Machine Datasheet SBO 10-10 POLARIS Upgraded

machine datasheet sbo 10-10 refurbished.
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MACHINE DATASHEET: BLOW MOULDER SIDEL SBO10-10 UPGRADED WITH POLARIS MODULAR
SOLUTIONS

POLARIS consists of 5 modular solutions that can be implemented individually or together on the
blowing machine.
This flexibility, produced by these modules, allows each customer to customize these solutions
according to the production capacity.

This project represents an important innovation within the market: for the very first time different solutions
have been developed, tested and implemented individually or together on old generation blowing machines
with the aim to achieve the same final performance of the last generation blowing machines, with a
guaranteed low cost fare and short term investments with quick returns.

Thanks to a series of improvements obtained through the modules of Polaris, in particular those regarding
the creation of a new pneumatic system, the machine is able to:

Produce lighter bottles, if compared to the existing ones;
Improve the effectiveness in the production;
Increase the qualitative standards of the bottles;
Reduce the maintenance of the blowing components;
Reduce the consumption of blowing compressed air;
Reduce the electric energy used to heat the performs;

The project was created to be a modular answer to the most significant improvements applied to Series 1 SBO
machines. It was listed in modules that take into consideration different parts of the blowing machine.

POLARIS 1 = lamps pitch changing.
POLARIS 2 = replacement of solid state relay.
POLARIS 3 = replacement of blowing valves group.
POLARIS 4 = air recovery system.

machine datasheet sbo 10-10 refurbished.docx Pag 2

BBM Service Srl- BBM Packaging Srl Via Pregalleno 24, San Pellegrino Terme(BG) Italy
Tel +39 0345 23642 Fax +39 0345 41755 www.bbmservice.com www.bbmpackaging.com
sales@bbmpackaging.com

POLARIS 1 LAMPS PITCH CHANGING.

The intervention is focused on changing the rack lamp holders by providing a brand new support having
15mm pitch, to permit more radiation on the preforms body inside the oven.
This solution allows a massive costs reduction due to the fact that the replacement of frames can be done in
short time with a reduced production stop.

This support is made of stainless steel and is installed on an appropriate hollow made on the existing frame
that is modified by an operation with a milling machine.
No changes on the main logic of the oven management device and cabinet hardware will be done.



POLARIS 2 REPLACEMENT OF SOLID STATE RELAY.

The replacement of the existing relay with this new one, having this new pilot technology "PWM", creates an
optimized lamp adjustment in various sections of the oven which at the end permits a significant energy
saving.
Depending on the number of the sections in the oven, a specific number of devices is expected.
The integration of this type of adjustment device changes the electrical cabinet and its consequent wiring and
testing are made by our qualified personnel.
Each device has a logic control integrated together with the power that supplies energy to the lamps.
These devices have the capability to be controlled by the most common communication systems in the
market, in the case of machines with BUS systems that may be implemented in the future if they are not
equipped.



POLARIS 3 REPLACEMENT OF BLOWING VALVES GROUP.

The replacement of control valves, on the pre-blow and blow phases, is carried out by an electro-pneumatic
control.
All valves are replaced and the system is integrated with a series of additional controls and electronic
devices.

Old standard valve system new with electro-pneumatic valves

Main features:

High-performance in terms of flows and pressures;
Reduced switching times and high repeatability of the drivers;
Built-in Non-return valves low maintenance costs;
Function "lube free";
Valve body with hard-anodizing scratch proof coating;

All valves of cavity, are linked to a single sub-base that is used as a connection between primary and
secondary blowing air.
To this sub-base are also connected some auxiliary components like the derivation box and connectors, the
unloader and the working pressure control checking valve.
This last valve contributes significantly to the efficacy of managing the waste of any bottles with holes
presence.



Replacing the mains air collector.

Old standard manifold new manifold for distributing signal and air to the blowing valves

The installation of this new group of valves requires the replacement of the main collector in order to
distribute electrical signals into the valves.

Main features of the collector:
Long lasting duration of mechanical parts subjected to wear out;
High-flow rates and operating pressures of the blowing compressed air;
Keeping high quality standard of blowing air due to the absence of any contaminant agents into the flow
channels
Sliding-electrical contact having high performance and hardness (400HV);
Multiple-channel for I / O command signal and control of electrical devices located in the blow wheel with
the capability to manage serial BUS communication system type;
Separate channels for power supply devices located in the carousel.



Control panel and operator interface HMI.

The blowing phase sequence , which is made with a mechanical cam system, is taken over by a brand new
technology of programmable logic by setting the blowing parameters directly from the operators control
panel.
Main features of the Interface menu.
Through specific program pages , the operator is able to interact with the machine through settings, different
types of parameters and displaying different information.
Among these various options, we highlight the most interesting ones for the blowing machine operator and
the maintenance operator.

Blowing machine configuration;
System configuration;
Viewing the status of the components and blowing process;
Selecting functions and qualifications of manual controls;
Configurating parameters and recipe menu and saving them into the hard-disk and the memory store;
Cam setting-up that controls the blowing process of the electro-valves through specific operation windows;
Pressure control;
The management of leads and lags.
The management of leads and lags allows to enter deviations on more leads or less lags compared to the
cam value according to basic recipe;
The management of the preform presence that determines the operation of the cavity where it will be
located;
The setting parameters of bottle extraction.



POLARIS 4 COMPRESSED AIR RECOVERY.

The air recovered used during the blowing process is carried out by an integration of different types of
pneumatic components (tank depot, electrically operated pneumatic valves, safety valves, pressure
transducers, etc..) into the blowing machine.

The air used for blowing the bottles is partially recovered and stored in a tank depot built in the carousel that
can be re-used in the pre-blowing phase and / or produce air service for the carousel (stretching and nozzle
cylinders , etc.).
The air recovery value depends on the initial blowing pressure and on the pressurization value of the tank
depot. The higher is the blowing pressure, the greater the air amount recovered will be.
The implementation of the fourth module permits a drastic reduction of energy consumption of the blowing
machine due to reduced absorption of the high-pressure compressed air.



SIDEL SBO 10-10: description

General description
Serial number U11.001
Type of Machine Blow moulder SBO 10 moulds-10 ovens
Manufacturer SIDEL
Mode SBO 10-10
Manufacturing year 1995
speed 12.000 b/h
Conditions refurbished
Warranty 6 months by BBM
Availability 90 days
Technical specifications
Input power 400V 3Ph 50/60 Hz
Air pressure 40 bar 7 bar
PRICE LIST AND SALES CONDITION
Machine price sales@bbmpackaging.com
Delivery Terms Ex works Lenna (BG)
Hand-over 90 days from order confirmation, from end of april
Installation Excluded, available with BBMs technicians
warranty 6 months, on the parts not subjected to wear and tear
Availability Till machine availability



PARTS REFURBISHED

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