EFFECT OF FIBRE LENGTH AND ORIENTATION ON INTERLAMINAR FRACTURE TOUGHNESS OF POLAMIDE (PA 66) / S GLASS FIBRE / CARBON FIBRE composite a SYNOPSIS ON PLAN of WORK for the REGISTRATION to PhD PROGRAM in mechanical ENGINEERING VISVESVARAYA TECHNOLOGICAL UNIVERSITY BELGAUM.
EFFECT OF FIBRE LENGTH AND ORIENTATION ON INTERLAMINAR FRACTURE TOUGHNESS OF POLAMIDE (PA 66) / S GLASS FIBRE / CARBON FIBRE composite a SYNOPSIS ON PLAN of WORK for the REGISTRATION to PhD PROGRAM in mechanical ENGINEERING VISVESVARAYA TECHNOLOGICAL UNIVERSITY BELGAUM.
EFFECT OF FIBRE LENGTH AND ORIENTATION ON INTERLAMINAR FRACTURE TOUGHNESS OF POLAMIDE (PA 66) / S GLASS FIBRE / CARBON FIBRE composite a SYNOPSIS ON PLAN of WORK for the REGISTRATION to PhD PROGRAM in mechanical ENGINEERING VISVESVARAYA TECHNOLOGICAL UNIVERSITY BELGAUM.
EFFECT OF FIBRE LENGTH AND ORIENTATION ON INTERLAMINAR
FRACTURE TOUGHNESS OF POLAMIDE (PA 66)/S GLASS
FIBRE/CARBON FIBRE HYBRID COMPOSITE A SYNOPSIS ON PLAN OF WORK FOR THE REGISTRATION TO PhD PROGRAM IN MECHANICAL ENGINEERING VISVESVARAYA TECHNOLOGICAL UNIVERSITY BELGAUM
UNDER THE GUIDANCE OF Dr KIRAN AITHAL PROFESSOR DEPARTMENT OF MECHANICAL ENGINEERING NITTE MEENAKSHI INSTITUTE OF TECHNOLOGY BANGALORE BY MAHENDRA M A ASSISTANT PROFESSOR DEPARTMENT OF AERONAUTICAL ENGINEERING NITTE MEENAKSHI INSTITUTE OF TECHNOLOGY BANGALORE PHONE: 7259973752 E mail: mahi.jois@gmail.com
CONTENTS 1. INTRODUCTION
2. LITERATURE SURVEY
3. PROSPECTIVE SCOPE OF THE WORK
4. PROBLEM IDENTIFICATION
5. OBJECTIVES OF THE RESEARCH WORK
6. PROPOSED METHODOLOGY
7. EXPECTED OUTCOME
8. PLAN OF EXECUTION
9. REFERENCES
EFFECT OF FIBRE LENGTH AND ORIENTATION ON INTERLAMINAR FRACTURE TOUGHNESS OF POLAMIDE (PA 66)/S GLASS FIBRE/CARBON FIBRE HYBRID COMPOSITE 1. INTRODUCTION Fiber-reinforced polymer Composites are used increasingly as a structural material because they not only provide superior mechanical properties, but they can also be easily produced by the rapid, low-cost injection molding process. During the injection process of fiber-reinforced molded articles, the distributions of fiber length and fiber orientation are governed by a variety of factors. These include the original length and concentration of fibers, orientation of fibers and the processing conditions. Also use of more than one fiber reinforcement for the composite plays an important role in enhancing structural integrity. The development of hybrid composite laminates and related design and manufacturing technologies is one of the most important advances in the history of composite materials. Laminated Fiber reinforced Composites are multifunctional materials having unprecedented mechanical and physical properties that can be tailored to meet the requirements of a particular application. Many Hybrid FRP composites also exhibit great resistance to high-temperature, corrosion, oxidation and wear. These unique characteristics provide the mechanical engineer with design opportunities not possible with conventional Fiber reinforced composites. Two or more discontinous reinforcement phases are, therefore, embedded in a continuous phase to form a hybrid composite. The discontinuous phase is usually harder and stronger than the continuous phase, which ensures that in general, fibers are the principal load carrying members while the matrix keeps them at the desired location and orientation, and acts as a load transfer medium between them, thereby protecting them from environmental damages. Hybrid Fiber Composites are used in aircrafts, helicopters, space-craft, satellites, ships, submarines, automobiles, chemical processing equipment due to their extremely good interlaminar fracture strength. 2. PROBLEM IDENTIFICATION During extrusion compounding and injection molding processes, progressive and continuous changes in fiber orientation throughout the molded components take place. The changes are related in a complex way to the size and concentration of fibers, the flow behavior of melted polymer matrix, the mold cavity and the processing conditions. An orientation distribution generally requires a three-dimensional description. However, when investigating the effect of the fiber orientation angle on the strength of short- fiber composites, only the angle between the fiber axis and the loading direction needs to be considered, that is if the loading direction can be placed in the direction parallel to the mold fill direction, then this fiber orientation angle is the inclination angle or the out-of-plane angle. A fiber orientation distribution function representing the inclination angle must have the property such that the variation of its functions shape parameters is able to describe a change from a unidirectional distribution to a random distribution. Henceforth it is very much necessary to study the effect of fiber length and orientation on the fracture toughness of laminated composites for various structural applications.
3. LITERATURE REVIEW Tiesong et al studied the effect of fibre content on mechanical properties and fracture behavior of short carbon fibre reinforced geopolymeric matrix composites with different volume fractions. The results demonstrated that fracture toughness of the laminated composite increased with random orientation of fibers rather than unidirectional alignment [1]. Shao et al studied the effect of length and fibre orientation distributions on tensile strength of short fibre reinforced polymers using an analytical method for predicting the tensile strength of short-fiber-reinforced polymers (SFRP). The results showed that the strength of SFRP increased rapidly with the increase of the mean fiber length at small mean fiber lengths. The inclined tensile strength of fibers has a great effect on the strength of composites [2]. According to Junzhi Zhang et al. experimental results show that bending resistances of short chopped carbon fiber polyurethane is increased. As a result, it is proved that short- chopped carbon fiber is useful in polyurethane [3]. In experiments conducted by Jinxiang Chen et al., Impact mechanical properties of short carbon fiber reinforced polyamide composites, including dynamic compressive strength, deformation and energy absorption capacity were studied using a 100-mm-diameter split Hopkinson pressure bar (SHPB) system. The addition of carbon fibers can significantly improve deformation and energy absorption capacities of Polyamide composites, while there is no notable improvement in dynamic compressive strength. In addition, the optimum volume fraction of carbon fibers enhanced the fracture toughness [4]. Thomason and Vlug studied the influence of fibre length and concentration on the properties of glass-reinforced polypropylene. Composite impact strength increased directly with increasing fibre concentration. For the current fibre/polypropylene combination a fibre length > 8 mm is required [5].
4. OBJECTIVES 1. To fabricate a new class of Polyamide (PA 66)/S Glass fiber/Carbon fiber hybrid laminate composite. 2. To study the effect of fiber orientation and length on the interlaminar fracture toughness of the composite by suitable experimental methodology as per ASTM Standards. 3. To analytically evaluate the interlaminar fracture toughness of the laminate by suitable FEM Software Package (Ansys). 4. To develop a mathematical model predicting the effect of fiber length and orientation on Fracture strength of the laminate. 5. To correlate the results and simulate the results in MATLAB. 6. To draw suitable conclusions based on analytical results and experimental validations obtained.
5. PROPOSED METHODOLOGY 1. Evaluation of the characteristics of S Glass fibers, Carbon fibers and Polyamide matrix. 2. Processing of S Glass fibres and Carbon fibres for improved wettability and bonding with the resin. 3. Processing of the composite by mixing of suitable Proportions of Polyamide resin and hardener with S Glass and Carbon fibres. 4. Design of Experiments as per Taguchi technique for fibre orientation and fibre length. 5. Preparation of specimens as per ASTM standards for flexural rigidity and fracture toughness. 6. Evaluation of fracture toughness of laminates by carrying out tests as per ASTM Standards. 7. Analytical Evaluation of the laminate using suitable FEM Package. 8. Developing a mathematical model for predicting the effect of fibre orientation and fibre length on fracture toughness of the laminate. 9. Critical Analysis of the results obtained. 10. Correlating and concluding the results with suitable observations.
6. EXPECTED OUTCOMES The successful completion of the project is expected to yield a high performance hybrid composite that has better properties with improved surface morphology. It is also expected that the project will help give a broad knowledge about the processing techniques, mathematical models, fibre orientation, fibre length and variables which are going to influence the development of hybrid high performance Polyamide (PA 66)/ S Glass fibre/ Carbon composites for advanced engineering applications especially aerospace applications.
7. PLAN OF EXECUTION
Sl. No Milestones Target 1 Course work 2015 - June 2 Literature survey 2015 - Aug 3 Preparation of laminates of different fiber orientation, fiber length and volume fraction of Polyamide (PA 66)/S Glass Fibre/Carbon Fibre Hybrid Composite by bag moulding techniques. 2015 - Nov 4 (a) Preparation of Specimens as per ASTM standards. (b) Testing of specimens as per ASTM standards (c) Tabulation of readings. (d) Critical observation and analysis of data obtained by experimental means. (e) Analytical Evaluation (f) Mathematical modelling (g) Correlation and Validation of Results obtained. (h) Drawing conclusion based on the critical observations made.
2016- Nov 5 Publication of Papers in Reputed International Journals 2016 - Dec 6 Submission of long synopsis 2017 - Feb 7 Thesis submission 2017 - Apr