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171–180, 1999
1999 Elsevier Science Ltd
Pergamon PII: S 0 0 3 8 – 0 9 2 X ( 9 8 ) 0 0 1 2 8 – 5 All rights reserved. Printed in Great Britain
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Abstract—Commercial acceptance and the economics of solar thermal technologies are tied to the design and
development of efficient, cost-effective thermal storage systems. Thermal storage units that utilize latent heat
storage materials have received greater attention in the recent years because of their large heat storage capacity
and their isothermal behavior during the charging and discharging processes. One major issue that needs to be
addressed is that most phase-change materials (PCM) with high energy storage density have an unacceptably
low thermal conductivity and hence heat transfer enhancement techniques are required for any latent heat
thermal storage (LHTS) applications. In the present paper the various heat transfer enhancement methods for
LHTS systems are discussed. Three different experiments to augment heat transfer were conducted and the
findings are reported. 1999 Elsevier Science Ltd. All rights reserved.
171
172 R. Velraj et al.
LHTS system. Experimental studies have been makes use of inward solidification and outward
performed by Sparrow et al. (1981) for outward melting simultaneously. The system consists of
solidification on a longitudinal finned vertical two concentric pipes forming an annulus within
tube, viz. for conduction-controlled or natural- which the PCM is maintained. Through the inner
convection-controlled heat transfer. Conduction is pipe the warm fluid is circulated and the cold fluid
the controlling mode when the liquid is at its surrounds the outer tube. Fins are uniformly
fusion temperature, whereas natural convection placed in the PCM region spanning the entire
controls when the liquid is above the fusion annulus. Eftekhar et al. (1984) have experimental-
temperature. It is concluded that for conduction ly studied a different heat transfer enhancement
control, the enhancement of freezing due to method for melting of paraffin by constructing a
finning is less than the area ratio of the finned and model that consists of vertically arranged fins
unfinned tubes, whereas for natural convection between two isothermal planes (the bottom one
control, the enhancement is very nearly equal to being hotter than the top) which not only provides
the area ratio. It is also stated that when conduc- additional conduction paths but also promotes
tion controls, freezing continues more or less natural convection within the molten PCM. Their
indefinitely, whereas natural convection severely photographs of the molten zone indicate that a
retards the freezing and ultimately terminates it buoyant flow induced in the neighborhood of the
altogether in the vertical tube arrangement. Smith vertical fin causes rapid melting of the solid wax.
and Koch (1982) have formulated finite difference The objective of their research was to study the
equations based on conduction heat transfer for enhancement of heat transfer during heating cycle
phase change occurring adjacent to a cooled flat with paraffin wax as the PCM.
surface containing fins. They have discussed the
effects of fin conduction parameter and fin dimen- 2.2. Other enhancement techniques
sions on solidification rate and heat transfer. Several other heat transfer enhancement tech-
Lacroix (1993) has presented a theoretical niques for LHTS systems have been studied and
model for predicting the transient behavior of a reported by various researchers. A few important
shell-and-tube storage test unit having annular fins methods among them are, inserting a metal matrix
externally fixed on the inner tube with the PCM into a PCM, using PCM dispersed with high
on the shell-side and the HTF flowing inside the conductivity particles and micro-encapsulation of
tube. The numerical results have also been val- PCM.
idated with experimental data for various parame- Siegel (1977) has studied the improvement in
ters like shell radius, mass flow rate and inlet solidification rate in molten salt dispersed with
temperature of the HTF. Padmanabhan and Kris- high conductivity particles. He has presented
hna Murthy (1986) have also studied the phase results of one dimensional analysis for three
change process occurring in a cylindrical annulus geometry’s of practical interest, viz., solidification
in which (i) rectangular, uniformly spaced longi- on a flat plate, inside a tube and outside a tube.
tudinal fins, spanning the annulus (ii) annular fins He has concluded that even though there is
are attached to the outer surface of the inner improvement in heat transfer rate, there is a
isothermal tube, while the outer tube is made compensating effect due to the reduction in
adiabatic. They have performed parametric analy- volume fraction occupied by the phase change
sis and based on the results they have suggested material. For a reasonable fraction of the particles
working formulae to obtain the volume fraction in the PCM, moderate improvement in heat
solidified at any time for both the cases. transfer is achieved. He also observed that, com-
All the earlier work relate to the enhancement pared with a plane layer, the improvement is less
study for outward solidification on finned tubes. for solidification inside a tube and somewhat
Recently Velraj et al. (1997) have presented greater for outside a tube. Hoogendoorn and Bart
theoretical and experimental work for a thermal (1992) have reported that the low value of the
storage unit consisting of a cylindrical vertical thermal conductivity of the PCMs could be great-
tube with internal longitudinal fins and this tube ly improved by embedding a metal matrix struc-
assembly is, in turn, placed inside another cylin- ture in them. A numerical simulation model for
drical vessel containing water. It was concluded the transient heat transfer in a PCM heat storage
that this configuration which forms a V-shaped vessel has been formulated by them and is
enclosure for the phase change material gives included in TRNSYS. Khan and Rohatgi (1994)
maximum benefit to the fin arrangement. Sauer have studied the heat transfer characteristics dur-
(1982) describes a latent heat storage concept that ing solidification in the presence of cylindrical
Heat transfer enhancement in a latent heat storage system 173
reinforcements, including graphite, alumina, iron longitudinal fins inside a cylindrical vertical stor-
and copper in an aluminium–silicon alloy base age tube containing paraffin. In the second meth-
and lead-base composite. They have reported that od, the tube is filled with lessing rings of 1 cm
the rate of movement of interface is strongly diameter which are commonly used in the chemi-
dependent on the thermal conductivity ratio of cal reactors to enhance the surface contact, and
reinforcement to the melt. Tong et al. (1996) have the molten paraffin is poured into the tube. These
done a theoretical heat transfer study on a vertical lessing rings are made of steel and have a thin-
annular space filled with water (as PCM) and walled hollow cylindrical structure with a parti-
aluminium matrix. Their numerical results are tion. Without partition these rings are known as
presented in the form of solid–liquid interface Raschig-rings. A photographic view of the lessing
movements, isotherms, streamlines and heat trans- rings is shown in Fig. 2. The molten paraffin
fer rate for some representative cases. The heat occupies 80% of the storage volume. In the third
transfer rates for enhanced cases show an order- method a very small amount of water is poured
of-magnitude increase over the base case, where into the tube. Molten paraffin is then added and
no metal matrix is inserted. the tube is evacuated by a vacuum pump. The
Stovall and Arimilli (1988) have evaluated vacuum is maintained such that the saturation
three methods to enhance the thermal conductivity temperature of the water inside the tube is nearly
of the thermal storage media using LiH as the equal to the phase change temperature of the
PCM. One method is to replace a portion of the PCM. The intention is to create steam bubbles
PCM with a reticulated metal. The second method inside the PCM during the phase change that
uses fins made of SS304 with fin volume fraction would promote the heat transfer.
ranging from 5 to 50%. The third method uses Li
in the form of LiH salt and molten Li slurry. 3.1. Experimental setup
Chow et al. (1996) have evaluated two thermal Fig. 3 is a schematic of the storage unit. It
conductivity enhancement techniques. The first consists of the vertical cylindrical storage tube
technique focuses on placing PCM in capsules of made of aluminium, with an outside diameter of 6
various shapes in a liquid metal medium. The cm, an inside diameter of 5.4 cm and an active
second technique involves a metal / PCM compo- length of 60 cm. The tube is, placed inside
site. The work was stimulated by the need of high another cylindrical vessel with 25 cm diameter
temperature energy storage for future space power and having the same height as the tube, containing
generation systems. water and the vessel is well insulated. The
temperature of the water bath is controlled by a
thermostat, having a variable heating coil capacity
3. EXPERIMENTAL INVESTIGATION
of 500, 1000 and 2000 W. A magnetic stirrer is
In the present work three different heat transfer provided at the bottom of the trough to have a
enhancement methods are investigated (see Fig. uniform temperature in the axial direction of the
1). The first enhancement technique uses internal cylindrical vessel. A small top portion of the tube
unit is kept above the water level to provide
convenient thermocouple connections and for
easy handling of the tube from outside. While
conducting experiments with fins, an assembly of
four aluminium fins with the dimensions of 0.15
cm thickness, 2.7 cm height and 50 cm length
each, and forming a cross shaped cross-section is
placed inside the tube and welded at the top and
bottom of the tube. The intermediate length of the
fin was thermally bonded to the tube by solder.
For all the experiments, NiCr–Ni thermocou-
ples are placed in two different horizontal planes,
at a distance of 20 cm and 35 cm from the bottom
of the tube as shown in Fig. 3. The position of the
thermocouples in one plane for all the configura-
Fig. 1. Paraffin storage tube cross section and thermocouple tions is shown in Fig. 1. The thermocouples are
locations for the configurations (a) plain tube (b) with fins (c) mounted at suitable locations where the end
with lessing rings (d) with bubble agitation. effects (heat flow from the bottom of the tube
174 R. Velraj et al.
which could cause heat flow in the axial direction was used. Both paraffin have the same ther-
within the paraffin) are not present. Three ther- mophysical properties except for the phase change
mocouples are located in the surrounding water temperature. RT 60 has a phase change tempera-
bath at different heights to monitor and ensure ture range of 58 to 608C and RT 58 has a phase
that there is minimum temperature variation in the change range of 58 to 598C. Table 1 summarizes
axial direction. The thermocouples are connected the thermophysical properties of paraffin RT 58
to a recorder, which can provide instantaneous and RT 60.
analog and digital outputs. The recorder has an
accuracy of 60.05% of the reading 1 0.58C, and 3.2. Experimental procedure
a resolution of 0.18C for the measurements with K Several experimental runs were performed to
type thermocouple. Molten paraffin is poured into find the temperature distribution within the paraf-
the tube carefully avoiding cavities. For the fin during solidification. Initially the experiments
experiments with the plain tube, paraffin RT 58 were performed without fins (plain tube configu-
was used and for the experiments with heat ration) as detailed below. Subsequently, experi-
transfer enhancement methods, paraffin RT 60 ments were conducted for the heat transfer en-
hancement configurations, following the similar
procedure.
The temperature of the water was maintained at
Fig. 5. Experimental and predicted temperature variation within the paraffin for the tube with fin at four thermocouple locations
shown in Fig. 1(b).
obtained from the numerical model. The theoret- region between the adjacent fins. Further, in the
ical and the experimental curves are in rather theoretical case, the initial temperature was fixed
close agreement with each other, except that in at 60.58C for the entire domain, whereas it can be
the theoretical curves, the rate of temperature drop observed from Fig. 5 that in the experiments the
is slower during phase change and faster after initial temperatures could only be maintained at
phase change is completed at any location where- 60.560.38C. However, as soon as the temperature
as in the experimental curves, there is not much of the water bath is lowered, the whole region
change in the rate of temperature drop even after attains the temperature of saturated liquid.
the lower limit of the phase change temperature It is also seen from the above figure that
range is reached. This could be due to the initially the temperature drop is faster at ther-
solidified paraffin, that may still have some mocouple location 2 than in location 1 and vice
amount of latent heat even after the lower limit of versa after a certain interval of time. This could
the phase change temperature range is reached. be because location 2 is more closer to the fin and
This implies that the phase transition temperature this fin conduction is more pronounced initially.
range is actually wider than that specified by the Later, the corner effect (cooling effect from the
manufacturer. This fact has also been observed by fin and the boundary wall) predominates at loca-
Abhat (1983) for most of the paraffin. However, tion 1 and this results in a faster drop in tempera-
the major phase change takes place within the ture. This kind of temperature variation is ob-
specified temperature range. This shift of a small served both in the theoretical and experimental
amount of latent heat for a short range below the curves. A similar corner effect is discussed by
lower limit of the phase change temperature range Shamsundar and Sparrow (1975) for the case of a
is also useful from the application point of view. square container.
This reduces the sub-cooling of the solidified The unique feature in the numerical model
layer and makes it possible to extract the energy (Velraj et al., 1997) is that it takes into account
at nearly constant temperature even during the the heat flow in the circumferential direction
solidification of the paraffin at the center of the along the tube wall. Initially, when the numerical
Heat transfer enhancement in a latent heat storage system 177
trials were done without taking into account the of k e obtained with lessing rings to that of the
circumferential heat flow from the fin tip to the paraffin, is ten for this configuration. This en-
wall, more time was taken to lower the fin hancement is achieved with a loss of 20% volume
temperature. Consequently, the time for complete of paraffin for the particular tube diameter of 5.4
solidification was much higher than the ex- cm and lessing ring diameter of 1 cm. The
perimental value. When the above circumferential increase in effective thermal conductivity depends
heat flow is taken into account, it is observed that on the ratio of the diameter of the tube and the
approximately 80% of the total heat flow from the dimensions of the ring and it is well known that
fin is through this path. This is because the for larger tube diameter this enhancement is much
convective surface area at the fin tip is not higher.
sufficient to pass away all the heat from the fin Fig. 7 shows the experimental temperature
directly into the surrounding fluid. distribution within the paraffin for the case em-
Fig. 6 shows both the experimental and simu- ploying bubble agitation at the thermocouple
lated temperature distribution within the paraffin locations shown in Fig. 1(d). It is found that there
for the enhancement technique employing paraf- is not much increase in heat transfer during
fin-lessing ring mixture at the thermocouple loca- solidification. Though the movement of bubbles
tions shown in Fig. 1(c). The numerical model for induces convection during melting, the vapor
the plain tube configuration was used to find the pocket or cavity entrapped within the solid paraf-
effective thermal conductivity, k e , for this heat fin during solidification reduces the conduction
transfer enhancement method. For this method, heat transfer as the vapor is a poor conductor of
the experimental temperature–time variation ob- heat. Initially when the temperature of the PCM is
tained from three different thermocouple locations above saturation temperature, the water is present
was used as a base (standard). The value of k e in vapor form. During solidification the water
was varied by trial and error in the numerical condenses and since it is denser than paraffin, it
model until close matching of the predicted slides down over the solidified paraffin. When this
temperature profile with the experimental results water comes in contact with the interior paraffin
was obtained. The value of c p was obtained by which is at a higher temperature, again it evapo-
mixture rule and was used in the energy equation. rates and forms steam bubbles which tend to raise
Since the paraffin occupies only 80% of the total up. This water condensing and bubble formation
volume, the corresponding reduction in amount of takes place alternately throughout the solidifica-
latent heat per unit of the total volume is taken tion process. During this process some steam
into account in the energy equation by assuming bubbles may get entrapped within the solidified
the value of the density of the paraffin as 80% of paraffin and will affect the conduction heat trans-
its actual value. The value of k e thus obtained was fer. However from melting experiments conducted
2 Wm 21 K 21 which is ten times greater than the (not reported in the present work), it was observed
‘k’ of paraffin. Hence, the thermal conductivity that the increase in heat transfer during melting is
enhancement factor which is defined as the ratio appreciable, which may be suitable for some
waste heat recovery applications where the pro-
cess is not continuous and large quantity of heat without proportionate reduction in time for com-
should be stored in a short period. This bubble plete solidification. However, the time factor
formation was observed by conducting the initial which is defined as the ratio of time for complete
experiments with glass tube instead of aluminium solidification with heat transfer enhancement to
tube. Since there was no remarkable augmentation that of plain tube configuration, depends on the
effect on solidification and also due to the com- diameter of the tube for the lessing ring configura-
plexities of the process, further analysis was not tion. The time factor in this case decreases with
attempted. increase in diameter of the tube. With the fin
Fig. 8 shows the time for complete solidifica- configuration, it was observed from the numerical
tion (obtained from the numerical model) of the runs that the time factor remains more or less
paraffin with the surrounding water bath tempera- unchanged for a fixed number of fins irrespective
ture at 508C for the plain tube and for the two of the diameter of the tube. The figure also shows
heat transfer enhancement configurations shown the heat stored which represents the amount of
in Fig. 1(b) and (c). These results are obtained latent heat that can be stored per unit meter length
from the numerical model, since experimentally it in a tube with 5.4-cm inner diameter with paraffin
is difficult to determine the portion of the PCM RT 60 as PCM. In the plain tube configuration
which solidifies at the end, and place the ther- 490 kJ of energy can be stored per meter tube
mocouple in the appropriate location, especially length and with fins and lessing ring configura-
for the fin configuration. The fins occupy 7% of tions the reduction in energy stored is 7 and 20%
the tube volume and it is seen from the figure, that respectively.
the time for complete solidification is approxi- In a LHTS system the total resistance to the
mately one-fourth that of the plain tube. In the heat flow is the sum of convective resistance on
other method the lessing rings occupy 20% of the the tube surface and the conductive resistance of
tube volume and the time for complete solidifica- solidified PCM. During the extraction of heat
tion is nearly one-ninth that of the plain tube. from the system, as the solidification proceeds,
Comparing the volume occupied by the fins and the conductive resistance offered by the PCM
the lessing rings, the latter occupy more volume increases whereas the convective resistance is
Fig. 8. Comparison of total solidification time and total quantity of heat stored for different configuration.
Heat transfer enhancement in a latent heat storage system 179
constant throughout the process for a given flow For air heating applications, since more or less
condition. Hence the variation of surface heat flux uniform heat flux can be achieved as discussed
depends on the predominance of the convective above, the LHTS system can be used as a single
resistance (fixed resistance) and the conductive large module and the performance of the unit can
resistance (variable resistance). When the convec- be improved by increasing the effective thermal
tive resistance is dominant nearly uniform surface conductivity of the PCM by the addition of high
heat flux with time can be achieved from the conductivity material like lessing rings into the
LHTS system and if the conductive resistance is PCM. The addition of high conductivity material
dominant the surface heat flux will have a de- increases the surface heat flux and also more
creasing trend with respect to time. In a LHTS uniform surface heat flux can be achieved as the
system when water is the heat transfer fluid, the maximum conductive resistance (variable resist-
convective resistance is less and the variable ance) gets reduced.
conductive resistance offered by the PCM be-
comes dominant during the process and hence it is
very difficult to achieve a uniform surface heat 5. CONCLUSION
flux. The surface heat flux variations with water A detailed investigation of the different heat
as heat transfer fluid has been discussed by Velraj transfer enhancement methods for the latent heat
et al. (1997). However, when air is the heat thermal storage system has been carried out. The
transfer fluid, nearly uniform surface heat flux can heat transfer enhancement with fin configuration
be achieved as the surface convective resistance is for storage tubes and by using lessing rings in
high compared to the variable conductive resist- storage tanks is appreciable, and these two meth-
ance. Based on the above observation the follow- ods are highly suitable for solidification enhance-
ing configurations are suggested for water heating ment. The storage configuration employing bub-
and air heating applications. ble agitation may be suitable for applications
For domestic solar hot water applications, when where heat transfer enhancement for melting is
used as single LHTS unit, the surface heat flux required. Though the two LHTS systems sug-
will not be uniform. Therefore a combined sens- gested are technically feasible, their commerciali-
ible and latent heat storage system with a inner- zation requires an economical analysis. Ongoing
finned tube configuration such as that shown in research and close cooperation with industry will
Fig. 9 is recommended. This type of storage bring the LHTS system more simple and cost-
system utilizes the advantages of both sensible effective in the near future for many applications.
and latent heat storage systems. For domestic
water heating, the hot water may be required at a
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