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Corresponding author.
E-mail address: mrk3372002@yahoo.de (M.-R. Kula).
drawbacks through the use of only one single-phase form-
ing component at lower concentrations. These so-called
detergent-based systems or cloud-point extraction systems
form two phases in solutions of nonionic detergents above
a certain temperature, referred to as the cloud-point tem-
perature. These systems are suitable for the separation of
hydrophobic and amphiphilic molecules.
Most applications of the detergent-based ATPS target
the solubilisation and separation of membrane bound sub-
stances. This has been done in a broad variety of laboratory-
scale experiments. Membrane proteins have been solubilised
from cells including plants and neural cells, archaebacteria,
eubacteria and yeasts, as summarized by Snchez-Ferrer
et al. [6] and Hinze and Pramauro [7].
Few large- or pilot-scale experiments and applications of
ATPS are reported in the literature. In 1982, Kroner et al.
[8] showed that scale up of extraction processes is easy and
0032-9592/$ see front matter 2003 Published by Elsevier Ltd.
doi:10.1016/S0032-9592(03)00198-5
890 K. Selber et al. / Process Biochemistry 39 (2004) 889896
predictable for PEG/salt systems. Kim et al. [9] report an
amylase extraction on a 50,000 l scale and Heinsohn et al.
[10] report a large-scale industrial chymosin process. These
and other processes are referenced in a review focussing on
the application of ATPS [3].
Concerning detergent-based systems, Minuth et al. [11]
report a 5 kg scale experiment isolating the membrane bound
cholesterol oxidase from Nocardia rhodochrous using a
technical detergent (C
1218
E
5
). In the present investigation,
a similar nonionic detergent Agrimul NRE 1205 was used
as phase forming polymer. It is a polyoxyethylene with a
carbon chain distribution consisting to a large extent of C12
chains and minor fractions of C14, C16, and C18, which is
derived from plant oil rich in C12 lipids. The cloud-point
(the point where the dehydration of the detergent and thus
phase separation occurs) at a concentration of 2% Agrimul
NRE 1205 in water is at 22
C
and added to the bioreactor as well as the remaining 110 l
of water.
Mixing of the phase system during the rst and second ex-
traction was accomplished by stirring gently for 30 min at 60
rpm. In small-scale experiments, the systems have not shown
any tendency to form stable emulsions and they also showed
a very fast mass transport as already described by Fauquex
et al. [17]. Therefore, no problem on a large-scale was ex-
pected. Nevertheless, mixing time and speed were chosen
very conservatively to ensure proper mass transport while
avoiding the creation of microemulsions, which would not
allow a separation by gravity settling. The experiment was
carried out in a bioreactor equipped with a 330 mm Rushton
turbine (New Brunswick Scientic Company, Edison, NJ)
and temperature control set to 24.7 and 30
C, respectively.
2.2. Target protein
The EGIcore-HFBI fusion protein contained the catalytic
domain and the linker region of EGI fused to the gene en-
coding the 75 residue long mature HFBI, thus the cellulose
binding domain of EGI was replaced by HFBI.
2.3. Glycosidase treatment
To 200 l of culture supernatant 200 l of sodium citrate
buffer (buffer 65), 200 l of buffer NP-40, 10 l PNGase F
704S and 10 l Endo H
f
703S (both hydrolases purchased
from Biolabs, Inc., New England, USA) were added. The
samples were incubated at 36
C.
2.4. Determination of enzymic activity
Endoglucanase I (EGI) was assayed using p-nitrophenyl-
-d-cellobioside (Sigma N-5759) as substrate, dissolved
in 50 mM sodium acetate buffer, pH 5.0. EGI hydrolyses
the -glycosidic bond and p-nitrophenol is released, which
was measured at 400 nm. Since, CBHI (cellobiohydrolase
I) also hydrolyses the substrate it was inhibited using 4.6
mM cellobiose. The reaction is performed at 50
C and
terminated by addition of 12.5% sodium carbonate solution
after 10 min.
4-Methylumbelliferone (Sigma M-1508) was used to gen-
erate a standard curve.
2.5. Cultivations
Production of the target protein EGIcore-HFBI was car-
ried out with a recombinant T. reesei strain VTT D-99702
under the cbhI promoter. The following cultivation media
was used.
20.0 g/l lactose, 4.0 g/l peptone, 1.0 g/l yeast extract,
15.0 g/l KH
2
PO
4
, 2.8 g/l (NH
4
)
2
SO
4
, 0.6 g/l MgSO
4
7H
2
0,
0.8 g/l CaCl
4
2H
2
0, 2.0 ml/l trace element solution [18]
(5.0 mg/l FeSO
4
7H
2
O, 1.6 mg/l MnSO
4
H
2
O, 1.4 mg/l
ZnSO
4
7H
2
O and 3.7 mg/l CoCl
2
7H
2
O).
In the pilot-scale cultivation the amount of lactose was
increased to 40 g/l, all other ingredients remained the
same.
One 200 ml shake ask was inoculated from agar slants
and incubated on a rotary shaker at 200 rpm at 29
C for 2
days. The culture broth was then distributed between three
shake asks and incubated for one more day under the same
conditions. After inoculation of a 15 l bioreactor the culti-
vation was continued for about 4 days at a pH between 4.0
and 5.0 at an agitation rate of 400600 rpm. The pH was au-
tomatically adjusted with sodium hydroxide and phosphoric
acid.
For other bioreactors, the volume of the inoculum was
adapted accordingly. On a 1200 l scale, the temperature at
the beginning was set to 27
C and
mixed with salt and detergent to give 0.15 mol/l ammonium
dihydrogen phosphate and 4.1% of detergent Agrimul NRE
1205. The phases were left to separate by gravity settling
for 15 h. The target protein should stay in the light, the
detergent-rich phase. The light phase had a volume of 250
l or a concentration factor of 3.3. The heavier phase was
removed through the bottom valve.
The yield, partition coefcient and concentration factor
from this extraction are shown in Fig. 1. The partition co-
efcient and the concentration factor are equal in the 10 ml
and 1200 l scale separation within the measurement error.
The yield is slightly different due to the small deviations
of partition coefcient and volume ratio. Scale up factor is
1.2 10
5
.
Fig. 2. Separation behaviour of EGIcore-HFBI obtained from 7 l cultivation and pilot-scale (1500 l) cultivation. Extraction was performed with 10
ml culture supernatant each. Phase system composition: detergent (Agrimul NRE 1205) concentration (w/w) =0.041 and 0.15 mol/l (NH
4
)H
2
PO
4
. The
extraction temperature for the phase system was 24.7
C.
The long mixing time should ensure a sufcient mass trans-
fer while a slow rotational speed was chosen to prevent
the formation of stable microemulsions which would lead
to a very slow separation. Parallel tube scale investigations
showed that mass transport was satisfactory.
3.4. Entrainment/insufcient separation
High entrainment, especially entrainment in the bottom
phase lowers the apparent partition coefcient and yield.
Entrainment was monitored in the rst and second separa-
tion step. In the rst step, the entrainment (incomplete sep-
aration) could be observed mainly in the top phase, which
included 16% of bottom phase. In the second step, no en-
trainment could be monitored in the top phase while 4.6%
of top phase remained in the bottom phase. Assuming the
entrained phases were entrapped after the transport of fu-
sion protein was completed the amount of fusion protein in
the entrainment can be considered as high as its amount in
the puried phases. The theoretical separation results in the
absence of entrainment can be calculated. The results are
shown in Table 1.
The increase in concentration factor from 3.4 to 3.8 and in
K of 3.8 to 4.2 and no difference in yield cannot explain the
big difference between the separation experiments shown in
Fig. 2. The yields in the presence of entrainment and in the
absence of entrainment are almost identical since mainly
heavy phase was entrapped in the light phase.
It has to be mentioned that, while performing the mea-
surement of the entrainment volume, no entrainment could
be measured after 10 min of centrifugation in 10 ml cen-
trifuge tubes at 3000 rpm. It appears that the emulsion is
stabilised by ingredients from the culture broth. This inter-
pretation is enforced by samples taken from the very top
(and from the very bottom) of the phases in the large-scale
experiment which show no higher (lower) activity than the
phase average (data not shown).
Table 1
The calculated effect of the entrainment on the concentration factor,
partition coefcient and yield of EGI activity in the 1200 l separation
experiment
Concentration
factor, c
f
Partition
coefcient, K
Yield,
Y (%)
Measured values
with entrainment
3.4 3.8 59
Calculated values
without entrainment
3.8 4.0 58
3.5. Inuence of antifoam
Antifoam was automatically injected into the bioreactor
during cultivation. No device for precise measurement of
the injected antifoam volume was available. Therefore, the
amount of antifoam could only be estimated.
In the pilot-scale cultivation a different antifoam than in
the 7 l cultivation was used, however, no inuence on the sep-
aration data was expected from shake ask controls where
partition experiments were performed with separately added
antifoam in different concentrations (not shown).
3.6. Genetic instability
This cultivation was the rst in which the producing strain
was grown in such a large volume. The total growth period
from the original agar slant was an uninterrupted 7 days.
At the end of the cultivation, the strain was routinely
plated on potato dextrose agar to monitor the growth and
especially the sporulation of the fungus. Two different phe-
notypes of the spores could be observed on the plates. Plates
were prepared using different dilutions of the mycelium.
They show a usual dark green and an unusual light green
colour. In other cultivations only one phenotype occurred.
To investigate a possible inuence the spores were iso-
lated, germinated, grown in shake asks and the culture
broth extracted. The resulting partition coefcients for
EGIcore-HFBI under the same extraction conditions as in
the pilot-scale experiment were K=37 and 26, respectively.
3.7. Protein instability
The hydrophobin directs the partitioning of the fusion
protein [20,15] Hydrophobin could potentially be cleaved
fromthe active endoglucanase core thus altering the partition
results since endoglucanase activity is measured. However,
the fusion protein was not degraded in the culture broth, as
controlled by SDS-PAGE and Western blot.
3.8. Extraction of samples during cultivation
Samples were taken routinely during the cultivation pro-
cess after inoculation of the 1500 l bioreactor. These sam-
ples were extracted at 30
C)
c
f
K Y (%)
7 l cultivation 29 3.3 11 81
1st pilot scale 2227 3.4 3.8 59
7 l cultivation 2227 3.3 7.9 78
2nd pilot scale 29 2.8 8.3 81
EGI activity is measured.
from the pilot-scale fermentation was treated with the gly-
cosidases PNGase F and Endo H
f
. Because of the high
protein content in the supernatant and the small amount of
glycosidases available only partial deglycosylation could
be expected. Separating the treated supernatant using 4.0%
detergent without adding salt resulted in a more than dou-
ble partition coefcient compared to the untreated sample
(K(deglycosylated) =5.9; K(not treated) =2.5).
SDS-PAGEs of large and small scale cultivations do not
show large difference in glycosylation, however, there was
a large distribution in glycosylation (data not shown).
An additional small inuence on the partition coefcient
by the deglycosylation of endogenous EGI is possible. How-
ever, the amount of endogeneous EGI is relatively small and
was calculated to 1/7 of total EGI [20].
3.10. Scale and temperature of the cultivation
Cultivation on a large-scale was conducted slightly dif-
ferent from the cultivations which served to optimise the
separation procedure, leading to differences in pH, dissolved
oxygen and growth characteristics. Thus, the cultivation
on a larger scale was conducted at a starting temperature
of 27