Professional Documents
Culture Documents
Factory
Education
Manual
2008
© 2008 Target. This document and the contents within are the property of Target and its subsidiaries (collectively
“Target”). They are for the sole use of authorized Business Partners and their Factories and shall not be reproduced
or disclosed in any form to any party whatsoever without the express written consent of Target.
Understanding the Factory Education Manual
The Factory Education Manual you have been provided is a guide to help Vendors
educate their Factories on Target’s processes, procedures and requirements. As a
vendor you will be responsible to ensure your factories receive the appropriate
information they need in order to successfully meet Target’s expectations.
• The “V/F” logo has been placed throughout the Factory Education Manual. It is
important to understand that this symbol represents key information that should be
shared between the Vendor and the Factory.
• Factories should partner with their Vendors to ensure you have received and
understood the information documented. Factory questions about content should be
reviewed with their Vendor partner for follow-up.
Note: Many factories work with multiple Target vendors and therefore may receive
multiple copies of this manual if you work with multiple Target Vendors. Please
notify your Vendor partners if you have already received a copy of this manual and
do not want to receive additional copies.
• The Master Table of Contents lists each chapter included in the manual. Located
within each chapter is an introduction to that topic which includes:
o Overview – Explains the main topic to be covered and what it is important to
learn and understand
o Table of Contents – Details the sub-topics contained within the main topic
o Objectives – What each Factory should expect to learn from this information
o Resources – Locations of where to find additional information on a topic or a
contact where questions can be answered
• Partners Online (POL) refers to the information that the Vendor has access to
through Target’s external website. Reference to this site will be shown throughout
the document as:
o POL: Product Development > Requirements & Procedures > Softlines Product >
Development > Sloper Pattern Library
Note: If procedures and policies change, updates will be posted to POL. POL
content updates override existing Factory Education materials until updates are
made to the Factory Education Manual within the next update cycle.
• Common Terms and Acronyms are located in the Factory Education Manual. This is
a listing of commonly used terms and acronyms and can be referred to if you do not
understand the meaning. Key reference terms to understand are:
o HG or HL refers to Hardgoods or Hardlines area of Target
o SH refers to Soft Home area of Target
o SL refers to Softlines area of Target
o TSS refers to Target Sourcing Services (Target’s Internal Sourcing Team)
o Target Headquarters (HQ) refers to Target’s Offices in Minneapolis, Minnesota
USA
o Business Partner refers to Vendor
o Target Guest refers to Target Customer
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
Printing the Manual
It is recommended to print the entire manual. If you need to print only a chapter, you
must select the pages you want to print.
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
Introduction
The Factory Education Introduction gives a brief overview about Target as a company in
addition to explaining how we want the Vendor and Factory to partner in utilizing the
information in the Factory Education Manual.
Important Note: This document is for the sole use of authorized Business
Partners and their Factories and shall not be reproduced or disclosed in
any form to any party whatsoever without the express written consent of
Target.
Factory
• Understand training procedures and requirements before beginning Target
production.
• Ensure Factory Education Manual is in a secure location that is easily accessible
within each factory.
• Share Factory Education Manual with all new factory management.
• Each factory should demonstrate pride in manufacturing and quality.
• Be a Solution-Based Partner and proactively problem solve by:
o Analyze the problem
o Find ways to correct problems as they arise
o Partner with vendor and appropriate TCPS team
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
• Product Safety Recall and Regulatory works with the vendor, factory and all areas of
the company to manage safety and quality related issues for any product that is
recalled.
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
Target Stores
Target and Super Target Stores
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
COMMON TERMS
AND
ACRONYMS
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
COMMON TERMS AND ACRONYMS
AN Ticket – Ticket with zero retail and no UPC used with garments that have multiple
pieces.
Assortment Item – A master item that represents a group of items for ordering and
shipping purposes.
Braiform – Target’s designated hanger and size cap supplier for hanging garments
Commit – Refers to a document vendors may receive from merchandising teams via
POL where items and preliminary quantities are estimated so that the vendor may start
with pre-production planning.
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
Country of Export – The country from which the product was shipped.
Customs Trademark Release letter – Letter issued by Target Brands, Inc., allowing a
manufacturer to import merchandise bearing its owned brands or exclusive license
brands into the US. This letter will only be issued to vendors who have signed a Target
Brands, Inc. Manufacturer’s Trademark Agreement.
DC – Distribution Center
DI – Direct Import
DPCI – Target Department, Class, and Item Number that comprise Target’s identification
of an item that is 9 digits long (e.g. 123-45-6789)
FE – Factory Evaluation
HG –Hardgoods
HL – Hardlines
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
Integrated – refers to all SL and some HL vendors who are using Target’s new business
model of strategic sourcing
IW – Import Warehouse
Keyline – An electronic digital file, or the print out of the file, containing all graphic and
typographic components arranged on the dieline to produce the desired package.
Owned Brand – Brand that is found exclusively at Target stores. This product includes
such labels as Cherokee, Merona, Shabby Chic, Restore & Restyle, and many others.
PO – Purchase Order
QA – Quality Assurance
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
QAI – Quality Assurance Initiative
RDC – Regional Distribution Center – A location where product is received and then
distributed out to the stores.
RN – Registration Number
RTW – Ready-To-Wear
SH – Softhome
SL – Softlines
SOVE – Standards of Vendor Engagement = Target’s code of conduct for all suppliers
and business partners.
Sustainable -
Trademark – Word, phrase, design or logo used to identify one party’s products and
services from another.
© 2008 Target. This document is for the sole use of authorized Business Partners and their Factories and shall not be reproduced or disclosed in any form to any
party whatsoever without the express written consent of Target.
GLOBAL
COMPLIANCE
Table of Contents
1. Local Laws & Applying Target’s Standards of Vendor Engagement (SOVE)
2. Best Practices for a Factory Compliance Program
3. Internal Audit Process
4. Taking Corrective Actions
5. Target’s Unannounced Audit Process
6. Sustaining Compliance
Objectives
• Establish & sustain internal Factory Compliance Program
• Provide clear documentation of Factory Compliance Program
• Demonstrate success through “Acceptable” Target audit results
Resources
• Applying Target’s Standards of Vendor Engagement (SOVE) in Factories
• Local labor authority in your country
• Useful website: U.S. Customs & Border Protection (www.cbp.gov)
Global Compliance has three primary expectations of factories producing our products:
The best practice for a factory to effectively meet our expectations is to establish and
maintain a strong internal factory compliance program. Strong compliance programs
generally include the following elements:
This system ensures that both the factory and dormitory (if applicable) provide a healthy
and safe environment that is in compliance with local laws.
• Regular review of all legal and client requirements using an organized tool such as a
checklist.
• Immediately addressing any issues identified and looking for ways to prevent re-
occurrence.
• A testing schedule for all emergency systems and equipment. Be sure to test
functionality during a power failure.
• Health & safety trainings for all workers. Health & safety training should be a
component of new hire orientation.
• Specialized trainings for those who work in high-risk functions, such as with
chemicals.
• Maintain records of all related trainings, tests, etc.
Develop systems to ensure that all workers are paid at the legal wage rate for all hours
worked, work no more than 60 hours per week total, and receive at least one rest day in
seven.
• Providing Training
o Educating workers on their pay structure, including the type and amount of all
deductions taken from their pay, wage rates, bonuses, and incentive systems.
o Providing training on the time-keeping system for new workers and on an
ongoing basis.
o Ensuring managers and line supervisors receive specialized training and
understand the importance of managing all time-tracking within the time-keeping
system.
• Internal Reviews
o Watching for product build up at the end of the line during busy season. If this
occurs, consider how to plan production to avoid excessive hours for any
individual employee.
o Reviewing production records in comparison to time records for each department
to ensure that all hours have been recorded in the time-keeping system.
o Randomly reviewing payroll records of different workers to verify that they match
time cards and wages meet local laws.
Note: If none of the above forms of identification are available, a substitute form of
identification and age documentation must be provided, such as a Doctor’s or School’s
Certificate. Appropriate documentation should include a photograph. If a photograph is
Provide new hire orientation, ongoing education, and advanced training as needed on
key topics such as factory rules, health & safety emergency procedures and prevention,
and benefits.
Legal Information Management is a method for staying informed about changes to local
and international laws and regulations and ensuring compliance.
• Knowing which regional and/or national authorities determine laws and regulations
that affect the factory.
• Knowing how changes in laws and regulations are communicated.
• Monitoring all local trade, industrial, and/or export regulations.
• Monitoring U.S. laws and regulations that are applicable to merchandise being
transported into the country.
• Designating a person responsible for staying informed and up to date with all laws
and regulations and ensuring factory implementation.
Note: Vendor business partners must keep the production and commercial records
described above for five years from the date of importation. If a factory is uncertain of
how to determine the proper country of origin, it is the responsibility of the vendor/factory
to obtain additional resources to help. These resources could include an International
Trade Attorney, a Customs Broker, or conducting additional research. If you have
questions about Country of Origin or customs record-keeping requirements, please visit
the U.S. Customs & Border Protection web site at www.cbp.gov or contact your vendor
business partner. Vendor Business Partners can review additional information about
these topics in the Customs Compliance section of Partners Online
(www.partnersonline.com).
Once a factory has established a compliance program, regular internal audits are a
useful tool for identifying any remaining issues. Following the internal audit, factory
management and workers use the corrective action process to address outstanding
issues and prevent them in the future. By proactively identifying and resolving issues,
the factory is best able to ensure success during a future vendor or brand audit.
If the audit is conducted by an independent auditing firm, the factory should provide
information about what standards it is trying to meet. It may be useful to provide the
auditing firm with Applying Target’s Standards of Vendor Engagement in Factories. If
you don’t have access to this document, please contact your Vendor.
At minimum, your internal audit process should include the following steps:
1. Factory Tour
• Walk through all factory facilities, including production area, warehouse, canteen,
and dormitory.
• Examine health and safety conditions.
• Review time-keeping system and ensure that it meets requirements and is fully
functional. Test the system to see if it will function during a power failure.
• Select up to 10 workers to interview. Select a diverse group representing a variety of
work stations, ages, races (if applicable), workers types (regular, piece-rate, migrant,
temporary, etc), and roles (floor worker, line supervisor).
2. Worker Interviews
• Determine if:
o There is a policy for personnel records management, including in regards to new
hires.
o All workers (contract workers, piece-rate workers, migrant/guest workers, casual
workers, and temporary workers, etc) have a personnel file.
o All personnel files include:
Employment date.
Proof of age at the time of hire.
A copy of the signed employment contract for each worker.
Any other documentation the factory has developed as part of its personnel
record system.
o The personnel files are being maintained in the same way.
• Select a large number of personnel records at random to ensure that personnel files
are standardized and include all key elements.
• Review personnel files of the workers interviewed to cross-check information they
provided and ensure files are being kept accurately.
• Review files being created for newly hired workers. Determine if the files are being
created in a timely manner and if the files of the new workers the same as those of
existing workers.
Note: Be sure to review records for all types of workers (piece-rate, temporary, regular,
etc). All piece-rate workers must have time cards and be paid at least the minimum
legal wage rate for all hours worked. Complete time and wage records for piece rate
workers must be kept. The factory must calculate the total legal hourly wages for each
worker for every pay period and confirm that his/her total piece-rate wages are higher. If
they are not, the factory must pay the difference.
Scenario #1 Scenario #2
Hours Worked 2 Regular Hours 4 Overtime Hours
Wage 10 per Regular Hour 15 per Overtime Hour
Piece-Rate 5 per Item 5 per Item
Items Made 20 Items 10 Items
Amount worker 2 Regular Hours x 10 4 Overtime Hours x 15 per
should be paid per Regular Hour = 20 Overtime Hour = 60
according to local
law:
Amount paid to 20 Items Made x 5 10 Items Made x 5 Piece-
worker by factory Piece-Rate = 100 Rate = 50
for these hours:
Is this acceptable? 100 > 20 Æ This is 50 < 60 Æ This is not
acceptable! acceptable. The factory
must pay the worker an
additional 10 to ensure that
the worker receives the
minimum legal rate for all
hours worked.
Following the audit, factory management should meet to review the results and develop
a detailed corrective action plan (CAP). A CAP is a written plan which documents
specific details about how and when the factory will resolve the issues identified during
the audit and prevent them from re-occurring. An effective CAP:
Note: The CAP should be reviewed regularly until all issues identified during the audit have been addressed in full. Once the first
draft of the CAP has been completed, it is useful for the factory to share it with Vendor business partner to communicate what
compliance issues have been identified and how they will be addressed. In addition, factory management can use information from
the CAP to determine when the next internal audit should be conducted, or if a regular schedule should be established.
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5. Global Compliance Unannounced Audit Process
• Audits are conducted either by a Target Global Compliance auditor or a third party
auditor and focus specifically on working conditions. Most auditors are from the local
area and the audit is conducted in the local language. Upon arrival, the auditor will
provide a copy of the signed AUCA form and identification such as a Target
employee badge or letter provided by Target to authorized third parties.
• It is important to make sure that other managers besides the factory general
manager or owner are aware of the AUCA and the possibility that an unannounced
audit could take place. This can help avoid a “Denied” audit that results in a penalty
for the vendor.
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identified during the audit, and discuss how to correct them. Factory
management and the auditor will agree on a date when each issue must be
corrected.
• Following the audit, factory management should immediately contact its vendor
business partner to discuss the audit results and begin work on its corrective action
plan (CAP).
• A Global Compliance Analyst at Target headquarters will review the audit findings
and send an official copy of the results to the vendor shortly after the audit. Vendors
are required to submit a CAP within 7 days after receiving the audit results from
Target. Following the audit, all questions concerning audit results or evidence of
corrective actions should be directed to the Global Compliance Analysts at Target
headquarters, via the factory’s vendor business partner. Questions and other follow-
up information should not be directed to the auditors and/or the Target local offices.
7. Sustaining Compliance
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Applying Target’s
Standards of Vendor
Engagement (SOVE)
in Factories
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“Since its founding, Target Corporation has been guided by the highest ethical and legal
standards – a commitment that has provided us with a reputation for excellence.”
Target and its affiliated companies conduct our business in an ethical manner. We are
concerned about human rights. We expect our business partners to share our ethical concerns.
We use our Standards of Vendor Engagement (SOVE) in selecting our business partners and
expect compliance with these standards by our business partners, including all manufacturers,
contractors, subcontractors and suppliers utilized in the manufacture and finishing of products
that are ordered by Target or any of its affiliated companies.
As a facility that produces Target owned brand product (“factory”), it is your responsibility
to comply with local laws, as well as with our Standards. Target’s expectation is that factories
develop processes and procedures for sustaining compliance on an ongoing basis.
Target’s expectation is that all owned brand vendors establish an internal compliance program
to ensure that factories and subcontractors are in compliance with our Standards and applicable
local laws. Target Global Compliance recommends that your program include:
This guidebook reviews our eight Standards of Vendor Engagement—Safe & Healthy
Workplace, No Forced or Compulsory Labor, Fair Disciplinary Practices, No Discrimination,
Reasonable Working Hours & Overtime, Fair Wages, No Child Labor, and Country of Origin—
and provides detailed information to vendors about requirements and best practices for meeting
our expectations. We encourage you to use this as a reference tool when working with factories
and subcontractors to achieve compliance.
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Table of Contents
No Discrimination .............................................................................................29
Fair Wages.........................................................................................................33
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Edited by Foxit Reader
Copyright(C) by Foxit Software Company,2005-2008
For Evaluation Only.
The factory and dormitory should be in compliance with all local health and
safety laws and regulations regarding the workplace. Unless otherwise noted, all
information pertains to both factory and dormitory conditions.
Requirements
All fire safety equipment must be placed in locations accessible to all workers. Pathways to
emergency equipment must be kept free from obstruction.
Fire extinguishers should be placed on the walls at an appropriate height to be used by all
workers. Extinguishers should not placed low enough that they are blocked by work stations
or so high that workers cannot reach them. Fire extinguishers should not be on the floor
where they may be blocked easily or may be damaged if they fall over.
Fire extinguishers/hoses, hydrants, and/or the sprinkler system should be available
throughout the factory and dormitory in accordance with local laws and regulations. If there
are no local laws and regulations, have enough equipment located throughout the factory to
successfully fight a fire. An approximate reference is 1 set of safety equipment per 100
square meters.
Written instructions in the workers' language should be on or near the fire extinguishers.
All fire safety equipment must be functional and serviced regularly. Fire extinguishers must
be fully charged.
Fire extinguishers must be an appropriate size for workers to operate easily.
Best Practices
Have a distinct-sounding fire alarm that is fully functional, audible in all areas of the factory,
and supported with a battery back-up. The fire alarm must sound automatically but also have
an emergency activation device. Workers should be familiar with its purpose. In areas where
workers wear ear plugs, the fire alarm must have a visual component, such as a flashing
light.
Paint a yellow or red box on the floor around fire safety equipment, extending approximately
1 meter. Educate workers that no equipment or other obstructions can be placed within the
box.
Factories should research and select the appropriate Fire Extinguisher Class for their
production/product types. Fire extinguishers typically come in four classes which are
designed to put out different types of fires—ordinary combustibles (Class A), flammable
liquids (Class B), electrical equipment (Class C), and flammable metals (Class D). Fire
extinguishers should be labeled with the appropriate picture and letter class. Many now
come with a multi-class rating.
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Provide clean, sanitary, and neat work and living areas.
Requirements
Ensure all workers are prepared for an emergency and educated on how to
prevent health and safety issues.
Requirements
Educate workers on all fire emergency procedures, including how to operate fire
extinguishers, call the fire brigade, and evacuate. Review training at least annually.
Train at least one worker in first aid procedures and to administer first aid treatment in case of
a medical emergency. Keep training documentation on file. Best practice: Train at least one
worker per shift. Consider training more than one worker in case of absence.
Conduct emergency and fire drills, managed by qualified fire safety officers, for all workers in
accordance with local law. If there is no applicable local law, conduct emergency and fire
drills at least once a year. Ensure fire drills are run on every shift and include a power
shutdown to test all safety equipment.
Keep records of all trainings, including photographs of the training, the date, time, topics, and
number of worker participants. Records should include the signature of participants’
supervisors.
Maintain a fire drill log with key information such as the time and date of the drill, if the drill
was managed by the fire brigade, if it was announced or unannounced, how many workers
were involved in the drill, any issues that occurred, etc.
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Best Practices
Provide Health & Safety education or training to all workers during initial orientation and on
an ongoing basis. All workers, including night shift workers, must be included. Provide
specific education on:
⎯ Fire safety
⎯ Safe operation of factory machinery & equipment
⎯ Chemical safety (if applicable)
⎯ Benefits of using Personal Protective Equipment (PPE) and health risks associated
with not using PPE
Following trainings or safety drills, conduct a de-brief to discuss successes and failures with
management.
Requirements
All emergency exits must be clearly marked (painted or lighted on each floor).
An adequate number of emergency exits must be
available on each floor. Each worker must have
access to at least two exits.
Emergency exits must be unlocked from the inside
and doors must push out to open.
Ensure that all aisles and exits are cleared and not
crowded so workers can move easily in case of an
emergency in the factory.
The factory must have an accurate, easy-to-
understand evacuation plan posted on each
floor/area.
Best Practices
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Factory is well-lit day-to-day and during an emergency.
Requirements
Best Practices
Requirements
First aid kits should be properly supplied and placed on each floor/area in the factory, even if
a medical facility is also available on site.
First aid kits should be continuously complete and include basic supplies such as bandages
and ointment. Best practice is to include pain relievers, anti-bacterial ointment, eyewash,
tourniquets, tape, etc. Note: As applicable, Eyewash should be in addition, not instead of, an
eyewash station.
Best Practices
Review first aid kit inventory daily or weekly as well as after any first aid incident and refill
accordingly to ensure there are never any shortages.
First aid kits should be unlocked and/or readily accessible to all workers at all times.
Requirements
Electrical systems are properly configured and protected with the appropriate
safety equipment.
Requirements
All electric systems in the factory and dormitory should be in compliance with local health &
safety regulations in order to prevent fire:
⎯ Electrical cables/wires should be covered properly with tubing, electrical tape, or
proper covers.
⎯ Electrical outlet/switch box should be properly installed and covered.
⎯ Warning signs should be posted as applicable.
Requirements
Best Practices
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Provide workers handling chemicals or exposed to chemicals special training to ensure safe
usage. Training should include both orientation and ongoing components, and cover day-to-
day responsibilities, systems and emergency management, and clean-up.
Factories emitting hazardous material into the air should provide proper ventilation or
purification systems.
Exhaust fans must be properly covered and not in a position that could harm workers.
Minimize hazardous waste materials through a waste management system, best practices in
work flow design, and worker training.
Poisonous, hazardous, and/or flammable materials should be stored in a safe location with
proper controls and appropriate warning signs.
Have a secondary containment system in place in case of chemical spills. Ensure that there
is no ability for leakage directly into the sewer system, such as through a drain in the
chemical storage area. Label all storage tanks and containers clearly.
Store chemicals in an appropriate area away from the dormitory and production areas. This
area should be cool and dry and
equipped with a fire prevention
system. Post “No Smoking” signs
and avoid all possible fire hazards,
including improper chemical mixing
or the accidental storage of
combustible chemicals in close
proximity.
Post emergency procedures in
chemical mixing and storage areas.
Keep paths used to transport
chemicals and the path to the eye
wash station free.
Workers transporting chemicals
should wear or carry distinctive
markers to alert others to clear the
way.
Dispose of chemicals and
hazardous materials in accordance with local laws.
Instruct workers fully in the use and purpose of specialized PPE and exhaust systems for the
purpose of chemical and air quality safety. Provide specialized PPE as applicable, if
indicated by the MSDS (e.g. Respirators, gloves of certain material). Post mandatory PPE
signs where needed. Please see Appendix A for additional information concerning PPE.
Research the most appropriate chemical safety and air quality systems for your particular
industry in order to best protect worker health.
Workers must not place their faces between sources of hazardous material and ventilation
systems.
Limit access to chemicals to those who require access for their jobs.
Requirements
Ensure that all workers are working on a voluntary basis and that they are receiving
compensation in accordance with local law, in the form of cash or equivalent.
Ensure that no prisoners work in the factory and/or that no production is subcontracted to
prison laborers. Please note that prison labor is a zero tolerance compliance violation for
Target.
Workers should not be required to pay a deposit or fee, or purchase uniforms, tools, or other
items required for work, in order to begin, continue, or terminate employment.
All recruitment fees should be paid by the factory.
Factory cannot withhold payment to workers in order to prevent them from leaving their jobs.
Do not take deductions from wages unless they are either mandatory under local law or
voluntary, reasonable, and clearly understood by workers.
Factories should provide pay slips or payment receipts that are itemized and available in
workers’ local language(s).
Workers cannot be disciplined or receive a penalty for refusing to work overtime.
Best Practices
Develop a written set of instructions for all labor agents establishing the prohibition of forced
and compulsory labor.
Require labor agents to disclose their labor sources.
Ensure workers do not have large amounts of debt to a factory that may cause excessive
deductions and/or penalties.
Ensure workers that submit resignations with proper notice receive their last pay without
penalty.
Develop an internal procedure to confirm voluntary acceptance of overtime work.
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Ensure all workers are aware of the factory rules and have an employment
contract.
Requirements
Each worker (including contract workers, piece-rate workers, migrant/guest workers casual
workers, and temporary workers) must have an employment contract.
Provide a copy of the employment contract to each worker in his/her local language and
ensure there is a copy in his/her personnel folder. The contract must by signed by both the
worker and factory management.
The factory should create a written document that details the factory rules in the language(s)
understood by local and migrant/guest workers.
Factory rules should provide information about disciplinary practices in the workplace and be
consistent with local law.
Post the factory rules in a visible area and/or distribute them to the workers.
Best Practice
Provide training on factory rules to all workers on a regular schedule (i.e. quarterly, annually).
Ensure training is done in format that takes into account different learning styles of workers.
Requirements
Best Practices
Do not lock dormitory or workplace for the purpose of restricting worker movement.
Verify that security guards are used to protect the factory and not to restrict the movement of
workers.
Provide lockers for workers where they can store their personal identification and valuables
safely.
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Fair Disciplinary Practices
“We will not knowingly work with business partners who utilize physical or mental
punishment against their workers”
Requirements
Factories must ensure that workers are not subject to corporal punishment, harassed,
physically, and/or mentally abused. Please note that corporal punishment is a zero
tolerance compliance violation for Target.
Create a written policy that outlines that the above practices are prohibited and details
appropriate disciplinary procedures.
Factory rules should provide information about disciplinary practices in the workplace and be
consistent with local law and Target’s Standards of Vendor Engagement.
Factory rules may not include fines or fees for the following, or similar:
⎯ Damaged goods
⎯ Drinking water
⎯ Minor disciplinary infractions such as smoking or tardiness
⎯ Freedom of movement violation (For example: Limitations on bathroom privileges)
All workers, including management, should receive education on factory policy.
Best Practices
Security guards are not authorized to impose disciplinary actions against workers.
Encourage management to take classes on harassment, awareness, sensitivity to other
cultures, corporal punishment, and mental abuse.
Create a system in which workers can raise issues of concern, including treatment by their
supervisor, without repercussions.
Maintain written records of disciplinary measures taken.
Requirements
Post factory rules in a public area. Factory rules may also be distributed in the form of a
handbook and included in a detailed employment contract. Keep posted and/or distributed
factory rules up to date.
Ensure factory rules are written in the language of workers.
Educate all workers on all factory rules, and ensure that workers are made aware of any new
rules or changes.
Make sure Target’s Standards of Vendor Engagement (SOVE) is posted in a visible location
and that it is in the language of workers.
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No Discrimination
“While we respect cultural differences, we believe workers should be employed
based on their abilities rather than their race, gender, personal characteristics or
beliefs, and encourage our business partners to eliminate discrimination in their
workplaces.”
Requirements
Create and distribute job titles and descriptions for all positions.
Make all employment and compensation decisions based on requirements for job
performance.
Establish objective criteria for hiring decisions and job assignments. Do not make
assignments based on gender.
Best Practices
Allow all eligible job applicants to apply and/or take related exams.
Do not collect information that is not related to job performance and not required by law
during the application process.
Do not include criteria that are not directly related to job tasks in employment advertising – for
example: gender or age characteristics.
Establish clear non-discrimination policies documented in the factory rule book and/or worker
handbook, including:
⎯ Confidential grievance procedure in which workers can report discrimination to
someone other than a direct supervisor. Review policy frequently to ensure
effectiveness.
⎯ Appropriate consequences for violations.
Have a system that effectively implements non-discrimination policies.
Establish and communicate objective measurements for performance (including bonuses)
and promotions.
Establish and apply objective criteria for dismissal.
Develop and provide non-discrimination and cultural sensitivity trainings for all workers which
address the importance of treating all races, gender, and religious groups equally. Provide
specific topics for Managers, Supervisors, and Security Guards.
Document employment practices over time to establish credibility.
Requirements
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© 2008 Target Corporation Global Compliance 30 of 41
Reasonable Working Hours & Overtime
“We seek business partners that do not require a work week which exceeds local
laws or business customs, and encourage our business partners not to require more
then a 60-hour work week on a regularly scheduled basis, except for compensated
overtime in compliance with local laws.”
Requirements
Ensure workers are not working more than 60 hours a week, whether or not the local law
allows for more hours.
Follow local working hours laws that apply to adolescent and female workers.
Provide a minimum of one full rest day in seven days to all workers.
Workers should receive vacation/time off in accordance with local law.
Female workers should receive maternity leave in accordance with local law.
Provide reasonable meal and rest breaks in accordance with local law.
Detail working schedule, normal working hours, rest days, and holiday policy in the factory
rules and/or in worker handbook, in a language understood by local and migrant workers.
Best Practices
Accept order quantities and deadlines that are in keeping with resource constraints such as
number of workers and a maximum work week of 60 hours.
Develop a production plan in advance to ensure workers do not work more than 60 hours in a
week.
Hire additional workers during peak season to avoid exceeding working hours laws and/or
Target’s Standards.
Provide training to workers about how to access vacation benefits.
Requirements
Overtime hours worked should comply with the local law, both in terms of hours worked per
day and hours worked per week. Total working hours per week may not exceed 60.
Workers should be able to decline working overtime without any repercussions or penalties,
including the loss of future ability to work overtime.
Best Practice
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© 2008 Target Corporation Global Compliance 31 of 41
In order to ensure accurate working hours, factories must use a fully
functioning punch time clock or scan card time-keeping system (as you may
have read in the Fair Wages section).
Requirements
The time-keeping system must be either a punch time clock system or a scan card system
which accurately tracks all hours worked. It cannot be a manual time-keeping system, or
supplemented by a manual time-keeping system.
The time-keeping system must have a battery back-up which starts immediately in the case
of power loss.
All workers (including regular workers, piece-rate workers, contract workers, migrant/guest
workers, casual workers, and temporary workers) must have a time card.
All workers (including regular workers, piece-rate workers, contract workers, migrant/guest
workers, casual workers, and temporary workers) must accurately complete their own time
card for all hours worked, including overtime.
Management should ensure that workers are not punching time cards earlier than work start
time or later than work finish time. Time cards should only reflect actual hours worked.
Time cards must be properly completed and easy to read.
All hours, including overtime, must be recorded within the same time-keeping system.
Workers should be able to verify regular and overtime hours worked each day.
Best Practices
Provide training on the time-keeping system for new workers and on an ongoing basis.
Ensure managers and line supervisors receive specialized training and understand the
importance of managing all time-tracking within the time-keeping system.
Conduct regular internal audits to ensure that the time-keeping system is being used properly
and that it ties back to the payroll systems properly.
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© 2008 Target Corporation Global Compliance 32 of 41
Fair Wages
“We seek business partners that provide wages and benefits in compliance with local
laws, and encourage our business partners to commit to the betterment of wage and
benefit levels that address the basic needs of workers and their families.”
Pay workers for all hours worked at the pay rates stated by local law.
Requirements
Worker wage for regular hours worked must meet or exceed the minimum wage according to
local law.
Worker wage for overtime hours worked must meet or exceed the overtime wage rate
according to local law.
If there is no local law regarding overtime compensation, workers must be compensated at a
higher rate than for regular hours.
Workers should be properly compensated for working on holidays in accordance with local
law.
If the wages of workers calculated by piece-rate fall below the applicable legal wage rates
(minimum, overtime, holiday, etc) then the factory must calculate the difference between the
piece-rate wage and the correct legal wage and pay the difference to the workers in order to
meet the legal minimum rates.
Requirements
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© 2008 Target Corporation Global Compliance 33 of 41
Best Practices
Maintain supporting documentation to prove mandatory deductions are being taken and
applied in accordance with local laws.
Do not use short-term, renewable contracts or apprenticeships which are not substantively
different from full-time employment opportunities in order to avoid payment of benefits or
higher wages to workers under local law.
Employers should not deduct amounts for dormitory, meal, or similar expenses which exceed
actual cost. Employers should keep records available which demonstrate the actual cost of
these expenses if they are deducted from worker wages.
Properly recognize the length of service of all workers in order to determine benefits to which
they are entitled, as applicable.
Ensure workers fully understand their wage structure and can verify the
accuracy of payments they receive.
Requirements
Educate workers on their pay structure, including the type and amount of all deductions taken
from their pay, wage rates, bonuses, and incentive systems.
Pay stubs or receipts of payment should be itemized and available to all workers in the local
language.
Workers should be able to verify regular
and overtime hours worked each day.
Best Practices
Requirements
Requirements
Requirements
The time-keeping system must be either a punch time clock system or a scan card system
which accurately tracks all hours worked. It cannot be a manual time-keeping system, or
supplemented by a manual time-keeping system.
The time-keeping system must have a battery back-up which starts immediately in the case
of power loss.
All workers (including regular workers, piece-rate workers, contract workers, migrant/guest
workers, casual workers, and temporary workers) must have a time card.
All workers (including regular workers, piece-rate workers, contract workers, migrant/guest
workers, casual workers, and temporary workers) must accurately complete their own time
card for all hours worked, including overtime.
Management should ensure that workers are not punching time cards earlier than work start
time or later than work finish time. Time cards should only reflect actual hours worked.
Time cards must be properly completed and easy to read.
All hours, including overtime, must be recorded within the same time-keeping system.
Workers should be able to verify regular and overtime hours worked each day.
Best Practices
Provide training on the time-keeping system for new workers and on an ongoing basis.
Ensure managers and line supervisors receive specialized training and understand the
importance of managing all time-tracking within the time-keeping system.
Conduct regular internal audits to ensure that the time-keeping system is being used properly
and that it ties back to the payroll systems properly.
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No Child Labor
“We will not knowingly work with business partners who utilize child labor. We define
child labor as either being below the local minimum working age, or the age of 14,
whichever is greater. We do make an exception for legitimate apprenticeship
programs.”
Ensure all workers meet the minimum age at the time of hire according to local
law, or the age of 14, whichever is greater.
Requirements
Establish and enforce a comprehensive human resources system to prevent child labor.
Ensure policies include a clause that no department can hire anyone outside of the
established hiring channels. Do not allow any exceptions, whether for permanent workers,
contract workers, piece-rate workers, migrant/guest workers, casual workers, or temporary
workers.
Define consequences if managers or supervisors violate local laws and/or Target’s
Standards. Hold managers or supervisors accountable.
Vendors: Understand the definition of child labor for all countries where you source product,
and whether it meets Target’s Standards.
Factories: understand the legal working age and adolescent working age, and how the laws
compare to Target’s Standards.
Verify proof of age and identity for each applicant prior to hiring. Documentation should
include an authenticated original identity document with a photograph, such as ID Card, Birth
Certificate, Passport, Driver’s License, Doctor’s Certificate, etc. Never hire anyone without
this information.
Confirm that all production work is performed in the factory or a controlled environment in
order to prevent risk of participation by child or adolescent laborers.
Please note that child labor is a zero tolerance compliance violation for Target.
Best Practices
Critically examine the authenticity of age and identity documentation. In regions where
falsification is widespread, substantiate age through other information sources, such as:
⎯ Contact source of original document, such as local government authority, for
authentication.
⎯ Ask for multiple original document sources for cross comparison.
⎯ Utilize specialized document authentication machinery to rule out falsification.
⎯ In depth interview using advanced interview techniques to cross-check information.
Track type and occurrences of falsified documents identified over time and train human
resources staff to recognize common practices.
Interview prospective workers to ensure appearance matches identity documents.
Create a corporate “No Child Labor” policy and include it in the company manual.
Vendors: Ensure factory suppliers have a hiring policy that specifies a minimum age in
keeping with Target’s Standards.
Share age requirements with hiring agencies, if applicable.
Control access to production areas. Do not allow any individual below the legal working age
or the age of 14 (whichever is greater) access to the production floor, unless on a guided tour
in the company of an authorized worker.
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Keep organized personnel records with proof of identity & age for all workers.
Requirements
Each worker (including contract workers, piece-rate workers, migrant/guest workers, casual
workers, and temporary workers) must have a personnel record.
The personnel record must contain employment date and proof of age at the time of hire.
Personnel records for each worker (including contract workers, piece-rate workers,
migrant/guest workers, casual workers, and temporary workers) need to be available for
review.
Provide Target Global Compliance and/or our designated third party auditors with complete
access to personnel records for all workers.
Best Practices
Requirements
Factories must understand and be in compliance with local laws for adolescent workers
including, but not limited to, types of work, working conditions, working days, working hours,
and overtime hours.
Follow local laws concerning legitimate apprenticeship programs. Do not allow informal
apprenticeship programs.
Best Practices
Take extra care in verifying and documenting the age of adolescent workers.
Have a system in place to track the age of all workers between the minimum legal adolescent
working age and the adult legal working age.
Have a system in place for clearly identifying and monitoring adolescent workers and their
work stations, as well as identifying stations that are inappropriate for adolescent workers for
legal and safety reasons.
Verify that all workers engaged in high-risk activities such as working with hazardous
substances, lifting heavy loads, working at high levels, etc. are above the legal age required
for such work.
Train adolescent workers to ensure that they fully understand factory rules and, in particular,
legal restrictions concerning adolescent workers.
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© 2008 Target Corporation Global Compliance 37 of 41
Country of Origin
“We will not knowingly work with business partners who use deceptive practices to deliberately
misrepresent country of origin in order to evade quota or other import restrictions or duties on any
products that will be sold in our stores.”
Requirements
Vendors: Verify factories are not involved in illegal transshipment practices. Illegal
transshipment is defined as claiming a false country of origin to circumvent quota and/or
other restrictions applicable to the shipment. Please note that illegal transshipment is a zero
tolerance compliance violation for Target.
Maintain production documents by client, by order, and by style for 5 years from the date of
importation. Records for the last year should be kept on site at the factory. The documents
kept on site must include, but are not limited to, the following:
⎯ Purchase and receipt records for bulk materials.
⎯ Purchase and receipt records for accessories.
⎯ Daily production records (including piece rate data) for each worker.
If requested, provide documentation in a timely manner.
Keep commercial records for all orders, whether single-country or multi-country production.
Vendors: Make certain that all sub-contracted factories producing Target owned brand are
registered with Target Global Compliance.
Keep up to date on all local trade, industrial, and/or export regulations.
Understand U.S. Customs rules and regulations regarding Country of Origin.
For additional information, vendors can visit the Customs Compliance section of Partners
Online (www.partnersonline.com).
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© 2008 Target Corporation Global Compliance 38 of 41
Additional Expectations
Provide Target Global Compliance with full, unimpeded access to the factory,
workers, and records, on an unannounced basis.
Requirements
Display the name of the factory visibly on the outside of the factory building.
Allow Target Global Compliance or our designated third party auditors to conduct worker and
management interviews.
Allow Target Global Compliance or our designated third party auditors full access to payroll
records, production records, and other documentation required to conduct the audit, upon
request.
Allow Target Global Compliance or our designated third party auditors full access to all areas
of the Registered factory premises and dormitory (if applicable), regardless of whether or not
Target production is taking place or if only certain areas are typically used for Target
production.
Treat all Target Global Compliance auditors or our designated third party auditors with
respect. Following an audit, please feel free to ask clarifying questions about audit findings.
However, ensure that factory staff do not engage in any of the following behaviors:
⎯ Raise voices in an inappropriate manner.
⎯ Threaten or cause physical or other type of harm to Target’s Team Members or
representatives.
⎯ Prevent Target’s Team Members or our representatives from leaving the factory.
⎯ Attempt to alter the audit findings in any way. A “Factory Comments” document is
provided at the close of an audit. Any concerns can be noted in this document.
⎯ Attempt to bribe Target’s Team Members or our representatives.
Please note that engaging in the behaviors described above may result in termination of
Target’s business relationship with the factory.
Vendors: Train all factory management personnel on the terms of the Target Authorization for
Unannounced Compliance Audits (AUCA) agreement and Standards of Vendor Engagement
(SOVE) to ensure that there will be no barriers to an unannounced audit, even if senior
management is not present.
Specify a back-up person to serve as the contact for compliance audits in case the primary
contact is not available at the time of the audit.
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© 2008 Target Corporation Global Compliance 39 of 41
Appendix A: Use of Personal Protective
Equipment (PPE)
Note: This list includes examples and is not all-inclusive. Additional research required to ensure
compliance with local health & safety regulations.
Work Process or Station Possible Health & Safety Hazard(s) PPE Features Required
Brass Ingot Making • High temperature exposure • Heat-resistant respiratory head
• Smoke & metal fume inhalation gear
• Heat-resistant gloves
Casting • High temperature exposure • Heat-resistant respiratory head
• Smoke, metal fume, & particle inhalation gear
• Heat-resistant gloves
Scraping unit • Eye strain • Protective eye gear & appropriate
• Potential eye and hand damage from scrap lighting
metal • Protective gloves
• Dust inhalation • Respiratory head gear
Welding Units / Electroplating, • Bodily harm from fire sparks • Welding helmets (heat-resistant)
Engraving, & Coloring / • Eye damage • Welding handshields (heat-
Lacquering, Blasting, & Power • Non-ionizing radiation resistant)
coating • Goggles (heat-resistant)
• Welding spectacles (heat-resistant)
Polishing Units • Dust & metal particle inhalation • Respiratory mask
• Eye damage • Goggles
Fabric Cutting • Cuts to hands • Steel wire mesh gloves
• Respiratory damage from lint & fluff • Dust mask
Sewing • Respiratory damage from fabric lint & dust • Dust mask
Pressing/Ironing • Electrocution • Rubber shoes
• Rubber mats
Laundry/Wet Processing • Burns from handling hot materials • Rubber shoes
• Water & heat-resistant gloves
• Water & heat-resistant apron
Chemical Handling • Damage to skin, eyes, body, and respiratory • Rubber boots
systems • Acid-resistant aprons
• Chemical-resistant gloves
• Goggles
• Chemical cartridge mask
Spot Cleaning • Respiratory & skin damage • Chemical cartridge mask
• Chemical-resistant gloves
Computerized embroidery • Hearing damage • Ear plugs
Sandblasting • Eye & respiratory damage • Goggles
• Chemical cartridge mask
Knitting • Respiratory damage • Dust mask
Handling glue, solvents, primers • Respiratory damage • Chemical cartridge mask
Kitchen/Canteen • Hygiene • Gloves
• Hair net
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Appendix B: Resources
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© 2008 Target Corporation Global Compliance 41 of 41
INTERNATIONAL
SUPPLY CHAIN
SECURITY –
C-TPAT
Overview
To better ensure the security of goods entering our supply chain, the Customs-Trade
Partnership Against Terrorism (or C-TPAT) was developed by the U.S. Bureau of Customs
and Border Protection, which is a division of the Department of Homeland Security. All
members of the international supply chain are involved with C-TPAT, including: importers,
ocean carriers, customs brokers, warehouse operators and manufacturers.
Table of Contents
1. C-TPAT Audit and Compliance Program
2. C-TPAT Factory Security Requirements
Objectives
• Understand the Customs-Trade Partnership Against Terrorism (C-TPAT) Program
• Understand Target’s C-TPAT Audit and Compliance Program
• Understand the factory security requirements for Target’s C-TPAT Program
Resources
• Security Training and Threat Awareness Program
• Security Questionnaire Best Methods
• Container Load Plan
• Seven Point Inspection Checklist
• Glossary
• Toll Free Hotline
• Frequently Asked Questions (FAQs)
• Contact: InternationalSupplyChain.Security@target.com
• The International Supply Chain Security Team has partnered with our TCPS Team to
implement a C-TPAT security audit program to measure factory compliance with our C-
TPAT program.
o The short audit was incorporated into the DUPRO/FRI. The TCPS QA Inspectors
will be responsible for completing the audits during the DUPRO/FRI inspections.
The short audit reviews 6 basic security questions that allow the International Supply
Chain Security team to identify a facility and evaluate some very basic security
questions.
o The medium audit was incorporated into the Factory Evaluation process. The
Manufacturing Technician (MT) or other assigned TCPS team member will be
responsible for completing the audits during the new or annual Factory Evaluation.
The Global Compliance team is also completing the medium audit during their Global
Compliance factory audits. The medium audit reviews 23 security questions that
allow the International Supply Chain Security team to gather enough information to
determine if the facility is meeting our C-TPAT program requirements.
Note: The C-TPAT security audit program is a completely separate audit program from
Global Compliance that is managed by the International Supply Chain Security team.
o The long audit is being completed by the International Supply Chain Security team.
The long audit reviews 56 questions and will be used for facilities that are in
countries that are deemed higher risk and for facilities that provide inaccurate
information on their facility security evaluations.
• Compliance Program
o One of the main requirements of the US Customs C-TPAT program is for Target to
have visibility to all points of the international supply chain. Effective January 15,
2008 the International Supply Chain Security team will be implementing a
compliance program for C-TPAT. This will ensure all vendor partners are meeting
the visibility requirements necessary in order for Target to be C-TPAT compliant.
▪ Two ways to be non-compliant:
o Producing in a factory without factory information in Business Partner
Management (BPM)
o Incorrect Importer of Record information in Business Partner Management
(BPM)
Physical Security - Cargo handling and storage facilities must have physical barriers and
deterrents that guard against unauthorized access. Facilities should incorporate the
following C-TPAT physical security standards throughout their facility:
• Fencing
o A perimeter fence of barrier must enclose the areas around cargo handling and
storage facilities. All fences and barriers must be at least 7-8 feet tall.
o All fencing must be inspected on a regular basis for integrity and damage. An
inspection log must be kept for all daily inspections that include, but is not limited to
the following:
International Supply Chain Security/C-TPAT 3 of 36
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target. Reproduction,
electronic transmission, third party use or other disclosure is strictly forbidden.
▪ Time and date of fence/barrier inspection
▪ Individual’s full name that completed the inspection
▪ Individual inspection check points that were inspected
▪ Documentation of any damage
▪ Document damage repair date
• Building Structure
o Buildings must be constructed of materials that resist unlawful entry.
o The facility must be inspected on a regular basis for integrity and damage. All issues
that are found during the inspection must be reported to management and fixed
immediately.
o The facility must keep a log of these daily inspections that includes:
▪ Name of individual performing the inspection
▪ Date and time of inspection
▪ Documentation of any damage found to the structure
▪ Document damage repair date
Physical Access Controls - Access controls prevent unauthorized entry to facilities, maintain
control of employees and visitors, and protect company assets. Access controls must
include the positive identification of employees, visitors and vendors at all points of entry.
• Employees
o An employee identification system must be in place for positive identification and
access control purposes.
o All employees must use their employee identification to gain access to the facility.
The identification must also be displayed at all times, while the employee is working
in the facility.
o Company management or security personnel must adequately control the issuance
and removal of employee, visitor and vendor identification badges. Written
procedures for the issuance, removal and changing of access devices (e.g. keys, key
cards, etc.) must be documented.
o Employees should only be given access to those areas needed for the performance
of their duties.
• Visitors
o Visitors must present photo identification for documentation purposes upon arrival.
o All visitors must be escorted and visibly display temporary identification.
o The visitor will be required to sign into a log that contains the following information:
▪ Date/Time of arrival
▪ Full Name
▪ Company representing
▪ Identification number
▪ Individual they are visiting/Reason for visit
▪ Make, color and license of vehicle
Note: All Target team members that visit your factories, must present identification and
display temporary identification while they are in your factories.
Note: A copy of all incident reports must be sent to Vendor and Target’s International
supply Chain Security team via email to: InternationalSupplyChain.Security@target.com
2/3. Left/Right Side – Look for unusual repairs to structural beams. Use a
tool to tap the side walls. There should be a hollow sound.
4. Floor – Ensure the floor of the container is flat and look for unusual
repairs in the floor.
• Container Seals
o A high security seal must be affixed to all loaded containers bound for the U.S.
o Written procedures must stipulate how seals are to be controlled and affixed to
loaded containers
o This must include written procedures for recognizing and reporting compromised
seals and/or containers to Target’s overseas consolidator or the appropriate foreign
authority
o Only designated employees should distribute container seals for integrity purposes
o All seals should be kept in a locked closet or drawer until they are ready to be used
to seal the container
o All seals should be recorded in a log book, which allows them to be checked in and
out of the facility. The Container Load Plan can be utilized as a seal log (see
resource) or a seal log must be maintained with the following components:
▪ Date/Time container is sealed
▪ Seal number
▪ Container number
▪ Employee name and identification that completed the container sealing process
Personnel Security
• Pre-Employment Verification and Background Checks/Investigations
o Consistent with foreign, federal, state, and local regulations, pre-employment
verifications, background checks and investigations should be conducted for
prospective employees.
▪ Application verifications should include: education, prior employment and
personal reference checks
▪ Background check information should include: criminal and drug checks
▪ Once employed, periodic checks and reinvestigations should be performed
based on cause, and/or the sensitivity of the employee’s position.
o Personnel Termination Procedures
▪ Companies must have written procedures in place to remove identification,
facility, and system access for terminated employees.
▪ Management must collect all employee identification, including keys, access
badges, and ensure that all systems access has been removed for terminated
employees. All of this information should be documented in a log that is kept in
the employees personnel file.
• All companies should have a documented and established Threat Awareness Program
that is maintained by security personnel and/or management.
• This program should be designed to foster awareness of the potential threat posed by
terrorists at each point of the supply chain.
• This program should include, but not be limited to the following:
o Access Control – The checking of all employees, visitors, vendors, truck/container
driver’s identification or badges upon entering and exiting the facility. Seal verification
on all containers entering and exiting the facility.
o Physical Security – Periodic checks of the perimeter fencing to insure integrity, all
lights are working and coverage is adequate enough to eliminate shadows, CCTV
cameras are working and coverage is adequate on all access points and high value
areas, all alarms are in working order, all communication devices, e.g. radios,
telephones, etc, are in working order.
o Personnel Security – Ensuring all employees possess and display a valid
identification badge, all visitors and vendors are properly signed in and out of the
facility, and are properly escorted when in the facility. All employers will have a
background check conducted on their employees, in accordance to local, State and
Federal laws, prior to hiring.
o Shipping and Receiving - Ensure that the proper process of signing in and out of
containers is being implemented and followed, that all front gate security personnel
are aware of what is an acceptable seal, and how to respond/report all
discrepancies, tamper evident, issues found, know how to identify and respond to
shipping documents that are not correct, and recognize and challenge unauthorized
individuals.
o All companies will make sure all employees are aware of the policy and procedures
the company has in place to address the response to a situation and how to report it,
including the notification to Target by calling the Integrity Hotline at 011- 704-556-
7046.
o Additional training will be given to employees working in the shipping and receiving
areas, and employees that receive and open incoming mail, to include the
identification and recognition of properly marked cartons, documentation, identifying
suspicious packages, etc, and procedures in place on how to respond and report
these situation.
o Specific training should be given to all employees assisting them in maintaining
cargo integrity, recognizing internal conspiracies, and protecting the integrity of
access controls.
The following best methods (bolded) can be used at a guideline when filling out the Facility
Security Evaluation in the Business Partner Management (BPM) too. If you have answered
yes to the all of the questions in bold, the answer to the evaluation question is yes. If you
answered no to any part of bold questions the answer to the evaluation question is no.
Container/Trailer
# Question Answer
1. Do you have Target merchandise that is factory loaded? Yes / No
Is the ocean liner container loaded at your facility?
2. Do you have Target merchandise that is CFS (Container Freight Station)? Yes / No
Is the Target merchandise trucked to a consolidator or Container Freight Station before being loaded
into the ocean liner container?
3. (If yes for CFS) Do you ship all Target merchandise in an enclosed mode of transportation? Yes / No
Is the merchandise enclosed and locked while being transported to the Container Freight Station?
4. Is a high security seal affixed to each container/trailer that meets ISO/PAS (17712) standards? Yes / No
Is a bolt seal, a cable seal or a bar seals attached to each container that is loaded with cargo at your
facility? (For more information you can reference ISO/PAS 17712 standard at www.iso.org.)
5. Do you have written procedures in place on how seals are controlled and affixed to containers/trailers? Yes / No
Do you have written procedures in place that includes at a minimum:
• How to view the seal and container locking mechanisms for tampering?
• How to verify seal number against shipping documentation?
• How to test the seal to make sure that it is attached properly to the container
• Twist seal to make sure that the seal does not unscrew?
Do you currently have a seal log that includes at a minimum: (Please reference the container load plan
on Partners Online.)
• Date/Time container is sealed?
• Seal number?
• Container number?
• Employee name and identification that completed the container sealing process?
6. Do you have written procedures in place for recognizing and reporting compromised seals to Target? Yes / No
Do you have a written procedure in place to recognize and report compromised seals to Target’s
overseas consolidator that includes:
• Who reported the compromised seal?
• Where was the container located when the compromised seal was identified?
• Who reported the compromised seal to Target’s overseas consolidator?
• How the situation was resolved?
7. Is the container/trailer sealed at the factory immediately after loading? Yes / No
Does the facility seal all containers/trailers immediately after loading?
8. Do you have written procedures in place for designated employees to distribute container/trailer seals? Yes / No
10. Are containers/trailers stored in a secure area to prevent unauthorized access? Yes / No
Are all full and empty containers stored within the fence or barrier of the facility? If the containers
must be stored outside of the fence or barrier, are they secured with a seal and monitored by
security personnel at all times?
Are containers stored door to door/end to end, or by another meaningful method (e.g., backed
against structure high enough to keep doors from opening) to prevent tampering/pilferage?
11. Do you have written procedures in place to report unauthorized entry into containers/trailers and storage areas? Yes / No
Are there written procedures in place for reporting and neutralizing unauthorized entry into
container or container storage area?
• How the subject should be removed from the area by escort to the guard/reception desk where
the situation can be handled?
• What to do if the employee feels that there is a threat, how to notify security and monitor where
the individual is so security can apprehend them?
• How the guard, or manager, should fill out an incident report recording including:
o Who was the individual?
o Where did the incident take place?
o What was the individual doing in the unauthorized area?
o When did the incident take place?
o How was the situation resolved?
• How to send a copy of all incident reports to the International Supply Chain Security Team via
email to InternationalSupplyChain.Security@target.com.
12. Do you have written procedures in place to verify physical integrity of the container/trailer by using the seven Yes / No
point inspection prior to stuffing?
Do you have a written procedure in place to verify the physical integrity of the container/trailer by using
the seven point inspection prior to stuffing?
Physical Security
Does the facility have a written procedure and log to include at a minimum:
• Name of individual performing inspection?
• Date and time of inspection?
• Document the damage?
• Have damage fixed immediately?
• Document completion date?
15. Does interior fencing segregating domestic, international, high value, and hazardous cargo? Yes / No
Is there a separate, secured area for the storage of domestic, international, high value, and hazardous
cargo?
16. Are all gates through which vehicles and personnel enter/exit manned and/or monitored by security personnel? Yes / No
Does the facility have security personnel or management that man or monitor all entry/exits gates 24
hours a day?
Do all security guards receive the specific training for their position within the facility?
Are there post orders in each gate house that instruct the security personnel how to do their jobs and
handle threat situations?
17. Do you have employee/visitor parking areas segregated from all cargo handling and storage areas? Yes / No
Are employee/visitor parking areas segregated from cargo handling and storage areas, so there is •
limited access to tamper with cargo handling and storage areas?
Is there a log to track the issuance of all locks and keys that includes the following information:
• Lock number and area assigned to
• Key number assigned with the lock
• Individual name(s) assigned with the key(s)
• Date and time the individual received the key
• Date and time the individual returned the key
Are all extra keys and locks stored in a locked cabinet or drawer?
Are the locks re-keyed or replaced immediately when a key is lost or stolen?
22. Does lighting illuminate the building entrances and exits areas? Yes / No
Does the facility have lighting that illuminates and eliminates all shadows for the buildings entrances
and exits areas?
Are all employees required to wear a company issued form of photo identification when in the facility?
Does this identification display a clear picture of the employee’s face? This identification could include
employee’s hair and eye color, height, and any other description to help verify the identity of the
employee.
Does the identification have a distinctive employee number that will be associated to the employee while
they are working for the company?
Is the identification be used to gain entry into the facility, and authorization into designated working
areas, e.g. shipping, receiving, high value, etc?
29. Does management or security personnel control issuance and removal of employee, visitor and vendor Yes / No
identification badges?
Are all employee, visitor and vendor identification badges issued and removed by Human Recourses,
management or security personnel?
30. Are procedures in place and documented for issuance, removal and change of access devices (key, key cards, Yes / No
etc.)?
Does the facility have written procedures for the issuance, removal and change of access devices (keys,
key cards etc.)?
Once a person ends their employment with the company, does management or security personnel should
collect all access devices, including keys, access badges/company identification, etc?
Is this procedure documented to include documentation showing that the former employee did return
these items, verified with their signature and the person that collected the items?
31. Are employees only given access to those secure areas needed for the performance of their duties? Yes / No
When giving employees access to different areas of the facility, is access only given to the areas that are
absolutely necessary for the employee to perform their job?
32. Do visitors present photo identification for documentation purposes prior to entry? Yes / No
Do all visitors present photo identification to security, management or a receptionist upon arrival at the
facility?
Does the facility have a visitors’ log that includes the following information:
• Date and Time of Arrival?
• Name/Phone Number?
• Company Representing?
• Individual they are visiting?
• Reason for Visit?
Once the visitor is ready to leave the facility, are they required to sign out with the time they are leaving,
and return their visitor’s badge?
Do all Target team members that visit your facility present identification and display temporary
identification while they are in your facility?
33. Are all visitors escorted and visibly display temporary identification? Yes / No
Are visitors escorted by the employee, security or management the entire time they are in the facility?
Are visitors given a temporary identification badge that is issued by security, management or a
receptionist?
Does security personnel, management or a receptionist put the following information into a visitor log
book?
• Date and Time of Arrival?
• Name/Phone Number?
• Company Representing?
• Vehicle license number?
• Purpose of visit?
35. Are arriving packages and mail periodically screened before being distributed? Yes / No
Is the arriving mail and packages periodically screened when they are received before distributing?
Is additional training given to employees working in the shipping and receiving areas?
Is additional training given to employees that receive and open incoming mail?
Personnel Security
# Question Answer
37. Is application information, such as employment history and references verified prior to employment? Yes / No
Does this written and documented procedure include a log book that documents that all employee
identification and system access was removed?
• Date/Time of removal?
• Terminated employees name?
• Record identification of terminated employee’s and/or system access device?
• Escort terminated employee away from facility?
• Employee name and identification that completed the termination?
• Former employee’s signature/date?
• List of what access was removed and what actual physical items were obtained from the
employee?
• Signature of the management or security personnel that colleted and removed the employee
identification and system access?
Are these log records maintained in the terminated employees personnel file for a minimum of five years?
Procedural Security
# Question Answer
41. Do you have procedures in place to ensure all documents used in customs clearing of United States cargo is Yes / No
legible, complete, accurate, and protected against exchange, loss or introduction of wrong information?
Does the facilities have written procedures in place to ensure that all information used in the clearing of
merchandise/cargo, is legible, complete, accurate, and protected against the exchange, loss or
introduction of incorrect information?
42. Do you have procedures in place to ensure that the information provided to the overseas consolidator for the 24 Yes / No
hour manifest requirement is reported accurately and timely?
Are there written procedures in place to support the 24 hour manifest requirement?
• Is the shipping information provided to Target’s designated consolidator four (4) days prior to the
cancel date of the PO?
• Is the cargo submitted with the required shipping information to Target Corporation designated
consolidator five (5) days prior to the PO cancellation date or earlier where necessary?
43. Are drivers delivering or receiving cargo positively identified before cargo is received or released? Yes / No
Does security personnel, management or receptionist insure all vendors/delivery persons present proper
vendor identification and photo identification for documentation purposes?
Does security personnel, management or receptionist input the following information into a vendor sign
in log:
Is a visitor’s badge issued (see visitor procedures) if they need to enter the facility?
Does the facility use the purchase order/packing list to verify the correct carton count by item prior to the
cargo being loaded into the container/trailer?
Once completed the loading does a manager/supervisor sign and date the purchase order/packing list to
validate that the load was complete and correct?
Is the signed purchase order/packing list kept with the documents and saved for a minimum of five
years?
45. Are all shortages, overages and other significant discrepancies resolved and/or investigated? Yes / No
Are all shortages, overages, and other significant discrepancies or anomalies resolved and/or
investigated appropriately by the facility?
If a discrepancy is found during the loading process and can not be determined as a paperwork error, is
the whole container unloaded to verify the carton counts and quantity to resolve the discrepancy?
IT Security
# Question Answer
46. Do you have an IT system? (If no, go to Security Training & Threat Awareness Section) (If yes, answer the Yes / No
following questions)
Does the facility have a computer system in place?
47. Does documentation control include safeguarding of computer access information? Yes / No
Does the facility have a system in place to identify the abuse of information technology, including
improper access, tampering or the altering of business data?
If yes, does the system identify internet abuse, virus attacks, and inappropriate systems access?
Is this system monitored on a daily basis by the information technology department or management?
Does this system identify internet abuse, virus attacks, and inappropriate systems access?
51. Are all system violators subject to appropriate disciplinary actions? Yes / No
Is the appropriate disciplinary action taken with system violators?
Is the appropriate disciplinary action documented for each type of violation in the employees personnel
file?
Is this program designed to foster awareness of the potential threat posed by terrorists at each point of
Access Control
• Does the facility check all employees, visitors, vendors, truck/container driver’s identification or
badges upon entering and exiting the facility?
• Are seals verified on all containers entering and exiting the facility?
Physical Security
• Are periodic checks performed to ensure:
• The integrity of perimeter fencing?
• All lights are working and coverage is adequate enough to eliminate shadows?
• All CCTV cameras are working and coverage is adequate on all access points and high
value areas?
• All alarms are in working order,
• All communication devices, e.g. radios, telephones, etc, are in working order?
Personnel Security
• Does the facility ensure all employees possess and display a valid identification badge?
• Do all visitors and vendors properly sign in and out of the facility?
• Are all visitors and vendors properly escorted when in the facility?
• Do all employees have a background check conducted prior to employment, in accordance to
local, State and Federal laws, prior to hiring?
• The proper process of signing in and out of containers is being implemented and followed?
Is the number used to report suspicious activity such as terrorist threats, attempted infiltration of a
person/weapon into the supply chain, and any media requests regarding our security measures or the
Target Corporation?
55. Is additional training provided to employees in shipping and receiving areas, as well as those receiving and Yes / No
opening mail?
Is additional training given to employees working in the shipping and receiving areas?
Is additional training given to employees that receive and open incoming mail?
Grand
Total
Time Container
Date Container Sealed Sealed
WORD DEFINITION
Business Partner Management BPM is the tool utilized as the direct source for information regarding
(BPM) Target’s Business Partners. Organizational structure, product and
material capabilities for sourcing decisions and compliance to Target
Corporations regulatory standards.
• Business Partners own the accuracy of the information and are
responsible for maintaining the information.
CBP U.S. Customs and Border Protection (CBP) is the unified border agency
within the Department of Homeland Security (DHS). CBP's priority
mission is preventing terrorists and terrorist weapons from entering the
United States, while also facilitating the flow of legitimate trade and
travel. The primary tool to facilitate this mission is the Customs-Trade
Partnership Against Terrorism.
CCTV Closed Circuit Television is video surveillance equipment.
CFS Container Freight Station – This is the where less than container load
cargo is delivered for consolidation.
CSD Container Security Device
CSI Container Security Initiative is the extension of the U.S. zone of security
outward so the U.S. borders are the last line of defense, not the first line
of defense. Through CSI, the U.S. will identify and screen high-risk cargo
containers at foreign ports before they set sail for the U.S. to prevent
terrorist threats before they become a reality.
Customs Trade Partnership U.S. Bureau of Customs and Border Protection (CBP) and key importers
Against Terrorism (C-TPAT) developed C-TPAT in 2002 to secure the supply chain from the threat of
terrorism. C-TPAT is a voluntary public-private partnership between the
government and the trade industry.
DHS Department of Homeland Security is the Federal Government
department established to provide the unifying core for the vast national
network of organizations and institutions involved in efforts to secure the
U.S.
Direct Import Business Partners produce product overseas and Target takes
possession of the product overseas. Target is responsible for the
movement and clearance of the product once it reaches the United
States.
International Supply Chain Assets Protection team with the responsibility for Target’s Supply Chain
Security Team Security Initiatives.
High Priority Countries Sourcing countries with a particular security risk. This list changes
throughout the year and is business confidential information.
Importer of Record Name of company responsible for making Customs entry of
merchandise. Customs considers this party responsible for payment of
duties and the truthfulness of all information submitted.
Indirect Import/Domestic Importer Product is produced overseas and Target takes possession of the
product on a domestic basis within the U.S.
Letter of Agreement (LOA) Agreement with vendor to participate in TGT C-TPAT program
Security Factory Evaluation A set of questions to help Target and CBP assess the level of security at
each factory.
Status: Factory Security • Open – The factory importer of record question is answered “yes”,
Evaluation Status (Factory Level) or not a single question on the Factory Security Evaluation has been
answered.
• Not Applicable – The factory importer of record question was
answered “no” and therefore Target’s C-TPAT program does not
apply to this factory.
• Incomplete – The factory importer of record question is answered
“yes”, but as not provided responses to all questions on the Factory
Security Evaluation.
• Satisfactory- The factory has completed the Factory Security
Evaluation and received a satisfactory or passing score.
We have established a toll-free telephone number that is available for you 24 hours a day, 7
days a week.
This is to be used to report suspicious activity such as terrorist threats, attempted infiltration
of a person/weapon into the supply chain, and any media requests regarding our security
measures or the Target Corporation.
My facility is not able to store containers within the fence or what is the proper way to
secure unused containers?
My facility has made corrections to its security standards, what is our next step?
Color 1 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
COLOR
Overview
Color accuracy and consistency in our stores is important to Target’s overall success as
a retailer. If you are a factory that is managing the Color process on behalf of the
vendor, this document will explain why it is important to understand Target color
specifications and requirements, in order to deliver consistently color-accurate product.
Proper color execution from our mills/factories is crucial to our Target Guest Experience
because our guests base many of their purchase decisions on color:
Table of Contents
1. Understanding and Matching color to Archroma Standard (s)
2. Color Submit Process
3. Lighting Requirements
4. Understanding Color Results
Objectives
• Understand the Color Approval Process.
• Know which color standard to match.
• Know the color matching criteria.
Resources
• Archroma Website: www.myarchroma.com
• Target Color Office in Minneapolis: Coloroffice.tgt@target.com
• POL Color Approval Process: Product Development > Requirements & Procedures
> Hardlines or Softlines Product Development > Color Approval Process
• POL Multicolor Submit Requirements: Product Development > Requirements &
Procedures > Hardlines or Softlines Product Development > Color Approval Process
> Submit Requirements for Multicolor Submit
Note: If you do not have access to Partners Online, ensure your vendor has provided
you with the information on POL regarding the Color Approval Process.
Note: Mill/Factory staff and other facility making any color decision must know and
comprehend this information.
Color 2 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. Understanding and Matching Color to Archroma Standard
• All color submits (labdips) and bulk production must match the Archroma standard.
• Making the Final Production Color:
o Approved labdip represents one, not all, acceptable production lots
o Approved labdip must not be used as the production standard
Note: Only the Archroma Color Standard should be used as the color production
standard. If Archroma standard cannot be matched during pre-production color
approval, a “Best Can Do” (BCD) color approval may be granted by the Target Global
Color Office. This exception then becomes the color production standard.
• Dyehouse/Factory should receive One ENTIRE Archroma Color Standard for each
color from the vendor.
Note: DO NOT CUT THE ARCHROMA STANDARD - The whole standard is required
because it includes the digital data and contact info for Archroma. The size of the
swatch is optimized for visual evaluation. Archroma has cotton dye formulas for all
standards and most other fibers also.
Color 3 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
2. Color Submit Processes
Note: These fabrics cannot be approved digitally by Regional Color Offices (RCO).
Please send 4 color submits/labdips to Target Global Color Office (GCO) for approval.
• Vendor/Factory contacts National Plastic Color, Inc. (NPC) to request a color match
with resin type, color name, and timing information. If resin is usable with a pre-
approved color, NPC gives vendor/factory a valid “color number”
• Vendor/Factory submits an email of the Solid Color Submit Form to Target Global
Color Office using that NPC color number as the submit ID. No chip is required.
• Vendor/Factory emails NPC a copy of the same completed Target solid color submit
form.
• Target Global Color Office issues a digital approval by email to vendor.
Note: Vendor/Factory must have a Target specified light box and match under Target
specified light sources to ensure good visual matches. Please register your light box on
www.targetcompliance.com.
Color 4 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
• To evaluate the color submit, all required information required on the form:
o Vendor type and name
o Dyehouse ID
o PID or DPCI
o Material type
o Labdip ID
o Brand
o Set Date
o Division
o Department #
o Fabric construction
o Fiber content
o Dyestuffs in use, etc.
o Correct e-mail address for results
• There are specific instructions to complete this form. Please make sure you refer to
them and complete the form properly.
• For prints, please include drawdowns or strikeoffs on page 2 of Multicolor Submit
form
• For yarn dyed multicolors, please be sure to submit individual yarn skeins on page 2
of Multicolor Submit form
Color 5 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
Note: If you need to submit for a print or plaids, then you would use the multi color
submit form as shown above. This form is also available on POL: Product Development
> Requirements & Procedures > Hardlines or Softlines Product Development > Color
Approval Process > Submit Requirements for Multicolor Submit
3. Lighting Requirements
• Select the approved light source according to the Target’s requirements. Work with
our Color Specialists if you have questions.
• The sample and the color standard must be placed inside the Light Box and:
o Aligned side by side touching each other.
o Be in the same direction, with regard to weave, knit and textile, if applicable.
• This will allow for the best visual review of the colors in both the daylight and store
light.
• Factories should report the color difference between production sample and color
standard.
o Terms used to describe the hue (color) difference are: Too Yellow, Too Blue,
Too Green, Too Red
o Terms used to describe the lightness difference are: Too Light or Too Dark
Color 6 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
o Terms used to describe the chromatic difference are: Too Bright or Too Dull
• Observe the color difference under primary light and report the difference.
• Change the light source to secondary light, observe the color difference and report
the difference.
• Target uses the following Illuminants for Instrumental evaluation of color submits.
o Primary – UL3000-10 PHL (NIST-defined file available from Datacolor
International).
o Secondary – CIE D65/10 Degree (Internationally recognized
illuminant/observer file defined by the CIE).
o Third – Incan A/10 Degree (This 3rd illuminant should always be considered
when matching Target color).
Note: Target strongly recommends each vendor/factory purchase a light box with both
UL3000 (store lighting) and D65 (daylight) Target recommends XRite Spectralight III
light box with the above lights to preview the submits before sending to the Target color
office.
• The following conditions should be standard for Target color approval process to
ensure consistency in color approvals:
o Opaque Materials
Angle of Illumination - 45°
Angle of view - 0°
Color of Surround – Munsell N7 Grey
o Translucent/Transparent
Angle of Illumination - 45°
Angle of view - 0°
Color of Backing – White or the same backing as specified by design
Color of Surround – Munsell N7 Grey
o Instrumental Measurement
Color Space – CIE L*a*b*
Color Difference Equation – CMC (l:c 2:1)
o Color Approval Tolerances
For labdips, the following numbers determine a color Pass or Rejection:
Illuminant Lab-Dip
UL3000 Submit ≤ 0.8∆ECMC
≤ 0.5∆H
D65 Submit ≤ 1.2∆ECMC
≤ 0.8∆H
o Instrument Set Up
Specular Component Included
UV Excluded – 400nm cut-off
Large/Medium Area View
Note: Target currently uses X-Rite i7 spectrophotometers for color measurement and
only applies the tolerances stated above when reading same surfaces. Target will accept
benchtop spectrophotometers from Datacolor, Minolta, and X-Rite as instruments with
which to evaluate color difference and formulate color match recipes.
Color 7 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
4. Understanding Color Results
Note: Target Color Analysts make comments based on these three components of color.
Color 8 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
SAMPLE
REQUIREMENTS
AND FIT PROCESS
SOFTLINES
Overview
This training document includes an overview of the product development stages and
contents of a packet for easy identification. The purpose and function of important sections
of the packet, like materials & finishes, artwork and specification measurement is
explained. The document also outlines the purpose and function of the vendor packet tool
and lists the various requirements for sample submissions.
Table of Contents
1. Sample Request Packet Contents – related to fit
2. Sample Stages
3. Sample Requirements
4. Vendor Packet
Objectives
• Understand the Target Sample Request Information
• Understand Target’s Fit Process, Standards, and Requirements
Resources
• Sample Requirements and Fit Process Softlines – Vendor Training
• Measurement manual - This is a manual which outlines the method of measure for
each point of measurement. POL: Product Development > Requirements &
Procedures > Softlines Product Development > Method of Measure
Target must review samples as part of our development and sourcing process.
• Target expects business partners to review all details in the Sample Request Packet.
• Business Partner is responsible to communicate all relevant details in a packet to the
sample making factory to ensure an approvable sample.
• Sample Request Packet includes:
1. Sketch
2. Materials and Finishes
3. Trim
4. Artwork
5. Impressions
6. Specification Measurements
7. Construction
8. Sloper & Grade
5. Impressions – include color placement for each component, along with set date listed
for each.
Note: Grading rules for all sizes are included on each sloper
POL: Product Development > Requirements & Procedures > Softlines Product >
Development > Sloper Pattern Library
Development
• A Development Sample is the first opportunity for the designer to see their idea
expressed/created in physical garment form.
o It is often not the final version.
o All samples submitted must be approvable for fit.
o The packet can be accessed in PLM under ‘New Packets’
• The Prototype Sample allows the Business Partner to demonstrate their ability to
make the garment as requested, at the cost the Business Partner provided.
o When the Development Sample moves into Prototype stage, PLM is updated to
reflect the new stage.
o All samples submitted must be approvable for fit.
o The packet can be accessed in PLM under ‘New Packets’
o During the prototype stage a fit evaluation is performed on the Prototype Sample.
Digital images
Measurement evaluation
Written Comments
Requested Size: if
evaluating a non-core size
o Target expects that all submitted samples are approvable for fit.
o If a Prototype Sample fails for fit, extra measures are taken which include any of
the following:
Business Partner travels to Target Headquarters or to Regional Fitting
Approval Location for training.
Conduct Sample process evaluation.
Conduct Web meeting.
Target Technical Designer, Regional Approving Fit Engineer, or accredited
Business Partner Fit Engineer will perform the required 2nd Prototype
evaluation.
o Re-submit Prototype samples must be created from the 1st prototype
sample pattern, incorporating all corrections noted from the sample
evaluation.
Note: Sample failures may jeopardize meeting the product timing and action which
may negatively impact your future business!
• The Business Partner must grade the approved core size sample pattern to all
remaining sizes for Production. Use the Target approved grade rules and Grading
Best Methods provided with the sloper pattern on POL.
Due Date
• Samples must be received at Target by due date (timing varies by
calendar). The due date for your samples can be found in your
PLM packet.
o Construction Standards
All samples must meet or exceed Minimum Construction Standards.
Safety, Minimum construction standards, Stripe-Plaid Match Guidelines, and
Interlining Procedures are located on POL:
POL: Product Development > Requirements and Procedures > Softlines Product
Development > Construction Standards
Sample tag placement, instructions and a downloadable PDF file are located on
POL: Product Development > Requirements & Procedures > Softlines Product
Development > Owned Brand Process > Sample Tag Information
Key attribute of fit that will be evaluated: Indications of Restricted Body Movement
4. Vendor Packet
• Vendor Packet is a tool used for programs in which the Business Partners design all or
parts of the garment for Target.
Detailed instructions for vendor packet process are located on POL: Product
Development > Requirements and Procedures > Softlines Product Development >
Vendor Packet > Helpful Hints > Vendor Packet PLM Process
Sample Evaluation
• The Target fit evaluation and production specification will also be recorded in the
Vendor Packet format.
• To access Vendor Packet Evaluations, click on ‘New Packets’ under ‘My Worklist’ in
PLM. The New Packet includes the Evaluation.
Global Resources
• Target has Approving Fit Engineers worldwide who provide assistance to business
partners.
• Regional Approving Fit Engineers (can pre-screen garments, approve garments and
assist vendors):
o Korea
o Hong Kong
o Taiwan
o India-New Delhi
o Thailand
o Singapore
o Guatemala
o China-Shanghai
Partners Online contains contact information for Target Offices worldwide, POL: Product
Development > Requirements and Procedures > Softlines Product Development >
Communication Contacts
Fabric 1 of 5
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
FABRIC
Cut and Sew Factories Only (Not Mills)
Overview
Fit, Shrinkage and Durability are the key attributes that influence the buying decision of a
Target guest/customer. In order to ensure that you are consistently meeting Target’s
expectations on quality, it is important to understand Target’s Fabric Standards and
Testing Process. Additionally, you are responsible for the washing process applied to the
product and it is important to understand the performance and testing standards for
garment wet and dry processing.
Table of Contents
1. Fabric Standards
2. Fabric Testing Requirements
3. Fabric Development Testing Requirements
4. Garment Wet & Dry Processes
a. Expectations
b. Testing
Objectives
• Review Target’s fabric testing expectations for cut and sew factories
• Understand Target’s fabric standards and requirements for cut and sew factories
• Understand Target’s garment wet and dry processing expectations for cut and sew
factories
Resources
• Question Contacts
o TSS Vendors/Factories - Fabric Sourcing Regional Team
o Non-TSS Vendors/Factories - SLPDD.Process@Target.com
o General Inquiries - Fabic.standards@target.com
Fabric Standards are available on POL: Product Development > Requirements and
Procedures > Softlines Quality Assurance > Adult or Children’s Apparel > Product
Testing > Fabric Performance Standards for Mills & Garment Performance Standards.
Fabric 2 of 5
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. Fabric Standards
• Target’s Fabric Standards for fabric quality and performance are important because:
o Fit, Durability, and Appearance are the key parameters Target’s guests look for
when they buy garments from a Target store.
o It is essential that its suppliers meet Target’s fabric quality standards consistently
in order to meet and exceed guest expectations.
• The key fabric performance criteria are provided on POL by fiber content and
construction and are very important standards to meet:
o Fabric Dimensional Stability (Shrinkage) – All fabric types
o Strength (Tensile/Tear) – Woven fabrics
o Strength (Burst) – Knit fabrics
o Skewing (or Torque) of the fabric after wash – Mainly Knit fabric types
o Visual appearance (Pilling) of the fabric after wash – All fabric types
Fabric Standards are available on POL: Product Development > Requirements and
Procedures > Softlines Quality Assurance > Adult or Children’s Apparel > Product
Testing > Fabric Performance Standards for Mills & Garment Performance Standards.
Note: Target expects all its Vendors/Factories and their Raw Material Suppliers to be
aware of Target’s Fabric Standards and quality expectations while developing/sourcing
fabric and to begin testing during development with their internal labs.
o Refer to the Softlines Manual online to verify the standard for the fabric being
developed.
o Include all testing information in PLM when submitting their fabrics.
Note: Additional testing will be required for fabrics with performance attributes/finishes
(e.g. Stain Repellency, Wrinkle Resistance, Moisture Management etc.).
Fabric 3 of 5
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
Examples of why it is important that fabrics are tested before cutting begins:
Shrinkage
Size 8 – Before washing
Shrinkage
Size 8 – After washing
Fabric 4 of 5
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
3. Fabric Development Testing Requirements
• Wash development requests are communicated via PLM development packet in the
form of:
o Generic Wash Recipe – request based on standardized wash recipe applied to a
fabric requirement.
o Target Reference Formula - a request for wash & finish development applied to a
fabric specification; this can be based on a Digital Photo, Inspiration Sample or a
Design Concept. Target Reference Formula is a recommended reference recipe to
achieve the effect as close as possible to the design vision.
• Requirements for wash development samples:
o If the request is received without a garment packet, Vendor/Factory prepares 4
sets of Simple Silhouettes / Leg panels per wash for the wash trials.
o If the request is received in a garment packet, Vendor/Factory prepares 4 sets of
garments for the primary wash.
o Additional wash options received in a garment packet are prepared in the form of
Simple Silhouettes. ( 4 sets)
Information found on POL: Product Development > Wash Development Process >
Simple Silhouettes
Fabric 5 of 5
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
TRIMS
SOFTLINES
Trims 1 of 6
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
TRIMS - SOFTLINES
Overview
This information will help explain the difference between Target Sourced Trims and
Garment Vendor Sourced Trims and what the process is for both procedures. It will
also explain the differences between labels and Department/Class/Item (DPCI) labels.
Table of Contents
1. Trim Definitions
2. Target Sourced Trim Process
3. Garment Vendor Sourced Trim Process
4. Label Requirements
Objectives
• Understand Target’s definition of a Trim
• Understand the differences between Target Sourced Trim and Garment Vendor
Sourced Trim processes
• Understand where to find Trims label placement information
Resources
• Question Contacts:
o Trim Development and General Trim Questions - Trim.development@target.com
o Trim Quality issues or Trim Matrix Questions - Trim.standards@target.com
Trims 2 of 6
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. Trim Definition
• Trim includes any item permanently affixed to a garment. Trims are “sewn” into
garments and are not removed after point of sale.
• Permanently affixed trims include trims that are “sewn onto” the garment such as
main brand labels, care labels, zippers, zipper pulls, hardware and buttons. These
could also include appliqués, embroideries, laces, ribbons, or patches.
• Execution of a trim is completed through only one of two options, Target Sourced
trims or Garment Vendor Sourced trims.
• What are branded trims?
o Branded trims are any trim items that contain a copyright brand on the trim item.
All branded trims receive a Target code. Branded trims are always Target
Sourced and would include main brand labels, zippers, zipper pulls, and logo
buttons.
Trims 3 of 6
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
Example of Target Sourced Trim Asset Found in PLM Packet
Trims 4 of 6
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
• Target’s Sourced Softlines Trim Supplier Matrix Information
o An authorized matrix (list) of suppliers that have been approved by Target to
produce trims for Target Sourced trims. For Softlines, these are the ONLY
suppliers that trims will be accepted from.
o Vendors are required to supply the factory with Target Sourced trims-both
branded and non branded “select” trims that are purchased from the authorized
matrix suppliers.
Use any one of the suppliers on the appropriate, authorized supplier matrix.
List of suppliers is found on POL: Guidelines & Info > Requirements & Procedures >
Product Packaging > Packaging and Trim requirements > Packaging Quality Assurance
> Softlines Matrix Suppliers
Vendor/Factory has the ability to source trims through their own suppliers when it states
“Garment Vendor Sourced” on the Trim Asset page located within the PLM Packet.
• Garment Vendor Sourced suppliers must meet trim quality standards. These
requirements are posted on POL under the trim standards section.
• Approvals are required when no supplier options are given or Garment Vendor
chooses to not use one of the listed suppliers.
o Trim is approved through Target Development Manager/Development
coordinator in pre-commit stage.
o Trim is approved through TSS BA post pre-commit stage.
o For Garment Vendor Sourced TD Asset only, Trims must be approved in
garment form by the Target Technical Designer
Trims 5 of 6
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
4. Label Requirements
This factory ID information can be found on POL: My Account > Business Partner
Management > Click the next button on the confidentiality page > Click the yes button if
the initial validation page is displaying the correct GMS vendor information > My
Company Profile > Brand and Compliance > Factory Group ID (is where you will find the
factory number)
Trims 6 of 6
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
SAMPLE
REQUIREMENTS
HARDLINES/
SOFT HOME
Overview
This information will help you understand your role when submitting samples per
Target’s Sample Requirement process. Included are examples of the required sample
attachments and where to locate the templates on Partners Online (POL).
The Quick Reference Guide is an overview that can be posted within your factory to help
you easily understand the differences between the Red, Yellow and Green Seal
processes. The guide will also help Vendor/Factory understand the critical timing and the
sample retention (length of time required to keep each sample) requirements.
Table of Contents
1. Sample Submission and Approval Process
2. Sample Attachment Examples
3. Sample Seal Quick Reference Guide
Objectives
• Understand the Target sample submission process for red, yellow and green seal
approval(s)
• Know which sample attachment (e.g. hangtags, stickers, etc.) to use and where to
find template information
Resources
• POL: Product Development > Hardlines Product Development > Material
Development Process > Forms Index
• POL: Product Development > Hardlines Product Development > Sample Submission
Process Hardlines > Hardlines Sample Management Process Training Presentation
• POL: Product Development > Hardlines Product Development > Sample
Submission Process Hardlines > Sample Seal Quick Reference Guide
HQ Request
revised
sample from Business Partner Award
Business
Partner, if HQ approves RED TCPS (During HQ receives
needed SEAL sample or PPR) or Non-TSS YELLOW SEAL
Business Partner Sample
components for
approves yellow approved for
Pre-Production seal sample Production,
Exception Only
HQ requests &
Receives
GREEN SEAL
Production
Sample,
Exception Only
Vendor completes appropriate sample attachment from POL as required for any
samples being sent to HQ and overseas. This includes: Hangtag, Sticker or Mini
Sticker.
• POL: Product Development > Hardlines Product Development > Material
Development Process > Forms Index
• POL: Product Development / Requirements & Procedures / Hardliners Product
Development / Sample Submission Process
Stickers
• Use appropriate sized sticker for product
* Once samples have been approved at multiple stages (Red, Yellow and Green), Target has the discretion to only retain the most recently sealed sample.
** Green Seal Approval occurs in TCPS inspected factories when the Buyer or PM requests TCPS to approve the Production Sample. Headquarters may request final Production Samples to be
pulled by TSS or Non-TSS Business Partners for reference. Production Samples that are not pulled by TCPS are referred to as Production Samples, not Green Seal Samples.
If product is multi-sourced, each factory of production must submit a Red, Yellow and Green Seal Sample.
TSS:
• Buyer • Responsible for
• Designer revewing &
• Technical providing
• Fabric feedback: TSS: Total of 3 samples:
• Print Designer Buyer, • 3 sets of samples submitted to HQ for
Designer, Tech approval (Bath, Hand, Wash, Mat) in a
Designer and light, medium, and dark color from each
Fabric Engineer factory.
• Red Seal will be applied to all 3 sets
Non-TSS: using a red zip tie with serial number. All
• Buyer pieces of the set will be tied together with
• Designer • Final Arbiter zip seal. There will be three full sets of
• Technical and Signature: product of each color when completed.
• Fabric Buyer, TSS: Total of 3 samples:
● Approval needs to be given • Print Designer Reivewed by: • Red Seal approval and approved serial
for all components of the Tech Designer or numbers will be logged through
product Fabric Engineer Grovesite by Technical Designer in
● Approval can be given in Grovesite discussion threads.
sample form or by • 2 sets of samples that have been Red
component Sealed and recorded in Grovesite will be
● Approval needs to be given sent by TSS PC to TSS local office
in light, medium, and dark • MR will retain 1 set of samples for
colorway record in TSS local office and sent 1 set
● Elements that need to be of samples to vendor factory for
approved (when applicable): reference.
Sample or all components ● Aesthetics HL - Approved no later • The Red Seal sample is valid for one HQ:
approved for pre-production with ● HL - Technical than 3 weeks after factory only. Life of program
awarded Business Partner. Specifications Program Award HL - Technical
Red Seal Approval This process has been ● Materials Retains
established for replenished towel ● Trims Exceptions: The CFT
programs that have multiple ● Print/Pattern needs to verify due dates
colorways of the same ● Finish against production timing All Business
construction. ● Shade Bands Partners:
Retained in SIP
Note: No changes can be Non-TSS: Total of 2 samples:
requested after Red Seal • 2 Samples of each piece (Bath, Hand,
Approval without Wash, Mat) in a light, medium, and dark
consequence color for each factory of production
• The red seal will be applied to both sets
Other minimum requirements of using a red zip tie with a serial number.
the product at this stage: All pieces of the set will be tied together.
● Color: Visually Correct There will be two full sets when
● Packaging: Mock-Up completed.
• The red seal approval will be
communicated and serial numbers will
be logged through Grovesite by
Technical Designer.
• One set of samples will be returned to
the Business Partner by Technical team.
• Red seal sample is valid for one factory
only.
EXCEPTION ONLY
TSS: TSS: TSS: Total of 3 sets of samples:
• TCPS (Field) • TCPS (Field) ● 1 full sets of light, medium, and dark
• MR approved sample submitted
to HQ for reference and comment
through Grovesite discussion threads
EXCEPTION ONLY ● 1 retained in SIP by
● All sample requirements are Non-TSS:
met or exceeded as • Business Non-TSS: Business Partner and 1 full set
retained at TSS overseas office HQ:
compared to the Red Seal Partner • N/A
Pre-Production Sample with TSS retains one full
and Mini Bulk
production components. set of program in light,
● All sample requirements Refers to the Non-TSS: Total of 2 samples:
Sample approved for Production At Pre-Production Meeting medium, and dark
meet Technical Specification reference ● 1 sample submitted
Yellow Seal Sample with comments submitted by (3-10 days prior to color for the life of the
sample sent to to HQ for reference
TSS Minneapolis. production start) program *
HQ. Non-TSS ● 1 sample retained by
Other minimum requirements of Business Business Partner
If the Red Seal Approval is a All Business
the product at this stage: Partners will not
sample with all production Partners:
● Color: Lab Dip/Color Submit apply a yellow
components, that sample can Retained in SIP
Approved seal to the Pre-
become the Yellow Seal Sample External Design Programs:
● Packaging: Mock-Up Production
● 1 additional sample is sent to
sample at the
HQ
factory.
● HQ sends sample to External
Designer
* Once samples have been approved at multiple stages (Red, Yellow and Green), Target has the discretion to only retain the most recently sealed sample.
** Green Seal Approval occurs in TCPS inspected factories when the Buyer or PM requests TCPS to approve the Production Sample. Headquarters may request final Production Samples to be pulled by TSS or Non-TSS Business Partners for reference. Production Samples that
are not pulled by TCPS are referred to as Production Samples, not Green Seal Samples.
If product is multi-sourced, each factory of production must submit a Red, Yellow and Green Seal Sample.
TSS/QAI:
● Inspection Sample - A sample ● All sample requirements are • TCPS (Field)
TCPS pulls from production to met or exceeded as
approve for shipment compared to Red and Yellow
● Shipment Sample - Represent Seal Samples
All Business
items selected from actual ● All sample requirements Non-TSS:
Partners:
Shipment Sample production to be refered in the meet Technical Specification • Business
N/A N/A One shipment sample
event of claims or issues that Partner
retained for 2 years
may arise at a later date Other minimum requirements
after the last ship date
● Final Production Sample - A for the product at this stage:
sample requested by ● Color: Correct
headquarters to be sent from ● Packaging: Final
final production
* Once samples have been approved at multiple stages (Red, Yellow and Green), Target has the discretion to only retain the most recently sealed sample.
** Green Seal Approval occurs in TCPS inspected factories when the Buyer or PM requests TCPS to approve the Production Sample. Headquarters may request final Production Samples to be pulled by TSS or Non-TSS Business Partners for reference. Production Samples that
are not pulled by TCPS are referred to as Production Samples, not Green Seal Samples.
If product is multi-sourced, each factory of production must submit a Red, Yellow and Green Seal Sample.
Overview
This information will provide you with the tools needed to read and understand the technical
(specification) information provided by your vendor in order to execute quality product for
Target.
Table of Contents
1. Vendor and Factory Roles and Responsibilities
2. Target Design Strategies (Product Objectives)
3. How to Read and Understand an Objective – Hardlines and Soft Home
4. Vendor Generated Specification
5. Product Standards - Hardlines and Soft Home
6. Manufacturing Tolerances - Hardlines
7. Measurement Tolerances – SoftHome only
8. Multiple Components - SoftHome only
9. Sample Evaluation - SoftHome only
Objectives
• How to read and understand an objective packet
• Understanding Target’s product expectations
• Being responsible for producing quality product for Target
Resources
• Vendor Generated Spec found on POL: Product Development > Requirements and
Procedures > Hardlines Product Development > Vendor Generated Specifications >
Templates by category will follow
• www.Grovesite.com
• Grovesite.help@Target.com – email assistance
• Question Contacts -
o Utilize information in Key Contact List as found in each online objective
o HLTechdev@target.com for questions on process or for Technical Designer information
o HLTrimdev@target.com for questions on process or for Trim Information
o HLFabric.dev@target.com for question on fabric process or for Fabric information
Vendor to Factory
Factory
Note: You are the manufacturing expert. If you have recommendations on how to improve the
design or manufacturing techniques or have other options that do not change the quality provide
your ideas.
Note: The timing of the objective (when it would be sent) and level of information will vary
based on the type of objective required and routed. The type of product objective received
depends on the Vendor’s Design capabilities.
• Make sure a sample tag is attached and filled out completely before submitting. You can
get sample tags from your vendor which are available on POL: Product Development >
Requirements & Procedures > Hardlines Product Development > Sample Submission
Process – Hardlines > Sample Label Templates
Note: The information available in each objective should enable the vendor to execute
sample/samples and advise vendor of Target’s business needs for the program.
• May include Trend Boards, Brand Concept Boards, images of products that we feel relate to
the brand, color direction, print direction, and appropriate product standard to be following (if
established)
• Purpose is to communicate mood and inspiration.
• Objective Packet will include:
o Design page
o Color
o Materials (if specified)
o Reference to specific product standard on POL
• Factory may be asked to submit material/fabric samples, print strike-offs, product samples.
o Send raw material information, sample, and photo-quotes based on direction from
Buyers or TSS Product Managers.
o Submit a Material Development Form and two 20”x20” (50cm x 50cm) material swatches
with the product objectives.
Vendor Design
Objective Filename
• Target understands communication must be clear to ensure the vendor and Target are
referring to the same products, so Target has a numbering system used for all objectives.
This is the filename used within Grovesite.
Season/year
Brand
Department
Hardlines Area
Product Number
Objective pages
• The objectives are made up of a series of detail pages that are used by the Designers to
communicate inspiration or design information.
o The single Objective Packet may contain one or many pages depending on the level of
detail required to convey the sampling needs.
o Refer to your table of contents for exactly which detail pages will be in your objective.
Design Pages
• Every page of the Objective Packet contains high-level information relevant to the program.
The level of detail will vary depending on the type and timing of the Objective. Each
objective will be labeled as follows:
1 2 3
4
5 6
7 8 9
Note: It is the vendor’s responsibility to check for any updates or changes upon receipt of the
email notification of a change.
Note: Full-scale Computer Aided Design (CAD) color separation or weave simulation
information will be available on Grovesite.
• Some objectives may include various technical detail pages that will outline specific
technical information about the product.
• Details on materials or substrates used in the design of the item.
• Various finishes to the product for sampling options.
• Target Owned Brand Labels must be ordered through one of Target Hardlines Authorized
Label Suppliers:
o Avery Dennison
o R-Pac
o Shore to Shore
o SML
If the objective is Design Assist or Vendor Design, the vendor needs to provide a Vendor
Generated Specification
The Technical Development Team has created Product Standards to be utilized by Business
Partners to communicate our quality expectations for Target owned brand product. We are
implementing these standards to ensure that you understand our quality expectations
throughout the lifecycle of the product. These guidelines will ensure that Target owned brand
products will deliver the quality and value our guests expect.
Note: Vendors are responsible to send the appropriate Product Standards to factories.
This information is located on POL: Product Development > Hardlines Product Development >
Product Standards
· ‘LEAD FREE’ is defined as meeting FDA regulation & passing Cal Prop 65 requirement for lead content.
· Minimum 3 Coats of Lacquer · Minimum 4 Coats of Lacquer
· Body Strength must pass a minimum 8 lb. force of ASTM Flex Test. · Body Strength must pass a minimum 13 lb. force of ASTM Flex Test.
· Surface Hardness must pass a minimum rating of 67 on the ASTM · Surface Hardness must pass a minimum rating of 73 on the ASTM Rockwell
Rockwell ‘Shore D’ Scale. ‘Shore D’ Scale.
· Surface Scratch Resistance must pass a minimum 60 grams of · Surface Scratch Resistance must pass a minimum 150 grams of weight in
Craftsmanship
weight in the BV Scribe Test. the BV Scribe Test.
· Body substrate should be injection molded. Injection mark must be sanded to a smooth finish. Rim edge should be rounded to allow adequate foil and
lacquer coverage.
· All Foil must adhere to and cover the body surface as designed.
· There should not be any chipping or flaking of Lacquer or foil where the body substrate is exposed.
· Size specifications represent 'MINIMUM' requirements. Actual capacity or weight are based on design direction and/or existing mold shapes.
· Use charger weight as a bench mark. (The rest of the pieces should be porportional.)
Copyright 2007 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries (collectively "Target"). They are for the sole use of designated employees of
Target as well as certain authorized business partners and shall not be reproduced, disseminated, or disclosed in any form to any party whatsoever without the express written consent of Target.
Below is an example of the Measurement Tolerances that have been established for Target’s
Soft Home products. The products you produce must measure within the tolerance of the
given measurements provided on the spec in order to ship to Target.
Note: Tolerances are found on the measurement page(s) (coded page MS) of a Target objective or
On a separate tab in the Vendor Generated Spec Template document
Note: Component Variation – all items within the set must measure within the listed
measurement variation of one another. This keeps the item within a set close in measurement.
• Target’s expectation is that before any sample is submitted to Target HQ for review, it is
evaluated against the specification or product standards (if no spec provided).
• Sample Evaluation must be attached to sample tag in order to be evaluated for soft home
product.
• Benefits of Sample Evaluation:
o Improves accuracy of first round samples
o Allows for communication of any deviations or options
o If providing options, include representative samples
• Vendor/Factory to evaluate sample prior to submission to Target. Samples should not be
sent to Target for evaluation if they are out of tolerance.
Enter
construction
deviations or
options next to
the technique
Methods of Measure
In order to accurately and consistently evaluate the product, Target has established Methods of
Measure. It is expected that you follow these methods no matter if the product is designed
internally or through the assistance of the vendors.
Exact descriptions for each point may not always work for every situation. In these cases, the
Technical Designer adds information to comment boxes for a particular point for which they
require additional description or clarification. Information in comment boxes overrides
descriptions of the measurement listed.
• Internally design products we will provide the measurement code on the measurement table
found on the MS page.
• Design Assist product provide the measurement code on the Vendor Generated
specification.
Example:
Packaging 1 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
PACKAGING
Overview
Target packaging requirements are globally managed by the International Packaging
Management Group (IPMG) process and matrix of printers.
If you are a factory that is managing the packaging process on behalf of the vendor, this
will provide information about utilizing an IPMG and what your responsibility will be in the
packaging development process.
Table of Contents
1. International Packaging Management Group (IPMG) Overview
2. Packaging Development Process
Objectives
• Understand the importance of working closely with IPMG Resources
• Understand the packaging process needs at a factory level
Resources
• Question Contacts:
o Target Packaging Operations (TPO) at Packaging.Questions@Target.com
o IPMG Representatives
POL: Guidelines & Information > Requirements & Procedures > Product Packaging >
Target Packaging Process
Packaging 2 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. International Packaging Management Group (IPMG) Overview
Packaging 3 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
IPMG Representatives – Softlines
Packaging 4 of 8
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
2. Packaging Development Process
• IPMG’s are a valuable resource as you move through the Target Packaging process.
Contact the IPMG as early as possible.
• Listed below are suggestions for successfully working with and managing the
IPMG’s:
o Bid your packaging program with more than one IPMG provider.
Do not be satisfied with only one or two IPMG bids.
o Provide the IPMG with the completed Target Packaging Assortment Grid (PAG).
This will enable them to quickly create accurate packaging bids.
o Utilize your entire annual packaging volume to negotiate lower packaging prices.
IPMG’s are much more cost competitive when bidding on your entire
packaging volume.
Note: You may choose to include packaging for your other customers.
o Clearly define the period of time you expect the IPMG to guarantee packaging
costs.
Ensure they are tied to the length of time Target is asking you to guarantee
your product costs.
Packaging 5 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
Target Packaging Vendor/IPMG Production Agreement
• Ask your selected IPMG to provide you with a signed Target Packaging
Vendor/IPMG Production Agreement prior to packaging production.
o The Production Agreement is a Target form used to document that the IPMG and
product Vendor have agreed upon packaging costs, delivery times and delivery
quantities.
o Target retains visibility to these completed forms, and therefore is your insurance
policy to hold the IPMG accountable to your negotiated costs, delivery times and
quantities.
Packaging 6 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
Create Dielines
Make sure to update and finalize packaging production details on the Vendor/IPMG
Production Agreement prior to the IPMG beginning package production.
• Often, total number of skus, production quantities, delivery timing, etc. change over
the course of developing dielines and package mockups with your selected IPMG.
• If problems arise, this is Target’s way of supporting what you’ve agreed to with your
selected IPMG.
Pre-Press Process
Note: The Pre-Press Process is managed by a separate matrix
• For Target Managed Programs, Target works directly with the designated prepress
suppliers to produce the Keyline.
• For Vendor Managed Programs, the vendor works with designated prepress matrix
suppliers to produce the Keyline.
• The Keyline is a file showing how the dieline will look with artwork applied to it. It is
identical to a dieline but includes all of the artwork. This is also referred to as a layout
or layout proof.
• Benefits of having a Keyline/Pre-Press matrix is to support:
o Packaging consistency for all items from the vendor
o Packaging quality that enhances the product image
Packaging 7 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
IPMG Representatives – PrePress/Keyline
• You must provide the order to the IPMG with 14 days notice prior to production start.
o This enables the IPMG to source raw materials, schedule press time and make
sure Keyline files are accurate.
o Standard packaging production Level of Service is14 days from receipt of PO,
correct dieline and prepress files.
Validate Packaging
• Check delivered packaging for product fit and trim within 48 hours of shipment
receipt.
o Pull samples randomly and verify dieline and package fit to product.
o Notify the IPMG immediately if fit or trim issues are identified.
Packaging 8 of 8
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
FACTORY
EVALUATION
Factory Evaluation 1 of 12
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
FACTORY EVALUATION
Overview
A Factory Evaluation assesses the factory’s ability to meet Target’s requirements and
expectations.
Annually Target requires that all Target Sourcing Services (TSS) and Quality Assurance
Initiative (QAI) factories are evaluated for compliance with Target standards. TCPS may
conduct more frequent evaluations, when determined to be necessary. These
evaluations are conducted by Target Compliance and Production Services (TCPS) field
team.
Notes:
• Factory Evaluations are conducted per factory location, not Vendor/Factory
relationship.
• At TCPS discretion, Factory Evaluations may be done by a Target Approved
External Business Partner.
Table of Contents
1. Factory Evaluation Purpose
2. Preparing for a Factory Evaluation
3. Factory Evaluation Components
4. Factory Evaluation Process
5. Recommended Factory Testing Equipment, Capabilities and Processes
Objectives
• Understand Target’s Factory Evaluation process and why it is important
• Know when to do a Factory Self Evaluation
• Know expectations of the Factory Evaluation Corrective Action Plan (CAP)
• Know the equipment and processes that should be used for testing products
Resources
POL: Product Development > Requirements & Procedures > Quality Assurance
(Softlines or Hardgoods) > Factory Evaluation/Business Partner Management (BPM)
Factory Evaluation 2 of 12
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. Purpose of the Factory Evaluation
• Factory Evaluation results and corrective action plans will be shared with all Vendors
that have the factory listed as a Factory Partner in BPM will be copied.
The documents listed below need to be gathered by the factory prior to the TCPS
Factory Evaluation. The evaluator will review all documents while completing the factory
evaluation. Preparing these documents prior to the Factory Evaluation will allow for an
efficient Factory Evaluation.
Factory Evaluation 3 of 12
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
3. Factory Evaluation Components
• Overview Information
o Factory General Information
o Evaluation Date
o Factory Contact Information
o Factory Capabilities
o Key Factory Personnel
• Factory Information
o Vendor Information
o Major Customers
o Employee Information and Expertise
o Number of Employees
• Capabilities
Hardgoods Softhome / Softlines
o Product Types Produced o Factory Processes
o Other Materials Used o Subcontractors
o Factory Processes o Product Capacities
o Finishing Processes o Embroidery Equipment
o Sample Lead Times o Laundry Equipment
o Outsourced or Subcontracted o Printing Equipment
Factories o Sewing Equipment
o Internal Testing o Other Specialized Equipment
o Product Capabilities
o Material Capabilities
• Document and Process Controls
o Process & Quality Controls
o Quality System – ensure controls in place to control non-conforming products.
o Document Control
o Performance Measures
• Training
o Training
o Quality Systems
o Equipment
• Evaluation
Hardgoods Softhome / Softlines
o Inspection Area o Inspection Area
o Materials Management o Materials Management
o Laboratory o Laboratory
o Sample Development o Sample Development
o Sewing/Production Area o Sewing/Production Area
o Packaging/Finishing o Packaging/Finishing
o Tools/Maintenance o Tools/Maintenance
o C-TPAT o C-TPAT
o Global Compliance o Global Compliance
o Metal Detection
o Patterns/Markers – Softlines Only
o Spreading/Cutting
o Screenprint/Embroidery
o Laundry and Pressing
• Score Summary for all section – Driven by TCPS Only
• Corrective Action Plan Details – Driven by TCPS Only
Factory Evaluation 4 of 12
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
4. Factory Evaluation Process
• At least annually, based on the anniversary date of the previous evaluation unless
decided otherwise, Target requires that all facilities manufacturing owned brand
product are evaluated for compliance with Target standards. These evaluations are
conducted by TCPS field team or approved External Business Partners. The
evaluation standards are based on existing regulatory standards where applicable
and industry best practices.
Note: TCPS may conduct more frequent evaluations, when determined to be necessary.
• Factory Evaluation Scoring has changed, TCPS will inform the factory of its FE
score.
Example: Factory Evaluation Scores
Grade Score
Green 90-100
Green 80-89
Yellow 70-79
Yellow 60-69
Red 0-59
• Certain questions within the Factory Evaluation process will Auto Fail the evaluation.
Questions that will auto fail an evaluation drive fundamental quality expectations
related to safety and consistent quality execution such as:
o Appropriate machinery to produce the products
o Adequate needle detection and policy
o Specific QA processes
o Record keeping
o US Safety and Regulatory requirements
Note: All auto fail issues will have a Corrective Action Plan (CAP)
• TCPS will provide a Corrective Action Plan (CAP), if applicable, to key factory
personnel (empowered to make change). The factory must review and act upon the
corrective and preventative improvement actions listed in order to reduce the risk of
shipping bad product, missing delivery dates, improper record keeping, etc. TCPS
will follow-up with factory on assigned due dates to ensure improvements and
corrective actions are being completed.
• The CAP includes:
o Issue – Description of the problem or issue identified for correction
o Action - TCPS will list specific corrective action for each issue and include
recommendations for prevention
Note: When items are corrected, it should be a permanent fix that can be controlled and
measured to ensure the same issues do not surface in the future.
Factory Evaluation 5 of 12
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5. Recommended Factory Testing Equipment, Capabilities and Processes
; = indicates Critical Testing Equipment or Process needed
Target recommends that Vendor/Factories should have the ability to monitor product
quality through the manufacturing lifecycle. The equipment/capabilities and processes
listed below are general directions to enable you to monitor product quality. Other
equipment or processes may be required depending on product type. Contact your
Field TCPS offices if you need further assistance in determining what equipment would
be beneficial to your business.
Processes
• Demonstrate people have been tested for color vision
• Drop Test (Packaged Product)
; Procedure to ensure lead free solder (California PROP 65)
; Procedure to ensure product meets US lead content requirement
Processes
; Procedure to ensure meets US extraction of interior Cadmium &
Lead requirement
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
; Demonstrate people have been tested for color vision
• Drop Test (Packaged Product)
Factory Evaluation 6 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Cosmetics Testing Equipment/Capabilities
• Chemical / physical / analytical testing (pH, Solids, actives,
viscosity, etc)
• Microbiology laboratory
Processes
• 3rd party GMP Audit and CAPA (less than 1 year old)
• GMP Training of staff
• Lot control and tracking of raw materials and finished goods
• Recall Program
Electronics Testing Equipment/Capabilities
; Impact Durability
; Tip Resistance
; Strain Relief
; Hi Pot Test
; Voltage Test
; Performance Test
; Drop Test (Packaged Product)
; Multi-meters
• Light Box with UL 3000 Light Source
• Line Testing
• Power Consumption Test
• Insulation Test
• Operation Testing
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Demonstrate people have been tested for color vision
Factory Evaluation 7 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Furniture Metal Testing Equipment/Capabilities
; Corrosion Resistance
; Micron Test – surface coating testing
; Water PH Test – only if plating and anodizing capabilities
; Plating Chemical Depletion Test – only if plating and anodizing
capabilities
; Adhesion Test – only if capable of painting
; Tilt Test
; Impact Test
; Moisture Content Test on Wood - only if using wood
; Pull Test on Components / Legs
; Static Loading Test
; Drop Test (Packaged Product)
• Light Box with UL 3000 Light Source
• Stain Resistance
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Demonstrate people have been tested for color vision
Furniture Wood Testing Equipment/Capabilities
; Lacquer Build/Thickness/Gloss Tests
; Glue Joint Test
; Tilt Test
; Impact Test
; Moisture Content Test on Wood
; Pull Test on Components / Legs
; Static Loading Test
; Stain Resistance
; Drop Test (Packaged Product)
• Light Box with UL 3000 Light Source
Processes
; Procedure to ensure product meets US lead content requirements
; Drying Room
• Demonstrate people have been tested for color vision
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Factory Evaluation 8 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Luggage Testing Equipment/Capabilities
; Lifetest on Rollers, Handles, Zippers
; Seam Strength Test
; Metal Detection (Needle Policy)
; Water Proofing
• Light Box with UL 3000 Light Source
• Colorfastness to Light, Crocking, etc.
• Flammability Testing
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Factory Evaluation 9 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Paper Testing Equipment/Capabilities
; Colorfastness (wet and dry crocking)
; Water Absorption
• Sutherland Rub Test
• Bursting Strength
• GSM Thickness (gram/SQ. MTR)
• Edge Crush Test
• Color Reflection
• Light Box with UL 3000 Light Source
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Factory Evaluation 10 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Wood Testing Equipment/Capabilities
• Moisture Content
• Impact Durability
• Tip Resistance
• Light Box with UL 3000 Light Source
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Processes
; Procedure to ensure product meets US lead content requirements
; Procedure to ensure product meets CA Prop 65 requirements
; Procedure to obtain proper FSSE (plastic food safety)
documentation
• Drop Test (Packaged Product)
• Demonstrate people have been tested for color vision
Factory Evaluation 11 of 12
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Product Recommended Testing Equipment, Capabilities and Processes
Softhome and Testing Equipment/Capabilities
Softlines ; Light Box with UL 3000 Light Source - with current calibration and
certification plan for both UL3000 and D65 Light sources
; AATCC Crockmeter or substitute used to conduct AATCC 8
; U.S. Specification Topload Washer
; U.S. Specification Topload Dryer
; Scale accurate to 0.000g
; Circular fabric punch or standard ruler / guide / template for cutting
fabrics for weight
Woven Products
; Tensile Tester (Instron Type)
; Tear Tester (Elmendorf Type)
Knit Products
; Burst Tester (Mullen Type)
Processes
; Demonstrate use for color matching / shade sorting / comparison to
shade bands
; Demonstrate people have been tested for color vision
; Documented Methods for AATCC 135 / 150 a.k.a. shrinkage
; Documented Methods for evaluating color loss / color change
(AATCC Grey Scale for Color Change)
; Documented Method for checking fabric weight
; Needle Detection / Needle Policy
; Production Control (traceability process) – Bundle Integrity
Woven Products
; Show Test Method and ability to conduct seam strength / seam
slippage
; Demonstrate Ability to Count Ends and Picks (Fabric Count)
; AATCC Smoothness Appearance Replicas for Seams and Fabric
; Crease Retention Replicas
; ASTM Photographic Standards for Random Tumble Pilling
Knit Products
; ASTM Photographic Standards for Random Tumble Pilling
Factory Evaluation 12 of 12
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PRODUCTION
PLANNING
Production Planning 1 of 7
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PRODUCTION PLANNING
Overview
Pre-Production Planning Requirements (PPR) is the process and document for tracking
Timing & Action (T & A) and pre-production activities to prepare and deliver awarded
programs according to plan and schedule.
A Vendor Timing and Action form is used to verify that the vendor/factory can execute
the required timing.
Table of Contents
1. Pre-Production Planning Requirements (PPR)
2. Vendor Timing and Action (VTA)
3. Factory Production
Objectives
• Clear understanding of Target’s expectations for Pre-Production Planning.
• How to use the Pre-Production Planning Requirements Document (PPR).
• Identify potential production issue(s) and prepare solutions prior to production
starting.
• Understand the VTA and adhering to timing.
Resources
POL: Guidelines and Info > Product Development/Quality Assurance > Quality
Assurance (Softlines or Hardgoods) > Forms (Pre-Production Planning Requirements)
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1. Pre-Production Planning Requirements (PPR)
PPR is the process and document for tracking pre-production activities to prepare and
deliver awarded programs according to plan and schedule. The PPR facilitates and
documents Target’s:
• The first page of the PPR document is the ‘Process’ tab, that describes the Best
Method for conducting these meetings, as well as roles and responsibilities.
• The second tab on ‘PPR’ document is the actual grid that needs to be filled out as
part of the meetings.
o The discussion topics guide the discussion that you should have during the
meeting.
o Any issue or action needed based on the discussion will be recorded in the
document indicating expected resolution date and who is responsible for
follow up
o Required in SIP: Indicates if information is required for the SIP file.
(Refer to the Standard Inspection Packet (SIP) Factory Education section)
Production Planning 3 of 7
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Vendor/Factory Pre-Production Responsibilities
Note: This applies to all Vendors/Factories
Placement Meeting
Note: For non-TSS it is vendor’s responsibility to hold the Placement Meeting
Production Planning 4 of 7
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Pre-Production Meeting
Note: For non-TSS it is vendor’s responsibility to hold the Pre-Production Meeting
Production Planning 5 of 7
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Standard Inspection Packet
• As you go through the Pre-Production Planning process, you will start to build a
Standard Inspection Packet (SIP) to be used during production.
• The SIP is required for all Target Vendors/Factories and is a very important tool
for both the Factory and TCPS because it contains all the necessary documents and
information for production and product inspections.
• Many topics discussed during Placement and Pre-Production meetings require
documents that will make up the SIP.
• The third tab on ‘PPR’ document is the Sip Check list
(Refer to the Standard Inspection Packet (SIP) Factory Education section for full details)
Production Planning 6 of 7
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2. Vendor Timing and Action (VTA) Overview
Note: This applies to all Vendors/Factories
• Vendor/Factory should collaborate to manage the VTA throughout the entire lifecycle
of the production.
• Vendors Manage the VTA and may review all extension requests and verify if the
Factory can confirm delivery, without issue OR a delivery extension is needed.
• If you are unable to meet any timing, contact your vendor.
• A Vendor Timing and Action form is used to verify that the vendor/factory can
execute the required timing. The level of detail requested may vary. The VTA will
most likely include the following information:
o Target Department and Class
o The program name
o Vendor
o Country of Origin
o FOB point
o Fabric mill
o Confirmed FOB and ELC cost
o Due dates for color and strike-off approvals
o In-store dates for each order (including sets, ads and new-store’s)
o Due dates for projections for each delivery, if applicable
o Planned delivery flow of the program
o Sample due dates
o Packaging due dates
o Due dates for greige (raw material) confirmations
o Due dates for color and size breakdowns
o Vendor’s detailed production plan by purchase order, including knit or weave
dates, dye dates and cut dates
o Due dates for MTL compliance testing
o Contact information as applicable
Note: Unique styling or fabrications may vary from the PD&D calendar timing and
actions.
3. Factory Production
To ensure continued successful production, you, the factory, need to ensure you have
key process controls in place to identify issues and correct them. Refer to the following
references for more details:
• Factory Evaluations – Refer to the Factory Evaluation Factory Education section
• Product Testing – Refer to the Product Testing Factory Education section
• Product Inspections - Refer to the Product Inspections Factory Education section
• SIP - Refer to the Standard Inspection Packet Factory Education section
Production Planning 7 of 7
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PRODUCT
TESTING
Product Testing 1 of 22
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PRODUCT TESTING
Overview
Target requires product testing in order to prevent costly product problems for both
Target and the factory. All Product Testing is performed to verify Target’s expectations
regarding:
• Product Safety & Regulatory Requirements
• Product labeling & packaging requirements
• Product end-use(s) and performance according to the test protocol(s)
Table of Contents
1. Owned Brand Product Testing Requirements
2. Product Safety and Regulatory References
3. Product Labeling, Warnings and Transit Testing
4. Product Test Protocols
5. Product Testing Documents
6. Product Test Submission Process
7. Target Approved Test Labs
8. Multi Stage Testing
a. Production Fabric Testing (SH/SL only)
b. Pre-Production Product Testing
c. Top of Production Testing
d. On-Going Random Production Testing
Objectives
• Understand Target’s Product Testing Requirements
• Understand factory responsibilities to follow Target and U.S. Product Safety and
Regulatory References
• Understand Vendor/Factory responsibilities to conform to Target Multi-Stage Testing
requirements
• Know how to perform Target’s Transit/Drop Test for applicable Hardgoods
merchandise
Resources
• POL: Product Development > Requirements & Procedures > Hardlines Quality
Assurance > Hardgoods A, B, C or Softhome > Product Testing
• POL: Product Development > Requirements & Procedures > Softlines Quality
Assurance > Softlines > Product Testing
• POL: Product Development > Requirements & Procedures > Hardlines Quality
Assurance > Softhome > Multi Stage Testing > Appendix of Softhome Protocols
Product Testing 2 of 22
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1. Owned Brand Product Testing Requirements
Notes:
• It is the Vendor’s responsibility to ensure that the products they sell to Target
Corporation comply with all United States federal, state, and local laws, regulations,
and ordinances. A satisfactory Lab test result does not constitute a certification that a
Vendor’s product meets all legal requirements.
• It is the Vendor’s/Factory’s responsibility to manufacture their items to comply with all
applicable laws and in conformance with the purchase order terms and conditions on
Partners Online.
The Vendor is responsible to ensure their product complies with all U.S. regulations.
Products that do not comply with these requirements are banned from sale in the United
States. They cannot enter the country and may be seized by US Customs until
compliant. Products that violate any US regulations will be subject to withdrawal from
Target stores & supply chain, product recall, US government agency disposition,
chargebacks, fees and fine.
Product Safety & Regulatory References includes, but not limited to:
• Consumer Products Safety Act - This protects consumers from injury and death from
unsafe products.
• California Proposition 65 - Warn consumers of risks associated with hazardous
chemicals contained in consumer products. Although this is a state regulation,
Target applies it to all products.
• Federal Hazardous Substances Act
• Flammability Fabrics Act
• Poison Prevention Packaging Act
• Federal Food, Drug & Cosmetics Act
(Refer to Product Safety Recall and Regulatory Reference section)
Product Testing 3 of 22
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3. Product Labeling, Warnings and Transit Testing
• All Target products are tested for Labeling, Packaging and Warning requirements per
Target’s Packaging / Labeling Protocol (9067) and/or Product Specific Protocols.
Product Labeling
• Vendors are ultimately responsible for ensuring all factories are in compliance with
all applicable labeling requirements for their products.
• The labeling protocol is Target's interpretation of the Fair Packaging & Labeling Act
(FPLA) and Uniform Packaging & Labeling Regulation (UPLR) as well as Target-
specific labeling requirements.
o FPLA is Fair Packaging and Labeling Act. It is that all consumer products must
be labeled to disclose contents, identity, name and place of business in order to
prevent fraud or deception AND to allow the consumer to make to reasonable
comparisons between products.
o UPLR is Uniform Packaging and Labeling Regulation. UPLR adds to the FPLA
to include appropriate metric labeling.
• Verify Claims - Target requires the Vendor/Factory to verify their label claims. The
3rd party test lab will ensure that if the retail packaging makes a claim on
performance, that claim can be validated. This includes any marketing copy.
Product Testing 4 of 22
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• Instructions that apply to the Target Labeling protocol (9067)
o Product Name / Description must be shown on the Principle Display Panel (PDP)
including open stock.
• Principal Display Panel (PDP) is the side of the packaging that is displayed to
the guest when shelved. For hangtags it is the side where both Product
Name / Description and Net Quantity/Count appear.
Distribution Statement
Product Name / Description Country of Origin
Net Quantity / Count 200 08 1423
Distributed by Target Corporation
Minneapolis, MN 55403
Made in China
2007 Target Brands, Inc.
Product Testing 5 of 22
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Product Warnings
• Proper warnings and instructions on safe use should always be included when
necessary.
• Work with your Vendor and Testing Lab for any warnings that are applicable to your
product.
Example: Product Warning
Analytical testing includes testing for hazardous materials used in the packaging. For
example, many states in the US have strict requirements concerning the use of heavy
metals in packaging. Vendor should use the same caution when producing product as
producing packaging materials to ensure meets all US regulations.
Product Testing 6 of 22
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The Transit testing is divided into two phases, Vibration test and Drop test.
• Vibration Test - Simulates physical stresses that could occur to the product during
transportation by a repetitive shaking movement.
• Drop Test - Packaged item is dropped repeatedly on flat sides, corners, and edges of
the carton to simulate accidental drops that can occur during handling.
• Complete internal factory drop test prior to sending packaged product (shipping
carton) to the testing lab.
o In-house testing allows you to test package (shipping carton) and identify issues
prior to sending to approved testing party lab.
• Instruction for submitting samples to testing lab for Vibration and Drop Test:
o Submit one casepack of product – use factory production sample.
o Casepack of product should be placed in a larger box with protective packaging
so that the contents do not incur damage during shipment to the testing lab.
o The protective overpack should be clearly marked with the statement “Test Inner
Package”.
o Mark the outside of the package that is to be tested with the statement “Test this
Carton” and mark the carton with DPCI, product description and style number (if
known)
o Complete and attach the Target Transit Package Test Request Form, one for
each DPCI.
POL: Guidelines & Info > Requirements & Procedures > Product Packaging > Hardlines
Casepack Testing Requirements
Product Testing 7 of 22
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• Test results will be completed within 7 working days and either fax or e-mailed the
test report to the contact on the Test Request Form.
• Packages for items that fail testing must be redesigned and submitted to the same
lab for testing.
• Vendor must note the old test report number on the new Test Request Form and
note what package improvements were made.
• Drop Height Guidelines are listed in the tables below for Target Merchandising
Departments 002, 055, 065, 070, 072, 074, 083 Ceramic items, 084, 097, 200, 236,
249 and Target.com items:
Packaged Product Weight Drop Height
• During the Placement Meeting, the Vendor/Factory verifies if the product requires
Transit testing and determines the number of tests needed
o Approval for grouping can only come from TCPS HQ
• Factory includes a satisfactory Transit Test report in the SIP packet
• Factory should perform their internal Drop Tests during their internal inspections
• Equipment needed to perform the Drop test:
o Tape measure (minimum 45 inches long)
o Scale to weigh the carton
o Concrete floor (minimum 2m x 2m)
o Approved Transit Test from the test lab
• To perform the Drop Test, the factory inspector should:
o Pull one carton randomly by DPCI/style from the shipment
o Verify the carton is not damaged and packing method is identical to the packing
send to the testing lab
o Complete the 10 step Drop Test sequence by dropping the packaged product on
a flat concrete surface from the height specified.
Product Testing 8 of 22
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10 Step Drop Test Sequence
Drop #8
Drop #9 (Flat on medium
(Flat on large face) face)
Drop #5
(Flat on small
Drop #6 face)
(Flat on small face)
Drop #3
(Medium Edge)
Drop #2
(Short Edge)
Drop #1 (Corner by
Drop #7 manufacturer’s joint)
(Flat on medium
face) Drop #4
(Long Edge) Drop #10
(Flat on large face)
• After each Drop Test sequence, inspect carton for any damage, look for:
o Excessive damage, denting breaking of carton
o Leaking of liquids or granular product
o Damage to the casepack so that it fails to provide protection or containment
Product Testing 9 of 22
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4. Product Test Protocol
• A protocol is a list of various tests and test method to evaluate a single product.
• Target has approximately 2000 individual protocols, each representing a different
product.
• TCPS HQ QA is responsible for the creation, content and revision of protocols. It is
the Vendor/Factory responsibility to obtain a copy of the protocol from the testing lab
to understand Target’s product requirements before production.
Protocols consist of the following distinct elements:
• Supplemental Protocols – E.g. State Regulation, California Proposition 65
• Labeling - Review of product specific Federal and State labeling requirements.
Confirms that product complies with all label claims including instructions. Target
labeling requirements are reviewed.
• Analytical - Test analysis for lead, cadmium, and other hazardous materials.
• Physical Characteristics - Confirmation that any physical claims are accurate
(capacity, weight, length, width, height, material type, etc.).
• Construction Qualities - Review of workmanship (safety concerns, defects, missing
parts).
• Performance End-Use Testing - Confirms product performs as intended.
• Transit Testing (Hardgoods Only) - Must submit appropriate number of casepacks
necessary for product testing.
• Sample Quantity - Identifies the suggested number of units required for testing.
More may be needed depending on the product type, size, etc
• Days to Complete – Identifies the average number of business days to complete
testing.
• Cost - Identifies basic test package price, and the cost for any additional testing
beyond basic package.
• Products will be tested to determine if they meet Target standards based on End-
Use Performance:
o Materials
o Construction
o Function
o Purpose
o Application
Product Testing 10 of 22
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Example: Hardgoods Product Testing Protocols
Product Testing 11 of 22
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5. Product Testing Documents
Product Testing 12 of 22
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Test Report
• After the product has been tested, the Vendor/Factory will receive a Test Report with
results from the lab
Overrides
• An override is a determination from TCPS HQ QA confirming that although the
testing failed, the product can still be shipped.
• Vendor must request override from TCPS QA HQ
o If granted, Vendor must request to receive the TCC from lab; report will remain
as “Unsatisfactory” with override
o If NOT granted, Vendor must fix and retest
Vendor is fully responsible for and accepts all liability for any issues that arise
due to this consideration. Overrides do not set precedent for future production.
This override does not modify your obligations to Target under Partners Online.
Notes:
• Overrides are not approved for safety or US government regulations.
• Overrides are granted on an exception basis and should not replace satisfactory test
reports.
Product Testing 13 of 22
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Testing Compliance Certificate (TCC)
• Official document that states product passed or was overridden for all required
product tests
• Issued by Target approved 3rd party test lab
• Valid for 1 year from issue date
• TCC’s are issued for all HG and for non-TSS SL Vendors
Product Testing 14 of 22
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6. Product Test Submission Process
Vendor is responsible for managing the entire Target testing process. Factories must be
aware of the Target testing process including requirements and timelines.
1. Vendor Obtains the Testing Protocol from 3rd party lab and reviews with the Factory
before production and testing.
• If TSS, review at Placement Meeting
• If Non-TSS, Factory completes review during their internal Pre-Production
process
2. If applicable, Vendor applies for Group Test
3. Vendor Completes the Test Request Form (TRF)
4. Vendor/Factory submits:
• Product Samples
• Test Request Form
• Group Test Form
• Retail Packaging & Labeling
• If applicable, Casepacks for Transit Testing for Hardgoods
5. Test lab will conduct testing per appropriate protocol:
• If product results are Pass:
o Vendor receives “Satisfactory” Test Report
o Vendor receives Testing Compliance Certificate (TCC)
• If product test results are Fail:
o Vendor receives “Unsatisfactory” Test Report
o Vendor must fix failures and re-test
o Review failure with Target TCPS QA - HQ. for possible override
If NO override, Vendor must fix & re-test
If YES override, Vendor must request the release of the TCC after the
override has been processed.
The current Target approved test lab is Bureau Veritas (BV). Target plans to approve
and use multiple lab companies in the near future. Vendor should advise Factory of the
proximate BV lab to their manufacturing location.
• Softlines: target.reports@us.bureauveritas.com
• Hardlines/Toys: hardlines.reports@us.bureauveritas.com
• Softhome: softhome.reports@us.bureauveritas.com
Product Testing 15 of 22
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8. Multi-Stage Testing (MST)
Target’s Multi-Stage Testing Process was created so that products are tested throughout
the entire production run. The intent is to identify potential issues earlier in production
and continually monitor quality throughout shipments. Target requires product testing
BEFORE production and DURING production.
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Hardgoods Multi-Stage Testing (MST)
Not all Hardgoods products require MST, check with your Vendor for products that
require testing.
1. Pre-Production Testing
• Target requires Pre-Production testing for all products.
• Product grouping is allowed with approval.
• Vendor/Factory submits the sample to Target’s approved test lab.
• Vendor must receive satisfactory test results or override before starting production.
• All satisfactory and unsatisfactory test results with documented override, if
applicable, are kept in the SIP and available for review by TCPS Field team.
Note: If safety issues are found, further testing will be required and may result in a
product recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
Note: If safety issues are found, further testing will be required and may result in a
product recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
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Softhome - Multi-Stage Testing (MST)
Not all Softhome products require MST, check with your Vendor for details.
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• If samples are pulled by TCPS:
o They will be pulled at the first DUPRO inspection and black-sealed.
o Samples will be given to the Vendor/Factory to be submitted for testing.
o The Vendor/Factory must record the black seal serial numbers in their test
request form when submitting samples to the testing lab.
• If TCPS allows the factory to pull samples, no seal is required.
• If TOP testing fails, production must be stopped for the color, fabrication, print, or
pattern that failed until the issue is resolved with TCPS HQ
(qasofthome@target.com). Further testing may be required.
• All satisfactory and unsatisfactory test results with documented override, if
applicable, must be kept in the SIP and available for review by TCPS Field team.
• The TCPS team will hold shipments (including shipments already in transit) if TOP
testing is UNSATISFACTORY.
Notes:
• For ongoing programs: Fabric, Pre-production and TOP testing are annual
requirements.
• If safety issues are found, further testing will be required and may result in a product
recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
Note: If safety issues are found, further testing will be required and may result in a
product recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
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Softlines Multi-Stage Testing (MST)
All Softlines products require MST, check with your Vendor for details.
2. Pre-Production Testing
• Must be completed before production begins
• Pre-Production samples are submitted by the Vendor/Factory and must meet the
following requirements:
o Sample must be made in each factory of production (e.g. if 2 factories are
producing the product, both factories must submit samples)
o Produced with bulk production fabric
o Produced in a sample room using the same production class equipment that will
be used in production (or) produced using production equipment for a sample run
o Produced to all proper specifications including any trims or embellishment
o Produced using production materials including all sub-components
o All labeling information must be submitted with pre-production product
o Mock up labeling and packaging is acceptable for Pre-Production Testing.
• Sample quantity submitted for testing can vary due to the size/size range of the
product. Information is available from your Vendor, POL or approved testing lab.
o Solid Colors Submit one color of a garment for testing – lightest color; 3
garments of that color
o Multi-Fabrication or Color Blocked Submit one color for testing. This color should
represent the most extreme variation of color blocking or fabrication in the
garments; 3 garments of that fabrication
o Yarn Dyed Submit one pattern that has the most colored yarns; 3 garments of
that pattern
o Printed Garments Submit one print for garment testing. Print should cover the
largest surface area of the garment; 3 garments of that print
• Vendor/Factory cannot re-test or request overrides for unsatisfactory test results
• Vendor/Factory must resolve issues before proceeding in Production (cutting stage)
• Any failed parameters will be re-tested during TOP stage of testing
• All satisfactory and unsatisfactory test results with documented override, if
applicable, are kept in the SIP and available for review by TCPS Field team.
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3. Top Of Production Testing (TOP)
• Samples must be from initial bulk production
• All garment colors / fabrications / prints / patterns will be tested.
o Sample quantity submitted for testing can vary due to the size/size range of the
product. Information is available from your Vendor or Testing Lab
o TOP samples in core size should be submitted as soon as possible after
production begins (initial production run).
o Care instructions must be accurate at TOP testing stage.
• For TSS - Samples may be selected by the TCPS team.
• For Non-TSS – Vendor/Factory should work with their local TCPS team to determine
whether TCPS will select the samples for testing or if the Factory will select the
samples.
• If samples are pulled by TCPS:
o They will be pulled at the first DUPRO inspection and black-sealed.
o Black seals (tamper evident product seal) will be attached to samples in such a
way that they cannot be easily removed or replaced.
o One black seal should be used for each group of sample units: e.g. three units of
each color/fabrication/print/pattern.
o Black seal serial numbers will be recorded in the Product Inspection Form (PIF)
o Samples will be given to the Vendor/Factory to be submitted for testing.
o The Vendor/Factory must record the black seal serial numbers in their test
request form when submitting samples to the Testing Lab.
• If TCPS allows the factory to pull samples, no seal is required.
• If TOP testing fails, production must be stopped for the color, fabrication, print, or
pattern that failed and you must contact TCPS HQ (qasoftlinesoverride@target.com)
Further testing may be required.
NOTE: No overrides will be provided for incorrect care or fiber content at TOP.
Notes:
• For ongoing programs Fabric, Preproduction and TOP testing is an annual
requirement.
• If safety issues are found, further testing will be required and may result in a product
recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
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4. Ongoing Random Testing
• Frequency of testing is based on product type and occurs after a set number of units
have been produced.
• Random testing is not required more than once per month.
• Random Production Samples in core size will be pulled after every 100,000 units of
production of each color/ print/ color way of color blocked items
• Samples selected for Random testing must meet the same criteria and follow the
same guidelines outlined for Top of Production. In addition:
o Only three colors are required to be tested in the Random Production Testing
stage.
o Number of samples required during Random Production testing is indicated on
the Testing Protocols.
o Sample quantity submitted for testing can vary due to the size/size range of the
product. Information is available from your Vendor or Testing Lab
• As with Top of Production testing, Vendor/Factory should work with their local TCPS
team to determine whether TCPS will select the samples for testing or if the Factory
will select the samples.
• It is the Vendor’s/Factory’s responsibility to submit the samples to the lab.
• If samples are pulled by TCPS, they will be black-sealed as outlined in the TOP
• If TCPS allows Factory to pull samples, no seal is required.
• If ongoing random production testing fails, production must be stopped for the color,
fabrication, print, or pattern that failed until the issue is resolved with TCPS HQ
(qasoftlines@target.com). Further testing may be required.
• The TCPS team will hold shipments (including shipments already in transit) if
Random testing is UNSATISFACTORY.
Note: If safety issues are found, further testing will be required and may result in a
product recall. If performance issues are found, further testing will be required and may
result in a market withdrawal.
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PRODUCT
INSPECTIONS
Product Inspections 1 of 50
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PRODUCT INSPECTIONS
Overview
To ensure your merchandise is meeting Target’s expectations across the entire
production lifecycle of the program, Target requires the factory to perform factory internal
During Production Inspections (DUPRO) and Final Random Inspections (FRI). These
internal inspections do not replace your internal quality control in any phases of
production, but will support you in achieving Targets’ and US federal requirements.
Table of Contents
1. Objectives of Product Inspections
2. Frequency of Inspections
3. Factory Inspection Process Overview
4. Tools to Conduct an Inspection
5. Booking an Inspection
6. Product Inspection Example – Hardgoods
7. Product Inspection Example – Softhome
8. Product Inspection Example – Softlines
9. Product Inspection Example – Ready To Assemble
Objectives
• Understand why factory internal DUPRO and FRI Inspections are required
• Be aware of the necessary tools to perform factory internal inspections
• Understand how and when to schedule a TCPS Inspection
• Know how to book a TCPS inspection
• Be aware of possible non-compliance charges
Resources
POL: Guidelines and Info > Product Development/Quality Assurance > Quality
Assurance (Softlines or Hardlines) > Forms.
o Product Inspection form
o Sampling Plans
o Defect Classification Lists
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1. Objectives of Product Inspections
Product Inspections 3 of 50
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2. Frequency of Inspections
Product Inspections 4 of 50
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3. Factory Inspection Process Overview
Product Inspections 5 of 50
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• Ready To Assemble (RTA) - Target has implemented a separate procedure for RTA
Furniture due to the characteristics of the product, with a separate Sampling Plan,
Defect Classification List and Product Inspection Form. The inspection is divided into
three phases:
o Carton audit - performed to verify that the product is packed as requested, carton
markings are correct and to perform the drop test.
o Workmanship audit - performed to verify the quality of each component of the
product.
o Assembly audit - performed to verify that all components and hardware can be
assembled and to test the functionality of the assembled product.
To record the results of the inspection and any defects or deviations found during each
audit Targets expects factories to complete the Targets Product Inspection form. The
resource document will guide you, step by step, in completing all crucial information
needed on the form.
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Measurement Worksheet and Resource document - SL/SH Only
Where Product is requested a Measurement Audit inspector must use and record the
measurement audit using the Measurement worksheet.
Note: Target recommends using the Target forms for recording your internal inspections
but not required – if not using the Target form, must be capturing the same information
on a Vendor/Factory form for TCPS to review.
Sampling Plans
• Target expects factories to use the Target Sampling Plans as a minimum
requirement.
• The inspector during the workmanship audits should pull the exact number of
samples to inspect based upon the sampling plan used
• The Sampling Plan determines the number of units that should be inspected based
on the quantity of goods available.
• The Target Sampling Plan applies to Softlines (AQL 2.5/2.5), Softhome (AQL
2.5/2.5) and Hardgoods (AQL 2.5/4.0) products and is used for all inspections
Note: Ready To Assemble (RTA) products have a separate procedure and Sampling
plan due to the characteristic’s of the product
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Workmanship Sampling Plan
• For HG, major defects are calculated using a 2.5 AQL and minor defects are
calculated using a 4.0 AQL.
Major AQL Minor AQL
Lot Size Pull Size (Pass On) (Major) (Pass On) (Minor)
<=3,200 50 3 2.5 4 4.0
3,201 – 10,000 80 4 2.5 6 4.0
> 10,000 125 6 2.5 9 4.0
• For SH/SL major defects are calculated using a 2.5 AQL and minor defects are
calculated using a 2.5 AQL.
Major AQL Minor AQL
Lot Size Pull Size (Pass On) (Major) (Pass On) (Minor)
<=3,200 50 3 2.5 3 2.5
3,201 – 10,000 80 4 2.5 4 2.5
• All samples are evaluated for critical, major and minor defects.
o Each defective sample can have multiple defects, critical, major and minor
o Each major and minor defect is measured as one point.
o There is a zero tolerance for critical defects (safety and regulatory).
■ A single critical defect will FAIL the inspection.
o Each defective unit can be counted for critical, major and minor but only once for
each type
o All defects found are recorded on the Product Inspection Form.
o A workmanship audit FAILS if major and or minor defective items are over the
acceptable number and if any critical defects are found.
Measurement Sampling Plan - Used for Softhome and Softlines products only, during
the measurement audit.
Sample Pull Size Accept on AQL 6.5 Accept on AQL 6.5
Major Defects Minor Defects
32 5 5
50 7 7
65 8 8
80 10 10
• Sample pull size is calculated on size/color (DPCI level) available during the audit.
• The total minimum pull is 32 pieces, a minimum of one (1) piece per DPCI. When
pulling the extra units to reach the appropriate pull size the inspector should use a
weighted average and pull samples across all sizes and colors (DPCI).
o If there are more than 32 DPCIs, the pull size will be 50.
o If there are more than 50 DPCIs, the pull size will be 65.
o If there are more than 65 DPCIs, the pull size will be 80.
o Maximum pull size is 80 pieces
• The inspector evaluates samples pulled against Targets product specifications.
• All points of measure must be recorded on the measurement worksheet.
• Each item in the sample pull will be evaluated for both major and minor defects
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• Major defects will equal one point and are defined as a measure out of tolerance that
jumps to the next or prior size.
• Minor defects will equal one point and are defined as a measure out of tolerance that
does NOT jump to the next or prior size.
• Major and minor defects count as one point each.
• Major and minor defects will use separate AQLs to calculate pass/fail of the
inspection.
• All defects must be recorded.
o Each defective unit may have multiple defects.
o Each defective unit can be counted for both major and minor but only once
for each type.
• Defective units can only be counted once for major and once for minor.
• A measurement audit fails if major or minor defective items are over the acceptable
number of defects.
Note: Sampling Plans can be downloaded from Partnersonline website or you can
contact your local TSS office to submit you them to you.
Note: A single unit cannot have more than a 1 point for major and 1 point for minor, even
if multiple points of measure out of tolerance are found.
• Inspections are performed using Target’s Defect Classification List (DCL) based on
the product category (Softlines- Softhome – Hardgoods and Ready To Assemble)
• Defects are classified into three types:
o Critical Defects are unacceptable defects that could risk the safety and/or health
of Target guest and are in violation of regulatory procedures.
o Critical Defects include all performance related defects and any deviation from
the product and package specification
o A single critical defect (safety and regulatory) found will fail the inspection
(Critical Defect = Auto Fail)
Example: Critical Defect Code
SR003 Any sharp point or edge on children’s product Critical
o Minor Defects are a deviation from Target construction specifications and quality
standards that affects appearance, performance, durability or functionality and
reduces its salability at full price.
Example: Minor Defect Code
R041 Darts Poorly Shaped with large bubbles at the end Minor
Product Inspections 9 of 50
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Note: The Defect Classification List must be downloaded from the POL website or you
can contact your Vendor or local TSS office to obtain a copy. It is also highly
recommended that you use the Target’s DCL when doing your factory internal inspection
to ensure consistency and comparison between your internal and TCPS inspection
results.
Product Inspections 10 of 50
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Calculator - The factory will need a calculator to calculate the percentage of units
to pull.
• This form is available in POL or can be forward to you by your Vendor or your local
TSS representative.
• All required fields must be completed and sent by email or by fax to your Local TSS
inspection office.
• Appointments should be made at least 7 days prior to Inspection date.
• Inspections take place during business hours. NO Inspection will be conducted on
weekends or national holidays.
• Any cancelled or re-scheduled inspections should be requested at least 3 working
days prior by written notice.
• The Factory must have performed their internal DUPRO and/or FRI with a
satisfactory result and records made available for TCPS inspector to review.
Note: If any booked inspection can not take place, the TCPS team should be notified
immediately.
Product Inspections 11 of 50
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Hardgoods: Example for a Factory FRI Inspection
• Vendor “Tuscany Ceramic” is ready for their internal Final Inspection and has a
Purchase Order of 10,000 Dinner Plates (100% packed in shipping cartons with
complete packing list)
Note: for FRI inspections the minimum requirement is 100% produced and 80%
packed in shipping cartons. For DUPRO the available quantity is based on finished
goods. Goods do not need to be floor ready in shipping cartons.
• The inspector needs to determine the quantity of the sample pull size using the
Target Sampling Plan Hardgoods grid against the available quantity.
Target PO Quantity
• For this Inspection the 80 plates must be pulled from the purchase order/cartons and
inspected.
Product Inspections 12 of 50
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• Calculating the Percentage of plates ordered by Color
o Color Green represents 10% of the total quantity available so the inspector will
pull 10% of the total Sample pull qty (10% of 80= 8 plates) in this color.
o Color Blue represents 50% of the total quantity available so the inspector will pull
50% of the total Sample pull qty (50% of 80= 40 plates) in this color.
o Color Yellow represents 40% of the total available quantity so the inspector will
pull 40% of the total sample pull qty (40% of 80=32 plates) in this color.
• The quantity of plates that need to be inspected and the quantity per color, the
inspector must calculate the number of cartons to pull the units from.
• No more than 3 units per carton can be pulled. Inspector must divide the each DPCI
pull per 3 to obtain the number of cartons needed.
Note: If each carton contains 1 unit, then pull one carton per DPCI quantity. If each
carton contains 2 units, then divide quantity per 2 of the sample pull.
Note: Carton Audit is required during FRI inspections and can be only performed at
DUPRO if the merchandise is available in cartons.
Product Inspections 13 of 50
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• The inspector now knows that to perform the inspection 28 cartons must be pulled in
order to get the 80 plates (8 plates in Green, 40 plates in Blue and 32 plates in
Yellow).
• Inspector obtains the HG Product Inspection Form and completes it with initial
information and sample quantity as indicated in the Resource Document.
• Inspector pull cartons and verifies, during FRI only, that the total number of cartons
available is the same as indicated in the Packing list.
• Every carton should have an equal opportunity to be pulled during the carton audit.
When selecting cartons, it’s important not to ignore those cartons difficult to reach.
• In the case pictured here, you can see the inspector is placing a sticker on the
cartons to be pulled. He is selecting cartons on the bottom and middle, and not just
selecting the cartons on the top and on the outside (which are easier to be pulled)
• After pulling the 28 cartons for the inspection, select one additional carton and
perform the Drop Test. Before starting the test the inspector verifies carton selected
is not damaged.
Product Inspections 14 of 50
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• Perform the drop test in accordance with weight and height requirements.
• Record on the Product Inspection Form the results of the Drop test (pass or fail)
• Using the quantity of cartons pulled in the previous step (28 cartons) select one
carton at DPCI level.
• Of these 3 cartons inspect shipping cartons using the information on the PO or
packing list as well as the shipping and packing information that is part of the SIP (as
applicable). Using this information check or confirm the following:
o Check for damaged cartons
o Check carton labels and markings
o Check carton measurements
o Check carton weight for two-man lift cartons (place on scale at factory)
o Check case labeling
o Confirm colors, sizes, and quantity of assortment in cartons are correct
o Confirm country of origin matches product labels
o Confirm packing method is according to Floor Ready Requirements or Targets
requirements
• For any defects found during the carton audit must be classified using the DCL and
entered in the Product Inspection Form
Product Inspections 15 of 50
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Carton inspection results
• PASS – If no errors found, continue with inspection
• FAIL – If one error is found, the carton audit fails.
• When the carton audit fails, the inspection continues but the vendor/factory must re-
inspect 100% of cartons, correct all issues and re conduct a 2nd carton audit and re-
perform the carton audit as before.
• Complete the carton audit inspection results in the Product Inspection Form
• Once carton audit is completed the inspector must select the samples (80) for the
Workmanship Audit from all cartons previously selected (3 units per carton).
Best Practices
• For DUPRO inspection, if merchandise is not in cartons, the inspector should pull
samples in a manner to reach a good representation of the entire lot
• Spread all units divided per color on a table. This way you will be able to verify the
consistency of color.
Product Inspections 16 of 50
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• The workmanship audit reviews all samples (plates) pulled (80) against: spec for
construction, color standards, elements of the SIP, functionality and safety
requirements. The method of workmanship should be consistent for each product
and, if applicable, should cover the entire product both inside and out (if applicable).
The inspector must verify:
Check
• If applicable weight of product against
specifications
• Volume
• Dimensions
• Unit of Measurement
• Quantity of Units
Product Inspections 17 of 50
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Check/verify Samples against:
• Components of the SIP
• Approved (Red Seal) sample
• Pre-Production (Yellow Seal) sample
• Target specifications and requirements (Minimum
Standards)
Check colors:
• Against approved color standards (if applicable)
for consistency in the sample pull lot.
• Verify finish quality against approved swatches
and approved sealed samples
• If applicable divide defects per category and keep them in a separate area of the
inspection room. Use stickers to identify defects found on an item.
• All areas of a unit must be evaluated. Don’t stop at the first defect found on a unit.
Complete the workmanship audit based on the product category on the unit and
record, if applicable, multiple defects on the same unit.
Note: This is very important to understand the overall quality level of the product,
helps to identify trends and give a clear picture of the correction action need.
• You must never stop the workmanship audit even if the number of defects exceeds
the acceptable level.
• Once all units are inspected (80), complete the Workmanship Audit section of the
form, entering all defects found and the result of the Workmanship Audit.
Product Inspections 18 of 50
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Note: All defects found on a component/unit must be noted on the product inspection
form, but only one score point per defect category, Major and Minor, per unit is
calculated.
• Use the Target Sampling Plan to verify if the Workmanship Audit is accepted or
rejected.
o The Workmanship Audit is rated acceptable if the score of the Major and Minor
defective units is less than or equal to the accept level
o The Workmanship Audit is failed if the score of Major or Minor defective units is
greater than the accept level.
Example during the Workmanship audit the following Defects were found:
Product Inspections 19 of 50
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Workmanship Audit fails
• Complete the rest of the required information in the Product Inspection Form.
• Insert test #, Test report date and results of 3rd party testing Lab.
• Enter the Inspection Result (Carton Audit + Measurement Audit, if applicable and
Workmanship Audit)
• Sign and date the Product Inspection Form and insert in the SIP. TCPS will request
to verify your internal inspection report before proceeding with their inspection.
If Inspection Passes
• Submit the Vendor Inspection Request Form (VIRF) to your local TCPS office and
prepare for the TCPS inspection.
• If the inspection passed take note of the defects found and implement a corrective
action plan for the future orders. Defective units found during our internal inspection
should be segregated and replaced with acceptable quality.
• Best Practice If the overall inspection passes, the inspectors should recognize a
defect trend in the performed inspection that could affect the results of the TCPS
inspection and/or overall quality of the merchandise. Any defect code or point of
measure found during the inspection that is repetitive, should be considered suspect
and may present a risk to the overall quality. In these cases it is highly
recommended to perform a detailed investigation.
Product Inspections 20 of 50
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If inspection Fails
• The Factory Inspector must review with Factory QA Management all defective units
found during the inspection, implement a corrective action Plan and insert in the
comment section of the inspection form the corrective action taken.
• Factory should determine and understand:
o Why the inspection failed
o The root causes
o If the problems are correctable
o What is the overall impact on the order in terms of Quantity and On-time delivery
o What can be done to ensure the problem/defects do not re-occur in a future
production
• All cartons must be re opened and 100% re-inspected. Corrective Action must be
implemented immediately in production line in the case of DUPRO and for future
orders. Once defective units have been either repaired or removed from the order,
the inspector must perform a 2nd inspection before scheduling a TCPS inspection,
obtaining a satisfactory result.
• All second quality goods should be quarantined, making sure they are isolated and
records should be available for TCPS review.
• If after having gone through all possible options and solutions, the factory is not able
to correct the defect/issue, the production must be stopped. Immediately contact
your local TSS office and provide full detailed information (size, color, quantities &
impact on delivery dates) on the defect/issue that could not be corrected.
Product Inspections 21 of 50
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Softhome: Example for a Towel Factory FRI Inspection
• Vendor “Happy Towels” is ready for their internal Final Inspection; they have a
Purchase Order of 10,000 towel sets (100% packed in shipping cartons with
complete packing list). Each set contains one Hand towel (20x30), one Wash towel
(13x13) and one Bath towel (30x56)
Note: for FRI inspections the minimum requirement is 100% produced and 80%
packed in shipping cartons. For DUPRO the available quantity is based on finished
goods. Goods do not need to be floor ready in shipping cartons
• The inspector needs to determine the quantity of the sample pull size using the
Target Sampling Plan grid Softhome against the available quantity.
Target PO Quantity
Towel
Set of
sets
Towels Green Red Pink White Blue Total
• For this Inspection 80 towel sets must be pulled from the purchase order/cartons and
inspected.
• The 80 towel sets must be pulled in proportion to colors quantities of the Available
PO Quantity
• The inspector will calculate the percentage of sets ordered per color against the
available PO Quantity.
Target PO Quantity
Towel
Set of
sets
Towels Green Red Pink White Blue Total
Product Inspections 22 of 50
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• Calculating the Percentage of sets ordered by Color
o Colors Green and White represent 10% of the total quantity available so the
inspector will pull 10% of the Sample pull (10% of 80= 8 sets) in these colors.
o Colors Pink and Blue represent 20% of the total quantity available so the
inspector will pull 20% of the Sample pull (20% of 80= 16 sets) in these colors.
o Color Red represents 40% of the total available quantity so the inspector will pull
40% of the sample pull (40% of 80=32 sets) in this color.
• Established the quantity of sets that need to be inspected and the quantity per color,
the inspector must calculate the number of cartons to pull the units from.
• No more than 3 units per carton can be pulled. Inspector must divide the each DPCI
pull per 3 to obtain the number of cartons needed.
Towel
Set sets
of Towels Green Red Pink White Blue Total
Note: If each carton contains 1 unit, then pull one carton per DPCI quantity. If each
carton contains 2 units, then divide quantity per 2 of the sample pull.
Note: Carton Audit is required during FRI inspections and can be only performed at
DUPRO if the merchandise is available in cartons.
Product Inspections 23 of 50
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• The inspector now knows that to perform the inspection 29 cartons must be pulled
and 80 towels sets (8 towel sets in Green and White, 16 towel sets in Blue and Pink
and 32 towel sets in Red) will be inspected from those cartons.
• Inspector obtains the SH Product Inspection Form and completes it with initial
information and sample quantity as indicated in the Resource Document.
• Inspector pull cartons and verifies, during FRI only, that the total number of cartons
available is the same as indicated in the Packing list.
• Every carton should have an equal opportunity to be pulled during the carton audit.
When selecting Cartons, it’s important not to ignore those cartons difficult to reach.
• In the case pictured here, you can see the inspector is placing a sticker on the
cartons to be pulled. He is selecting cartons on the bottom and middle, and not just
selecting the cartons on the top and on the outside (which are easier to be pulled)
• Using the quantity of cartons pulled in the previous step (29) select one carton at
DPCI level.
• Of these 5 cartons inspect shipping cartons using the information on the PO or
packing list as well as the shipping and packing information that is part of the SIP (as
applicable). Using this information check or confirm the following:
o Check for damaged cartons
o Check carton labels and markings
o Check carton measurements
o Check carton weight for two-man lift cartons (place on scale at factory)
o Check case labeling
o Confirm colors, sizes, and quantity of assortment in cartons are correct
o Confirm country of origin matches product labels
o Confirm packing method is according to Floor Ready Requirements or clients
packing method
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• For any defects found during the carton audit must be classified using the DCL and
entered in the inspection form
• Once carton audit is completed the inspector must select the samples (80) for the
Measurement and Workmanship Audit from all cartons previously selected (3 units
per carton).
Product Inspections 25 of 50
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Best Practices
• For DUPRO inspection, if merchandise is not in cartons, the inspector should pull
samples in a manner to reach a good representation of the entire lot
• Spread all units divided per size and color on a table. This way you will be able to
verify the consistency of color
• The measurement audit reviews samples against the spec to ensure Points Of
Measure (POM) are within tolerance.
• Use the following Sample Plan for measurement audit to calculate the quantity of
towel sets to measure.
Target Measurement Sample Plan
Sample Pull Size Accept on AQL 6.5 Accept on AQL 6.5
Major Defects Minor Defects
32 5 5
50 7 7
65 8 8
80 10 10
• The total minimum pull is 32 pieces or a minimum of one (1) piece per DPCI.
o If there are more than 32 DPCIs, the pull size will be 50.
o If there are more than 50 DPCIs, the pull size will be 65.
o If there are more than 65 DPCIs, the pull size will be 80.
o Maximum pull size is 80 pieces
Product Inspections 26 of 50
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• For Softhome review www.partnersonline.com>Product Development>Requirements
and Procedures>Product Development Quality Assurance>Hardlines Product
Development>Method of Measure.
• For DUPRO – Inspector must evaluate all Points Of Measure (POM) indicated in the
specification sheet/sketches.
• For FRI - The inspector must evaluate the Key Points Of Measure (KPOM) indicated
in the specification sheet/sketches and any POM that faced issues during the Dupro
inspection.
• One unit cannot have more than a 1 pt score for minor and 1 pt score for major, but
all POM must be recorded on the measurement worksheet
• After all components of each towel set (Bath, Hand and Wash) have been measured
and recorded in the measurement worksheet, the inspector must calculate if the
measurement audit passes or fails. Use the instructions on the measurement
worksheet to make this determination.
Best Practice - At the same time of the measurement audit, the inspector should
complete the workmanship audit portion of the inspection for the pieces that are being
reviewed.
• Complete the measurement section of the Product Inspection Form with all needed
information and insert the result of the measurement audit. Attach to the Product
Inspection Form to the Measurement worksheet.
Note: Even if the Measurement audit fails, you must to proceed and complete the
Workmanship audit
• The workmanship audit reviews all samples (sets) pulled (80) against: spec for
construction, color standards, elements of the SIP file, functionality and safety
requirements. The method of workmanship should be consistent for each product
and, if applicable, should cover the entire product both inside and out.
Product Inspections 27 of 50
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• The inspector must verify:
Check inside and outside of item for:
• Any construction technique affecting the
performance of the product
• Broken and/or skipped stitches
• Crooked and/or incorrect stitch type
• SPI (stitch per inch)
• Drill holes, needle holes
• Soil, oil, dirt marks
Check/verify against:
• Components of the SIP
• Approved (Red Seal) sample
• Pre-Production (Yellow Seal) sample
• Target specifications and requirements
(Minimum Standards)
• Weight
Product Inspections 28 of 50
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Check colors:
• Against approved color standards (if
applicable), Shade bands, first dye lots
approvals for consistency in the sample pull
lot.
• verify hand feel-fabric quality against approved
swatches and approved sealed samples
Best Practice - If applicable divide defects per category and keep them in a separate
area of the inspection room. Use stickers to identify defects found on an item.
• All areas of a unit must be evaluated. Don’t stop at the first defect found on a unit.
Complete all steps of the workmanship audit on the unit and record, if applicable,
multiple defects on the same unit. This is very important to understand the overall
quality level of the product, helps to identify trends and gives a clear picture of the
correction action need.
• You must never stop the inspection/audit even if the number of points/defects
exceeds the acceptable level.
• Once inspected all units (80), complete the Workmanship Audit section of the
Product Inspection Form, entering all defects found and the result of the
Workmanship Audit.
Note: All defects found on a component/unit must be noted on the inspection form, but
only one score point per defect category per unit is calculated.
Product Inspections 29 of 50
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• Use the Target Sampling Plan to verify if the Workmanship Audit is accepted or
rejected.
o The Workmanship Audit is rated acceptable if the score of defective units adds
up to a number less than or equal to the accept level
o The Workmanship Audit is failed if the score of defective units is greater than the
accept level.
Example during the Workmanship audit the following Defects were found:
Product Inspections 30 of 50
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Workmanship Audit fails
• Complete the rest of the required information in the Product Inspection Form.
• Insert test #, Test report date and results of 3rd party testing Lab.
• Enter the Inspection Result (Carton Audit + Measurement Audit & Workmanship
Audit)
• Sign and date the Product Inspection Form and insert in the SIP. TCPS will request
to verify your internal inspection report before proceeding with their inspection.
If Inspection Passes
• Submit the Vendor Request Inspection Form (VIRF) to your local TCPS office and
prepare for the TCPS inspection.
• Even if the inspection passed take note of the defects found and implement a
corrective action plan for the future orders. Defective units found during our internal
inspection should be segregated and replaced with acceptable quality.
• Best Practice If the overall inspection passes, the inspectors should recognize a
defect trend in the performed inspection that could affect the results of the TCPS
inspection and/or overall quality of the merchandise. Any defect code or point of
measure found during the inspection that is repetitive, should be considered suspect
and may present a risk to the overall quality. In these cases it is highly
recommended to perform a detailed investigation.
Product Inspections 31 of 50
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If inspection Fails
• The Factory Inspector must review with Factory QA Management all defective units
found during the inspection, implement a corrective action Plan and insert in the
comment section of the inspection form the corrective action taken.
• Factory should determine and understand:
o Why the inspection failed
o The root causes
o If the problems are correctable
o What is the overall impact on the order in terms of Quantity and On-time delivery
o What can be done to ensure the problem/defects do not re-occur in a future
production
• All cartons must be re opened and 100% re-inspected. Corrective Action must be
implemented immediately in production line in the case of Dupro and for future
orders. Once defective units have been either repaired or removed from the order,
the inspector must perform a 2nd inspection before scheduling a TCPS inspection,
obtaining a satisfactory result.
• All second quality goods should be quarantine, making sure they are isolated and
records should be available for TCPS review.
• If after having gone through all possible options and solutions, the factory is not able
to correct the defect/issue, the production must be stopped. Immediately contact
your local TSS office and provide full detailed information (size, color, quantities &
impact on delivery dates) on the defect/issue that could not be corrected.
Product Inspections 32 of 50
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Softlines: Example for a Factory internal FRI Inspection
• Factory “Smart Garment” is ready for their internal Final Inspection; they have a
Purchase Order of 10,000 Men’s Jackets (100% packed in shipping cartons with
complete packing list)
Note: for FRI inspections the minimum requirement is100% produced and 80%
packed in shipping cartons. For DUPRO the available quantity is based on finished
goods. Goods do not need to be floor ready in shipping cartons.
• The inspector needs to determine the quantity of the sample pull size using the
Target Sampling Plan grid Softlines against the available quantity.
Target PO Quantity
Size S M L XL Total
Military Green Quantity 1000 2000 2000 1000 6000
• For this Inspection 80 pieces must be pulled from the purchase order/cartons and
inspected.
• The 80 pieces must be pulled in proportion to Size and Color Quantities from the
Available PO Quantity
• The inspector will calculate the percentage of each size and color against the total
Available PO Quantity (10,000 pieces)
Product Inspections 33 of 50
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NAVY
Size S M L XL Total
Navy Available PO Quantity 1000 1000 1000 1000 4000
• Calculating the Percentage by Size and Color, Navy against PO qty by size
o Sizes S, M, L & XL represent 10% in each size of the total quantity available so
the inspector will pull 10% of the Sample pull (10% of 80= 8 pieces for each
size).
o Total Navy pulled is 32 pieces
Military Green
Size S M L XL Total
Military Green Available PO Quantity 1000 2000 2000 1000 6000
• Calculating the Percentage by Size and Color – Military Green against PO qty
o Sizes S & XL represent 10% in each size of the total quantity available so the
inspector will pull 10% of the Sample pull (10% of 80= 8 pieces for sizes S & XL)
o Sizes M & L represent 20% in each size of the total quantity available so the
inspector will pull 20% of the Sample pull (20% of 80= 16 piece for sizes M & L)
o Total Military Green pulled is 48 pieces
• After the quantity of pieces that need to be inspected per color/size, the inspector
must calculate the number of cartons to pull the units from.
• No more than 3 units per carton can be pulled. Inspector must divide each DPCI
(size/color) pull qty by 3 to obtain the number of cartons needed.
Product Inspections 34 of 50
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Size S M L XL
Navy # of pieces to pull 8 8 8 8
Number of Cartons to pull 3 3 3 3
Size S M L XL
Military Green # of pieces to pull 8 16 16 8
Number of cartons to pull 3 6 6 3
Pull 30 cartons (3 cartons each for sizes S, M, L & XL in Navy, 3 cartons each for
sizes S & XL and 6 cartons each for sizes M & L in Military Green)
Note: If each carton contains 1 unit, then pull one carton per DPCI quantity. If each
carton contains 2 units, then divide quantity per 2 of the sample pull.
Note: Carton Audit is required during FRI inspections and can be only performed at
DUPRO if the merchandise is available in cartons.
• The inspector now knows that to perform the inspection 30 cartons must be pulled
and 80 units (8 per size in Navy and S & XL in Military Green and 16 per size M & L)
will be inspected from those cartons.
• Inspector obtains the SL Product Inspection Form and completes it with initial
information and sample quantity as indicated in the Resource Document.
Product Inspections 35 of 50
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• Inspector pull cartons and verifies, during FRI only, that the total number of cartons
available is the same as indicated in the Packing list.
• Every carton should have an equal opportunity to be pulled during the carton audit.
When selecting Cartons, it’s important not to ignore those cartons difficult to reach.
• In the case pictured here, you can see the inspector is placing a sticker on the
cartons to be pulled. He is selecting cartons on the bottom and middle, and not just
selecting the cartons on the top and on the outside (which are easier to be pulled)
• Using the quantity of cartons pulled in the previous step (30) select one carton at
DPCI (size/color) level.
• Of these 8 cartons inspect shipping cartons using the information on the PO or
packing list as well as the shipping and packing information that is part of the SIP (as
applicable). Using this information check or confirm the following:
o Check for damaged cartons
o Check carton labels and markings
o Check carton measurements
o Check carton weight for two-man lift cartons (place on scale at factory)
o Check case labeling
o Confirm colors, sizes, and quantity of assortment in cartons are correct
o Confirm country of origin matches product labels
o Confirm packing method is according to Floor Ready Requirements or clients
packing method
• For any defects found during the carton audit must be classified using the SL DCL
and entered in the inspection form
Product Inspections 36 of 50
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Carton inspection results
• PASS – If no errors found, continue with inspection
• FAIL – If one error is found, the carton audit fails.
• When the carton audit fails, the inspection continues but the vendor/factory must re-
inspect 100% of cartons for the DPCI that failed and correct all issues and re conduct
a carton 2nd audit on that specific DPCI pulling 10 cartons.
• Complete the carton audit inspection results in the Product Inspection Form using
the Resource document
• Once carton audit is completed the inspector must select the samples (80) for the
Measurement and Workmanship Audit from all cartons previously selected (3 units
per carton).
Best Practices
• For DUPRO inspection, if merchandise is not in cartons, the inspector should pull
samples in a manner to reach a good representation of the entire lot
• Spread all units divided per size and color on a table. If units are on a hanger place
on a rack. This way you will be able to verify the consistency of color
Product Inspections 37 of 50
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• The measurement audit reviews samples against the spec to ensure Points Of
Measure (POM) are within tolerance.
• The inspector uses the following Sample Plan for the measurement audit to calculate
the quantity of units to pull to measure.
Target Measurement Sample Plan
Sample Pull Size Accept on AQL 6.5 Accept on AQL 6.5
Major Defects Minor Defects
32 5 5
50 7 7
65 8 8
80 10 10
• The total minimum pull is 32 pieces or a minimum of one (1) piece per DPCI.
o If there are more than 32 DPCIs, the pull size will be 50.
o If there are more than 50 DPCIs, the pull size will be 65.
o If there are more than 65 DPCIs, the pull size will be 80.
o Maximum pull size is 80 pieces
Size S M L XL Total
Military Green Quantity 1000 2000 2000 1000 6000
• Inspector based on the purchase order quantity, size/color, pulls a minimum of one
piece per color per size (8pcs) from the units pulled from the cartons.
• To reach the minimum sample pull of 32 the inspector will need to select extra
pieces. When pulling the extra units to reach the appropriate pull size the inspector
should use a weighted average and pull samples across all sizes and colors (DPCI).
• Using the appropriate method of measure, the inspector evaluates all points of
measure (POM) against the specification sheet and records the audit on the
measurement worksheet.
Product Inspections 38 of 50
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• For Targets Softlines Method of Measure review www.partnersonline.com>Product
Development>Requirements and Procedures>Softlines Product
Development>Method of Measure.
• For DUPRO – Inspector must evaluate all Points Of Measure (POM) indicated in the
specification sheet/sketches.
• For FRI - The inspector must evaluate the all Key Point Of Measure (KPOM)
indicated in the specification sheet/sketches/measurement Worksheet information
and any POM that were issues from DUPRO.
o If a POM is out of Tolerance this is considered a Minor defect and counts as 1 pt
o If a POM is out of Tolerance and jumps into the next size range this is considered
a Major defect and counts as 1 pt.
• One unit cannot have more than a 1 pt score for minor and 1 pt score for major, but
all POM must be recorded on the measurement worksheet
• After all pieces have been measured and recorded in the measurement worksheet,
the inspector must calculate if the measurement audit passes or fails. Use the
instructions on the measurement worksheet to make this determination.
Best Practice - At the same time of the measurement audit, the inspector should
complete the workmanship audit portion of the inspection for the pieces that are being
reviewed.
• Complete the measurement section of the Product Inspection Form with all needed
information and add the result of the measurement audit
Note: Even if the Measurement audit fails, you must to proceed and complete the
Workmanship audit
• The workmanship audit reviews all samples pulled (80) against: spec for
construction, color standards, elements of the SIP, assembly, functionality and safety
requirements. The method of workmanship should be consistent for each product
and, if applicable, should cover the entire product both inside and out.
Product Inspections 39 of 50
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The inspector must verify:
Check/verify against:
• Components of the SIP
• Approved (Red Seal) sample
• Pre-Production (Yellow Seal) sample
• Target specifications and requirements (Minimum
Standards)
Product Inspections 40 of 50
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Check colors:
• Against approved color standards (if applicable),
first dye lots approvals for consistency in the
sample pull lot and (if applicable) approved shade
band.
• Verify hand feel-fabric quality against approved
swatches and approved sealed samples
Best Practice - If applicable divide defects per category and keep them in a separate
area of the inspection room. Use stickers to identify defects found on an item.
• All areas of a unit must be evaluated. Don’t stop at the first defect found on a unit.
Complete all steps of the workmanship audit on the unit and record, if applicable,
multiple defects on the same unit. This is very important to understand the overall
quality level of the product, helps to identify trends and gives a clear picture of the
correction action need.
• You must never stop the inspection/audit even if the number of points/defects
exceeds the acceptable level.
• Once inspected all units (80), complete the Workmanship section of the Product
Inspection Form, entering all defects found and the result of the Workmanship Audit.
Note: All defects found on a garment/unit must be noted on the product inspection form,
but only one score point per defect category, Major & Minor, per unit is calculated.
Product Inspections 41 of 50
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Example 1: one unit is found with two minor defects. Inspector will record both defects
but will score the unit 1.pt in the major
Example 2: one unit is found with one major defect and one minor defect. Inspector will
score 1.0 in each defect category
• Use the Target Sampling Plan to verify if the Workmanship Audit is accepted or
rejected
o The Workmanship Audit is rated acceptable if the score of defective units adds
up to a number less than or equal to the accept level
o The Workmanship Audit is failed if the score of defective units is greater than the
accept level.
Example during the Workmanship audit the following Defects were found:
Product Inspections 42 of 50
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Total Major defects found during the Workmanship Audit 7
• Enter the Inspection Result (Carton Audit + Measurement Audit & Workmanship
Audit)
• Sign and date the Product Inspection Form and insert in the SIP. TCPS will request
to verify your internal inspection report before proceeding with their inspection.
If Inspection Passes
• Submit the Vendor Inspection Request Form (VIRF) to your local TCPS office and
prepare for the TCPS inspection.
• Even if the inspection passed take note of the defects found and implement a
corrective action plan for the future orders. Defective units found during the
inspection should be segregated and replaced with acceptable quality.
• Best Practice If the overall inspection passes, the inspectors should recognize a
defect trend in the performed inspection that could affect the results of the TCPS
inspection and/or overall quality of the merchandise. Any defect code or point of
measure found during the inspection that is repetitive, should be considered suspect
and may present a risk to the overall quality. In these cases it is highly
recommended to perform a detailed investigation.
Product Inspections 43 of 50
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If inspection Fails
• The Factory Inspector must review with Factory QA Management all defective units
found during the inspection, implement a corrective action Plan and insert in the
comment section of the inspection form the corrective action taken.
• Factory should determine and understand:
o Why the inspection failed
o The root causes
o If the problems are correctable
o What is the overall impact on the order in terms of Quantity and On-time delivery
o What can be done to ensure the problem/defects do not re-occur in a future
production
• All cartons must be re opened and 100% re-inspected. Corrective Action must be
implemented immediately in production line in the case of Dupro and for future
orders. Once defective units have been either repaired or removed from the order,
the inspector must perform a 2nd inspection before scheduling a TCPS inspection,
obtaining a satisfactory result.
• All second quality goods should be quarantine, making sure they are isolated and
records should be available for TCPS review.
• If after having gone through all possible options and solutions, the factory is not able
to correct the defect/issue, the production must be stopped. Immediately contact
you’re your Local TSS office and provide full detailed information (size, color,
quantities & impact on delivery dates) on the defect/issue that could not be
corrected.
Product Inspections 44 of 50
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Ready To Assemble (RTA): Example for a Factory FRI Inspection
• Vendor “Nice Table “has a Purchase Order of 9.000 Console Tables ready for their
internal FINAL inspection (100% packed in shipping cartons with complete packing
list)
Note: for FRI inspections the minimum requirement is 100% produced and 80%
packed in shipping cartons. For DUPRO the available quantity is based on finished
goods. Goods do not need to be floor ready in shipping cartons.
• The inspector needs to determine the quantity of units to inspect using the RTA
Target Sampling Plan RTA grid against the available quantity.
Target PO Quantity
Console Table Total
• For this Inspection 32 units (Console tables) must be pulled from the purchase
order/cartons and inspected.
• Due to the unique packing method of RTA products the inspector must pull 32
Cartons
• Inspector pull cartons and verifies, during FRI only, that the total number of cartons
available is the same as indicated in the Packing list.
• Every carton should have an equal opportunity to be pulled during the carton audit.
When selecting Cartons, it’s important not to ignore those cartons difficult to reach. In
the case pictured here, you can see the inspector is placing a sticker on the cartons
to be pulled. He is selecting cartons on the bottom and middle, and not just selecting
the cartons on the top and on the outside (which are easier to be pulled)
Product Inspections 45 of 50
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• Once pulled all needed cartons (32) for the inspection, select one Carton and
perform the Drop Test
• Drop Test - before starting the test the inspector verifies carton selected is not
damaged
• Perform the drop test in accordance with weight and height requirements.
Note information on Drop test procedure is available in Partnersonline
• Record on the inspection report the results of the Drop test (pass or fail)
• Once performed the Drop test Inspect all shipping cartons left (31) using the
information on the PO or packing list as well as the shipping and packing information
that is part of the SIP (as applicable). Using this information check or confirm the
following:
o Check for damaged cartons
o Check carton labels and markings
o Check carton measurements
o Check carton weight for two-man lift cartons (place on scale at factory)
o Check case labeling
o Confirm country of origin matches product labels
o Confirm packing method is according to transit test report
Product Inspections 46 of 50
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• For any defects found during the carton audit must be classified using the RTA DCL
and entered in the inspection form
• The inspector conducts the workmanship audit on all components/units from the
selected cartons. Open one carton at a time and inspect the components of that
unit/product.
Product Inspections 47 of 50
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Check components for:
• Workmanship defects; scratches, dents, cracks
etc
• Shading between components and approved
shade band
• Poor finish of surface, for sanding or bubbling
defects etc
• Sharp and rough edges etc
Check:
• Moister content. Tolerance based of product
category and testing protocols (indoor or outdoor)
• All areas of a single component must be evaluated. Don’t stop at the first defect
found. Complete all steps of the workmanship audit on each component of the
product and record, if applicable, multiple defects on the same component/product.
This is very important to understand the overall quality level of the product. Helps to
identify trends and gives a clear picture of the correction action needed.
• You must never stop the workmanship audit even if the number of points/defects
exceeds the acceptable level.
• Once inspected all units (32) of the workmanship audit, complete the Workmanship
section of the Product Inspection Form, entering all defects found using the RTA
DCL.
Assembly Audit
• Based the on the assemble sampling plan the inspectors pulls, from the
workmanship audit, the indicated quantity to perform the assembling audit
Product Inspections 48 of 50
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
• The inspector must verify:
o Measurements of the assemble unit against assembled measurements indicate
on the packaging or if applicable Vendors Generate Specifications.
o All function and/or operational areas should be tested.
Draws should open smoothly and close properly, Locks and key should
function as intended, etc
o Unit should be place on top of a glass surface to verify its stability (if applicable
due to size)
o Once assembled all units these should be lined up side by side for comparison of
color, height and construction against the approved samples (Red and Yellow).
• Using the RTA DCL the inspector records all the defects found in the Product
Inspection Form.
Note: The maximum points a ‘unit’ can receive is 1.0 i.e. unit inspected receives two
major (1.0) points and one minor (0.5) point; the total given to that unit is 1.0 not 2.5.
But two or more minors on each unit is counted as 1.0 point, which is determined by
severity of the defects.
• Using the Sampling Plans the inspector determines if the inspection (Carton,
Workmanship and Assemble Audit) has passed or fails.
Note: there is a zero tolerance during the assemble audit for Mal function, not
operational as intended and/or assembling defects (unit cannot be assembled).
Workmanship Audit – Maximum Major Defects Points Tolerance
• The workmanship audit fails if the total major defects exceed the acceptable level.
Workmanship Audit – Maximum Total Defects Points Tolerance
• The workmanship Audit fails if the total defects points (minor plus major or only
major) exceed the acceptable level.
Note: Inspection is rated acceptable only if Carton, Workmanship and assembly Audit
pass, with satisfactory testing results.
• Enter inspection results in the inspection form.
Product Inspections 49 of 50
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
• Complete the rest of the required information in the Product Inspection Form.
• Insert test #, Test report date and results of 3rd party testing Lab (as applicable).
• Sign and date the Product Inspection Form and insert in the SIP. TCPS will request
to verify your internal inspection report before proceeding with their inspection.
If Inspection Passes
• Submit the Vendor Inspection Request Form (VIRF) to your local TCPS office and
prepare for the TCPS inspection.
• Even if the inspection passed take note of the defects found and implement a
corrective action plan for the future orders/production. Defective units found should
be segregated and replaced with acceptable quality.
• Best Practice If the overall inspection passes, the inspectors should recognize a
defect trend in the performed inspection that could affect the results of the TCPS
inspection and/or overall quality of the merchandise. Any defect code or point of
measure found during the inspection that is repetitive, should be considered suspect
and may present a risk to the overall quality. In these cases it is highly
recommended to perform a detailed investigation.
If inspection Fails
• The Factory Inspector must review with Factory QA Management all defective units
found during the inspection, implement a corrective action Plan and insert in the
comment section of the inspection form the corrective action taken.
• Factory should determine and understand:
o Why the inspection failed
o The root causes
o If the problems are correctable
o what is the overall impact on the order in terms of Quantity and On-time delivery
o What can be done to ensure the problem/defects do not re-occur in a future
production.
• All cartons must be re opened and 100% re-inspected. Corrective Action must be
implemented immediately in production line (in the case of Dupro and for future
orders. Once defective units have been either repaired or removed from the order,
the inspector must perform a 2nd inspection before scheduling a TCPS inspection
obtaining a satisfactory result.
• All second quality goods should be quarantine, making sure they are isolated and
records should be available for TCPS review.
• If after having gone through all possible options and solutions, the factory is not able
to correct the defect/issue, the production must be stopped. Immediately contact
your local TSS office and provide full detailed information (size, color, quantities &
impact on delivery dates) on the defect/issue that could not be corrected.
Product Inspections 50 of 50
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
TARGET’S
NEEDLE & METAL
CONTAMINATION
POLICY AND
PROCEDURE
Overview
Target’s policy and procedure is as follows:
Needle and Metal Contamination Policy: The regulation put in place to ensure products
which are manufactured and sold in the US market are free of any broken needle or
metal parts which could cause an injury to a Target guest.
Broken Needle Control Log and Metal Detection Procedure: Is the implementation of
guidelines and rules to be followed to ensure the Policy is achieved. This is backed up
with documentation and regular checks at the factory level.
Table of Contents
1. Needle and Metal Contamination Policy
2. Prevention
3. Detection
4. 9 Point Calibration Process
Objective
• Understand Target’s Needle and Metal Contamination Policy and Procedure
• Target’s Needle and Metal Contamination Policy ensures that products sold in the
US market are free of any broken needle or unwanted sharp metal parts. Target will
only work with Vendors/Factories compliant with our policy.
• Target’s Needle and Metal Contamination Policy is divided into two phases:
o Prevention- Broken Needle Control Log procedure. Applies to all factories
producing Target products where needle operations are involved.
o Detection - Needle/Metal Detector in all factories producing Children’s and
Softhome products without metal trims. Target recommends all factories use
Metal detection equipment, where applicable.
• If products are discovered contaminated after they have been sold this could cause
an injury to a Target guest and would result in the following for both Vendor and
Target:
o Bad publicity
o Legal action
o Product Recall
o Financial loss
• Due to the manufacturing techniques and equipment used the following items are a
risk factor for our Target guests:
o Broken Sewing Needles
o Broken Knitting Needles
o Pins
o Staples
o Wires
o Scissors (Scissor tips)
o Other Stray Metals
o Razor blades
Every factory that uses any type of needle operation, regardless of product, is required
to comply with the Broken Needle Control Log procedure.
The Broken Needle Control Log should include:
o Date/Time of Incident
o Production Line
o Operation
o Operator
o Machine Type/Machine ID
o Mount Broken Needle
o Panel/Garment Destroyed – Yes or No
o Mechanic’s signature and Date
• Maintain a controlled needle inventory system and a broken needle control log.
• This log should include all broken parts or damaged needles along with any
corrective action taken.
Target’s Needle and Metal Contamination Policy and Procedure 4 of 11
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
• Each sewing machine should have an ID (identification number).
• Needle replacement should be done only by designated factory personnel (e.g. inline
supervisor, mechanic, needle log supervisor, etc.) to provide a log recording all parts
of a broken needle have been accounted for.
Note: Sewing operator should not have free access to spare needles.
• Production work areas are to be kept clear of unnecessary sharps (e.g. scissors,
razor blades, staples, pins and loose metal parts).
• Machines and/or operators which continue to have broken needle issues should be
reviewed and appropriate corrective action taken.
• Machines and their surrounding areas should be checked daily for needle and/or
metal contamination.
• During Factory Evaluations, TCPS MT’s will check the following to ensure factory is
compliant with the Target’s Needle and Metal Contamination Policy:
o Needle Inventory System
o Broken Needle control log for accuracy and integrity of the records.
o Sewing machines have ID number and are verified against the Needle Inventory
System and Broken Needle control log.
o Check machine oil sump for any broken parts and surroundings for loose metal
parts.
o Check that sewing operator does not have access to needles and unnecessary
sharps by verifying machine surrounding and drawers.
3. Detection
Needle/Metal Detector
• All factories producing Children’s and Softhome products MUST have an appropriate
number of Needle/Metal Detectors, so as not to cause bottle necks at the point of
needle detection and to ensure all productions passes through the needle detector.
• The Needle Detector should be placed in a controlled area to ensure there is a clear
delineation of the product that has passed through the needle detector, and those
which have not.
o The controlled needle detection area should be established so that no finished
product can move to the packing/finishing area with out being passed thru the
needle detector in advance.
Note: Do not permit any metallic tools or fixtures in this area or on the person
operating the machine. Keep all unnecessary metal away from this area.
• The Needle Detector must work at a minimum sensitivity level of 1.2mm diameter.
o A 9 point calibration procedure must take place a minimum of two times a day.
Target recommends higher frequency of checks with higher production levels.
o Target recommends Enclosed-Head Detection which ensures that this sensitivity
is guaranteed at every point.
o Tunnel or plate detectors do not guarantee total coverage due to blind spots
• Vendors are recommended to use trim/components that are non-ferrous and nickel
free or with finish suitable for needle/metal detectors.
o Examples of Compatible (non-ferrous) Metals are Brass, Bronze Copper and
Aluminium.
o Examples of Non-Compatible (ferrous) Metals are: Steel, iron, cobalt and nickel-
plated.
• Units should be placed on the automated conveyor belt allowing it to pass through
the detector head without manipulation.
o Detector should be calibrated by supervisor only
o Never force the product through the detector head
o Product must pass through detector without operator assistance
o Records of production detected must be kept available for TCPS to review (style-
quantity/date/hour-operator-supervisor-contamination)
Note: Target recommends the use of a bulk detector for large items instead of hand
equipment.
• The 9 Point calibration ensures that the equipment is functioning correctly and
operating at the correct sensitivity (1.2mm).
• The 9 Point calibration must be done a minimum of 2 times per shift by supervisor.
• Reports must be available for TCPS to review at anytime
Best Practice: Target recommends doing the 9 Point Calibration test every hour.
Process
1. The 9 Point Calibration check on the detector is done by dividing the metal detector
conveyor belt in 3 zones.
Example: Zones A, B, C
A B C
2. The Calibration Card, supplied by machine vendor, is passed through each of these
zones at three different height levels.
• Factories must have an approved ferrous Calibration Card from equipment
manufacturer
• Hand made calibration cards are NOT acceptable
3. The Detector sensitivity must be set at a level which is less than 1.2mm sphere to
detect the Calibration Card.
4. The Calibration Card is placed on the conveyor belt and passed through each zone –
A, B and C. Readings are recorded on a 9 Point Calibration Report.
A B C
o N - if the needle detector has no reaction (no alarm sound/light) when the 1.2mm
Ferrous Calibration Card is passed through the search head.
• If there is no reaction during the 9 point Calibration procedure the operator must stop
the machine and call the supervisor. All production must be placed on hold since last
acceptable 9 Point Calibration Report record.
• If repairs are needed, call for a qualified technician responsible for the
Needle/Mechanical detection equipment and after repair do a new 9 point Calibration
test for verification.
Note: When conducting the calibration test you must use only the calibration card and
card holder, no paper or products are allowed to be put through the metal detector.
5. The card is to be placed in the center slot of the holder (1 1/2” in height) and passed
through each zone – A, B and C. Readings are recorded on a 9 Point Calibration
Report.
6. The card is then placed at the top slot of the holder (3” in height) and passed through
each zone – A, B and C. Readings are recorded on a 9 Point Calibration Report.
After completing a Product Inspection TCPS may decide to pass products inspected
through the Needle/Metal detector and record results.
• There is a Zero tolerance when finding product with metal contamination during
inspections. Inspections will automatically FAIL if:
o 1 contaminated unit is found
o If missing detection records
• During Inspections, TCPS will check the 9 Point Calibration records and that Target’s
requirements have been followed.
Note: Failure to comply with Target’s requirements will result in shipments being put on
hold until all products can be processed through a detector.
Overview
Provides Floor Ready specifications by product category and presentation type for
apparel, intimates, shoes, handbags and soft home (towels/rugs). Floor Ready
Requirements, particularly for softlines apparel and shoes, should be addressed during
the product design and development stage due to their potential impact on cost (e.g.
hanger/caps, carton dimensions, packing materials, etc). The vendor must provide
communication to the factory on the requirements and a copy of the Floor Ready
Specifications for the specific product category and presentation.
Table of Contents
1. Floor Ready Product General Guidelines
2. Ticketing
3. Products on Hangers
4. Folded Product
5. Minimal Trash and Proper Packing
6. Delicate/Specialty Packing Requirements
7. Shoes
Objectives
• Understand Target’s Floor Ready Specifications
• Understand Floor Ready Requirements for product categories and presentation
types
Resources
POL: Guidelines and Info > Requirements and Procedures > Product Packaging > Floor
Ready Requirements and Hangers
POL: Guidelines and Info > Requirements and Procedures > Product Packaging > Floor
Ready Requirements and Hangers
Example: Tops
2 3
1. Description of product category is located in upper left corner.
2. Ticketing requirements are contained in the first column.
3. Presentation requirements are in the second column.
Ticketing Requirements
• All items (selling units) must have a scannable UPC.
• Ticket placement is dependent on the type of garment and presentation type.
Examples of presentation types include:
o Hanging Tops
o Folded Tops
o Hanging Bottoms
o Folded Bottoms
o Garments with Multiple Pieces
Hanging Tops
• With sleeves: place tickets at end of wearer’s left sleeve.
• Sleeveless: place tickets at the seam beneath the wearers’ left armhole.
Note: In either case, if the placement would damage the garment, place the ticket
through the main label.
Folded Tops
• Tickets should be applied through the main label.
o If an item has a heat transfer label, the ticket should be applied through the
wearers’ left shoulder seam. Longer attachment may be required.
Hanging Bottoms
• Buyer will determine hanging direction for hanging bottoms. Options include
open/forward, closed/side, open/reverse, folded/hanging.
• Ticket placement will be dependent on the hanging direction.
Folded Bottoms
• The ticket should be attached on the wearer’s right side at the waistband.
• Garments with multiple pieces require an “AN” ticket on the secondary item, which is
a ticket with zero retail and no UPC.
Note: Factories should have a current printout of the guidelines from POL for the
products they are producing.
3. Products on Hangers
4. Folded Product
Note: Concerns regarding the use or placement of the size strip should be directed to
Target.
Example: Floor Ready folded product
• Never include tape, tissue, pins, clips, individual polybags or chipboard boxes
without prior approval from Target Floor Ready.
o If innerpack of the shipping carton is 1, an individual polybag may be used.
• Select proper size carton and pack goods securely based on specified case pack
quantity.
• Light weight cardboard sheet is permitted on top and bottom of carton to prevent
damage upon opening of carton.
• Anchoring is permitted to prevent shifting during transit for product on hangers.
o The preferred method is to construct the carton to include space at both ends to
insert and secure the hook of the hanger in place.
Example: Incorrect Anchor (Plastic Zip Tie)- safety issue for Target store team members
This applies to all business-casual apparel including dress slacks, blazers, skirts,
dresses, woven tops and shirts. Includes fabrics such as silk, rayon, satin and linen.
Note: Consult with your vendor if you have any questions as to whether you should
follow these requirements.
7. Shoes
• POL: Guidelines and Info > Requirements and Procedures > Product Packaging >
Floor Ready Requirements and Hangers > Floor Ready Specifications > Shoes
• Target determines the box code or presentation direction, and communicates this in
the commit.
Note: Charges will be assessed if products do not match the required specifications for
ticketing, hanging, folding and packing.
Overview
The Standard Inspection Packet (SIP) is a formal documentation of production activities
maintained by Vendor/Factory. It is the factory’s responsibility to formally document
results of production data in addition to Target’s requirements and they must be
furnished to TCPS for review upon request.
Table of Contents
1. Importance of SIP Packet
2. Vendor and Factory Roles and Responsibilities
3. SIP – Phase 1
4. SIP – Phase 2
Objectives
• Understand the importance of the SIP packet, its supporting documents and
components for phase 1 & 2.
• Understand the factory roles and responsibilities.
Resource
• SIP Checklist
• POL: Guideline & Info > Requirements & Procedures > Product Development /
Quality Assurance > Hardlines or Softlines Quality Assurance > Forms > Standard
Inspection Packet (SIP) Checklists
The SIP package is a very important tool for both Factory and TCPS because:
• Contains all necessary information for production.
• The SIP file makes sure that the Factory is always aware of the requirements
requested for that product before starting production and supports the Factory during
each phase of production.
• Avoids mistakes or misinterpretation during production.
• Crucial for factories internal and TCPS inspections.
During your Placement and Pre Production Meetings the PPR document will indicate
what items and/or documents are needed in the SIP file based on the type of product
that you are going to produce for Target.
• Vendors are responsible to handover these forms to each factory before Placement
and Pre Production meetings.
• SIP checklist is divided into Phase 1 and Phase 2. Phase 1 must be completed at
Pre-Production Meeting before production begins. Phases 1 & 2 before TCPS Final
inspection.
• The Factory obtains all required components of the SIP and brings the Sip file to be
checked by TSS merchant during the Placement and Pre Production Meetings for
TSS Vendors. The TSS local Merchant will check all items required in the sip file and
will approve them.
• Reference Code - Letter codes on the PPR indicate specific items or documents that
are needed in the SIP file. Helps you with any needed communication between
Vendor, Factory and TSS.
Note: All forms and information are available for Vendors in POL. Vendors will share the
available forms and information with their factories.
POL: Guidelines and Info > Product Development/Quality Assurance > Quality
Assurance (Softlines or Hardlines) > Forms.
A. PPR Document
Latest version of the PPR document, used during Placement and Pre Production
Meetings, must be printed and inserted in the SIP.
• Vendor/Factory should review the document to ensure pending details or issues that
may effect production start date are resolved before proceeding into production.
• For Non-TSS Vendors, Target recommends using these forms for the SIP.
Note: Any important special instructions, memos or emails are to be included in the SIP.
Example: Target PO
Note: Where color standards apply to multiple styles, color standards can be shared
across multiple SIP's, provided that the products are being produced in the same factory
and are of the same fabrication/standard/ finish.
Note: Color standards should be kept clean, away from direct light and should be never
cut. This will ensure a clean visual for good color matching
Note: Where submissions were given in the form of a sample (rather than a cutting or
swatch), obviously it cannot be attached to a trim card. Sample(s) must be clearly
marked and included in the SIP by the Factory. BULK production fabric quality/handfeel
must match Target’s approved standard.
I. Artwork
• If applicable Vendor inserts a copy of approved Artwork
• For Non-TSS Vendors it is Vendors responsibility to obtain all approvals from PM's in
Minneapolis
• All Items, Components and Trims must be approved by a Target representative. A
stamp must be on your SIP indicating approval of all items, components and trims.
Note: Target has created in the SIP Checklist a Table for tracking all testing and
approvals during the lifecycle of the program.
Note: For Target.com orders, if changes are made to the MPS PO after the MPS SIP
Summary, Packing List or Vendor Commercial Invoice have been printed, the TSS
Local Team will provide updated copies to the Vendor/Factory as applicable.
4. SIP Phase 2 Items must be completed prior to Factory internal and TCPS FRI
inspections
S. Floor Ready Requirements
T. Retail Packaging Design and PPG (Product Packaging guide)
U. Carton Dimensions and Packing Method
V. Carton Marks and Labels
W. HL Transit Testing Report (if applicable)
X. Factory Performed internal Inspections
Y. TCPS Inspection Reports (Once performed)
Note: It is not required that the Floor Ready samples are stamped or signed, but must
be available in the SIP file for TCPS to review.
Note: Quantity Deviation Approval - Where a Factory intends to ship quantities different
from ordered quantity, approval must be included as part of the SIP. It can be in the form
of written authorization from Target Import Department or email notification from Local
TSS Office. Target expects Vendors/Factories to ship 100% of the quantity ordered.
However, should there be a discrepancy + or -, the approval obtained from TSS local
merchant or Minneapolis is to be included in the SIP packet.
SIP Complete
• No DUPRO inspection by TCPS will be done without a complete SIP phase 1.
• No FRI inspection can take place by TCPS without a complete SIP file phases 1 & 2.
Overview
How the shipping carton will be packed and marked needs to be determined before
shipments are due to be delivered to the Target consolidator. The vendor and factory
need to work together to determine who is responsible for submitting carton marking
samples to Target for approval and who will create or order the carton barcode label.
The vendor and factory also need to work together to determine how Purchase Order
details such as PO #, DPCI (Department, Class and Item, Target’s item number) and
casepack will be communicated to the factory.
Table of Contents
1. Carton and Innerpack Requirements
2. Carton Markings and Barcode Requirements
Objectives
• Understand Target’s requirements for packing the shipping carton, including
innerpack requirements
• Understand Target’s requirements for marking and labeling the shipping carton
• Understand Assortment Item and how it impacts the carton packing and carton
markings
Resources
• Barcode Label Order Form
• Barcode Label Approval Form
• Target HQ Contact for Carton Markings
o Vendor Operations Helpline 612-304-6266
o Vendor.Operations@Target.com
Note: If carton does not fall within these dimensions and weight, contact your Vendor.
o Items should fit firmly in the shipping carton to minimize damage during transit.
o Guidelines for carton durability/strength:
Minimum Mullen Burst Test of 175-200 pounds corrugated fiberboard.
Minimum Edge Crush Test factor of 29-32
Carton may need to be stronger for heavier items or fragile product.
o Cartons should be sealed with tape or glue.
Ensure carton will remain sealed through changes in climate (temperature,
humidity, etc.) and multiple handlings.
Do not use bands or staples on cartons. Exceptions must be approved by
Target Vendor Operations.
• Innerpack
o If the Purchase Order states that you are to create innerpacks (grouping of
selling units) within a shipping carton, each innerpack must contain the correct
number of selling units as specified on the Purchase Order.
o Innerpack example: Shirt with a casepack of 8/2 would have 4 innerpacks inside
the shipping carton with 2 shirts in each innerpack. Each carton would contain a
total of 8 shirts.
• Must use the proper sized shipping carton for product and quantity of units in the
carton. Items should fit firmly in the carton to minimize damage during transit.
• The maximum shipping carton size for Target.com is 81.3cm (32”) long, 51cm (20”)
wide, and 73.7 cm (29”) and 18.14 kg (40 lbs).
o The exception to this size requirement would be single items that are larger such
as gazebos or furniture items.
o If the shipping carton is larger, contact your Vendor.
• Guidelines for carton durability/strength:
o Minimum Mullen Burst Test of 175-200 pounds corrugated fiberboard.
o Minimum Edge Crush Test factor of 29-32
o Carton may need to be stronger for heavier items or fragile product.
• In addition to the human readable information, every shipping carton must have a
carton barcode.
• Carton barcode label includes DPCI number or UPC number and a 14 digit barcode
which is scanned by Target.
• Adhesive label size is 10.2 cm x 5.1 cm (4” x 2”)
• Barcode label can be created by vendor/factory or purchased from one of our label
providers. Contact your Vendor for barcode label supplier information.
o Label providers that can create the carton barcode label:
▪ Avery Dennison/RVL
▪ Pax Tag and Label
▪ Paxar
▪ Shore to Shore
o Complete and submit Barcode Label Order Form to label provider. Form
available in resource section.
o Allow a minimum of 7 working days for shipment from label provider to arrive at
ordering location.
o Carton barcode can be created using one of the following 3 options:
1. Target UPC
▪ Used when selling unit is marked with a Target UPC.
▪ If you are placing a Target UPC code on the selling unit that begins with the
numbers 49, you will use the Target UPC to create the carton barcode.
▪ Add “70” to beginning of item UPC and recalculate check digit (last number).
For assistance in calculating check digit use check digit calculator on
www.uc-council.org or www.gs1us.org website.
Example:
2. Manufacturer UPC
▪ Used when selling unit is marked with the manufacturer’s UPC.
▪ If you are placing a Manufacturer UPC code on the selling unit, you will use
the Manufacturer UPC to create the carton barcode.
Example:
3. Item UPC
▪ Used when shipping carton is the selling unit and the carton is marked with
the item UPC. You do not need to add another barcode; the UPC can be
used as the carton barcode. An example would be a TV.
▪ Barcode height of the UPC code must be at least 2 inches (5.08cm).
o Vendor/factory(s) creating their own carton barcode labels are
responsible for the barcode quality.
o Place barcode label a minimum of 1.5” (3.8cm) away from edge of carton.
Note: Target recommends barcode label is placed in center of carton vertical face.
Note: Charges will be assessed for barcodes which do not scan or cartons which do not
have a barcode.
Target Stores
PO# 1234567
DPCI 064030999 Assortment Item DPCI
Style # Assortment Indicate Assortment as Style
Color: Size
Casepack: 1 Casepack = 1
Country of Origin:
Carton# ___ of ___
Carton Dim H /W /L
Note: Selling units should never be ticketed with the assortment DPCI.
• Label Approval
o All vendors must submit human readable information to Target for approval prior
to their first shipment. Vendor should determine if sample will be submitted by
vendor or factory.
o Carton barcode labels created by vendor and or factory should also be submitted
for approval.
o Complete the Label Approval Form and send to Target Vendor Operations prior
to first shipment. Form available in resource section.
o Barcode labels created by one of the designated label providers do not need to
be approved.
POL: Guidelines & Info> Requirements & Procedures> Shipping >Import Carton
Markings > Target is Importer of Record
o Labels should be applied to two (2) adjacent sides – do not cover human
readable information or barcode label.
o Minimum label size for the event label is 5” x 3.5” (1.7cm x 8.89cm).
o 36 point Bold font for print
• Transition Label
o Each individual Target Merchandising department who requires use of transition
labels determines the requirements, the information to be contained on the label
and the color of the label. This information will be communicated to the vendors
directly.
o Placement on the shipping carton would be the same as the event label
o If an event label is required, a transition label will not be required.
Contact: Contact:
Email: Email:
Special Instructions:
Note: Check Digits are not included in the form below and will be calculated by the Label Provider.
Enter a
U.P.C Only
Email: ____________________________________________________
Phone #: ____________________________________________________
Fax #: ____________________________________________________
Type of
LTL / TL
Shipment:
Small parcel (FedEx, UPS, etc.)
Type of Label:
Target.com
Overview
Import Transportation provides information and requirements for preparing an Import
shipment for Target from your facility. Import Transportation includes booking a
purchase order, proper loading of the merchandise, delivery of less then container
freight as well as delivery of full containers,
document delivery and the time requirements.
Table of Contents
1. Factory Booking Requirements
2. Loading and Delivery of Freight
3. Documentation Requirements
Objectives
• Understand Target’s shipping requirements
• Understand factory’s responsibility of cargo handling and consolidation
Resources
• Container Load Plan
• Air Freight Agreement letter
• Vendor Air Freight Agreement letter
• Air Freight Worksheet
• Local Consolidator
Booking Cargo
Note: Vendor and factory will work together to determine if the goods that are being
shipped are hazardous or dangerous goods
• Hazardous materials are reviewed as any solid, liquid or gas that has the potential to
harm people, other living organisms, property or the environment. A hazardous
material may be radioactive, flammable, explosive, toxic, corrosive, biohazardous, an
oxidizer, an asphyxiant, an allergen, or may have other characteristics that make it
hazardous in specific circumstances.
• Risks associated with hazardous materials may require the removal of these
materials from products or packaging or may require safety precautions during their
transport, use, storage and disposal.
• Target requires all vendors to research and obey all U.S. laws as they relate to
hazardous materials
Examples of hazardous materials (dangerous goods) includes, but is not limited to:
40’ 56 CBM’s
40 HC’ 64 CBM’s
45’ 73 CBM’s
o Anything less than 56 CBM’s per 40’ container must be delivered to Target’s
consolidator for consolidation in PO# / Item # integrity.
o Containers loaded must not exceed the following weight restrictions:
▪ 45’ container – 44,000 pounds / 19,732 kilograms
▪ 40’ container - 44,000 pounds / 19,732 kilograms
▪ 20’ container - 36,000 pounds / 16,330 kilograms
Note: Non-compliance of these requirements will result in a claim filed against the
Vendor.
Container Delivery
Consignee: Date: CY or CFS?
Grand
Total
Shipment Release/Inspection Certification (TSS Vendors Only)
Date of Inspection and Inspector:
Employee Who Sealed Container Employee ID
Time Container
Date Container Sealed Sealed
o The container load plan must be fully completed, including the name of the
employee who sealed the container, the employee ID#, the time the container
was sealed and the seal numbers applied to the container.
o The container load plan must be attached onto the last row of cartons prior to the
closure of the container.
o The CLP should be sent to the consolidator within 48 hours of container delivery.
Note: Central America container load plans are required to be sent to the consolidator
the same day as the container is delivered/picked up.
o Multiple POs may be loaded into a single container along with Target.com POs to
utilize all space available in a container
o Target’s vendors should ship orders ‘complete’ (without overages or shortages).
o Stabilize the load to avoid in-transit shifting and damage.
Stabilization Requirement:
Load stabilization or blocking and bracing charges are the responsibility of the
vendor
o All Cargo must be floor loaded to maximize container space. Pallets/Skids are
NOT permitted.
o All exceptions to the purchase order MUST BE communicated to the
consolidator. If an order is factory loaded in one or more containers but has an
overflow of cartons, it must be handled as follows:
The Consolidator must receive vendor Container Load Plan within 2 calendar
days of FCR receipt (this allows consolidator to transmit timely Advanced
Ship Notice to Target). Non-Compliance will result in penalty to vendor
imposed by consolidator.
Overflow cartons must be delivered to Target's designated consolidator.
Two separate sets of documents must be provided; one for the factory loaded
container(s) and one for the overflow cartons. (This is required due to U.S.
Customs processing methods for full containers vs. less than container P.O.
shipments).
o Deliver the container to the designated port within the ship window assigned to
Purchase Order
o Prepare required shipping information (SI) per US Customs 24-hour manifest
cutoff requirements to the designated consolidator four (4) days prior to the
chancel date for CY (factory load)
o Port terminal Issues a non-negotiable receipt
• CFS freight must be delivered to consolidator on first day of PO ship window with
required shipping information for the 24-hour Manifest.
Example: Ship window of July 1-July 6 Freight must be delivered on July 1st
Seal Management
Note: Contact your local consolidator to determine if your factory is low, medium or high
risk
1. Vendor/Factory will set up trucking appointment to pick-up empty containers from the
steamship line designated by Target’s nominated consolidator. Trucking will be the
responsibility of the vendor unless terms of the sale are FCA.
2. Target’s vendor/factory will control the trucking and pick up of container and
steamship line seal from the container yard and position the container to the factory. If
the steamship line releases the seals in groups, the vendor should maintain inventories.
Seals must be logged in a book and signed out as described in the CTPAT regulations.
3. The vendor/factory will maintain a container seal log with the following information:
date/time of sealing, seal number, container number, employee name and identification
that completed the container sealing process. (This includes full inventory visibility.
When the seal arrived in factory and from which SSL). The Steamship Line Seal must be
maintained in the container seal log at the factory.
4. The vendor/factory will load the container and attach any origin customs agency seal
and steamship line issued seal. Steamship line seals must be attached to the right door
(looking at the container) of the container or the portal hole if available.
5. The vendor/factory must follow the below steps when attaching a seal:
6. The steamship line seal will be noted on the truck bill of lading and/or Container Load
Plan and signed by the vendor along with a date stamp and time. A copy of this truck bill
will be included in the document pouch submitted to the consolidator and maintained by
the origin consolidator.
1. If the container has not been loaded onto the departing vessel, the consolidator will
report the discrepancy to the SSL if found prior to the port. If found after the
container arrives at the port, the SSL will report to the consolidator. Then, request to
hold the container until research can be done with the vendor to determine the
location of the original seal issued by the carrier. If seal discrepancy is found after
container is loaded on a vessel the SSL will report to the consolidator.
2. The consolidator will notify the vendor, International Supply Chain Security and
Target Overseas Operations of the seal discrepancy and request local origin
customs to authorize a physical inspection of the container.
3. All charges related to inspection of the container will be the responsibility of Target,
unless it can be determined that the vendor was in error when attaching the seal and
the correct seal can be accounted for. If the vendor is in error, all inspection charges
will be the responsibility of the vendor. Overseas Operations will notify Target buying
departments of possible shipment delays and any additional costs.
4. The consolidator and/or a vendor representation, when legally applicable, should be
present for the inspection. The full contents of the container should be removed and
the container inspected as per CTPAT guidelines. Contents of the cartons should be
randomly inspected to ensure that the integrity of the cartons have not been
compromised.
5. A copy of the inspection report and clearance authorization will be forwarded to
Target Global Assets protection.
6. Once the inspection report has been received and approved by Target Asset
Protection, the container will be rebooked and sealed with new Steamship Line
issued Seal.
7. Low/Medium risk origin seal management begins again.
1. Vendors will set up trucking appointments to pick-up empty containers from the
steamship line designated by Target’s nominated consolidator. Trucking will be the
responsibility of the vendor unless terms of the sale are FCA.
2. Target’s vendor will control the trucking and pick up of container and steamship line
seal from the container yard and position the container to the factory. If the
steamship line issues the seals in groups, the vendor should maintain a record of the
seal inventories. Steamship line seals must be logged in a book and signed out as
described in the C-TPAT regulations.
3. In addition to the seal issued by the steamship line, a Target authorized seal will be
provided to each factory by the consolidator as a secondary seal. It is the vendor’s
responsibility to request the Target issued seal. This seal is either a cable seal or a
bar seal that will be managed by the consolidator on behalf of Target. The seals will
be purchased at Target’s expense. .
4. The vendor will maintain a log of the container seal numbers issued by the
steamship line and the Target’s authorized seal numbers. The following information
should be included:
6. The vendor must follow the below steps when attaching a seal: V – View seal and
container locking mechanisms for tampering:
7. The Target Seal and the steamship line seal will be noted on the truck bill of lading
and/or Container Load Plan and signed by the vendor along with a date stamp and
time. A copy of this truck bill will be faxed to the origin consolidator within 1 hour of
departure from the factory and maintained by the origin consolidator.
8. In compliance with CTPAT regulations, vendors should perform regular audits and
maintain a log of findings for Target’s review.
• If seal discrepancy can be explained due to origin customs inspection, maintain copy
of inspection certificate and update container load plan with accurate seal number.
• If a steamship line issued seal is found to be missing at the time of processing
through the port terminal gates or the original seal issued by the SSL is different from
the seal number issued by the SSL and recorded by the consolidator, the following
actions should be taken:
1. If the container has not been loaded onto the departing vessel, the consolidator will
report the discrepancy to the SSL if found prior gating into the port. If found after the
container has gated into the port, the SSL will report to the consolidator. Then,
request to hold the container until research can be done with the vendor to determine
the location of the original seal issued by the carrier.
2. The consolidator will notify the vendor, International Supply Chain Security and
Target Overseas Operations of the seal discrepancy and request local origin
customs to authorize a physical inspection of the container.
3. All charges related to inspection of the container will be the responsibility of Target,
unless it can be determined that the vendor was in error when attaching the seal and
the correct seal can be accounted for. If the vendor is in error, all inspection charges
will be the responsibility of the vendor. Overseas Operations will notify Target buying
departments of possible shipment delays and any additional costs.
4. The consolidator and/or a vendor representation should be present for the
inspection. The full contents of the container should be removed and the container
inspected as per CTPAT guidelines. Contents of the cartons should be randomly
inspected to ensure that the integrity of the cartons have not been compromised.
5. A copy of the inspection report and clearance authorization will be forwarded to
Target Global Assets protection.
International Transportation / Shipping 12 of 21
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Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
6. Once the inspection report has been received and approved by Target Asset
Protection, the container will be rebooked and sealed with new Steamship Line
issued Seal and Target issued Seal.
7. High risk origin seal management process begins again.
Note: Documents for Air Shipments need to be shipped with the goods. Until documents
are received in good order, the goods cannot be shipped.
Sincerely,
Note: This letter must be on the vendor’s letterhead stationary and must be dated prior
to the aircraft departure date.
Note: In this example, the total invoice cost is $90,000 and the late shipment discount is
$3,000. The net invoice total should be $87,000. The Broker will present to US Customs
at the reduced net total of $87,000.00.
Should a net invoice total fall bellow the cost of the goods – no discount should be taken
as Target can not present a negative invoice to US Customs. The Air Freight forwarder
will complete the Discount Worksheet and request the vendor to complete the Target Air
Freight Agreement letter which will be forwarded to Target with the documents. These
totals will provide the correct dollar amount for Target Import Claim Dept to file a claim
with the vendor for the air freight. No Discount is deducted from the invoice.
Visas:
o If there is sufficient time for the vendor to obtain a visa in the discounted
amount he must do so. If there is not sufficient time, the vendor should
proceed with the original visa so as not to delay the shipment.
Letters of Credit:
o Our Letters of Credit are being amended to incorporate this procedure.
For all air shipments where the vendor is responsible for some of the
airfreight charges the air waybill, Vendor Air Freight Agreement letter and
Target Corporation Air Freight Discount Worksheet must be presented to
our bank. And, of course, the commercial invoice must indicate a Late
Shipment Discount equaling the amount on the worksheet. Letters of
Credit will continue to allow Target Corporation to reduce any draft
payments when an air waybill is presented.
Note: Vendor Portion may be Sea/Air difference, 50% of the Sea/Air difference, 25% of
the Sea/Air Difference, etc. Amend the worksheet to accommodate the various terms,
which are communicated via the Import Air Freight Request.
Sincerely,
Note: This letter must be on the vendor’s letterhead stationary and must be dated prior
to the aircraft departure date.
• Documents are required by US Customs and Border Protection (CBP) along with
other Government Agencies have stringent and detailed requirements for importation
of goods into US
o Without these documents, the product could be delayed in US customs
• Each factory should work with their vendor to obtain a list of all required documents.
Grand Total
Shipment Release/Inspection Certification (TSS Vendors Only)
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
PRODUCT SAFETY RECALL AND PRODUCT REGULATORY
COMPLIANCE REFERENCES
Overview
Target is bound by law to report safety issues to the appropriate U.S. Government
agency. All manufacturers producing merchandise for the U.S. must understand and
comply with all U.S. Government Standards and Regulations in addition to the Target
Standards for Product Safety. Failure to comply with these standards and regulations
may result in a recall or removal of product from sale.
Target is committed to buying and selling safe products. We require that all
manufacturers whom our vendors do business with are in compliance with the U.S. law.
Non-compliance with any product safety laws or regulations may result in monetary
penalty, costly administrative actions and/or litigation, as well as negative publicity.
Table of Contents
1. Vendor/Factory Roles and Responsibilities
2. Product Safety and Recall Definitions
3. Target Safety Standards
4. Product Regulatory References
Objectives
• Understand the Product Safety and Product recall processes
• Understand the factory responsibilities
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
1. Vendor/Factory Roles and Responsibilities
• Produce a safe, quality product which meets Target standards, industry standards
and all U.S. State or Federal standards and regulations for safety.
• If the product fails to comply, and a product recall is initiated, it is the vendor’s
responsibility to compensate Target for all costs associated with the product recall.
• A Recall is the removal of product from sale in conjunction with government agency.
Consumer level notification may be required.
• A Voluntary Market Withdrawal is the removal of product from sale (either vendor
initiated or Target initiated). Consumer level notification is not required.
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.
3. Target Safety Standards
• POL: Product Development > Requirements & Procedures > Softlines Product
Development > Childrens Safety Guide
• POL: Product Development > Requirements & Procedures > Softlines Quality
Assurance > Children’s Apparel > Manufacturing Safe Garments
• POL: Product Development > Requirements & Procedures > Hardlines Quality
Assurance > Softhome > Regulatory and Safety
Common State and Federal regulations include but are not limited to the following:
• Consumer Products Safety Act – This protects the public against unreasonable risk
of injury and death associated with consumer products.
Website: www.cpsc.gov
• California Proposition 65. This law is intended to warn consumers of potential risks
associated with specific chemicals contained in consumer products. Although this is
a state regulation, Target applies it to all products.
Website: www.oehha.ca.gov
© 2008 Target. These materials are for the sole use of designated employees and business partners of Target.
Reproduction, electronic transmission, third party use or other disclosure is strictly forbidden.