FAG Industrial Bearing and Services

Read this operating instruction attentively !

INSTRUCTION MANUAL



Heater 600

400V-63A-50Hz




FAG Industrial Bearings and Services
Postfach 1260
D 97419 Schweinfurt
(+) 49 9721 91 - 0



Check all parts without delay for possible transport
damages. If such damages are determined inform
the carriers immediately, take pictures if possible.




Heater 600

Safety precautions:
The operation instruction should always be followed
FAG shall not be held liable for damages caused by improper
handling or by use which does not comply with the designation
purpose.
Prerequisites of the operator: He must be authorised for use !
He must be familiar with the
safety precautions !



DANGER!
Since a magnetic field is generated by the induction heater, people
wearing a pacemaker should not work or be in the immediate vicinity
of the apparatus. Other sensitive equipment such as wrist watches,
magnetic carriers, electronic circuits, etc. might also be affected.
The safety distance is 2 metres
The equipment should not be used in areas where there is a risk for
explosion.
Use protective gloves (danger of burning your hands).

CAUTION

All repair work should be taken care of by an official FAG distributor.
Use original FAG spare parts only.
Protect heater from water or very high humidity.
Protect the yoke support and yokes against corrosion, damage and
deformation.
Only preheat ball bearings to max 120C.




DANGER! = High injury risk
WARNING= Potential injury risk
CAUTION = Danger of damaging the device
or the work piece

Heater 600

Introduction:
The FAG induction heaters are intended for heating rolling bearings.
Other metal components forming a closed circuit such as bushings,
shrink rings, pulleys and gears can also be heated.

Serial no.: Capacity:400V-63A-50Hz

1. Connect heater to electric mains, 400V-63A*. Turn main switch from
0 to 1. In display 110C will appear.

In case the plug has to be changed a qualified electrician must install
a suitable plug;
Yellow/green = Ground
Brown = Phase 1
Blue = Phase 2


2. Choose largest possible yoke fit diameter of bearing (or any other
work piece). Slide onto the yoke. Place yoke with whetted sides on
the poles.

Always keep whetted sides greased !!



Heater 600





3. Place magnetic probe on work piece, close to the bore. Make sure
that the place reserved for the probe is free of any grease or oil.



Control panel:



Heating can be Conducted by Temperature or by Time

Heating with temperature pre-selection function:
When heater is switched on the display will show: 110C
With A and B you can decrease the temperature to 0C and increase to
240C.



Heater 600


Select temperature and press "start" to start the heating process. The
display will now show progress of heating cycle. Once pre-selected
temperature is reached the acoustic signal will sound and the display
will flash. Press "stop" and place probe on one of the poles, remove
work piece.

Use protective gloves!

Temperature hold:

With button D you can activate or de-activate the temperature hold
function

Activated: As soon as the temperature drops 5C, heating will
automatically repeat. This process will repeat itself for 5 times.
Afterwards the heater will give a constant sound signal. Press C
(Start/Stop) and place probe on one of the poles, remove work piece.
De-activated: When pre-selected temperature is reached the acoustic
signal will sound constant.

Use protective gloves!


AT ALL TIMES PROCESS CAN BE INTERRUPTED BY PRESSING "STOP"










Heater 600

Error Signals

E 01: The measured temperature has passed the pre-set temperature.
E 03: Increase of temperature is lower than 1C in 5 minutes
Please check:
The sensor, no damage and placed properly.
The connection from sensor to the circuit board
The part can be to big for the machine (heating time to long),
heat on time pre-selection and control temperature manual.
E 10: The electronic measures no zero-axis crossing:
Check the connectors or change circuit boards
E 12: The electronic measures a disconnection in main circuit,
Please check:
The connections on Thyristor
Change Thyristor and check machine
Check connections plugs
Change circuit board and test machine

Heating with time pre-selection function:

When heater is switched on the display will show: 110C
Switch on the heater and press button E
The display will show: 00.00
Press A for desired time selection (max. 99.59)
Press C to start the heating process
The display will count down to 00.00

During heating cycle the actual temperature of work piece can be
checked by pressing button D.
The magnetic probe has to be placed !

When heating cycle has ended the acoustic signal will sound. Press C
and remove work piece.
Use protective gloves!

HEATING PROCESS MAY NOT BE STARTED UNLESS THE YOKE IS CORRECT IN
PLACE OVER THE POLES.

Heater 600

Technical data
TYPE Heater 600
Voltage 400V-63A-50Hz
Power 25 KVA
Temperature control 50C - 240C
Time control 0 - 99.99 Minutes
Heating speed control Microprocessor controlled
Overall dimensions 780 x 1200 x 1060 mm
Max. Weight work piece 700 kg
Mass heater 350kg

Spare parts list
TYPE: ART. No.
Pivoting yoke
30 x 30 x 700 0016269
40 x 40 x 700 0016297
50 x 50 x 700 0016298
60 x 60 x 700 0016299
70 x 70 x 700 0016300
80 x 80 x 700 0016301
90 x 90 x 700 0016302
100 x 100 x 700 0016303

Magnetic probe 0110001
Control unit 0016304
Thyristor (Triac) 0016305
Main Switch 0016306
Power print plate 0016307
Support blocks 0016308











Heater 600

Service:

If the heater is noisy please follow following procedure:

Adjustment yokes:

1. Check if the grinded side is smooth.
2. Place yoke or pivoting yoke on the heater.
3. Unscrew the screws in yoke and pivoting point an 1/4 turn.
4. Turn on the heater and the yoke will set itself or use a nylon hammer.
5. Fasten screws and turn off heater.


3 4 5













Heater 600














Heater 600


Electrical diagram



















DECLARATION OF CONFORMITY


Manufacturer: FAG Industrial Bearings and Services
Address: P.O. Box 1260, 97419 Schweinfurt / Germany

======================================================
===

Herewith we declare that the supplied version of:

Name product: Induction heater
Type product: Heater 600

Complies with the following provisions applying to it:



Electrical safety : IEC 335-1 classification 1
: IEC 664-1 Category 1
: Pollution degree 1

EMC emission : EN 55011
: EN 60555-2
: EN 60555-3

EMC immuniteit : IEC 801-2
: IEC 801-3
: IEC 801-4
: IEC 801-5


Other information:
This product complies with technical standards specifications as
defined by low voltage directive 73/23/EEG and EMC directive
89/336/EEC