder type
Inspection Process
Inspection Function : Quality, Depth, and so on
Using Sensor : Inductive sensor, analog sensor(Linearity
1%,0.6W)
Transfer Way : Load less cylinder(16 x 200mm),Belt
conveyor(45mm x 250mm)
Production Process
Production Parts Transfer : Index table(divided by 4 as
Geneva type)
Producing Drill Machine : 5 available(DC24V 20W)
Producing Inspection : 10 x 30mm cylinder
Storage process
Storage Cell : Load available on quality
Transfer Unit : Rotary cylinder
Magazine Size : 40 x 160mm(2set)
Transfer Type : Slide cylinder
Control Panel
PLC I/O Point : 32-Input 32-Output
A/D Converter Module
Dimension and Weight
Main System : 1160(W) x 700(H) x 720(D)mm
Control Panel : 582(W) x 1200(H) x 250(D)mm(including
Base Board)
ACCESSORIES
AC Power Cord : 1ea
Patch Cord : 1ea
Training Materials : Nonmetal 6ea, Metal 6ea
Users Manual : 1ea
OPTIONS
Simulation Software Programmable Logic Controller
(EDS-SimPL)
Program CD : 1ea Piping Hose : 1set
Drill Blade : 1ea RS232C Cable : 1ea
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MINI MPS
(MODULAR
PRODUCTION SYSTEM)
ED-9160
1/ 1
_____
Factory Automation
Organization of various control elements in complexity for applied technology
Total of 6 processes comprising supply, Sensor, Stopper, Absorption & Transfer, Conveyor and Loading
Built-in control elements covering mechanics, electricity, and electronics
Control circuit for simple and high speed data transmission in the USB type
> SPECIFICATIONS
Supply Part
Magazine #1 / #2 : 2ea / 2ea
Cylinder : 1ea
Optical Fiber Sensor : 1ea
Sensor Part
Inductive Sensor : 1ea
Capacitive Sensor : 1ea
Sensor Bracket 1ea
Stopper Part
Linear Bush : 1ea
Stopper Cylinder : 1ea(Bracket 1ea)
Stopper : 1ea
Shaft : 6 x 51L 1ea
Absorption & Transfer Part
Linear Bush : 1ea
Cylinder : 2ea(Bracket 1ea)
Vacuum Pad : 20 1ea
Conveyor Part
Moto : 24V 1/300 1ea
Round Belt Pulley : 25 x 10T 2ea
Round Belt : 4 x 75L 1ea
Loading Part
Transfer Plate : 48 x 28 x 8T 1ea
Storage Box : 179 x 58 1ea
Limit Switch : 3ea
Sensor : 19 x 18 x 3T 1ea
Cam : 28 x 1.2T 1ea
Motor : DC 24V - 1/80 1ea
Photo Sensor : 1ea
Coupling : 1ea
Linear Bush : 1ea
CONTROL UNIT
USB Interface Unit : 1ea
FND Control Unit : 1ea
Stepping Motor Control Unit : 1ea
LED Control Unit : 1ea
M-IFUT-8255 Unit : 1ea
Input Control Unit : 1ea
DC Motor Control Unit : 1ea
TR Control Unit : 1ea
ATMega128 Control Unit : 1ea
Photo Coupler Control Unit : 1ea
ACCESSORIES
AC Power Cord : 1ea
Circuit Connection Cable : 1set
User Manual : 1ea
> EXPERIMENTS
Principle of parts control and element supply movement
principle
Work detection using various sensors and sensor characteristic
control
Principle of the training Kits apparatus and application
Operation of control elements using pneumatic components
and electrical motor
Control of the USB Interface
New
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FLUID PROCESS
CONTROL TRAINER
ED-FPC
1/ 2
_____
Factory Automation
Control of pressure, flow, level and temperature which are essential for process control
Capable of stand-alone control and mixed combination in various types
Real-time measurement and monitoring using data collection and signal conditioning
Measurement of flows status and gain of the controlled data
Built-in temperature compensation system and correction system(Feedback System)
Analog element control using the pumps speed control proportional control valve
Built-in PID control system
Standard Controller: PC based control(WAGO)
User can select other types of controller for customization : PLC or LabVIEW control
Touch Panel Control Screen
Automation Control Laboratory,
Korea Polytec College IV
(Sooncheon Campus)
PC-based Control Screen LabVIEW Control Screen
> EXPERIMENTS
Sensor output characteristics by the change of physical volume
Basic control programming essential for instrumentation control
Level control using the Analog Ultrasonic Sensor
Measurement of a storage tanks pressure using the Analog
Pressure Sensor
Measurement of the fluids flow inside a pipe using the Analog
Flow Sensor
Measurement of the water tanks temperature using the Analog
Temperature Sensor
Various control techniques using the PID Temperature Regulator
New
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FLUID PROCESS
CONTROL TRAINER
ED-FPC
2/ 2
_____
> SPECIFICATIONS
Controller
Standard : PC based Control
Customization : PLC(Programmable Logic Controller) or
LabVIEW
Container(2ea)
Acryl 10t
Dimension : 200(W) x 360(H) x 265(D)mm
Profile Plate(1ea)
Piping Hose
Pipe : Diameter 16
Materials : PVC
2/2-way Solenoid Valve(1ea)
Direct Type
Applied Voltage : DC 12~24V
Diameter : 1/2(inside tube)
2/2-way Solenoid Valve(3ea)
Pilot Type
Voltage : DC 12~24V
Diameter : 1/2(inside tube)
Motor Pump(1ea) Diaphragm type
Voltage : 12V DC
Max. Torque : 16l/min
Proportional Control Valve(1ea)
Applied Voltage : DC 24V
Input : DC 0~10V
Heating Unit(1ea) Voltage
Voltage : AC 220V
Operates by SSR Output
Pressure Tank(1ea)
Working Pressure : 10kg/cm
2
Capacity : 1l
Connection Bridge : PT
Pressure Switch(1ea)
Displays a pressure value and enters the analog input
Applied Voltage : DC12~24V
Output Voltage : 1~5V
Flow Switch(1ea)
Displays a flow value and enters the analog input
Applied Voltage : DC12~24V
Flow Range : 2~16l/min
Flow Sensor(1ea)
Voltage : DC12~24V
Working Pressure : 0~10Bar
Flow Range : 2~16l/min
Output Voltage : 1~5V
Analog Ultrasonic Sensor(1ea)
Level sensor for measuring the level
Voltage : DC12~24V
Sensing Range : 7~20 1cm
Output Voltage : 1~5V
Temperature Sensor(1ea)
Pt100
Input Range : -50~400C
Output : 4~20mA(2wire)
Temperature Controller(1ea)
PID Controller for controlling the Temperature Sensor
Manual Valve(4ea)
Piping Connector(6ea)
For connecting pipes
T type : 16, L type : 16
Fittings(10ea)
For connecting pipes
L type : PT1/2, - type : PT1/2
Tap(16ea)
For tapping the container
Clamp(4ea)
For mounting valves and other parts
Valve Bracket(5ea)
Bracket for fixing the valve
Experimental Table(1ea)
Four processes(Pressure, Level, Flow and Temperature)
as integrated are mounted on the Experimental Plate
Dimension : 1500(W) x 700(H) x 869(D)mm
Mobile caster mounted
Relay(6ea)
For operating the Valve, Pump and Heater
2a-2b
Cable Duct(1ea)
For wiring practice
ACCESSORIES
Fitting and Pipes : 1set
Communication Cable : 1set
AC Power Cord : 1ea
User Manual : 1ea
OPTIONS
Controller(Programmable Logic Controller or LabVIEW)
Touch Panel for PLC Controller
HMI Software for PLC or PC based Controller
www.ed.co.kr _ 227
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GRAPHIC PANEL
TRAINER
ED-GP2000
1/ 1
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Factory Automation
Graphic panel configuration by connection to Programmable Logic Controller
Combination of PLC and Graphic Panel gives good training on the automation system
Large size memory for Screen Data Storage
Built-in CF Card I/F
Standard: screen size - 10/4, display type - TFT
(*Other Version in 12.1and STN screen type also available at the request of customers)
> SPECIFICATIONS
GRAPHIC PANEL
Screen Type : TFT
Screen Size : 10.4
Color : 256 Color
Backlight : Cold Cathode Fluorescent Lamp
Resolution : 800 x 600 pixels
Luminous Intensity : 4 steps
Memory : FLASH EPROM 4MB
Touch Panel : 40 x 30 key / screen
Interface
Serial RS232C/RS422
Extension Interface
Ethernet Interface
CF Card Interface, Sound Output, Auxiliary I/O, Printer
CASE
Materials : Aluminum
Panel Size : 430 x 310 AL 2t
Interface
COM1 : RS-232C/RS-422
TOOL : To PC
Power : 220V
AUX : RUN, ALRAM, OUTCP, BUZZ, OUTCN
External Reset : AUX COM, AUX RESET
ACCESSORIES
PLC Communication Cable : 1set
Tool Cable : 1set
Program CD : 1ea
AC Power Cord : 1ea
User Manual : 1ea
228_ ED Co.,Ltd.
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ASSEMBLING
ROBOT TRAINER
ED-7300
1/ 1
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Industrial Robot & System
> EXPERIMENTS
Alignment of the disassembled components
Operating principle of the ball screw and LM Guide
Understanding of the robots structure in detail
Enhancement of manufacturing skills through assembly and
disassembly
> SPECIFICATIONS
ROBOT BODY
Operation Speed : 800mm/s
Stroke : 400mm
Load : 15kgf
Repeat Accuracy : 0.02mm
Motor : AC Servo
Motor Capacity : 100W
SHORT TEACH PENDENT
Outside : Built-in display
Function : LED display of a current status
Communication : RS-232C communication with
Controller unit (Fixed)
SHORT CONTROLLER
Rating Output : 100W
Power
Voltage : Single Phase AC220V, 50/60Hz
Capacity : 0.5~1.0(kVA)
Encoder : Incremental type(Line Driver : 9/11/15 line)
Program Tool : Teach Pendant, PC(IBM compatible), Touch
panel
Position Data Input : MDI, Direct Teaching, PC(IBM
compatible), Touch Panel
Program Capacity : 16,000step(1,000step x 16programs)
Sequence Command : 14 commands(AND, OR, NOT, TIMER,
COUNTER...)
Position Control Ratio : Within Encoder 1 Pulse
Serial Communication I/F : RS-232C or RS-422(Option)
HARD CASE
A carrying case protective of the equipment
Storing space for the disassembled robot components
Indicated by simple assembly and structure drawings
Color : black
Metal finish applied to the edge for stiffness reinforcement
Disassembly and assembly practices for the robot actuators
Utilization of a robot being used in the industry, so to apply a job site after graduation
Simulation software provided to make assembly or disassembly easily
Enables basic operation and testing practices on the assembled unit using a controller
www.ed.co.kr _ 229
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> SPECIFICATIONS
CONTROLLER
Control Axis : 6-Axis
Operating Mode
PTP, CP 3-dimensional linear, 3-dimensional circular
Motor Control : Digital AC Servo
Memory : 3.25MB
Language : DENSO Robot Language(Conforming to SLIM)
External I/O
System Input : 11 / Output : 14
User Input : 16 / Output : 16
Communication : RS-232C, Ethernet, 2 USB
Extension Slot : 3ea
TECHING PENDANT
Display : 7.5TFT Color LCD Monitor
Touch Panel : Design customizable by the user
Emergency Switch : 4B contact, 4circuit output
Deadmans Switch : Three-position type(OFF-ON-OFF)
Mode Switch
Conversion to 3 positions (AUTO, MANUAL, TEACH CHECK)
JOG Dial : Line movement and value adjustment
CONTROL UNIT
System Lamp : DC24V 16 6Lamps, 1Buzzer
Control Lamp : DC24V 8 6Lamps
Call Lamp : DC24V 10 9Lamps
Power : 24 Switch
System Switch : START, STOP, RESET
Manual Switch : 3 Switch
Tower Lamp : DC24V, 3 colors
System Control : Input 16, Output 16
ROBOT BODY
Type : 6-Axis Multi Joint Robot
Load : 2kg
Precision : 0.02mm
Range : 420mm
Max. Speed : 3,9000mm/s
Motor : AC Servo Brakes Motor
Encoder : Absolute Encoder
Weight : 15kg
User Air Port : 4ea
Robot Gripper
Type : Pneumatic operation type
Motion Range : 12mm
Weight : 2kg
AUTOMATIC CLASSIFICATION & STORAGE SYSTEM
Frame, Protective Cover
1600(W) x 2000(H) x 1200(D)mm
Aluminum profile structure
Transparent acryl 10t
OPEN detecting sensor(built-in)
Auto caster for movement or fixation
Supply Unit
Materials : 39mm
Max. load capacity : 8ea
Supply Cylinder : 75mm(sensor mounted type)
Transfer Unit
Motor : DC24V, 1600rpm
Detection : DC 24V Optical Sensor
Inspection Unit : Detects materials and colors
Palletizing Unit : Storing capacity : 3 x 3
Storage Cell
Cell : 3 x 3
Detection : DC24V Sensor
ACCESSORIES
Dummy Object : 1set Protective Cover : 1ea
User Manual : 1ea
6-AXIS MULTI JOINT
ROBOT TRAINER
ED-VP6
1/ 1
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Industrial Robot & System
Experiments on the industrial robot being used in real life
Teaching pendant in 7.5wide color touch panel
Standard language for the international industrial robot
Simulation software in three dimension
Ethernet communication as standard, and network with PC
Interlocking experiments with the automation system
> EXPERIMENTS
Characteristics of 6-axis multi joint robot
Language for the industrial robot
Point-to-point transfer program
Palletizing experiments
Interlocking experiments with Other Automation System
Control by the 3D simulation program
New
230_ ED Co.,Ltd.
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Experiments on the industrial SCARA robot
Teaching pendant in 7.5wide color touch panel
Standard language for the international industrial robot
Simulation software in three dimension
Ethernet communication as standard, and network with PC
Interlocking experiments with the automation system
> EXPERIMENTS
Characteristics of SCARA robot
Language of the industrial robot
Point-to-point transfer program
Palletizing experiments
Interlocking experiments with other automation system
Control by the 3D simulation program
> SPECIFICATIONS
CONTROLLER
Control Axis : 4-Axis
Operating Mode
PTP, CP 3-dimensional linear, 3-dimensional circular
Motor Control : Digital AC Servo
Memory : 3.25MB
Language : DENSO Robot Language (conforming to SLIM)
External I/O
System Input : 11 / Output : 14
User Input : 16 / Output : 16
Communication : RS-232C, Ethernet, 2 USB
Extension Slot : 3ea
TECHING PENDANT
Display : 7.5TFT Color LCD Monitor
Touch Panel : Design customizable by the user
Emergency Swtich : 4B contact, 4-circuit output
Deadmans Switch : 3-position type(OFF-ON-OFF)
Mode Switch
Conversion to 3 positions(AUTO, MANUAL, TEACH
CHECK)
JOG Dial : Line movement and value adjustment
CONTROL UNIT
System Lamp : DC24V 16 6Lamps, 1Buzzer
Control Lamp : DC24V 8 6Lamps
Call Lamp : DC24V 10 2Lamps
Power : 24 Switch
System Switch : START, STOP, RESET
Manual Switch : 3 Switch
Tower Lamp : DC24V, 3colors
System Control : Input 16, Output 16
ROBOT BODY
Type : 4-Axis SCARA Robot
Load : 5kg
Precision : 0.02mm
Range : 450mm
Max. Speed : 6,300mm/s
Motor : AC Servo Brakes Motor
Encoder : Absolute Encoder
Weight : 25kg
User Air Port : 6ea
Robot Gripper
Type : Pneumatic operation type
Motion Range : 12mm
Weight : 2kg
AUTOMATIC CLASSIFICATION & STORAGE SYSTEM
Frame, Protective Cover
1600(W) x 2000(H) x 1200(D)mm
Aluminum profile structure
Transparent acryl 10t
OPEN detecting sensor(built-in)
Auto caster for movement or fixation
Supply Unit
Materials : 39mm
Max. Load Capacity : 8ea
Cylinder : 75mm(sensor mounted type)
Transfer Unit
Motor : DC24V, 1600rpm
Detection : DC 24V Optical Sensor
Inspection Unit : Detects materials and colors
Palletizing Unit : Storing capacity : 3 x 3
Storage Cell
Partition : 4
Detection : DC24V Sensor
ACCESSORIES
Dummy Object : 1set Protective Cover : 1ea
User Manual : 1ea
4-AXIS SCARA
ROBOT TRAINER
ED-HS4
1/ 1
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Industrial Robot & System
New
www.ed.co.kr _ 231
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Experiments on the 4-axis Cartesian robot
Teaching pendant in 7.5wide color touch panel
Standard language for the international industrial robot
Simulation software in three dimension
Ethernet communication as standard, and network with PC
Interlocking experiments with the automation system
> EXPERIMENTS
Characteristics of the Rectangular Coordinates robot
Language of the Industrial robot
Point-to-point transfer program
Palletizing experiments
Interlocking experiments with other automation system
Control by the 3D simulation program
> SPECIFICATIONS
CONTROLLER
Control Axis : 4-Axis
Operating Mode
PTP, CP 3-dimensional linear, 3-dimensional circular
Motor Control : Digital AC Servo
Memory : 3.25MB
Language : Denso Robot Language (conforming to SLIM)
External I/O
System Input : 11 / Output : 14
User Input : 16 / Output : 16
Communication : RS-232C, Ethernet, 2 USB
Extension Slot : 3ea
TECHING PENDANT
Display : 7.5TFT Color LCD Monitor
Touch Panel : Design customizable by the user
Emergency Swtich : 4B contact, 4-circuit output
Deadmans Switch : 3-position type(OFF-ON-OFF)
Mode Switch
Conversion to 3 positions (AUTO, MANUAL, TEACHCHECK)
JOG Dial : Line movement and value adjustment
CONTROL UNIT
System Lamp : DC24V 16 6Lamps, 1Buzzer
Control Lamp : DC24V 8 6Lamps
Call Lamp : DC24V 10 2Lamps
Power : 24 Switch
System Switch : START, STOP, RESET
Manual Switch : 3 Switch
Tower Lamp : DC24V, 3colors
System Control : Input 16, Output 16
ROBOT BODY
Type : 4-Axis Rectangular coordinates Robot
Load : 5kg
Precision : 0.025mm
Range : 450(X) x 400(Y) x 200(Z)mm W 270
Max. Speed : 1,000mm/s
Motor : AC Servo Brakes Motor
Encoder : Absolute Encoder
Weight : 66kg
User Air Port : -
Robot Gripper
Type : Pneumatic operation type
Motion Range : 12mm
Wight : 2kg
AUTOMATIC CLASSIFICATION & STORAGE SYSTEM
Frame, Protective Cover
1600(W) x 2000(H) x 1200(D)mm
Aluminum profile structure
Transparent acryl 10t
OPEN detecting sensor (built-in)
Auto caster for movement or fixation
Supply Unit
Materials : 39mm
Max. Load Capacity : 8ea
Cylinder : 75mm (sensor mounted type)
Transfer Unit
Motor : DC24V, 1600rpm
Detection : DC 24V Optical Sensor DC24V
Inspection Unit : Detects materials and colors
Palletizing Unit : Storing capacity : 3 x 3
Storage Cell
Partition : 4
Detection : DC24V Sensor
ACCESSORIES
Dummy Object : 1set Protective Cover : 1ea
User Manual : 1ea
4-AXIS RECTANGULAR
COORDINATES ROBOT
TRAINER
ED-XYZ
1/ 1
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Industrial Robot & System
New
232_ ED Co.,Ltd.
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DESKTOP ROBOT
TRAINER
ED-DTR
1/ 1
_____
Industrial Robot & System
New
> SPECIFICATIONS
CONTROLLER
Control Axis : 4-Axis
Operating Mode
PTP, CP 3-dimensional linear
Motor Control : AC Servo
Memory : 100 Files, 1000 Points
Language : Industrial Robot Language(conforming to SLIM)
External I/O
System Input : 8 / Output : 16
User Input : 24 / Output : 32
Communication : RS-232C, RS422/RS485
Backup : FRAM
ROBOT BODY
Type : Desktop Robot
Load : 10kg
Precision : 0.02mm
Range : 300(X) x 300(Y) x 100(Z)mm
Max. Speed : 500mm/s
Motor : AC Servo Motor or Stepping Motor
Encoder : Absolute Encoder
Weight : 62kg
Power : AC220V
ACCESSORIES
Dummy Object : 1set
Protective Cover : 1ea
Operation Software CD : 1ea
User Manual : 1ea
Ac power cord : 1ea
All-in-one system integrated with Controller
Principles of the industrial robot control through various operations
Standard language for the international industrial robot
Software exclusive for the robot control
Interlocking experiments with the automation system
> EXPERIMENTS
Principles of the rectangular coordinates robot
Language for the industrial robot
Point-to-point transfer program
Palletizing experiments
Interlocking experiments with other automation system
ARM ROBOT
TRAINER
ED-7220C
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www.ed.co.kr _ 233
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Industrial Robot & System
5 Joints + Gripper Robot for educational purpose
Precise motion control by DC Servo Motor
IBM PC compatible interface
> SPECIFICATIONS
ROBOT BODY (ARM-7220C-4)
Number of Joints : 5 Joints + Gripper
Construction : Vertical Articulated Arm
Precision (Position) : 0.5mm
Movement Speed : 100mm/s max.
Load Capacity : 1kg
Actuator : DC Servo Motor(Optical Encoder part)
Motion Range
Body Joint : 310
Shoulder Joint : +130/-35
Elbow Joint : 130
Rotation Wrist : 360
Gripper Opening
55mm(without Rubber Pad : 68mm)
Dimension
Base : 220 x 180(H)mm, Arm : 220+220mm
Weight : 33kg
ROBOT CONTROLLER (ED-MK4)
Input Terminal : 8 Port and LED
Input Switch : 8 Port Toggle Switch
Output Terminal : 8 Port and LED
Processor : 16bit Processor, 8bit Motor Controller,
8bit Teach Pendant
Software : ED-72C RoboTalk
Input Voltage : 220V, 50/60Hz
Dimension : 385(W) x 150(H) x 460(D)mm
Weight : 14.3kg
ACCESSORIES
Teaching Loader (LD-7220-2) : 1ea
Flat Cable : 6ea
RS-232C Cable : 2ea
Dust Cover : 1ea
AC Power Cord : 1ea
Operating Software : 1ea
Experimental Manual : 1ea
ARM MOVEMENT RANGE
CONTROL SECTION OF TEACHING LOADER
REFRIGERATION &
AIR CONDITIONING
DEMONSTRATOR
ED-5820
ED-5840
1/ 2
_____
234_ ED Co.,Ltd.
Industrial Robot & System
Easy-to-use demonstarator for principles of refrigeration/airconditioning
Motor Compressor : Pison type
Trouble shooting for pipe leakage
ED-5820
ED-5840
> EXPERIMENTS
ED-5820(Refrigerator)
Principle of refrigeration
Refrigeration cycle & Morier diagram
Understanding of refrigeration system
Refrigerator Operation
Refrigerant flow and Its state change
Pipe leakage and refrigerant charge
Trouble shooting
ED-5840(Air Conditioner)
Principle of air conditioner
Refrigerant cycle & Morier diagram
Understanding of air conditioning system
Air Conditioner operation
Refrigerant flow and its state change
Pipe leakage and refrigerant charge
Trouble shooting
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STRAINER/DRIER
EXPENSION VALVE
EVAPORATOR
PRESSURE GAUGE
LIGUID RECEIVER
FRESSURE SWITCH(1)
FRESSURE SWITCH(2)
1.2l(80% apply)
High : 8~30kg/cm
2
, Low : -0.5~2kg/cm
2
Diff. : 50mmHg~6kg/cm
2
-
-
High : 8 ~ 30 kg/cm
2
, Low : -0.5~6kg/cm
2
Diff. : 1mmHg~4
kg/cm
2
Range : 5~30kg/cm
2
Diff. : 1.5~10kg/cm
2
3/8 inch
Thermostatic Expansion Valve: TEV
380 kcal/h
High : 0~35kg/cm
2
, Low : 0~15kg/cm
2
REFRIGERATION &
AIR CONDITIONING
DEMONSTRATOR
ED-5820
ED-5840
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www.ed.co.kr _ 235
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GENERAL CHARACTERISTICS
POWER / FREQUENCY : AC 220V , 60Hz , single phase
TEMP. CONTROL : -50C~50C
DEMENSION : 1180(W) x 785(H) x 520(D)mm
ACCESSORIES
Digital Temperature Meter : 1ea
Operation Manual : 1ea
OPTIONS
Service Manifold(with Gauge) : 1set
Refrigerant Cylinder : 1ea
> SPECIFICATIONS
REFRIGERANT TYPE
COMPRESSOR
CONDENSOR
SIGHT GLASS
Classification ED-5820
1/3 HP
1,660 kcal/h
PB35bar/8oC
Freon 22(R-22)
ED-5840