High VoItage Equipment Part 4 - Instrument Transformers Working Group A3.06 October 2012 Working Group A3.06 Final Report of the 2004 - 2007 International Enquiry on Reliabili ty of High Voltage Equipment Part 4 - Instrument Transformers Members M. Runde (NO) Convener, C. E. Slver (SE) Past Convener, A. Carvalho (BR), M. L. Cormenzana (ES), H. Furuta (J P), W. Grieshaber (FR), A. Hyrczak (PL), D. Kopejtkova (CZ), J . G. Krone (NL), M. Kudoke (CH), D. Makareinis (DE), J . F. Martins (PT), K. Mestrovic (HR), I. Ohno (JP), J . stlund (SE), K.-Y. Park (KR), J . Patel (IN), C. Protze (DE), J . Schmid (DE), J . E. Skog (US), B. Sweeney (UK), F. Waite (UK). Corresponding Members B. Bergman (CA), S. Tsukao (J P) Copyright 2012 Ownership of a CIGRE publication, whether in paper form or on electronic support only infers right of use for personal purposes. Are prohibited, except if explicitly agreed by CIGRE, total or partial reproduction of the publication for use other than personal and transfer to a third party; hence circulation on any intranet or other company network is forbidden. Disclaimer Notice CIGRE gives no warranty or assurance about the contents of this publication, nor does it accept any responsibility, as to the accuracy or exhaustiveness of the information. All implied warranties and conditions are excluded to the maximum extent permitted by law. ISBN: 978- 2- 85873- 205-0 21 Findings and Commentary Current transformers form the majority of the survey with around 64% of the service experience. Voltage transformers form around 30% of the service experience, split roughly equally between capacitor and magnetic designs. Combined current and voltage transformers form a much smaller part of the survey. Compared with the previous second survey there is a significant drop in the number of combined current and voltage transformers reported. 4.5.4 CT Arrangement of AIS CT Service Experience Distribution The respondents were asked to divide their current transformer population into the arrangement or design of the current transformer. The eyebolt arrangement was assumed to be similar to the hairpin arrangement and both are included together. This question only has a valid choice for AIS current transformers and combined instrument transformers. The results for combined instrument transformers are shown in Table 4-18. Since over 87% of the population was either bar primary or other / unknown and the residual population was so small no further analysis was performed on the CT arrangement of combined instrument transformers (indeed some of the CT arrangements for combined instrument transformers were though technically unlikely to be used and may have been entered in error). The results for current transformers are shown in Table 4-19 and Table 4-20 and graphically in Figure 4-12 and Figure 4-13. Table 4-18: AIS CCVT arrangement service experience (all countries) Voltage class Service experience [IT-years] Hairpin Bar primary Cascade Optical / Electronic Other / Unknown 60 U<100 kV 3267 806 0 4 0 100 U<200 kV 997 19788 32 0 14071 200 U<300 kV 661 3710 516 0 196 300 U<500 kV 0 385 0 0 129 500 U<700 kV 0 0 0 0 0 700 kV 0 0 0 0 0 Total 4925 24689 548 4 14396 Table 4-19: AIS CT arrangement service experience (all countries) Voltage class Service experience [IT-years] Hairpin Bar primary Cascade Optical / Electronic Other / Unknown 60 U<100 kV 99838 5997 0 0 8416 100 U<200 kV 56037 36345 9449 27 37426 200 U<300 kV 37861 19502 540 0 7757 300 U<500 kV 19205 27800 1526 6 5399 500 U<700 kV 4465 154 0 0 12 700 kV 24 18 48 0 0 Total 217430 89816 11563 33 59010 60 When comparing capacitor voltage transformers with magnetic voltage transformers, the magnetic voltage transformers appear to have a worse failure frequency that causes fire or explosion (although the number of failures are small so the result may not be significant) and the major failure frequencies appear the same to the capacitor voltage transformers. However the dominant country has mainly capacitor voltage transformers and generally a low failure frequency so when the data from the dominant country is taken out the failure frequencies for capacitor voltage transformers increase. For current transformers, the reported major failure frequency appears less than that for voltage transformers but the frequency for failures that cause fire or explosion appears higher. Combined instrument transformers generally reported a low major failure frequency. These results for combined instrument transformers were largely unaffected when the data from the dominant country were removed. The relatively high failure frequency reported for 300 to 500 kV combined instrument transformers is due to the small service experience reported making the one failure reported look high. The failure frequencies seen for current transformers and capacitor voltage transformers could have been affected by the higher proportion of these instrument transformers being used at higher voltages where the failure frequencies are higher therefore increasing the apparent failure frequency. The comparison with the previous second survey shows that this third survey has reported a reduction in the failure frequencies. The reduction has been particularly prominent for magnetic voltage transformers, which in the second survey were the instrument transformers with the highest failure frequency. 4.7.4 CT Arrangement of AIS CT Failure Frequency Distribution The respondents were asked to divide their current transformers into the arrangement or design of the current transformer. Since this question only has a valid choice for AIS current transformers and AIS combined instrument transformers, the analysis was limited to AIS designs. The optical or electronic responses have been combined with the other / unknown responses. As the majority of combined instrument transformer CT arrangements were either primary bar or unknown with only a small number of other CT arrangements reported (see Section 4.5.4) the results for combined instrument transformers are not shown. The results for AIS current transformers are shown in Table 4-86 to Table 4-89. Table 4-86: AIS CT arrangement major failure frequency (all countries) Voltage class Failure frequency [per 100 IT-years] Hairpin Bar primary Cascade Other / Unknown 60 U<100 kV 0,0010 0,1167 0,0119 100 U<200 kV 0,2177 0,0715 0,0000 0,0454 200 U<300 kV 0,1109 0,1179 0,0000 0,0129 300 U<500 kV 0,0677 0,1007 0,0655 0,0555 500 U<700 kV 0,0224 0,0000 0,0000 700 kV 0,0000 0,0000 6,2500 Overall 0,0823 0,0935 0,0346 0,0373