PMF-SMC0603

PMF-SMC0603

PMF-SMC0602

4144

2167

3022
26812167

1 910

(lostwax casting)(stacked mold)

1642 Saugus

1998.7.15.
1998.7.15.

(Blower)

(Cast Iron)

(Fore-Hearth)

(Ladle)

2 3 Ton
(Melting Rate)
(Pouring)

3 Ton

49

6 50

1. 2.2 190
195
2. 141
164

17

() B.T.U. (British-thermal Unit) 1

()Kilo Caloric 1

1 B.T.U.0.25 Kilo Calorie, 1Kilo Caloric3.96 B.T.U.

(Cupola)

(ladle)

1075
11501250
100200 12501450

14501660
1800

1
1

610

127

27

1960

720

222

45

3188

914

325

63

4617

1067

403

86

6283

1218

675

113

8207

1372

876

145

10380

1524

1115

177

12820

1729

1637

254

18470

1.

2.
10%

10:1
3.
8:1
6:1

1/81/15

10

4
5

 11

6
15

89

6001000
78

8% 5% 16
5

12

500

40%

(Fore-hearth)

 13

()1.
2.
3.
4.

14

1
0.5
0.03
1.2
2,730

0.98
0.05
1.35
2.38

()
1.
CO2CO2

2CO22CO

Si2OSiO2

SiX FeOY FeSiO3ZFeMnFeOMnOFe

2.
SiO2CSi2CO

MnOCMnCO

Al2O33C2Al3CO
()
1. FeO 25%
2. CaO 35%
3. FeO 12%18%

()
(SOADA ASH)
CaC2

0.03%

 15

1.

2.
3.

()(Positive Displacement Blower)

()(Centrifugal Blower)

10

()(Fan Blower)

11

CO
(Wind box)(Gravity
check valve)
CO

16

10

11

650 20%30%
1500
8% 6%

 17

50%
()
1.

2.

3.
4.

5. 1800

6.

7.

8.

9.

10.

50%
()
1.

2.

18

()
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
()
1.
(1)

(2)
(3)
2.
(1)
(2)
(3)
(4)

5 6 17
1

 19

PMF-SMC0501PMF-SMC0502
PMF-SMC0503

30

20

()(Pretreating zone)
()(Combustion zone)
()(Melting zone)
()(White Heating zone)
()(Crucible zone)

12

200400

 21

Al2O3 SiO2
Fe2O3 CaO SK34SK36

1/2

50

3
4 23 9

5%

300400

(1)

5060

(2)
(3) 1:61:12

22

(4) 1/81/15

(1)
(2)
()

45
() 1020

2030

2030
78

15

 23

2
2

()

()
()
()

(over-heating temperature)
(Pouring temperature)
14701565

24

1500
E. Piwovarsky
350650 10%
30% 8%

12

13

 25

14

15

16

26

17

18

E. P 12
C02 C02

CO2

1. 20%25%
2.
3.
4.
5.
6.
7.
8.
9.
10. 10:1 7.5:1
50100

 27

1000 300 400

300
1%
35%
3
4

(C)

(Si)

300 3.5
300 3.5
= 9.25
=
10
.
5
300
100
100

(Mn) (P)

(s)

300 0.8
300 0.9
300 0.03
= 2.4
= 2.7
= 0.09
100
100
100

400

400 0.05
400 3.25
400 2.75
400 0.6
400 0.6
= 13
= 11.0
= 2.4
= 0.2
= 2.0
100
100
100
100
100

300

300 3.0
=9
100

3.25%

300 2.0
= 6.0
100
2.655%

300 0.5
300 0.6
300 0.80
= 1.5
= 1.8
= 0.24
100
100
100
0.63%

0.65%

0.053%

28

60

35

45

45

10

30

55

15

(semi steel)

30

45

25

1020m/m

2040m/m

40m/m

SAE1020

0.15%0.25%
0.03%

5
6

 29

0.08

C()

Si()

Mn()

P()

S()

0.10.2

0.1

0.010.08

0.006

2.73.8

1.33.0

0.51.0

0.30.8

0.050.1

3.03.5

0.8

0.8

0.35

0.12

2.8

0.91.25

0.350.60

0. 25

0.050.1

3.23.5

3.03.5

0.61.0

0.40.6

0.050.08

3.03.2

2.03.0

0.51.0

0.40.6

0.050.08

3.03.2

1.52.0

0.50.9

0.40.6

0.050.1

0.12

0.150.3

0.30.6

0.04

0.05

C()

Si()

Mn()

P()

S()

1.83.6

0.51.9

0.250.8

0.060.2

0.060.2

2.22.9

0.91.9

0.151.2

0.020.2

0.020.2

2.54.0

1.03.0

0.21.0

0.021.0 0.020.25

3.04.0

1.82.8

0.11.0

0.010.1 0.010.03

2.54.0

1.03.0

0.21.0

0.010.1 0.010.03

30

50%
()

1.

2. Al2O3 SiO2 Fe2O3 CaO

3.

4.

5.

6.

7. 2030

8. 1%

9.

10.

50%
()
1.15%

2.20%

3.15%

32

 31

32

()
1.
2.
3.
4.
5.
6.
7.
8.
9. 0.03%
10.
()
1.
2. (1)2025%
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) 1017.5:1 50
100
3.

4 20 30
33

 33

46

34

(Ladles)

(Hand Ladles) 19
(A) 25 19 (B)
100 (C)
300

19

20

 35

(Bull Ladle)

(Grane Ladle)

20
(Bottom-pour Steel Ladle)

21

21

1Ton5Ton 10Ton
22 3

70

36

22

(()

23

 37

(PEEP HOLE)

()
1.
2.
3.
4.
5.

()
1.
2.
3.

()
1.

2.

3.

4. FeO

5.
()
1.
2.
3.

38

()
1.
2.

3.
4.

()
1.
2.

()
1.
2.

3.
4.
5. 510

()

(Slag Hole)
24

24

 39

()
1.
2.
3.
()
1.
2.
3.

()
()

()
()
()

()
()
()
()

() 8590%
() 712%
() 0.50.8%
() 0.52.0%
() 4.5%
() 2200
() 23%

40

1% 0.3%

80%
5:1 5%
0.10 0.15% 0.75%
MnS
85%

3% 60%
0.5
1% 980

16000

80%
,,
0.2% 5%

80%
0.5%

5060%
0.5%

154%

0.1%

 41

25

25

42

26

26

 43

ISO

27

27

28
29 30

28

44

31
32

29

30

 45

31

32

46

1.30%

2.20%

3.20%

4.20%

5.10%

48

 47

48

()
1.
(1)
(2)

(3)
(4)

(1)
(2)

2.(1)
(2)
(3)
(4)
3.(1)
(2)
(3)
4.(1)
(2)
(3)
(4)
(5)
5.

4 23

 49

40%
()

1.

2.

3. 1/81/15

4.

5.

6.

7.

8.

9. 8590%

10.

()
1.

2.

3.

50

1997 2.2
1973