Kenr5925kenr5925-01 Sis PDF

AC/DC BOX
KENR5925-01
January 2009
OPTIONAL MODULES
DISCRETE I/O MODULE
(OPTIONAL)
CONNECTOR M-C17
HARNESS "M"
(Dimensions: 48 inches x 35 inches)
KENR5925-01 VOL 1 of 2
CDVR
CDVR
3516C XQ2000 Power Module

Electrical System
36 Page,
NAM1-UP
KEN1-UP
CONNECTOR PM-C6
HARNESS "PM"
CONNECTOR MA-C12
HARNESS "MA"
GENERATOR TEMPERATURE MODULE
(OPTIONAL)
CONNECTOR MA-C9
HARNESS "MA"
Volume 1 of 2: Generator Set Schematic

CONNECTOR M-C14
HARNESS "M"
2009 Caterpillar, All Rights Reserved
CONNECTOR M-C35
HARNESS "M"
Printed in U.S.A.
OPTIONAL MODULES
DISTRIBUTION BOX
ANNUNCIATOR (OPTIONAL)
HARNESS "AN"
PIN
PIN
PIN
PIN
#8 = CAN (+)
#9 = CAN (-)
#11 = BAT (+)
#12 = BAT (-)
AC/DC BOX
CIRCUIT BREAKER (MP OPTION)
CIRCUIT BREAKER (MP OPTION)
DISTRIBUTION BOX
ANNUNCIATOR (OPTIONAL)
OR-16-UL
TN-16-UL
21
22
24
31
32
34
BU-16-UL
E486-GH3
BK-16-UL
VS-T2
VM-T2
E487-GH5
GN-16-UL
E488-GH4
BU-16-UL
E486-GH3
BK-16-UL
E486-AG1
E487-AG3
E488-AG2
F9
1.5A
UH-T7
UH-T2
F10
1.5A
UH-T8
GH-T1
F7
1.5A
GH-T3
GH-T2
F8
1.5A
GH-T4
VI
RD
CH-T5
CH-T6
E487-GH5
GN-16-UL
GH-S1
E487-GH6
GN-16-UL
E487-GH7
GN-16-UL
GH-T6 X3
VM-T3
VS-T3
VG-T3
E486-UH1
BK-16-UL
E488-UH2
BU-16-UL
E486-GH1
BK-16-UL
E488-GH2
BU-16-UL
E486-VG4
BR-16-UL
E487-VG6
OR-16-UL
E487-VG7
OR-16-UL
E488-VG8
YL-16-UL
E486-VM4
BR-16-UL
E487-VM6
OR-16-UL
E487-VM7
OR-16-UL
E488-VM8
YL-16-UL
E488-VM8
YL-16-UL
E487-VM5
OR-16-UL
E486-VM4
BR-16-UL
E488-VG8
YL-16-UL
E487-VG5
OR-16-UL
E486-VG4
BR-16-UL
CBL-L147
H1 VG-T10
BR-16-UL
TN-16-UL
OR-16-UL
TN-16-UL
YL-18-UL
TN-16-UL
BR-16-UL
OR-16-UL
YL-16-UL
BR-16-UL
OR-16-UL
YL-16-UL
F453-CT5
F450-CT2
F453-CT7
F452-CT3
F453-CT6
E486-VG1
E487-VG2
E488-VG3
E486-VM1
E487-VM2
E488-VM3
301-7327 (HARNESS VG)
H2
VG-T11
VG-S1
E487-VG5
OR-16-UL
VI
RD
H1 VG-T12
P738-L16
L-S1
GY-18-UL
X2 BK-WH
CIRCUIT BREAKER TYPE MASTERPAC
F448-CT1
301-7317 (HARNESS VF)
BU
E488-GH4
BU-16-UL
E486-UH3
BK-16-UL
GH-T8 X3
OR
BU
H2
VG-T13
PT 3
UH-T3 X1
VI
RD
H1 VM-T10
P736-L25
L-S11
GY-18-UL
X2 BK-WH
E487-UH5
GN-16-UL
UH-S1
E487-UH6
GN-16-UL
E487-UH7
GN-16-UL
UH-T4 X3
OR
BU
H2
VM-T11
VM-S1
E487-VM5
P734-L31
OR-16-UL
GY-18-UL
PT 4
301-7326 (HARNESS VM)
UH-T5 X1
VI
RD
H1 VM-T12
X2 BK-WH
1532707
1532707
1532707
TERMINATING RESISTOR
1342540
E486-VF1
E487-VF2
E488-VF3
F409-VF4
CBL-MA58
CBL-MA84
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
OR-16-UL
BR-16-UL
VG-T8
VG-T6
VG-T4
VM-T13
VM-T9
VM-T8
VM-T7
VG-T9
VG-T7
VG-T5
E486-V1
E487-V2
E488-V3
F409-V4
GY-18-UL-
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
BR-16-UL
OR-16-UL
YL-18-UL
TN-16-UL
TN-16-UL
TN-16-UL
CT-S1
F453-CT4
E565-L56
E565-L55
202-L102
101-L45
L-C3
1552272
CT-C3
3E3376
1
2
3
4
TN-16-UL
301-7316 (HARNESS V)
GY-18-UL
J843-L108
J843-L110
L-S5
202-L72
F448-L18
F450-L32
F452-L38
F453-L27
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
101-L103 GY-16-UL
101-L61 GY-16-UL
101-L98 GY-18-UL
101-L80 GY-18-UL
BK-18-UL
BK-18-UL
101-L60 GY-16-UL
202-L106 GY-18-UL
Y794-L74 1532707
Y796-L75 1532707
Y795-L76 1532707
J843-L109 BK-18-UL
101-L66 GY-16-UL
L-S24
GY-16-UL
L-S23
L-S9
L-C36
1552273
V-C36
3E3382
1
2
3
4
5
6
BR-16-UL
OR-16-UL
YL-16-UL
WH-16-UL
L-S2
GY-18-UL
GY-18-UL
GY-16-UL
CBL-L99
L-S14
101-L101 GY-18-UL
101-L90 GY-18-UL
E486-L9
E487-L8
E488-L7
F409-L6
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
Y794-L86
Y796-L87
Y795-L88
CBL-L95
1532707
1532707
1532707
Y794-L95
Y796-L96
Y795-L97
1532707
1532707
1532707
202-L93
GY-18-UL
CBL-MA56
L-S6
L-S8
L-S7
FROM HARNESS KG-C2

(SEE INSIDE PAGE OF VOL.2
SHEET 6 OF 11, LOCATION D-4)
AN-C18
3E3388
1
2
3
4
5
6
7
8
101-L80 GY-18-UL
202-L93 GY-18-UL
CBL-L95
Y796-L87 1532707
Y795-L88 1532707
Y794-L86 1532707
101-AN1
229-AN2
CBL-MA146
AN-S1
AN-S2
GY-18-UL
GY-18-UL
Y796-AN7
Y795-AN8
Y794-AN9
CBL-AN71
AN-S3
AN-S4
AN-S5
1532707
1532707
1532707
101-AN3
229-AN4
GY-18-UL
GY-18-UL
Y796-AN10
Y795-AN11
Y794-AN12
101-AN5
229-AN6
L-C29
1552252
F719-L91 GY-18-UL
F715-L68 GY-18-UL
F405-L99 GY-18-UL
101-L98 GY-18-UL
101-L45 GY-18-UL
D998-L69
L-S15
GY-18-UL
D998-L87
D998-L88
F405-L65
E560-L40
E565-L56
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
1
2
3
4
5
6
7
8
9
10
11
12
CBL-AN72
ANNUNCIATOR 2
2491168
AN-C16
1552273
1
2
3
4
5
6
CBL-AN70
1532707
1532707
1532707
ESPB
2527558
ES-C29
3E5179
F719-ES1 GY-18-UL
F715-ES2 GY-18-UL
F405-ES3 GY-18-UL
101-ES4 GY-18-UL
101-ES10 GY-18-UL
D998-ES5
D998-ES6
F405-ES7
E560-ES8
E565-ES9
1
2
3
4
5
6
1532707
1532707
1532707
GY-18-UL
GY-18-UL
Y796-AN13
Y795-AN14
Y794-AN15
ANNUNCIATOR 1
2491168
AN-C15
1552273
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
L11
L12
L21
L22
R11
R12
R21
R22
R23
R24
OPTIONAL LIGHTING GP
202-L102
LH-S1
L-S25
GY-16-UL
101-LH1 GY-16-UL
202-L104 GY-16-UL
+
-
LH-L1
7N5876
LAMP_AS.
7G9730
101-LH2 GY-16-UL
202-L105 GY-16-UL
+
-
LH-L2
7N5876
LAMP_AS
7G9730
LH-SW1
8D2676
101-L103
GY-16-UL
101-LH3
GY-16-UL
269-7026 (HARNESS LH)
L-C22
1740502
CBL-L115
Y794-L95
Y795-L97
Y796-L96
F720-L51
GN-YL-10-UL
D998-L53
1532707
1532707
1532707
GY-18-UL
A
B
C
120
OHMS
TERMINATING RESISTOR
1342540
SYMBOL
ABBREV
DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
START AID SWITCH

L-ESW1
9D3721
2
1
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
GY-18-UL
CBL-L147
101-AC15 GY-18-UL
F709-AC68 GY-18-UL
Y794-RE30
Y795-RE32
Y796-RE34
1532707
1532707
1532707
101-AM1
Y903-L33 GY-18-UL
Y914-L2 GY-18-UL
R952-L3 134-6258
R953-L4 134-6258
R951-L5 134-6258
P737-L17 GY-18-UL
P738-L16 GY-18-UL
200-L54 GN_YL-14-UL
Y916-L10 GY-18-UL
Y913-L92 GY-18-UL
Y912-L12 GY-18-UL
Y911-L13 GY-18-UL
Y915-L14 GY-18-UL
G490-L15 GY-18-UL
Y909-L19 GY-18-UL
E565-L55 GY-18-UL
Y905-L23 GY-18-UL
F407-L24 GY-18-UL
P736-L25 GY-18-UL
P735-L26 GY-18-UL
Y908-L28 GY-18-UL
Y910-L48 GY-18-UL
G488-L29 GY-18-UL
G487-L30 GY-18-UL
P734-L31 GY-18-UL
F408-L34 GY-18-UL
F407-L35 GY-18-UL
F406-L36 GY-18-UL
P733-L37 GY-18-UL
Y902-L39 GY-18-UL
R955-L43 GY-18-UL
F709-L44 GY-18-UL
F405-L99 GY-18-UL
SP-1-L58 GY-18-UL
SP-2-L62 GY-18-UL
SP-3-L67 GY-18-UL
F715-L68 GY-18-UL
F720-L51 GY-18-UL
F705-L1 GY-18-UL
F701-L49 GY-18-UL
GY-18-UL
GY-18-UL
RED
WHITE
ORANGE
YELLOW
CLEAR
BLACK
GRAY
COPPER
BROWN
GREEN
BLUE
GREEN/YELLOW
VIOLET
BLACK/WHITE
TAN
WIRE NAME DEFINITION:

XXXX-XX# XX-XX-UL
WIRE GAUGE
WIRE COLOR
WIRE NUMBER
HARNESS IDENT
CIRCUIT IDENT
NORMALLY OPEN CIRCUIT
IDENT
AC
AG
AM
AN
AR
CH
CM
CT
E
GH
L
LG
LH
M
MA
MB
PM
R
RE
SJ
UH
V
VA
VF
VG
VM
VS
X
Y912-AM4 GY-18-UL
Y915-AM3 GY-18-UL
202-AM2 GY-14-UL
F709-AM5 GY-18-UL
R955-AM6 GY-18-UL
P737-AM7 GY-18-UL
P738-AM8 GY-18-UL
F408-AM9 GY-18-UL
F407-AM10 GY-18-UL
G490-AM11 GY-18-UL
Y914-AM12 GY-18-UL
F705-AM13 GY-18-UL
GY-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
Y911-AC61
Y909-AC59
Y908-AC66
Y910-AC42
G488-AC45
G487-AC51
Y902-AC75
N717-AC29 GY-18-UL
N715-AC30 GY-18-UL
Y903-AC1 GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
F702-AC52
N714-AC20
N713-AC21
N752-AC22
J904-AC23
J905-AC24
N716-AC25
N720-AC26
N719-AC27
N718-AC28
R952-AC46 134-6258
R953-AC47 134-6258
R951-AC48 134-6258
E565-AC60 GY-18-UL
995-AC72 GY-18-UL
F406-AC73 GY-18-UL
F405-AC76 GY-18-UL
D998-AC1 GY-18-UL
Y794-AC33 1532707
Y796-AC36 1532707
Y795-AC39 1532707
838-AC19 GY-18-UL
200-AC2 GN_YL-14-UL
GY-14-UL
NOTE B
PART NUMBER
244-5405
311-5960
317-6485
244-9600
307-0666
307-0664
301-7315
301-7322
244-9611
298-4848
244-5404
252-7513
269-7026
244-9601
244-5403
311-4083
244-9612
244-9606
252-7455
318-2926
307-0663
301-7316
267-8467
301-7317
301-7327
301-7326
301-7314
244-9657
NAME
AC/DC INTERFACE HARNESS (EUI)
GMR INTERFACE
DISTRIBUTION BOX MAIN HARNESS
ANNUNCIATOR HARNESS
UMR INTERFACE
PROTECTIVE RELAY CTS
VOLTAGE SENSING TO MAIN HARNESS
CT HARNESS
ENGINE INTERFACE HARNESS (EUI)
GMR OPTION
EMCP3 INTERFACE HARNESS (EUI)
LOW VOLTAGE GROUND HARNESS
PANEL LIGHT HARNESS
OPTIONAL MODULE HARNESS
MAIN HARNESS (EUI)
CIRCUIT BREAKER (MASTERPAC) OPTION
PMG HARNESS
DISCRETE I/O HARNESS
MED VOLT CT TO EMCP
ESTOP JUMPER
UMR OPTION
VOLTAGE SENSING HARNESS
VOLTAGE ADJUST OPTION
VOLTAGE SENSING-BUSBAR HARNESS
GMR OPTION VOLTAVE
PROTECTIVE RELAY VOLTAGE
CT TO MAIN HARNESS
AC TERM STRIP
NOTE A: REMOVE THIS JUMPER WIRE FOR REMOTE ESTOP OPTION.

NOTE B: UNUSED CONNECTIONS. WIRES ARE CLIPPED AND STOWED.
DC TERM STRIP 1
3208629
B+
B+
B+
BBBD0 1
D0 2
AI 3+
AI 3DI 4
DI 7
DI 8
R07-NO
R08-NO
A
B
C
RO6-NO
RO5-NO
RO5-C
RO6-C
DI 6
DI 5
RO2-C
120
OHMS
PWM
VDC-B
VDC-A
ALM
FSD
DS-50
EX-DIS
V-LWR
V-RSE
COM1
COM2
COM3
V/PF
FRES
RO2-NO
TERMINATING
RESISTOR
1342540
CBL-RE60
SW GR TERM
3176694
252-7455 (HARNESS RE)
DC TERM STRIP
3176697
BATT+
BATT+
BATT+
BATTBATTBATTBATTCAN2+
CAN2-SH
CAN2GND
GND
GND
GND
MOD-BUSMOD-REF
MOD-BUS+
RO4-NO
DI 3
DI 2
DI 1
DI RTN
RE-C21
1740502
202-AC18
101-AC17 GY-14-UL
101-AC3 GY-14-UL
317-6485 (HARNESS AM)
ATCH WIRE, CABLE &

COMPONENT
RD
WH
OR
YL
CL
BK
GY
CU
BR
GN
BU
GN_YL
VI
BK_WH
TN
COLOR
NORMALLY CLOSED CIRCUIT
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
CBL-L99
CBL-AC62
NOTE B
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
L-C32
1338753
R955-AM6
F709-AM5
F408-AM9
F407-AM10
Y915-AM3
G490-AM11
Y912-AM4
P737-AM7
P738-AM8
Y914-AM12
CBL-AC60
SP-1-L58
SP-2-L62
SP-3-L67
L-S10
AC-S129
AC-S128
AC-S127
NOTE B
CONNECTOR
MULTI-CONDUCTOR CABLE
D998-L53
D998-L69
CBL-AC63
F705-AM13
CBL-AC148
AC-S130
CBL-XXX
F719-L91
D998-L52
AC-S122
244-5404 (HARNESS L)
GY-18-UL
GY-18-UL
GY-18-UL
AC-S121
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GN_YL-14-UL
L-GND
838-L41
838-L42
101-AC65
GY-18-UL
GY-18-UL
GY-14-UL
101-AC10
202-AC41
R955-AC69
F705-AC56
F408-AC71
F407-AC62
G490-AC58
Y915-AC57
Y912-AC55
Y913-AC54
Y916-AC53
P738-AC50
P737-AC40
Y914-AC49
200-L54
M756-L22 1532707
M757-L21 1532707
M755-L20 1532707
101-L61 GY-16-UL
202-L72 GY-16-UL
Y794-L74 1532707
Y796-L75 1532707
Y795-L76 1532707
AC-C11
9W1951
A
101-AC12 GY-18-UL
B
202-AC44 GY-18-UL
D
E
H
J
G
Y794-AC32 1532707
C
Y796-AC35 1532707
F
Y795-AC38 1532707
AC-S124
202-AC67
AC-S125
1532707
1532707
1532707
CBL-AC61
Y794-AC31
Y796-AC34
Y795-AC37
GY-14-UL
AC-C10
9W1951
D
893-AC13 OR-18-UL
E
892-AC5 BR-18-UL
G
M756-AC7 1532707
C
M757-AC6 1532707
F
M755-AC8 1532707
H
J
A
101-AC11 GY-18-UL
B
202-AC43 GY-18-UL
101-AC9
GN-YL-10-UL
244-5405 (HARNESS AC)
101-AM1
202-AM2
AM-C1
1338753
20
21
50
42
34
52
65
62
63
64
17
66
67
8
GY-14-UL
9
GY-14-UL
16
22
23
18
31
1
GY-18-UL
51
24
29
30
39
41
47
49
57
59
60
61
48
2
GY-18-UL
3
4
5
6
GY-18-UL
7
GY-18-UL
11
14
15
25
GY-18-UL
26
27
GY-18-UL
28
GY-18-UL
32
33
35
36
GY-18-UL
37
38
40
43
44
45
46
53
GY-18-UL
54
55
56
58
68
GY-18-UL
69
GY-18-UL
70
10
12
13
AC-C32
1338753
GND BUS BAR 2
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
EARTH GROUND
GND BUS BAR 1
CBL-MA113
CBL-MA58
CBL-L94
RO8-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS+
GEN AC VOLTAGE N
GEN VOLTAGE C
GEN VOLTAGE B
GEN VOLTAGE A
RO8-NC
RO7-NC
RO1-NO
RO7-C
RO6-NO
RO6-C
DI 8
AI 3AI 3+
1A GEN IN
RO5-NO
CAN1CAN1 SH
CAN1+
RO3-NO
DI 7
AI 2AI 2+
I AC COMMON
RO5-C
DI 6
DI 5
AI 1IB GEN IN
RO2-NO
DI 4
DI 3
DI 2
AI 1+
IC GEN IN
RO2-C
RO1-C
MPU+
MPUDO 2
DO 1
DI 1
RO4-NO
RO4-C
RO3-C
RO8-C
BATT+
BATTCAN2+
CAN2 SH
CAN2ANALOG SW/SEN RTN
244-9600 (HARNESS AN)
DIS I/O TERM BLK

2449608
DI 01
DI 05
DI 09
DI RTN
DO1-B
DO1-COM
DO1-A
DO5-B
DO5-COM
DO5-A
DI 02
DI 06
DI 10
DI RTN
DO2-B
DO2-COM
DO2-A
DO6-B
DO6-COM
DO6-A
DI 03
DI 07
DI 11
DI RTN
DO3-B
DO3-COM
DO3-A
DO7-B
DO7-COM
DO7-A
DI 04
DI 08
DI 12
DI RTN
DO4-B
DO4-COM
DO4-A
DO8-B
DO8-COM
DO8-A
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
1
2
3
4
5
7
9
11
13
14
15
51
25
26
27
28
29
30
31
32
34
42
50
35
36
37
38
39
40
44
45
46
47
48
53
54
55
56
57
58
61
66
67
68
69
70
33
41
43
24
52
65
62
63
64
49
GY-18-UL
GY-18-UL
OPTIONAL ANNUNCIATORS
L-C18
1552264
F405-R1
G487-R2
G491-R3
E499-R4
J730-R5
J728-R6
J729-R7
J742-R8
J740-R9
J741-R10
F406-R11
G488-R12
G492-R13
E499-R14
J733-R15
J731-R16
J732-R17
J745-R18
J743-R19
J744-R20
F407-R21
G489-R22
G493-R23
E499-R24
J736-R25
J734-R26
J735-R27
J748-R28
J746-R29
J747-R30
F408-R31
G490-R32
G494-R33
E499-R34
J739-R35
J737-R36
J738-R37
J751-R38
J749-R39
J750-R40
F705-L1
Y914-L2
134-6258
134-6258
134-6258
CBL-L115
244-9606 (HARNESS R)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
R952-L3
R953-L4
R951-L5
F409-L6 GY-16-UL
E488-L7 GY-16-UL
E487-L8 GY-16-UL
E486-L9 GY-16-UL
Y916-L10 GY-18-UL
Y913-L92 GY-18-UL
F701-L49 GY-18-UL
Y912-L12 GY-18-UL
Y911-L13 GY-18-UL
Y910-L48 GY-18-UL
G490-L15 GY-18-UL
P738-L4 GY-18-UL
P737-L17 GY-18-UL
F448-L18 GY-16-UL
Y909-L19 GY-18-UL
CBL-L116
M755-L20 1532707
M757-L21 1532707
M756-L22 1532707
Y905-L23 GY-18-UL
F407-L24 GY-18-UL
P736-L9 GY-18-UL
P735-L26 GY-18-UL
F453-L27 GY-16-UL
Y908-L28 GY-18-UL
G488-L29 GY-18-UL
G487-L30 GY-18-UL
L-S16
P734-L10 GY-18-UL
F450-L32 GY-16-UL
Y903-L33 GY-18-UL
F408-L34 GY-18-UL
F407-L35 GY-18-UL
F406-L36 GY-18-UL
P733-L37 GY-18-UL
F452-L38 GY-16-UL
Y902-L39 GY-18-UL
E560-L40 GY-18-UL
838-L41 GY-18-UL
838-L42 GY-18-UL
R955-L43 GY-18-UL
F709-L44 GY-18-UL
F405-L65 GY-18-UL
E565-L46 GY-18-UL
J843-L107 BK-18-UL
101-L64 GY-18-UL
101-L89 GY-18-UL
Y915-L14 GY-18-UL
L-S3
101-L59 GY-16-UL
101-L50 GY-16-UL
L-S13
L-S4
202-L100 GY-18-UL
202-L84 GY-16-UL
L-S17 L-S12
Y794-L81 1532707
L-S22
Y796-L82 1532707
L-S21
Y795-L83 1532707
OPTIONAL DISCRETE I/O

R-C27
8T9834
EMCP3.3
2275802
CBL-L114
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
252-7513 (HARNESS LG)
BR-16-UL
OR-16-UL
YL-16-UL
WH-16-UL
MA-C34
1607689
Y905-MA149
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
MA-C32
1607689
GND
GND
YL-16-UL
VM-T4
H2
893-MA238 OR-18-UL
892-MA241 BR-18-UL
M756-MA249 1532707
M757-MA250 1532707
M755-MA251 1532707
101-MA257 GY-14-UL
202-MA240 GY-14-UL
Y794-MA269 1532707
Y796-MA270 1532707
Y795-MA271 1532707
838-MA242 134-6258
838-MA243 134-6258
838-MA244 134-6258
101-MA245 GY-14-UL
202-MA273 GY-14-UL
F719-MA248 GY-18-ULD998-MA239 GY-18-ULF702-MA252 GY-18-ULF715-MA253 GY-18-ULF720-MA254 GY-18-ULF705-MA255 GY-18-ULF701-MA256 GY-18-ULN714-MA258 GY-18-ULN713-MA303 GY-18-ULN752-MA260 GY-14-UL
J904-MA261 GY-18-ULJ905-MA262 GY-18-ULN716-MA263 GY-18-ULN720-MA264 GY-18-ULN719-MA265 GY-18-ULN718-MA266 GY-18-ULN717-MA267 GY-18-ULN715-MA268 GY-18-ULY903-MA6 GY-18-ULY914-MA275 GY-18-ULR952-MA276 134-6258
R953-MA277 134-6258
R951-MA272 134-6258
P737-MA278 GY-18-ULP738-MA279 GY-18-UL200-MA30 GN_YL-14-UL
Y916-MA281 GY-18-ULY913-MA282 GY-18-ULY912-MA283 GY-18-ULY911-MA284 GY-18-ULY915-MA285 GY-18-ULG490-MA286 GY-18-ULY909-MA287 GY-18-ULE565-MA289 GY-18-ULY905-MA290 GY-18-ULF407-MA291 GY-18-ULP736-MA292 GY-18-ULP735-MA293 GY-18-ULY908-MA294 GY-18-ULY910-MA295 GY-18-ULG488-MA296 GY-18-ULG487-MA297 GY-18-ULP734-MA298 GY-18-ULF408-MA299 GY-18-ULF407-MA300 GY-18-ULF406-MA301 GY-18-ULP733-MA302 GY-18-ULY902-MA259 GY-18-ULR955-MA305 GY-18-ULF709-MA306 GY-18-ULF405-MA307 GY-18-ULSP-1-MA274 GY-18-ULSP-2-MA280 GY-18-ULSP-3-MA288 GY-18-UL-
CBL-MA49
CBL-MA89
CBL-MA85
GY-14-UL
GY-14-UL
GY-14-UL
GY-14-UL
GY-14-UL
BR-16-UL
VM-T5
F6
1.5A
F5
1.5A
F4
1.5A
F3
1.5A
F2
1.5A
F1
1.5A
BU
GMR TERM STRIP

3198527
GMR-VA
GMR-VB
GMR-VC
AG-T1
BK-16-UL AG-T2
GN-16-UL AG-T3
BU-16-UL
E486-AG1
E487-AG3
E488-AG2
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
CBL-MA51
893-MA5 OR-18-UL
892-MA18 BR-18-UL
M756-MA29 1532707
M757-MA43 1532707
M755-MA45 1532707
101-MA47 GY-14-UL
202-MA80 GY-14-UL
Y794-MA92 1532707
Y796-MA93 1532707
Y795-MA94 1532707
838-MA21 134-6258
838-MA22 134-6258
838-MA28 134-6258
101-MA79 GY-14-UL
202-MA14 GY-14-UL
F719-MA37 GY-18-ULD998-MA8 GY-18-ULF702-MA40 GY-18-ULF715-MA41 GY-18-ULF720-MA42 GY-18-ULF705-MA115 GY-18-ULF701-MA46 GY-18-ULN714-MA70 GY-18-ULN713-MA73 GY-18-ULN752-MA71 GY-18-ULJ904-MA72 GY-18-ULJ905-MA74 GY-18-ULN716-MA78 GY-18-ULN720-MA75 GY-18-ULN719-MA76 GY-18-ULN718-MA49 GY-18-ULN717-MA48 GY-18-ULN715-MA51 GY-18-ULY903-MA15 GY-18-ULY914-MA139 GY-18-ULR952-MA140 134-6258
R953-MA141 134-6258
R951-MA142 134-6258
N704-GEN9
N703-GEN6
N702-GEN5
N705-GEN7
N706-GEN8
E486-VM1
VM-T6
OR
CBL-MA145
F701-MA116
N714-MA124
N713-MA125
N752-MA126
J904-MA127
J905-MA128
N716-MA129
N720-MA130
N719-MA131
N718-MA132
N717-MA133
N715-MA134
Y903-MA10
AC TERM 1
2449602
F4
F5
F6
T0
MA-S51
893-MA238 OR-18-UL
MA-S52
892-MA241 BR-18-UL
CBL-MA56
MA-S53
M756-MA249 1532707
MA-S54
M757-MA250 1532707
MA-S55
M755-MA251 1532707
MA-S56
101-MA257 GY-14-UL
MA-S57
202-MA240 GY-14-UL
CBL-MA113
MA-S58
Y794-MA269 1532707
MA-S59
Y796-MA270 1532707
MA-S60
Y795-MA271 1532707
CBL-MA58
MA-S61
838-MA242 134-6258
MA-S62
838-MA243 134-6258
MA-S63
838-MA244 134-6258
MA-S64
101-MA245 GY-14-UL
MA-S65
202-MA273 GY-14-UL
MA-S67
F719-MA248 GY-18-ULMA-S68
D998-MA239 GY-18-ULMA-S69
N714-MA258 GY-18-ULMA-S75
N752-MA260 GY-14-UL
MA-S77
J904-MA261 GY-18-ULMA-S78
J905-MA262 GY-18-ULMA-S79
Y903-MA6 GY-18-ULMA-S88
Y914-MA275 GY-18-ULCBL-MA146
MA-S89
R952-MA276 134-6258
MA-S90
R953-MA277 134-6258
MA-S85
R951-MA272 134-6258
MA-S91
P737-MA278 GY-18-ULMA-S92
P738-MA279 GY-18-ULMA-S93
200-MA30 GN_YL-14-UL
MA-S94
G490-MA286 GY-18-ULMA-S100
Y909-MA287 GY-18-ULMA-S102
E565-MA289 GY-18-ULMA-S103
Y905-MA290 GY-18-ULMA-S104
F407-MA291 GY-18-ULMA-S105
P736-MA292 GY-18-ULMA-S106
P735-MA293 GY-18-ULMA-S107
Y908-MA294 GY-18-ULMA-S108
Y910-MA295 GY-18-ULMA-S109
G488-MA296 GY-18-ULMA-S110
G487-MA297 GY-18-ULMA-S111
P734-MA298 GY-18-ULMA-S112
F408-MA299 GY-18-ULMA-S113
F407-MA300 GY-18-ULMA-S114
F406-MA301 GY-18-ULMA-S115
P733-MA302 GY-18-ULMA-S116
Y902-MA259 GY-18-ULMA-S118
R955-MA305 GY-18-ULMA-S119
F709-MA306 GY-18-ULMA-S120
F405-MA307 GY-18-ULMA-S117
SP-1-MA274 GY-18-ULMA-S101
SP-2-MA280 GY-18-ULMA-S87
SP-3-MA288 GY-18-ULCBL-MA88
893-MA98 OR-18-UL
892-MA99 BR-18-UL
M756-MA111 1532707
M757-MA110 1532707
M755-MA109 1532707
101-MA105 GY-14-UL
202-MA106 GY-14-UL
Y794-MA135 1532707
Y796-MA136 1532707
Y795-MA137 1532707
838-MA102 134-6258
838-MA103 134-6258
838-MA104 134-6258
101-MA117 GY-14-UL
202-MA100 GY-14-UL
F719-MA108 GY-18-ULD998-MA101 GY-18-ULF702-MA112 GY-18-ULF715-MA113 GY-18-ULF720-MA114 GY-18-UL-
CBL-MA87
244-9657 (AC TERM STRIP)
AC_TERM
3198527
PMG_C
10A
PMG_B
10A
PMG_A
10A
F1
F2
9
10
11
12
120
OHMS
FROM HARNESS HG-C1

SHEET 6 OF 11, LOCATION D-4)
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
244-9612 (HARNESS PM)
OR-16-UL
F448-CT1
F450-CT2
F452-CT3
F453-CT6
F453-CT5
F453-CT7
893-MA234 OR-18-UL
892-MA171 BR-18-UL
M756-MA179 1532707
M757-MA180 1532707
M755-MA181 1532707
101-MA187 GY-14-UL
202-MA236 GY-14-UL
Y794-MA199 1532707
Y796-MA200 1532707
Y795-MA201 1532707
838-MA172 134-6258
838-MA173 134-6258
838-MA174 134-6258
101-MA175 GY-14-UL
202-MA176 GY-14-UL
F719-MA178 GY-18-ULD998-MA235 GY-18-ULF702-MA182 GY-18-ULF715-MA183 GY-18-ULF720-MA184 GY-18-ULF705-MA185 GY-18-ULF701-MA186 GY-18-ULN714-MA188 GY-18-ULN713-MA189 GY-18-ULN752-MA190 GY-18-ULJ904-MA191 GY-18-ULJ905-MA192 GY-18-ULN716-MA193 GY-18-ULN720-MA194 GY-18-ULN719-MA195 GY-18-ULN718-MA196 GY-18-ULN717-MA197 GY-18-ULN715-MA198 GY-18-ULY903-MA8 GY-18-ULY914-MA202 GY-18-ULR952-MA203 134-6258
R953-MA204 134-6258
R951-MA205 134-6258
AC-F2 GY-16-UL
AC-F1 GY-16-UL
AC-PMG_A GY-16-UL
AC-PMG_B GY-16-UL
AC-PMG_C GY-16-UL
A
B
C
MA-S23
4
5
1
2
3
6
MA-C21
1740502
GN_YL-16-UL
PM-C1
1552273
N706-PM4
N705-PM5
N702-PM1
N703-PM2
N704-PM3
E487-VM2
UH-T6 X3
301-7322 (HARNESS CT)
CBL-MA144
AC-C1
3E3382
YL-16-UL
E486-VG1
CBL-MA112
244-5405 (HARNESS AC)
E488-VM3
E487-VG2
CBL-MA90
SEE THE ENGINE

SCHEMATIC:
237-9000
BU-16-UL
E488-VG3
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
BATT+
BATT+
BATTCAN1 SH
CAN1+
CAN1SMMS
ESTOP 2
MPU+
MPUMPU SH
CAT DATA+
CAT DATADIGITAL RTN
BATT+
BATTESTOP 1
PRELUBE
PWM
ETHER
START/RUN/STOP
CBL-MA59
E488-UH4
UMR-VA
UMR-VB
UMR-VC
L-C20
1607689
PT 2
GH-T7 X1
CIRCUIT BREAKER MP
CT-T6
OR
AR-T6
AR-T8
AR-T7
311-5960 (HARNESS AG)
UH-T1
GH-T5 X1
BK-16-UL
GN-16-UL
BU-16-UL
1532707
11
12
14
GN-16-UL
E488-UH4
BK-16-UL
GN-16-UL
BU-16-UL
AG-C1
3E3370
A
C
B
BK-16-UL
GN-16-UL
BU-16-UL
E486-AR6
E487-AR8
E488-AR7
UMR TERM STRIP

3198527
UMR-D1
UMR-D3
UMR-D5
UMR-DN
UMR-DN
AR-T1
AR-T2
AR-T3
AR-T4
AR-T5
307-0666 (HARNESS AR)
GH-C1
1698670
298-4848 (HARNESS GH)

E486-GH1
E487-GH5
E488-GH2
CBBP
CBBN
BR-16-UL
OR-16-UL
YL-16-UL
TN-16-UL
TN-16-UL
BK-16-UL
GN-16-UL
BU-16-UL
Y795-L79
B2
B1
E487-UH5
MB-T6
MB-T2
MB-T24
GY-16-UL
E486-AR6
E487-AR8
E488-AR7
1532707
A2
A1
BK-16-UL
AX-1
AX-2
BK-16-UL
GN-16-UL
BU-16-UL
F448-AR1
F450-AR2
F452-AR3
F453-AR4
F453-AR5
AR-C2
3E3382
1
5
2
3
4
6
Y796-L78
C2
C1
E486-UH3
E486-UH1
E487-UH5
E488-UH2
BR-16-UL
OR-16-UL
YL-16-UL
TN-16-UL
TN-16-UL
1532707
81
84
X710-MB17 GY-16-UL
X711-MB18 GY-16-UL
A275-MB1 GY-16-UL
F2
F1
GY-16-UL
GY-16-UL
TN-16-UL
F453-CH4
X711-MB15
A275-MB16
YL-16-UL
F452-CH3
GY-16-UL
GY-16-UL
TN-16-UL
F453-CH6
VF-T1
VS-T1
VF-T2
101-MB6 GY-16-UL
229-MB2 GY-16-UL
229-MB5 GY-16-UL
229-MB19
MB-S1
229-MB11 GY-16-UL
UH-C1
1552273
307-0663 (HARNESS UH)
X2 BK-WH
VF-T3
CBL-MA110
MB-T27
MB-T30
GY-16-UL
GY-16-UL
VM-T1
WH-16-UL
YL-16-UL
OR-16-UL
BR-16-UL
101-MA53 GY-14-UL
202-MA54 GY-14-UL
M757-MA55 1532707
M756-MA56 1532707
M755-MA57 1532707
200-PM6
200-LG1
OF3
X711-MB15
A275-MB16
CBL-MA44
MA-S1
MA-S2
MA-S3
MA-S4
MA-S5
MA-S6
MA-S7
MA-S9
MA-S10
MA-S11
MA-S12
MA-S13
MA-S17
MA-S19
MA-S14
MA-S16
MA-S18
MA-S20
MA-S21
MA-S22
OF2
TRIP MODULE POWER

OVERCURRENT TRIP
OPEN COIL
CLOSE COIL
MOTOR POWER
AUX CONTACTS
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
CBL-E93
OF1
CT-T4
MA-C33
1607689
CBL-E77
MCH
VG-T2
CT-T5
M757-MA315
M755-MA314
M756-MA313
E-S2
MASTERPAC CKT BKR ABBREV.

UC3
SDE1
MX1
XF
MCH
OF
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
F448-AR1
F450-AR2
F452-AR3
F453-AR4
F453-AR5
PT 1
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
GY-14-UL
XF
DC TERM STRIP 2
3176697
MB-T28
OTS-COM
MB-T29
OTS-NO
MB-T3
AUX-COM
MB-T8
AUX-NO
MB-T9
AUX-NC1
MB-T10
CLOSE
MB-T11
OPEN
MB-T4
BATTBATTBATTMB-T7
BATT+
MB-T1
CBAX-C
MB-T5
CBAX-A
MB-T33
CBAX-B
101-MB7 GY-16-UL
A275-MB1 GY-16-UL
X710-MB17 GY-16-UL
X711-MB18 GY-16-UL
CH-T4
CT-T2
CT-T3
T3
ENGINE
18
4
39
38
35
36
24
17
2
3
1
13
14
15
5
40
19
29
21
9
16
GY-18-UL
GY-14-UL
GY-14-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
134-6258
134-6258
134-6258
OR-18-UL
BR-18-UL
GY-18-UL
GY-14-UL
GY-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
CBL-MA110
101-E1
113-E13
101-E15
202-E26
M757-E3
M756-E5
M755-E4
F701-E23
F719-E2
838-E9
838-E8
838-E12
893-E18
892-E7
D998-E19
101-E6
202-E11
F715-E20
F705-E21
F702-E10
F720-E14
Y903-E16
N705
N706
CH-T3
CM-T2
CT-T1
CBL-MA59
244-5403 (HARNESS MA)

E-C7
9X1339
1
2
MX1
VG-T1
CM-T1
PMG
F701-MA24
N714-MA81
N713-MA82
N752-MA83
J904-MA84
J905-MA85
N716-MA86
N720-MA87
N719-MA88
N718-MA89
N717-MA90
N715-MA91
Y903-MA11
Y905-MA20
244-9611 (HARNESS E)
MA-S27
MA-S28
MA-S29
MA-S30
MA-S31
T2
MA-S24
MA-S8
MA-S25
MA-S26
MA-S37
MA-S38
MA-S39
MA-S40
MA-S41
MA-S42
MA-S43
MA-S44
MA-S45
101-MA4 GY-14-UL
202-MA39 GY-14-UL
M757-MA38 1532707
M756-MA35 1532707
M755-MA36 1532707
F701-MA24 GY-18-ULF719-MA17 GY-18-UL838-MA2 134-6258
838-MA3 134-6258
838-MA1 134-6258
893-MA13 OR-18-UL
892-MA12 BR-18-UL
D998-MA15 GY-18-UL101-MA23 GY-14-UL
202-MA25 GY-14-UL
F715-MA19 GY-18-ULY905-MA20 GY-18-ULF702-MA26 GY-18-ULF720-MA9 GY-18-ULY903-MA11 GY-18-UL-
CBL-MA111
CBL-E93
4
39
38
35
36
24
17
2
3
1
13
14
15
5
40
19
29
21
9
16
GY-14-UL
GY-14-UL
CBL-MA44
CBL-E77
GY-14-UL
GY-14-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
134-6258
134-6258
134-6258
OR-18-UL
BR-18-UL
GY-18-UL
GY-14-UL
GY-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
N705-GEN7
N706-GEN8
T1
EXCITER
893-MA13 OR-18-UL
892-MA12 BR-18-UL
M756-MA56 1532707
M757-MA55 1532707
M755-MA57 1532707
101-MA53 GY-14-UL
202-MA54 GY-14-UL
Y794-MA95 1532707
Y796-MA96 1532707
Y795-MA97 1532707
838-MA1 134-6258
838-MA2 134-6258
838-MA3 134-6258
101-MA23 GY-14-UL
202-MA25 GY-14-UL
F719-MA17 GY-18-ULD998-MA15 GY-18-ULF702-MA26 GY-18-ULF715-MA19 GY-18-ULF720-MA9 GY-18-UL-
101-E1
202-E26
M757-E3
M756-E5
M755-E4
F701-E23
F719-E2
838-E9
838-E8
838-E12
893-E18
892-E7
D998-E19
101-E6
202-E11
F715-E20
F705-E21
F702-E10
F720-E14
Y903-E16
CBL-MA43
MA-C5
9X1343
AC-C3
3E3364
1532707
1532707
1532707
101-MA58 GY-18-UL202-MA59 GY-18-ULM757-MA60 1532707

M756-MA61 1532707
M755-MA62 1532707
ENGINE INTERFACE
N704
N702
N703
3
1
2
4
SDE1
A782-MB14
A770-MB13
A275-MB3
X710-MB8
X711-MB9
X713-MB12
X712-MB10
229-MB4
1
2
3
4
5
6
F448-CH7 BR-16-UL
F450-CH8 OR-16-UL
F452-CH9 YL-16-UL
F453-CH10 TN-16-UL
F453-CH11 TN-16-UL
AC/DC BOX
311-4083 (HARNESS MB)
AR-C1
1552273
Y794-L77
M757-MA315
M756-MA313
M755-MA314
GY-14-UL
GY-14-UL
GY-14-UL
UC3
CH-C1
3E3382
307-0664 (HARNESS CH)
BR-16-UL
OR-16-UL
YL-16-UL
TN-16-UL
TN-16-UL
TN-16-UL
TN-16-UL
VF-T4
GY-18-ULGY-18-UL-
CBL-MA45
N704-GEN9
N702-GEN5
N703-GEN6
F448-CH7
F450-CH8
F452-CH9
F453-CH10
F453-CH12
F453-CH11
F453-CH12
F409-VF4
E488-VF3
E487-VF2
E486-VF1
MA-S36
MA-S35
MA-S34
MA-S33
MA-S32
101-MA63
202-MA64
AC-C2
3E3376
GENERATOR
A782-MB14
A770-MB13
OR-16-UL
F450-CH2
GY-16-UL
GY-16-UL
TN-16-UL
F453-CH5
101-MB7
229-MB4
BR-16-UL
F448-CH1
GY-16-UL
GY-16-UL
GY-16-UL
E488-MA310
E487-MA311
E486-MA312
CBL-MA46
C1
GENERATOR
CH-T2
400
CH-T13
CH-T14
CH-T15
CH-T16
CH-T19
CH-T17
CH-T18
GY-16-UL
GY-16-UL
GY-16-UL
CH-T11
CH-T12
CH-T1
101-MA7 GY-18-UL202-MA66 GY-18-ULM757-MA67 1532707

M756-MA68 1532707
M755-MA69 1532707
401
402
403
400
X710-MB8
X711-MB9
A275-MB3
CH-T7
CH-T8
CH-T9
CH-T10
OPTIONAL UMR, GMR CONNECTION
TERM STRIP
1259953
101-MB6 GY-16-UL
229-MB11 GY-16-UL
YL-16-UL
OR-16-UL
BR-16-UL
X713-MB12 GY-16-UL
229-MB5 GY-16-UL
E488-VS3
E487-VS4
E486-VS5
X712-MB10 GY-16-UL
229-MB2 GY-16-UL
FF+
POWER INPUT (PMG C)
POWER INPUT (PMG B)
POWER INPUT (PMG A)
GND
CBL-MA46
E-C5
8T9834
301-7314 (HARNESS VS)
A
B
C
GY-16-UL
GY-16-UL
CBL-MA111
F454-CM2
F455-CM1
VS-C3
3E3370
MA-C3
1698670
F454-MA308
F455-MA309
101-M5 GY-18-UL
202-M6 GY-18-UL
CBL-M76
Y796-M13 1532707
Y795-M14 1532707
Y794-M15 1532707
F454-MA308
F455-MA309
N714-MA81
N752-MA83
J904-MA84
N713-MA82
202-MA64
101-MA63
J905-MA85
E488-MA310
E487-MA311
E486-MA312
BATTERY (+24V) 1
BATTERY (-24V) 4
6
CAN-SHIELD 5
CAN-L 3
CAN-H 2
7
8
MA-C35
1552273
MA-C12
2341858
1 4 2 3 5 6
M-C17
1552265
101-MA7 GY-18-UL202-MA66 GY-18-ULY794-MA95 1532707

Y795-MA97 1532707
Y796-MA96 1532707
DISCRETE I/O MOD
4
5
3
2
1
6
M-C35
3E3382
DISCRETE I/O MODULE
301-7315 (HARNESS CM)
CM-C1
3E3364
1
2
N706-PM4 GY-16-UL
N705-PM5 GY-16-UL
N704-PM3 GY-16-UL
N703-PM2 GY-16-UL
N702-PM1 GY-16-UL
200-PM6 GN_YL-16-UL
(OPTIONAL)
MA-C2
1552269
PM-C6
2341856
CBL-M73
CANBUS-CAN1+
CANBUS-CAN1CANBUS-SHIELD
CONTACT SENSE-LOWER
CONTACT SENSE-RAISE
CONTACT SENSE-COMMON
CONTACT SENSE-EXITATION DISABLE
CONTACT SENSE-FAULT RESET
CONTACT SENSE-VAR/PF ENABLE
1532707
1532707
1532707
1
2
3
4
5
6
7
8
9
Y796-M7
Y795-M8
Y794-M9
M756-MA68 1532707
M755-MA69 1532707
M757-MA67 1532707
N720-MA87 GY-18-ULN719-MA88 GY-18-ULN718-MA89 GY-18-ULN716-MA86 GY-18-ULN715-MA91 GY-18-ULN717-MA90 GY-18-UL-
M-S3
M-S4
M-S5
MA-C9
2341857
101-M1 GY-18-UL
202-M2 GY-18-UL
PHASE B GEN (CT1)

PHASE B GEN (CT2)
+/- 10VDC INPUT (B)
ALARM OUTPUT DRIVER
FAULT SHUTDOWN DRIVER
+/- 10VDC INPUT (A)
18-30V CONTROL POWER INPUT (B-)
18-30V CONTROL POWER INPUT (B+)
DRIVER SUPPLY (50)
GEN VOLTAGE SENSING -C
GEN VOLTAGE SENSING -B
GENVOLTAGE SENSING -A
M-S1
M-S2
101-M3 GY-18-UL
202-M4 GY-18-UL
CBL-M75
Y796-M10 1532707
Y795-M11 1532707
Y794-M12 1532707
1
2
3
4
5
6
7
8
9
10
11
12
M-C14
1552265
BATTERY (+24V) 1
BATTERY (-24V) 4
6
CAN-SHIELD 5
CAN-L 3
CAN-H 2
7
8
200-LG2
36 Page,
RTD MODULE
CDVR
244-9601 (HARNESS M)
GENERATOR TEMPERATURE MODULE
GY-16-UL
GY-16-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-16-UL
GY-16-UL
GY-16-UL
(OPTIONAL)
A
DISTRIBUTION BOX
267-8467 (HARNESS VA)

N719-VA2
318-2926 (HARNESS SJ)

229-SJ1
N718-VA1
GY-18-UL
NOTE A
N720-VA3
AC/DC BOX
GY-18-UL
GY-18-UL
VA-SW1
1107884
2
THIS SCHEMATIC IS FOR THE 3516C XQ2000 POWER MODULE (DTO)

GENERATOR SET SCHEMATIC
1
3
PART #: 307-4710 CHG 04
GY-18-UL
Components are shown installed on a fully operable power module.
VOLTAGE ADJUST
OPTION
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
FROM LINE 465

G1IO
ROW 2
102
BATT -
104
106
24V DC+
TO LINE 400 (FU403)
GND
FROM LINE 468

LSM
BLK
608
16AWG
609
611
10AWG
107
SYST-BS1040
1080
108
1090GND
109
16AWG
24V DC24V DC-
110
GND
24V DC-
614
TO LINE 200 (T.S.)
615
10k
10 TURN
2W
114
619
115
620
116
621
623
120
625
121
626
124
6050
25
11
WHT
GRCR
CR466
7
6110 11
6111
WHT
12
26
BLK
27
6170
WHT
28
19
20
630
6200
WHT
45
3 6163 BLK
GND
2040 TO LINE
873
204
634
-24V
635
636
GLYNX
8 9
FROM LINE
872
IDS
6202
14
11
2050
206
CDVR
VOLTAGE REGULATOR
BLK
6250
WHT
V DC B (-)
16AWG
6270
RED
OFF 6280
BLK
6290
WHT
301
TB-HTR
1
302
240V, 1 AMP
303
3020
RSE
22
COM2
23
LWR
CUSTOMER
PROVIDED
UTILITY WATT
TRANSDUCER
33
G1/2:4(+)
3022
803
SWITCHGEAR
SPACE HEATER
3031
306
807
307
808
308
809
FROM LINE 205
GLYNX
309
PT
H2
312
FUSE 5
FUSE 6
PT
H2
315
FU311
3110
3A
FNM
X2
H1
314
UMR-VB
2 R HI
3111
13
14
CR
HBR
3112
5 R LO
3130
HOT BUS
RELAY
471 530
3132
3113
3131
UMR-VC
FUSE 10
C14
3133
FUSE 315
3150
BUS REFERENCE
VOLTAGE
FUSE 1
H1
319
PT
H2
320
FUSE 2
FUSE 3
PT
H2
323
FU319
3190
3A
FNM
X2
H1
322
GMR-VA
FUSE 7
X1
GMR-VB
3A
FNM
3151
3210GND
X1
GMR-VC
X2
480/240:120
3A
FNM
3230
324
X2
CT
325
326
UMR-D1
X1
6 C LO
3231
3232
CT
UMR-D3
X1
328
3260
10 A 11
3212
3280
12 B 13
A 5
A
VOLTAGE
C18
3213
TBU-CT
3262
B 7
3281
CT
330
UMR-D5
X1
C
GND
331
3282
C 15
C 9
3301
3302
B
VOLTAGE
3263
D1 A D2
3283
D3 B D4
3310GND
3320GND
333
GND
GND
3311
3321GND 21
D5 C D6
3303
3310
UMR-DN
332
14
3300
TO LINE 871
FROM LINE 335
UMR
AO
1
GCT
UMR PROTECTIVE TRIP

(27, 59, 810/U, 47)
4030
C11
4030
C5
C12
8090
U/I:14
U/I:13
UMR RELAY FAILURE
C6
8110
UMR PROTECTIVE TRIP

(51G)
OUT3
TO LINE 871
4030
9
UMRR
10
11
4030
U/I:12
U/I:11
UMR
REMOTE RESET
SPARE
12
U/I:10
U/I:9
D7 N
3400
8430
17
TO LINE 876
8440
18
8450
19
SMR
14
20
CR
410
411
CR452
G1ERR
412
4110
4030
414
FTR
421
29
39
INSTALL JUMPER TO
ENABLE RC CONTROLS
RSS
40
G1/I:3
41
UTT
G1/I:6
G1/I:7
G1/I:8
G1/I:9
SHUTDOWN FLT
10
11
13
CRANK TERM
454
FUEL SYSTEM ALARM

CRITICAL LOW FUEL
SHUTDOWN
ENGINE BATT
CHRG MALF
455
13
G1/I:14
14
429
SW431
OFF
4
432
OX
3L
4R
3R
4290
FUEL TANK RUPTURE

UTILITY BKR
STATUS
52U STATUS
527, 529
458
SPARE
461
G1/O:4
4540
CR441
12
4
4030
5
RC ENABLE
4581
G1 PLC OK
15 16
CR844
9
8520
18 17
4030
18 17
4030 9
CR302
TB-RC
4710
474
ROW 3
475
G1IO GND
477
24V DCTO LINE 439
94
JUMPER ENABLES
FIRST-UP LOGIC
G1 PLC OK
4690
4711
CR461
4030
4691
4713
8540
NIA
CR844
1
9
NIA
8550
6
7
8560
8580
COMALM
CR845
1
9
4030
18 17
4030
18 17
8600
8620
ERR
CR452
1
9
GND
GENSET
ENGINE RUNNING
DRY CONTACTS
PANEL AR.(300-7399)
4030
8720
TO LINE 204
FROM LINE 204
874
FROM LINE 505
875
FROM LINE 842
876
FROM LINE 843
2050
C2
8710
21
TO LINE 406
503
TO LINE 524
G1/I:1
TO LINE 612 (TO SPEED BRICK) TO LINE 616
8711
FUSE 6
A G
AUX-COM
AUX-NO
5050
B1
B2
GENERATOR BREAKER STATUS
8420
B5
B6
REMOTE RESET
8430
B3
B4
PARALLEL WITH UTILITY SOURCE
FUSE 1
FUSE 3
PLC PORT 2
9-PIN
MALE CONNECTOR
OTS-COM
OTS-NO
513
RECP1
PLUG1
BLU
CONTROLS
PANEL
SHD
WHT
TB-COM-A
TB-COMA
TB-COMC
TB-COMC
10AWG
4R
519
52G1
CLOSE CB
530
TS201
G1IO
521
522
31
523
5230
23
5210
GRN
524
CR475
5211
GEN
441
602
623
PLC OK
458
604
625
526
TB-U
527
12
5160
530
G1CBOP
531
532
533
534
525
536
537
538
5300 9
CR449
5301
5302
11
G1TRIP
5331
5330
CR516
3
7
5361 6
CR527
4
G1TRIP
5360 G1CLOSE
5362
46
OPEN
47
CBBP
48
49
CLOSE
28
+24V
29
H2
X2
32
CUSTOMER
PROVIDED
UTILITY WATT
TRANSDUCER
33
FUSE 8
CONTACT
PROTECTIVE RELAY
LOC
18
13
5303
UMR-D3
PL506
INSTALL JUMPER TO ENABLE RC

(LOAD SHARE)
X1
UMR-D5
CR
TRIP
2
9
CR473
5304
CR302
12
8
5305
5272 1
CR466 10
GRCR
CR421
AC/DC BOX
YL
GN
COMMON ALARM N.O.
COMMON ALARM N.C.
ENGINE RUNNING COMMON
ENGINE RUNNING N.O.
ENGINE RUNNING N.C.
During periods of peak demand the system may be placed in operation using the PowerLynx operator interface panel on the
front of the switchgear.
NOT IN AUTO COMMON
1. Entry - Local
10
NOT IN AUTO N.O.
a.
11
NOT IN AUTO N.C.
b.
c.
MODBUSREF
3
X1
X2
C7
UMR
25
Upon entrance into Emergency Mode, all generators will be started and paralleled to the bus. After the
Remove Time Delay, Power Module Generators will be removed from the bus as a function of the generator
percentage loading. Generators will be removed from the bus in descending priority order.
Should the
generator percentage loading increase to the user-selected Generator Add Level after the user-selected
Generator Add Time Delay, the next priority generator will be started, synchronized and paralleled to the bus.
Should the Power Module Generator plant ever reach 100% loading, the next
priority generator will be started
and added to the bus, bypassing the Generator Add Time Delay.
OPT
GROUND
CURRENT
TRANSFORMER
TB-COM-B
MODBUS+
Operator - Selected
TB-RC
PWM
RD
BATT-
BK
46
d.
e.
f.
47
TB U
50
GND
10AWG
UIO
NODE
G1IO
1
51
52
53
54
REMOTE START
MODBUS PLUS
NODE ASSIGNMENTS
ENG1 TB
UMRR
10
g.
REMOTE UTILITY
MULTIFUNCTION RELAY
RESET
h.
i.
Load
Management
OF EMCP COMMANDED SHUTDOWN
a.
b.
c.
d.
BATT-
SWGR RUN COMMAND TO EMCP
CRANK TERMINATE
R05(C)
48
(+)
GOVERNOR LOAD SHARE
49
(-)
LINES TO OTHER UNITS
86
871
TRIP SHUTDOWN
10
55
DEVICE
NODE
807
811
UMR-TRIP COOLDOWN
TRIP SHUTDOWN
11
12
56
13
14
57
C7-C8
25
CLOSE
529
52G CLOSE
15
16
58
17
18
59
G1IO
UIO
TS201
PRG
1
2
51
64
RELAY ALARM
PLC
809
STATUS
10
19
20
60
18
VDC-A
CDVR
RD
JUMPER ENABLES
FIRST-UP LOGIC
19
BK
20
94
1
2
22
APPLICATION
APPLICATION
APPLICATION
LOCAL INTERFACE TO SINGLE UNIT

(TYPICAL OF EACH POWER MODULE)
REMOTE INTERFACE TO SINGLE UNIT AT A TIME
LOCAL AN/OR REMOTE INTERFACE TO MULTIPLE UNITS
ETHERNET MODEM
300-7399 CONTROL PANEL
REMOTE
LOAD PROVISIONS
POWER MODULE
POWER MODULE
GEN 2 - 10
GEN 1
SWGR E-STOP COMMAND TO EMCP
47
UIO
POWER MODULE
G1IO
15/25
27/59
81O/U
32,40,90,65
AUX-COM
GENERATOR BREAKER TRIP RELAY

CONTACTS RATED 20 AMPS AT 24V DC
48
GENERATOR BREAKER CLOSE RELAY
49
CONTACTS RATED 20 AMPS AT 24V DC
CLOSE
CKT BKR
UMR
27,59
810/U
47/51G
CBBP
TB-RC
TS201
1-3
TB-RC
POWERLYNX
6"
TOUCHSCREEN
SEC 1A
PLUG 1
NOTE H
5274
CR527
2
1
CR
CLOSE
52G1 BREAKER
CLOSE RELAY
536
C8 5273
CR421
5
9
G1LYNX
G1IO
NOTE E
1-3
1-3
U-IO
PLUG 2
MODBUS-PLUS CABLE
NOTE D
NOTE H
NOTE J
DETAIL B
TB-COMB 1-3
SWITCHGEAR
ENGINE
NOTE H
G_LYNX
G_IO
ROOM
ROOM
240VAC L2
GND
OVERCURRENT TRIP SWITCH
The
The
The
The
Run Request signal is removed from the Power Module.

generator is soft-ramp-unloaded until the Plant Load is fully supported by the Utility.
Paralleling Circuit Breaker 52G is opened.
generator is allowed to run for the duration of the Cooldown Time.
VOLTAGE SENSING
(LOAD SIDE)
DP PUSH BUTTON
POTENTIOMETER
SHEILDED CABLE
PANEL AR.(300-7399)
R
OFF
4
2
CW
3
SPDT MOMENTARY SWITCH
NOTE C
4-6
PLUG 2
52G1
3000A
NOTE G
VOLTAGE SENSING
(GEN SIDE)
CDVR
NOTE J
DROOP CT
3000:5
x1
EMCP 3.3
SENSING CT's
3000:5
x3
ROOM
ROOM
GENERATOR BREAKER TRIP RELAY

CONTACTS RATED 20A AT 24V DC
CDVR
GEN 1
ADEM III
ENG CONTROLLER
ADEM
CDVR
MAXIMUM TOTAL DISTANCE OF
MODBUS PLUS NETWORK: 1500FT
AUXILLARY CT's
3000:5
x3
EMCP 3.3
POWER MODULES
SITE LAYOUT
GEN
GEN
1
10
FUSE
CR
POTENTIAL TRANSFORMER
BATTERY
CURRENT TRANSFORMER
1
GND
GROUND
1
CCW
TERMINAL BLOCK
RELAY COIL
1074 N.C. CONTACT LOCATION

631 N.O. CONTACT LOCATION
TIMER
10s
ALARM HORN
N.O. RELAY CONTACT
RESISTOR
INDICATOR LIGHT
N.C. RELAY CONTACT
SWITCH
PHOENIX FEMALE
MB+ CONNECTOR
(MOUNTED IN CUSTOMER
INTERCONNECT PANEL)
TABLE
OF
CONTENTS
DESCRIPTION
SWITCHGEAR ONE LINE
FUNCTIONAL SEQUENCE OF OPERATION
24VDC POWER DISTRIBUTION
AUTOMATION COMMUNICATIONS PLAN
GENERATOR 52G1 - AC INSTRUMENTATION
GENERATOR 52G1 - CONTROLS
GENERATOR 52G1 - CB INTERFACE
RC INTERGRATION CONTROLS
UTILITY MULTIFUNCTION RELAY
LINE #
N/A
N/A
100-199
200-299
300-399
400-499
500-599
600-799
800-899
N/A
SHEET
1
2
3
4
5
6
7
8
9
10
DOTTED LINE INDICATES WIRING OUTSIDE OF PANEL.

SOLID LINE INDICATES WIRING INSIDE PANEL.
MODBUS-PLUS COMUNICATIONS
MODBUS-RTU COMUNICATIONS
J1939 COMMUNICATIONS
NOTE B: LOCATED ON GENSET.
NOTE C: WHEN NOT CONNECTING TO AN
EXTENDED NETWORK, TERMINATE TO
ISO-PROVIDED MATING PLUG WITH RESISTOR
ON BACK OF GEAR.
NOTE D: FOR MODBUS-PLUS CABLE SEE.
EMCP 3.3
12A
PLUG 1
TB-COMA
SWITCHGEAR
ENGINE
CIRCUIT BREAKER
COMUNICATIONS WIRING
480:120
UCBR
HBR
Operation
10' EXTRA
GRCIO
DETAIL B
TB-COMB 1-3
WHT
240VAC L1
PRG
G_
LSM
SHD
OTS-COM
DETAIL A
BLU
TS201
NOTE C
PRG
G1
LSM
RESISTOR
PLUG2 RECP2
CKT BKR AUX CONTACTS
POWERLYNX
6"
TOUCHSCREEN
1-3
TB-HTR
AUX-NC
480:120
TB-COMA
WHT
TB-CB
86
DETAIL A
50
SHD
AUX-NO
TYPICAL POWER MODULE

GENs 2 - 10
49
Load
PLUG1 RECP1
BLU
TB-COM-A
4
OPEN
G1LYNX
15/25
27/59
81O/U
GEN 2 - 10
BATT-
46
ETHERNET CABLE
(MAXIMUM DISTANCE 300FT.)
48
Base
The operator places the System Control Switch into Load Management on the PowerLynx operator
interface panel.
The operator selects Import, Export or Base Load Operation on the PowerLynx operator interface panel.
The Load Management Setpoint is the amount of power Imported, Exported or Base-Loaded. A
0-5-10V dc / 4-12-20mA signal is provided by the customer and is linearly proportional to the Utility
Load, with 12mA equalling 0kW. The 0-5-10V dc / 4-12-20mA Utility Load signal is wired to one and
only one Power Module. If the Power Module selected for Load Management is not available, the
0-5-10V dc / 4-12-20mA signal will be wired to a different Power Module.
The operator sets the Load Management Setpoint and Power Factor Setpoint.
A Run Request signal is received by the Single Unit Power Module.
The Power Module Generator is cranked and started and will run for a predetermined Warm-Up Time
before it is synchronized and paralleled to the Utility.
When the generator is on the bus, it is soft-ramp-loaded until the generator output reaches the Load
Management Setpoint.
The generator output is dynamically adjusted to maintain the Load Management Setpoint.
Should the Utility fail during Load Management Operation, the Protective Relay will cause the Paralleling
Circuit Breaker 52G to open and be locked out until the Lockout Relay is manually reset by an operator
on site. The generator is allowed to run for the duration of the Cooldown Time.
10' EXTRA
30
31
ETHERNET SWITCH
ETHERNET CABLE
DETAIL A
or
DI5
SWGR E-STOP
ETHERNET MODEM
TB-COMA
Export
PRIMARY UNIT SELECTOR
TB-COM-A
RSE
21
50
Import,
93
95
COM
GEN 1
Unit
TB-RC
R05(NO)
STAND-ALONE
DEFAULT SETTINGS
PLC
PLC
ETHERNET MODEM
Mode - Single
2. Exit - Local
EMCP RELAY INFORMS SWGR
24V DC OK
521
52G1 BREAKER
STATUS
620
CRR
CRK BKR SWITCH
CR524
13
5020 14
CR
CBR
UCBR
5281
CUSTOMER
RUN REQUEST
User-settable Generator Priority Selector

Status indicator for the Generator Priority selected
Status indicator for Power Module Generator on-line or off-line.
Generator Demand Priority Control Switch (On / Off)
User-settable Generator Remove Level (% as a function of single generator capacity)
User-settable Generator Remove Time Delay
User-settable Generator Add Level (% as a function of single generator capacity)
User-settable Generator Add Time Delay
COMMON ALARM COMMON
DI2
51G
49
Operation
GND
VDC-B
48
Island
GND
27/59 810/U 47
51G
5260
UTT
PRIMARY
UNIT RELAY
528
52G1 BREAKER
TRIP RELAY
533, 536
Multi - Unit
TYPICAL POWER MODULE

GEN 1
a.
b.
c.
d.
e.
f.
g.
h.
42
TB A
OTS-NO
CR516
40
UTILITY TRANSFER TRIP
R04(NO)
52G1
OPEN
39
+24V
UMR-D7
DETAIL C
OPERATION
ETHERNET CABLE
and
The following controls will be provided for each Power Module Generator
CTSB-CT
MOMENTUM
LYNX
PORT #1
TERMINAL
RJ45
BLK
3 TxD
19 - RxD
RED
4 RxD
18 - TxD
GRN
5 GND
17 - SIG GND
GRY
8 CABLE GND
16 - GND
BRN
7 RTS
YEL
6 CTS
CABLE EL08MS-04
C3-C4
C5-C6
52G1
CLOSED
FROM LINE 503
TB-U
5271
X1
PLC RJ45 TO LYNX TB

RJ45 CONNECTOR
C1-C2
C11-C12
Island
The System Controls will include a Generator Demand Priority Control function to automatically match the
on-line Power Module Generator capacity to the loads in order to avoid unnecessary operation of all the Power
Module Generators when the Plant Loads are low.
DETAIL B
120
UIO
BASLER IPS-100
FUNCTION
Unit
3. Multi-Unit Island Generator Demand Priority Control (Emergency Gen Demand)
34
GMR-VC
UMR-D1
CT
GEN1
ADEM
NOTE E: CUSTOMER PROVIDED 4-12-20

MILLI-AMP SIGNAL FROM UTILITY TRANSDUCER.
USED FOR IMPORT CONTROL OPERATION. THIS
SIGNAL ONLY CONNECTED TO ONE POWER MODULE
AT A TIME.
NOTE F: FOR 4-12-20 MILLI-AMP SIGNAL USE

500 OHM RESISTOR. FOR 0-5-10 DC VOLTAGE
SIGNAL REMOVE 500 OHM RESISTOR.
NOTE G: TO NEXT GENSET IN NETWORK OR TO
TERMINATING RESISTOR.
NOTE H: ALL MODBUS-PLUS WIRING: SHIELDED,
TWO CONDUCTOR #24 AWG.
NOTE J:
MODBUS-RTU (RS-485).
ALL WIRING 14 AWG UNLESS OTHERWISE

NOTED.
OPT GROUND CT'S

IF INSTALLED
GEN _
3516C
GENSET
GND
NOTE B
UTILITY BRKR STATUS
X1
95
5240
G1CBCL
GENERATOR BREAKER CLOSE RELAY

CONTACTS RATED 20A AT 24V DC
27
500
3W
UNIT
TO LINE 803
CR516
6
4
PT
MULTI-UNIT
OPERATION
GEN RC
OPTION
526 528
609 611
Mode - Single
1. The utility protective relaying senses a utility abnormal condition.

2. A run request is sent to the Power Module Generator plant.
3. The first Power Module Generator up to voltage and frequency, as determined by the Moving
Master, is closed to the bus. If any one Power Module fails during Multi-Unit Island Operation, the
PLC acting as Master will be alerted and system control will be transferred to a new Master if the
failed PLC was originally the Master.
4. In Multi-Unit Island Mode, the remaining Power Module Generators are synchronized and
paralleled to the bus as they come up to voltage and frequency. This function is performed via the
ModBus Plus data link connected between the Power Modules.
5. Plant Load is transferred to the Power Modules, which will share load equally via ModBus Plus
data link.
6. The system is now in Emergency Mode.
FTR
X2
LOAD SHARE LINES
PUR
5
FUEL TANK RUPTURE
GMR-VB
12 3 4 5 6 7 8
GEN NOT
AVAILABLE
471
4-6
528
CR446
26
R630
MODBUS PLUS
NODE ASSIGNMENTS
5213
5280
529
BATT CHRG MALF
UMR CONFIGURATION
EGP
a. Utility Failure (Enter Emergency)
BCM
BATT-
TB-COMA TB-COMC
86
5270
25
X2
480:120
BATT+
GEN RC
OPTION
602 604
614 616
604 606
616 618
Operations
2. Emergency Mode (Emergency)
CLFSD
CTSB-GCT
PHOENIX MALE
MB+ CONNECTOR
1521591
C9-C10
PL503
G1CBOP
525
CRITICAL LOW FUEL
TB -PT
GMR-VA
DETAIL A
GEN PLC OK
443 469
5212
CR446
12
8
5160
FUSE 7
RECP2
ENGINE RUN
411
860 862
DC OK
24
X1
WHT
PRG
PB520
EMERGENCY
STOP
PT
MODBUS-
NOTE E
ENG1 TB
SECT 1A
5220
30
TBU-PT
UMR-VC
PLUG2
SHD
BLU
PHOENIX MALE
MB+ CONNECTOR
1521591
SHD
52G1
OPEN CB
524 530
SEC 1A
14
24
WHT
BLU
TO LINE 433
13
FUEL SYSTEM ALARM
LSM
5160
520
FUSE 10
BLU
LOCAL
CBCS516
TRIP
CLOSE
5161
4L
3L XOO
5162
G1/I:16
3R OOX
X2
GEN 1
NOTE B
518
X1
X1
TB-COM-B
BLK
(1)
(2)
(3)
(6)
(7)
10FT LENGTHS
POWER MODULE
G1/I:2
FSA
UMR-VB
510
517
H1
H1
509
516
PT
H2
CT
HORN
SILENCE
441 458
FROM LINE 122

24V DC-
AUX-NC
511
+24V
52U
RED
508
5160
52G1
A6 A A7
8730
TO LINE 807
PARALLELING
of
a. The Utility is providing power for the Plant Loads.

b. The Power Module Generator mains are open.
c. The automation is standing by to act in response to a utility failure.
ENG1 TB
X2
H2
FUSE 2
POWER MODULE
FU516
10A
LPCC
TB-PT
UMR-VA
480:120
877
507
FROM LINE 117

24V DC+
FUSE 9
XQ2000 ONE-LINE
5060
TO LINE 407
X1
X2
10FT LENGTHS
Sequence
Operator - Selected
23
506
512
PT
480:120
51G
4030
TO LINE 500
5021
5050
TO LINE 874
H1
H1
24V DCTO LINE 839
505
PANEL GP-CONTROL
LWR
5020
504
515
OUT1
TB U
22
C1
TB-CB
502
514
FROM LINE 803

86
UMR
TB U
873
TO LINE 841
Printed in U.S.A.
The System Controls will be designed and integrated with the other specified control components to provide a
completely functional total system which will automatically perform the following Sequence of Operations.
MAIN BUS
N
ERR
FROM LINE 811
8690
TRIP
ROW 2
UIO GND
4030
TO LINE 839
9 CR8415
4030
ROW 1
ROW 3
2009 Caterpillar, All Rights Reserved
SUB PAN VIEW
872
18 17
DOOR VIEW
GROUND BAR
Functional
CR452
9
FUSE 5
871
4030
Volume 2 of 2: Switchgear Schematic & Power Module Schematic
COMALM
5
H2
870
16
CR463
CR466
COMMON ALARM
DRY CONTACTS
FUSE 4
869
15
831
CR441
CR446
CR449
CR456
CR475
CR461
CR473
CR524
1. Utility Standby Mode (Normal)
868
14
CR454
SIDE VIEW
867
13
829
SIDE VIEW
CR845
9
8590
11
NOT IN AUTO
DRY CONTACTS
866
12
TB-RC
CR473
14
13
CR
PUR
CR475
14
13
CR
DC
OK
24V DC-
4712
ENGINE MOUNTED
GENERATOR CIRCUIT BREAKER
4030
UTILITY
PROTECTIVE RELAY
GNA
4030
476
TO LINE 446
TB-RC
93
HBR
472
ROW 2
500
RESET
CR310
QTY (2) FEMALE CONNECTORS PROVIDED SEPARATLEY

TO CREATE A MODBUS PLUS CABLE FOR PARALLELING
MULTIPLE POWER MODULES.
865
11
CR456
12
4
TO LINE 609
470
CLOSE 52G1
CR466
14
13
CR
GRCR
FROM LINE 333

LSM
473
GND
CR461
14
13
CR
GNA
CR463
14
13
CR
GRCR
G1/O:7
TO LINE 602
4030
471
4030
EDIT
CR516
CR527
CR452
CR844
CR845
CR848
864
10
827
REMOTE
START SIGNAL
423
HORN
467
INSTANT
AUTO
16
G1/I:16
SW431
FU311
FU319
FU323
REMOTE
MOTOR START
HRN459
4630
465
HORN
SILENCE
15
G1/I:15
4030
TO LINE 439
CR454
G1/O:6
463
UTILITY TRANSFER
TRIP
3
FROM LINE 518
HS
G1/O:5
468
AUTO
4580
460
FROM LINE 477

4030
501
CR452
14
13
CR
ERR
CR454
14
13
CR
PLC OK
CR456
14
13
CR
PLC OK
G1/O:3
459
TO LINE 439
437
438
CR449
14
13
CR
CBCL
457
434
436
469
433
435
CR446
14
13
CR
CBOP
G1/O:2
466
4L
86
UMR
PRG
8510
863
464
G1/I:13
RESET
3516C XQ2000 Power Module

Electrical System
NAM1-UP
KEN1-UP
FU516
COMMON ALARM
A8
G1 PLC OK
456
TO LINE 408
4030
AUTO
HTR302
NOT IN AUTO
CRR
862
9
UMR (PARALLEL
WITH UTILITY)
CUSTOMER
RUN REQUEST
823
120
G1/O:1
449
PB428
427
NOTICE
DEVICE 86 LOCKOUT RELAY

REQUIRES MANUAL RESET
TB-A
D8
4430
462
12
G1/I:12
42
426
G1/I:5
G1/I:10
CR421
14
13
CR
UCBR
G1/I:11
CR858
5 4231
4230 9
38
422
4030
CR456
1
453
27
52U
430
FROM LINE 437

G1IO
ROW 2
1
4411
G1 PLC OK
9
452
26
28
431
447
4410
CR441
14
13
CR
HS
450
24
420
428
G1/I:4
25
425
REMOTE
START SIGNAL
CR454
10
2
448
BCM
424
446
CLFS
423
52G1 TRIPPED
4290
451
FSA
418
445
CTR
416
G1/I:2
52G1 CLOSED
4030
444
4130
12
AUX
CONTACT
14
TB-RC
GCT
409
G1/I:1
G1/I:3
FROM LINE 425
13
UMR RESET
861
FROM LINE 438

24V DC-
HS
443
G1IO
ROW 3
ENG1 TB
SECT 1A
419
CR441
442
10AWG
417
4030
441
10AWG
DST-P
415
FROM LINE 429
440
FU403
10A
LPCC
FROM LINE 512
OPEN FOR
DROOP
12
TB-CB
86 TRIP
CR844
14
13
CR
NIA
CR845
14
13
CR
COMALM
TB A
CR858
14
13
CR
RSS
822
830
C
CURRENT
TO LINE 875
10
828
B
CURRENT
8420
16
860
826
A
CURRENT
15
821
WHT
DST-N
24V DC-
TO LINE 800
408
413
FROM LINE 438

4030
439
FROM LINE 109

24V DC-
TO LINE 800
11
AC
CR841
14
13
CR
TRIP
NOTE B
4030
+
10
OFF
CT
GND
FROM LINE 103

24V DC+
400
407
PARALLEL
LINES
INSTANT AUTO
3420
FROM LINE 502
FU201
FU403
480:120
3430
4030
CT
CO
CBCS516
G1LSM
10
G1-BS+/-
MOUNTED IN
CUSTOMER ACCESS PANEL
406
X2
344
405
CT
BO
10
LOWER
3410
GND
404
CT
AO
LOAD
GAIN
COM
SYST-BS+/-
8410
834
TO LINE 468
CTSB336
OPT/WHEN INSTALLED
403
CO
3
PL503
CLOSED
PB520
SYNC
INPUT
CB102A
342
402
BO
2
AUTO
28
DROOP
NOTE B
TB U
859
14
820
838
401
27
RAISE
FROM LINE 838

24V DC-
SPARE
13
338
X2
U/I:15
833
GEN 1
345
26
TB-COMA
837
343
25
-
DST-P/N
858
336
341
LOAD SIG
TEST PT
24
+
LOCK - OUT RELAY
NOTE E
NOTE F
SPARE
836
340
8070
ALARM
813
335
X1
C4
OUT2
835
339
C3
4030
832
334
337
86 LOCKOUT
824
3261
10AWG
U/I:16
819
C17
3194
X2
329
8030
816
X2
327
TB U
16
825
CTSB-CT
A
3193
A LO
JUMPER
FU323
3211
UIO
ROW 1
818
3192
C HI
4
3
3210
FUSE 8
1 A HI
3191
14
4030
4030
817
480/240:120
321
FROM LINE 530

86
815
LSM
318
4030
DST-P1
814
C15
FROM LINE 838

4030
FROM LINE 837
UIO
839
ROW 2
840
1
U/O:16
841
2
U/O:15
842
3
U/O:14
843
4
U/O:13
844
5
U/O:12
845
6
U/O:11
846
7
847
4030
848
8
849
9
850
10
851
11
852
12
853
13
854
14
855
15
856
16
857
DST-N
812
52G
317
23
-
36
FROM LINE 401

24V DC-
811
C13
3114
480/240:120
316
PWM
OUTPUT
22
+
TB-COMB
810
UMR
TBU-PT
3130GND
X1
X2
CR310
2 ELEMENT MODE
TB-PT
UMR-VA
FUSE 9
X1
480/240:120
313
21
LOAD SHARING MODULE
37
805
806
H1
20
-
WOODWAR D
SPARE
ANALOG
G1/2:4(-)
804
305
FUSE 4
19
+
35
15
802
TRM302
15A
3040
311
18
TRIP
21
34
801
3021
3030
304
310
17
JPR JPR JPR

FOR FOR FOR
115V 230V 115V
CTSB336
SHIELDED TWISTED PAIR
32
R630
500
3W
G1/2:3(-)
16
POTENTIAL
20
OPEN
15
CR421
CR841
V DC A (+)
19
EMERGENCY STOP
TB-COMC
6230
FROM LINE 407

4030
800
CB302
GENERATOR CIRCUIT BREAKER

CONTROL SWITCH
HRN459
TB-PT
MAIN BUS
A B C
NEU
HORN
PL506
TO LINE 311
300
HORN
SILENCE
PB428
638
TO LINE 873
UMR POWER
DROOP
ENG1
G1/2:3(+)
16
SPD615
SW621
ISOCH
PWM
CBR
SW627
R
10
RAISE
STATUS
ELEMENTS
TBU
GND
POWER
POWERPLEX RTS
DIGITAL TRANSDUCER
VOLTAGE INPUTS
CR454
G1 PLC OK
G1/2:2(-)
CTSB-CT
B-
WHT
46
MODBUS PLUS
PORT
B-
BLK
47
WHT
POWERLYNX
6"
TOUCHSCREEN
TS201
CURRENT INPUTS
LOWER
GEN 1
DC TERM
18
7
G1/2:2(+)
SPD606
SW627
3A
TBU-PT
TBU-CT
24V DC-
6164
637
205
FU315
B+
633
FROM LINE 110

24VDC-
POWERLYNX
2020GND TOUCHSCREEN
GND
4030
6141
BLK
44
6181 BLK
6162
CR524
5
6201 9
SW620
14
632
+24V
SHIELDED TWISTED TRIAD
FROM LINE 476
631
2010
3
16AWG
FROM LINE 476
CR463
GRCR
7
11
BLK 6180
13
WHT
6140
CR463
GRCR
12
WHT 6161 8
21
13
G1LYNX
CB320
6081
WHT
DST-P/N
4
RED
TRM302
15A
50
629
125
TS201
RED
DCPS102
G1IO
UIO
(-)
49
GRCR
628
GND
FROM LINE 102

24VDC+
200
FU201
201
4A
LPCC
202
16AWG
203
17
GOVERNOR LOAD SHARE

627
TO LINE 500 (52G1)
1230GND
123
BLK
6160
624
119
1050
6091
16
622
TO LINE 515 (FU516)
118
122
1
CCW
618
113
52G1-BS24V DC-
6090
GND
SPD615
CW 6150
617
16AWG
117
BLK
LSM
CHASSIS
GROUND
STUD
616
111
52G1-BS+
1030
24V DC+
10
6061
15
613
TO LINE 400 (DST-N)
112
24
612
3
CR466
6030
WHT
610
TB-HTR
14
SPD606
CW 6060 RED
3
2k
6070 BLK
10 TURN
2W
2
TB-RC
6080 WHT
SECT 1A
1
CCW
(+)
48
607
TO LINE 200 (FU201)
10AWG
10AWG
6041
GRCR
606
1050
10AWG
24V DC+
1040
105
20A
1030
103
1020
WHT
605
DCPS102
16AWG
SYST-BS+
1021
1022
6040
6022
BATT +
SWGR DC POWER
CR463
10
2
GRCR
42 Page,
ENG1 TB
SECT 1A
GEN 1
DC TERM
101
6021
SPEED BRICK
SPEED CONTROLLER
ENG TB
BLK
13
100
3A
604
BLK
CR463
10A
603
3A
12
CR454
G1 PLC OK
G1/2:1(-)
12 6020
3A
G1/2:1(+) 8
10A
11
20A
4A
601
602
KENR5925-01
January 2009
SPD BRICK
600

SWITCHGEAR SCHEMATIC
PART #: 323-8944 CHG 03
DISTRIBUTION BOX
ABBREVIATIONS:
25
27/59
32
32/62
3P
40
40/62
46
47
50
50/51
51
52
59
62
65
81
86
87
A
AC
ADEM
AI
ANN
AO
ATS
AUX
AUTO
AWG
BATT
BC
BCM
BN
BP
CB
CBCL
CBOP
CBCS
CCM
CCW
CDVR
CIM
CLFSD
CPT
CR
CT
CTB
CTL
CTR
CTSB
CW
DC
DI
DIST
DO
ECS
EMCP
ENG
ERR
ESB
FLA
FLT
FS
FSA
FTP
FTR
FU
GCT
GEN (G)
GMR
GND
42 Page, Color 2,
EMCP3.3 I/0 CONTENTS

SYSTEM
I/O#
FUNCTION
RELAYS
ENG
ENG
ENG
SWGR
SWGR
EMCP
FUEL
FUEL
R01
R02
R03
R04
R05
R06
R07
R08
ENGINE STARTER
RUN/START/STOP
ETHER START AID
COMMON SHUTDOWN
CRANK TERMINATE
OPEN CKT BREAKER(COMMON SHUTDOWN)
LOAD RELAY
UNLOAD RELAY
EMCP
SWGR
PM
SWGR
SWGR
PM
FUEL
FUEL
DIGITAL INPUTS
DI1
E-STOP(EMCP3.3)
DI2
REMOTE START
DI3
EXTERNAL ESTOPS
DI4
FUEL LEAK(RUPTURE BASIN)
DI5
E-STOP(SWGR)
DI6
RADIATOR ACCESS DOORS
DI7
AUTO LOAD
DI8
AUTO UNLOAD
EMCP
SWGR
DIGITAL OUTPUTS
DO1
STANDBY ACCESORIES
DO2
FUEL ALARM (25% LOW/95% HIGH)
FUEL
ANALOG INPUTS
AI1
NOT USED
AI2
NOT USED
AI3
FUEL LEVEL
DIGITAL I/O MODULE
DIGITAL INPUTS
DI05
MTR
DI06
HOT
DI09
LOW
DI10
LOW
MTR
PM
ENG
ENG
PM
SWGR
D07
D08
RELAYS
STARTER CB/OVL ALARM

BUS PROTECTION ALARM
OIL LEVEL SHUTDOWN (NOTE L)
OIL LEVEL RESERVOIR (NOTE L)
HOT BUS PROTECTION (CB OPEN)

CRITICAL LOW FUEL SHUTDOWN
DASHED LINES REPRESENT "INTERCONNECTION

WIRING" BETWEEN MULTIPLE CONTROL BOXES
IN THE PACKAGE. THE WIRE NAME
CONVENTION IS:
FBL-FP1 BL-14
WIRE SIZE (AWG)

WIRE COLOR
END 2 LOCATION (TO)
END 1 LOCATION (FROM)
SOLID LINES REPRESENT "GENSET INTERNAL"
WIRING. THE WIRE-NAME CONVENTION IS:
101-A50 GY-16
WIRE SIZE (AWG)
WIRE COLOR
HARNESS IDENT/WIRE#
CIRCUIT IDENT
SPL1A-J1 RD-8
HBR
HP
HRN
Hz
IO
JWH
kW
kWh
LFL
LOR
LSM
LYNX
MALF
MAN
MB
MCM
N.C
NIA
NEU (N)
N.O.
OF
OIP
OP
OSR
OSS
OTS
PB
PD
PF
PLC
POT
PRG
PT
PWM
RBS
REF
RSS
SC
SCADA
SHD
SM
SP
SPD
SR
SW
TB
TD
TMR
TSP
UTY (U)
UMR
VAR
VM
VR
W
XDR
a
b
c
mA
mV
A
B
C
SYNC CHECK RELAY

OVER/UNDER VOLTAGE RELAY
REVERSE POWER RELAY
REVERSE POWER RELAY W/ TIMER
3 POLE
LOSS OF EXCITATION RELAY
LOSS OF EXCITATION RELAY W/ TIMER
NEGATIVE SEQUENCE OVERCURRENT RELAY
UNDERVOLTAGE PHASE SEQUENCE RELAY
INSTANTANEOUS OVERCURRENT RELAY
INSTANTANEOUS TIME OVERCURRENT
TIME OVERCURRENT RELAY
CIRCUIT BREAKER
OVERVOLTAGE RELAY
TIME DELAY RELAY
GOVERNOR
OVER/UNDER FREQUENCY RELAY
LOCKOUT RELAY
DIFFERENTIAL RELAY
AMPERE
ALTERNATING CURRENT
ADVANCED DIGITAL ENGINE MANAGEMENT
ANALOG INPUT
ANNUNCIATOR
ANALOG OUTPUT
AUTOMATIC TRANSFER SWITCH
AUXILIARY
AUTOMATIC
AMERICAN WIRE GAUGE
BATTERY
BATTERY CHARGER
BATTERY CHARGER MALFUNCTION
BATTERY NEGATIVE
BATTERY POSITIVE
CIRCUIT BREAKER
CIRCUIT BREAKER CLOSE
CIRCUIT BREAKER OPEN
CIRCUIT BREAKER CONTROL SWITCH
CATERPILLAR COMMUNICATIONS MODULE
COUNTER-CLOCKWISE
CATERPILLAR DIGITAL VOLTAGE REGULATOR
CUSTOMER INTERFACE MODULE
CRITICAL LOW FUEL SHUTDOWN
CONTROL POWER TRANSFORMER
CONTROL RELAY
CURRENT TRANSFORMER
CURRENT TEST BLOCK
CONTROL
CRANK TERMINATE
CT SHORTING BLOCK
CLOCKWISE
DIRECT CURRENT
DIGITAL INPUT
DISTRIBUTION BLOCK
DIGITAL OUTPUT
ENGINE CONTROL SWITCH
ELECTRONIC MODULAR CONTROL PANEL
ENGINE
ENGINE RUN RELAY
EMERGENCY STOP BUTTON
FULL LOAD AMPS
FAULT
FUEL SENSOR
FUEL SYSTEM ALARM
FUEL TRANSFER PUMP
FUEL TANK RUPTURE
FUSE
GROUND SENSE CURRENT TRANSFORMER
GENERATOR
GENERATOR MULTIFUNCTION RELAY
GROUND
CONTINUED
FROM
SH 3 B-5
SPL1B-L1 RD-10
AC700-AH1 GY-8-UL
AC702-AH15 GY-14-UL
AC701-AH3 GY-8-UL
AC703-AH30 GY-14-UL
SPL2B-L2 BK-10
SPN-N WH-12
SPG-GND GN-10
3208626
CB12
2174308
1
AC104-AH6 GY-14-UL
AC114-AH9 GY-14-UL
2
15A
AC103-AH21 GY-16-UL
AC702-AH11
AC703-AH22
AC702-AH34
AC703-AH24
5A
AC101-AH23 GY-10-UL
20A
10A
CB5
1356708
AC702-AH12 GY-14-UL
AC703-AH25 GY-14-UL
2
AC702-AH18 GY-14-UL
AC703-AH28 GY-14-UL
3208626
AC101-AH23 GY-10-UL
AC111-AH33 GY-10-UL
B2
B1
BATT CHG
BATT CHG
AC103-AH21 GY-16-UL
AC113-AH10 GY-16-UL
O2
O1
FLUORESCENT LIGHTS
FLUORESCENT LIGHTS
AC114-AH9 GY-14-UL
AC104-AH6 GY-14-UL
R1
RN
ELEC RECEPTACLES
ELEC RECEPTACLES
GND
GND
GND
GND
GND
SPG-GND GN-10
1
15A
AC108-AH46
AC105-AH36
AC115-AH38
AC107-AH37
CR2
2852068
AC702-AH16 GY-14-UL
AC703-AH31 GY-14-UL
1
15A
FYL
FOR
FBL
FBK
FRD
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
AH-S2
AH-S3
SH 5 C-2
A
B
AC105-AH50 GY-16-UL
AC115-AH43 GY-16-UL
AC107-AH53 GY-16-UL
4
5
6
LOSS OF EXCITATION
DEVICE 25-
SYNCHRONIZING CHECK
AUTO SYNCHRONIZER
DEVICE 65-
GOVERNOR LOAD SHARING,

SOFT LOADING CONTROL
DEVICE 78/81-
RATE OF CHANGE OF
FREQUENCY (df/dt)
DEVICE 90-
VAR/PF & CROSS CURRENT

COMPENSATION CONTROLLER
FUEL
FUEL
FUEL
FUEL
FUEL
A
B
AC105-AH51 GY-16-UL
AC115-AH42 GY-16-UL
AC106-AH48 GY-16-UL
4
5
6
AC/DC BOX
CONNECTS TO AY-C2
INTERCONNECT BOX
(SH 3 D-2)
6
4
2
1
11
3
5
7
9
8
10
12
IF EITHER ARE OPENED AN EMERGENCY STOP EVENT WILL OCCUR
TB-RC
X711-TC13 GY-16-UL
12
Y909-TC14 GY-16-UL
R05(NO)
R06(NO)
VDC-A
VDC-B
V-RSE
COM1
V-LWR
FSA
RBA
DI5
R05(C)
R06(C)
PWM
CBL-TB01
DI5-TB30 GY-16
BN-TB31 GY-16
OPEN-TB46 GY-16
CBBP-TB47 GY-16
AC107-AH52 GY-16-UL
AC112-AH41 GY-16-UL
AC102-AH47 GY-16-UL
7
8
9
AH-S5
101-TC3 GY-16-UL
101-TC2 GY-16-UL
KEYN-DSGR3 BK-10
BATP-DSGL3 RD-10
A
TOP VIEW
E492-AP5
H479-AP3
E570-AP6
E571-AP4
E569-AP2
E491-AP1
AP-C1
1552273
317-6702
AN-C2
3E3382
CBL-COMB01
321-0044
OFF
PD-BN BK-14
RBA
2850973
1
5
4
8
GRN(LEFT)
GRN(RIGHT)
CLR(LEFT)
CLR(LEFT)
CLR(RIGHT)
CLR(RIGHT)
3-4(NO)
3-4(NO)
1-2(NC)
3-4(NO)
1-2(NC)
3-4(NO)
YL/BU
12
FUEL TANK
OFS-BP GY-14
BATTERY POST +
POS
OFF ON
X
X
X
X
X
X
11
12
9
10
SH 4 E-2
R954-AK22 GY-16-UL
101-AK18 GY-16-UL
E492-AN5
H479-AN3
E570-AN6
E571-AN4
E569-AN2
E491-AN1
7
8
5
6
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
LS2-OVL1 RD-14
TL
BL
BR
LS1A-LS2A BU-14
LS1B-LS2B BU-14
LAMP
240V
MS1
OVL
T1
C
DI6
DI6-AD OR-14
L2
2449608
BU
L3
DI05
DI05-CBMS
CBMS-DIR
DI-RTN
LOR-DIR BK-14
DI-RTN
A1
NOTE L
DI10-LOR BR-14
DI10
DI09-LOL GN-14
DI09
MS1
MS1
OVL
T2
SH 9 D-3
T3
MS1-OVL
A2 95
96
MS1-OVL
97
98
DI05-MS1 OR-14
MS1-DIR BK-14
L1
ENGINE JACKET
WATER HEATER
9KW, 230VAC
SHORE POWER CONNECTION
T1
CR1
SHEET 10 OF 11
AC CIRCUITS-POWER MODULE DISTRIBUTION
FOR NOTES SEE SHEET 1
L2
TEMP SW
T2
CR1
R1-RECP RD-14
RECP-RN WH-14
RGND GN-14
BL
BR
LS1
TL
O1-LS1 RD-14
AK-C1
1552273
AN-C1
3E3382
1
E491-AN1
2
E569-AN2
4
E571-AN4
6
E570-AN6
3
H479-AN3
5
E492-AN5
H2
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
H3
L1-JH6 BK-8-UL
JWHO1
A1
O2
21
L2-JH5 BK-8-UL
N729-GEN15
N726-GEN16
N727-GEN17
N728-GEN18
H1
SH 4 C-5
7
8
9
J1
L1
N
L2
J2
GND
ENGINE RUNNING
NOTE B
15A
NOT IN AUTO
NOTE B
240V
50A
NEUTRAL
FUEL SYSTEM ALARM
CKTBKR STATUS
D
(1)
(2)
(3)
(8)
(5)
(4)
B+
B-
BL
WH
OR
RD
BK
YL
GND
MODBUS NETWORK
MULTI-UNIT OPERATION
NOTE G,H
SINGLE UNIT OPERATION

NOTE G,J
BBEGINNING
RESISTOR
SH 7 C-2
1
4
RR
BATTUTB+
UTBUTT+
UTTSHD
BATT+
UTXF
CA-C
CA-C
CA-B
ER-C
ER-A
ER-B
NA-C
NA-A
NA-B
FA-C
FA-A
FA-B
AUX-C
AUX-A
AUX-B
BATT+
BATTSP1
SP2
SP3
SP4
SP5
TB2
RCE+
RCELS+
LSSHD
1UP-93
1UP-94
1UP-95
F
REMOTE START SIGNAL(RUN REQUEST)
UTILITY BREAKER STATUS
UTILITY WATT TRANSDUCER

(IMPORT/EXPORT MODE ONLY)
UTILITY X-FER TRIP
24 VOLTS DC
SPARE CIRCUITS
NOTE E
BATT NEG
REVERSE COMPATIBILITY ENABLE
LOAD SHARE LINES
FIRST UP LOGIC
(DEAD BUS ARBITRATION)
C
REVERSE COMPATIBILITY (LSM)
G*
A
B
F412-TC9 GY-16-UL
F413-TC10 GY-16-UL
NOTE D
ENDING
RESISTOR
HBR
2873295
327-2161
NOTE C
G1
G1
1
2
3
L1-HTR1 RD-14
L2-HTR2 BK-14
GND HTR3 GN-14
UMR-VA
UMR-VB
UMR-VC
GMR-VA
GMR-VB
GMR-VC
UMR-D1
UMR-D3
UMR-D5
UMR-DN
240V
50A
J1
L1
N
L2
J2
GND
BEGINNING
RESISTOR
UTVA-PT1 GY-16
UTVB-PT2 GY-16
UTVC-UPT3 GY-16
GENVA-PT3 GY-16
GENVB-PT4 GY-16
GENVC-PT5 GY-16
AXCT1-CTA GY-16
AXCT2-CTB GY-16
AXCT3-CTC GY-16
AXCTN-CTG GY-16
15A
COMMON ALARM
NOTE B
OR
FUEL TRANSFER
2KW, 230VAC PUMP
FBL-FP1 BL-14
FOR-FP3 OR-14
FRD-FP8 RD-14
FBK-FP5 BK-14
FYL-FP4 YL-14
FGGND GN-14
3198527
TBU-PT
B+
120V RECEPTACLE
GROUND BUS BAR
TB-PT
B-
52U
128 mA
15A
LIGHTS
AC/DC BOX
1
2
3
4
5
ENG RUN
GND-JH4 GN_YL-16
PARALLELING CONTROLS
SH 4 B-5
240V
100A
NEUTRAL
L1/N/L2
5A
321-1007
7
8
9
BATTERY CHARGER
GEN SPACE HEATER
TB-HTR
A
B
10A
GND
325-AK25 GY-16-UL
4
5
6
DC
B+
SPACE HEATER
240W, 240VAC
SH 4 C-5
RSS
FUEL XFER PUMP
A
B
4
5
6
JWH TEMP SW
H4
TBH4-JH2 GY-16-UL
JW PUMP
PUMP
M
UR-COIL
1383809
101-AK19 GY-16-UL
Y917-AK24 GY-16-UL
A2
B1
B2
GND
L1
L2
GND
B1-BCL1 RD-10
B2-BCL2 BK-10
BCGND GN-10
L2
A2
H1
TBH1-JH1 GY-16-UL
FBL
FOR
FRD
FBK
FYL
GND
L1
CR1
JH-T3_JWH- GY-16-UL
H1
H2
H3
H4
H4
A1
ENG RUN
POWER MODULE INTERCONNCT BOX - DC TERMINALS
50A
20A
JH-T9_A1 GY-16-UL
21
GND
BK-14-UL
BK-14-UL
BK-14-UL
BK-14-UL
A1
21
A1
1.2KW, 240VAC
240VAC
INPUT
JWH+
R1
RN
GND
CR1
NOTE F
PANEL MTD
JW HEATER
J1/J2
252-7696
POWER MODULE INTERCONNCT BOX - AC TERMINALS
CR1
240V
BATTERY CHARGER
240V AC, 20A
317-6482
325-AK25 GY-16-UL
Y914-AK23 GY-16-UL
SH 7 C-2
LEGACY PM
NOTE C
B
NOTE C
NOTE D
B
G1
G2
G*
CTSB-CT
AL-C1
3E3382
3208629
6
2
3
5
1
4
CONNECTS TO FE-C2
FUEL CONTROL PANEL
(SH 6 F-1)
A
B
C
GND
317-6486
R08-NO
BATTDI_7
DI_8
OFS-NO
R07-NO
Y917-AL6 GY-16-UL
229-AL2 GY-16-UL
G489-AL3 GY-16-UL
G490-AL5 GY-16-UL
C920-AL1 GY-16-UL
Y914-AL4 GY-16-UL
Y917-AK24 GY-16-UL
G10
ENDING
RESISTOR
OFS-OFSA OR-14
Y914-AK23 GY-16-UL
SHEET 8 OF 11
AC CIRCUITS-PWR MOD DISTRIBUTION
SHEET 5 OF 11
DC CIRCUITS-DISTRIBUTION BOX
SHEET 2 OF 11
LAMP
OFS-OFSA OR-14
FUEL SYSTEM ALARMS:

THE EMCP3 MONITORS FUEL LEVEL AND HAS PROGRAMMED THRESHOLDS FOR "FUEL LEVEL LOW SHUTDOWN", "FUEL LEVEL LOW WARNING", "FUEL LEVEL HIGH WARNING", AND "FUEL LEVEL HIGH
SHUTDOWN" WITH TIME DELAYS ON ACTIVATION OF THESE EVENTS. IF A WARNING EVENT WERE TO OCCUR, THE AMBER WARNING LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED
BY GOING TO THE EVENT LOG IN THE EMCP3. IF A SHUTDOWN EVENT WERE TO OCCUR, THE RED SHUTDOWN LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED BY GOING TO THE
EVENT LOG IN THE EMCP3.
DISTRIBUTION BOX
OFS-OFSB YL-14
FUEL LEAK DETECTION SWITCH:

THE FUEL LEAK DETECTION SWITCH (OR RUPTURE BASIN SWITCH) WILL ACTIVATE WHEN FUEL HAS LEAKED OR SPILLED OVER INTO THE FUEL CONTAINMENT LAYER OF THE DOUBLE WALLED FUEL
TANK. THIS WILL ANNUNCIATE A WARNING ON THE EMCP3.3 WITH DIGITAL INPUT 4.
8 AWG MIN.
LR-COIL
1383809
OVERFILL SAFETY SWITCH:

IF THE HIGH LEVEL FLOAT SWITCH IS ACTIVATED, THE LOAD RELAY WILL BE PREVENTED FROM OPERATING THE PUMP AND THE PUMP LOCKOUT LIGHT (PLL) WILL ILLUMINATE ON THE FUEL
CONTROL PANEL. FUEL CAN BE REMOVED FROM THE TANK BY PLACING THE LOAD/UNLOAD SWITCH IN THE "UNLOAD" POSITION. ONCE THE FUEL LEVEL FALLS BELOW THE ACTIVATION LEVEL,
THE LOAD RELAY WILL ONCE AGAIN BE ABLE TO OPERATE THE FUEL PUMP ONCE THE SWITCH IS PLACED BACK INTO THE "LOAD" POSITION.
OVL
3176694
LOW OIL RESERVIOR
SHEET 7 OF 11
DC CIRCUITS-PARALLELING
CONTROLS BOX TO AC/DC BOX
101-AK19 GY-16-UL
RB-BN BK-14
CBMS
MS1
BCN-BN BK-6
BATP-CBBP RD-14
RB-RBSA VI-14
B
24VDC
BATTERY
SET
SH 4 E-2
SH 4 B-5
RUPTURE
BASIN
MANUAL:
WITH MANUAL CONTROL, THE OPERATOR HAS COMPLETE CONTROL OF WHAT LEVEL THE FUEL WILL BE LOADED TO. WHEN THE LOAD/UNLOAD SWITCH IS IN THE "LOAD" POSITION AND THE MODE
SWITCH IS HELD IN THE "MANUAL" POSITION, THE PUMP WILL BEGIN FILLING THE TANK UNTIL THE OVERFILL SAFETY SWITCH IS ACTIVATED. WHEN THE LOAD/UNLOAD SWITCH IS IN THE
"UNLOAD" POSITION AND THE MODE SWITCH IS HELD IN THE "MANUAL" POSITION, THE PUMP WILL BEGIN EMPTYING THE TANK. THIS MODE WILL BYPASS THE 10% LEVEL THAT AUTO MODE WOULD
STOP AT, SO THAT ALL THE FUEL MAY EMPTY OUT. CAUTION SHOULD BE TAKEN NOT TO RUN THE PUMP DRY; POSSIBLE PERMANENT DAMAGE TO THE PUMP COULD RESULT.
BP-CB1 RD-14
GEN SPACE HEATER
E491-AK1 GY-16-UL
E569-AK2 GY-16-UL
E571-AK10 GY-16-UL
E570-AK5 GY-16-UL
H479-AK6 GY-16-UL
E492-AK8 GY-16-UL
E491-AK1 GY-16-UL
E569-AK2 GY-16-UL
E571-AK10 GY-16-UL
E570-AK5 GY-16-UL
H479-AK6 GY-16-UL
E492-AK8 GY-16-UL
RB-RBSA VI-14
FN-BN BK-14
FUEL -
MOTOR STARTER
BP-BCP RD-6
13
14
FS-AI3P BU-14
AUTO UNLOAD:
WHILE THE CONTROL SWITCHES ARE IN THE "AUTO" AND "UNLOAD" POSITIONS, AND WITH THE FUEL LEVEL BEING ABOVE 10%, EMCP3.3 RELAY R08 WILL TURN ON THE "UNLOAD RELAY" THAT
WILL POWER THE FUEL PUMP MOTOR IN THE REVERSE ROTATION THAT RESULTS IN PUMPING FUEL FROM THE FUEL TANK INTO AN EXTERNAL CONTAINER. ONCE THE FUEL LEVEL DROPS TO 10% OR
LOWER, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY. TO CONTINUE UNLOADING FUEL UNTIL THE TANK IS EMPTY, SEE MANUAL UNLOAD MODE BELOW.
TO STARTER
240V
FP-BP RD-14
FUEL +
MS-BN BK-14
BP-MS RD-14
15
TO SH 10 F-8
LS2
DCL
BATT+
BATT+
AI_3+
AI_3BATTBATTOFS-NC
FN-BN BK-14
RB-BN BK-14
OFS-OFSB YL-14
AUTO LOAD:
WHILE THE CONTROL SWITCHES ARE IN THE "AUTO" AND "LOAD" POSITIONS, THE FUEL LEVEL WILL BE MAINTAINED BETWEEN 50% AND 85% AUTOMATICALLY. WHEN THE FUEL LEVEL DROPS TO
50% OR BELOW, EMCP3.3 RELAY R07 WILL TURN ON THE "LOAD RELAY" THAT WILL POWER THE FUEL PUMP MOTOR IN THE FORWARD ROTATION THAT RESULTS IN PUMPING FUEL FROM AN EXTERNAL
SUPPLY INTO THE FUEL TANK. ONCE THE FUEL LEVEL REACHES 85%, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY.
BATTERY KEYSW -
INCANDESCENT AC LIGHTS
DO_1
DO_2
BATT+
BATT+
BCF
FA-C
FA-A
FA-B
FSA
RBA
RBS-NO
BATT+
BATT+
DI_4
BATT-
OFS-BP GY-14
FP-BP RD-14
FS-AI3P BU-14
OVERFLOW
CUTOFF
C
ACCESS
DOOR
A275-TC6 GY-16-UL
3208626
3208629
229-AK16 GY-16-UL
TO STARTER
120V AC RECEPTACLE
R954-AK22 GY-16-UL
101-AK18 GY-16-UL
F408-AK17 GY-16-UL
12
BATT-
16
18
DCN-BN BK-14
CR2-COIL
2852068
101-AK9 GY-16-UL
BP-SMTD RD-14
NOTE K
TD
ENG LOCKOUT
OVL2-O2 BK-14
E569-AK3 GY-16-UL
E571-AK11 GY-16-UL
E570-AK4 GY-16-UL
H479-AK15 GY-16-UL
E492-AK13 GY-16-UL
R772-AK21 GY-16-UL
101-AK14 GY-16-UL
101-AK9 GY-16-UL
F408-AK17 GY-16-UL
229-AK16 GY-16-UL
BATT+
SH 9 D-4
14
13
NOTE A
ENGINE JACKET
WATER HEATER
TERMINAL BOX
14
13
A1
A2
SMS-SMTD BU-14
L1
PARTITION RADIATOR ACCESS DOORS

DOOR
AD-PD YL-14
SMTD-BN2 BK-14
J747-TC17 GY-16-UL
4
8
24V
DC LIGHTS
SMTD
2060855
SMS
BATP-CBBP RD-14
CBBN-KEYN BK-14
G490-TC11 GY-16-UL
24V
MOTOR STARTER
BATT-
CES-BN BK-14
SH 8 B-3
24V
DI3
G747-TC12 GY-16-UL
LOW OIL LEVEL SHUTDOWN
4/0 AWG MIN.
ON
B+
BSP1
SP2
SP3
SP4
CBAX-C
CBAX-A
CBAX-B
R955-AK20 GY-16-UL
101-AK12 GY-16-UL
101-AK7 GY-16-UL
24V
COOLANT LOSS
A
B
C
3176697
DI3-SES BU-14
3176697
E571-AK11 GY-16-UL
E570-AK4 GY-16-UL
H479-AK15 GY-16-UL
E492-AK13 GY-16-UL
R772-AK21 GY-16-UL
101-AK14 GY-16-UL
LJWL
BP-LJWL RD-14
SIG-LJWL VI-14
LJWL-BN BK-14
A
B
C
STREETSIDE
ESB
EXTERNAL EMERGENCY STOP
SES-CES BR-14
+
-
AC/DC BOX
HBR
2873295
DO7-A
DO7-COM
DO8-COM
DO8-A
DI-RTN
DI06
DCL-DCP RD-14
101-TC1 GY-16-UL
BP-DSCR2 GY-16
X711-TC13 GY-16-UL
A275-TC6 GY-16-UL
SMS
2449608
101-TC15 GY-16-UL
101-TC16 GY-16-UL
D08A-TB25 GY-16
E499-TC7 GY-16-UL
RD-14
TC-S1
1
MODBUS+
MODBUSMODBUSREF
E998-TC8 GY-16-UL
317-6700
5
3
6
4
2
1
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
E569-AK3 GY-16-UL
12
0-60MIN
CURBSIDE
ESB
BATT+
BATT+
AX-1
AX-2
DI-RTN
BATTOPEN
OPEN
CBBP
CBBN
CLOSE
AUX-COM
AUX-NO
AUX-NC
OTS-NO
OTS-COM
AUXB-CB4 GY-16
OTSO-CB5 GY-16
OTSC-CB6 GY-16
MBP-COMB1 1346258
MBN-COMB2 1346258
MBR-COMB3 1346258
DCL-LS
TO ENGINE HARNESS
REF: 2379000
13
10
DCL
NOTE L
BATTERY
24VDC
AC112-AH60 GY-14-UL
101-AK7 GY-16-UL
CBBN-KEYN BK-14
RBA
FSA
FA-B
FA-A
FA-C
BCF
101-AP10 GY-16-UL
229-AP11 GY-16-UL
T969-AP12 GY-16-UL
T970-AP13 GY-16-UL
T971-AP14 GY-16-UL
T972-AP15 GY-16-UL
X709-AP16 GY-16-UL
X710-AP17 GY-16-UL
X711-AP18 GY-16-UL
DC LIGHT TIMER
3208629
101-AK27 GY-16-UL
15A
EC-C2
1698670
AUXC-CB1 GY-16
AUXA-CB2 GY-16
15
12
BP-CB1 RD-14
Y909-TC14 GY-16-UL
G747-TC12 GY-16-UL
101-TC4 GY-16-UL
CBL-RC01
SHD-RC50 1346258
PWM-RC46 1346258
DIR-RC47 1346258
CBL-COMB01
CB1
1259962
229-TC5 GY-16-UL
3176697
CLS-TB49 GY-16
BC3-TB29 RD-14
PARALLELING CONTROL
DISCONNECT SWITCH
E570-AP9 GY-16-UL
E571-AP8 GY-16-UL
E569-AP7 GY-16-UL
DISTRIBUTION BOX
3176694
RBA-TB27 GY-16
1
2
3
4
5
6
1
2
3
AC106-AH48 GY-16-UL
SH 7 A-2
R04(NO)
DI2
BATT-
VDCS-TB18 1346258
VDCA-TB19 1346258
VDCB-TB20 1346258
RSE-TB21 GY-16
COM-TB22 GY-16
LWR-TB23 GY-16
FSA-TB24 GY-16
D08A-TB25 GY-16
CBL-RC01
50
46
47
AC106-AH49 GY-16-UL
AC112-AH44 GY-16-UL
AC102-AH54 GY-16-UL
DCN-BN BK-14
PDR4-TB9 GY-16
BATTERY CHARGER
2860177
7
8
9
3176697
18
19
20
21
22
23
24
25
26
27
29
30
31
46
47
48
49
TBA2-TB7 GY-16
TB47-TB48 GY-16
LAMP
GENERAL:
THE SYSTEM INDICATES FUEL AS A PERCENTAGE OF TANK LEVEL. THE FUEL PROBE IS A RESISTANCE SENDER READ BY THE EMCP3.3 ON ANALOG INPUT 3. THE FUEL LEVEL IS DISPLAYED ON
THE EMCP PANEL ON THE ENGINE INFORMATION SCREEN. TO ACCESS - PRESS THE ENGINE MONITORING BUTTON, THEN THE DOWN BUTTON TWICE. HIGH AND LOW LEVEL WARNINGS AND SHUTDOWNS
CAN BE PROGRAMMED WITH THE EMCP3.3. FUEL CONTROL IS NOT DEPENDENT ON ENGINE STATE OR CONTROL MODE (I.E. RUN-AUTO-STOP).
SHEET 11 OF 11
CUSTOMER CONNECTIONS
FUEL CONTROL PANEL
POWER MODULE INTERCONNECT BOX

DC TERMINALS
314-9601
RR
BATT-
A318-AA10 GY-16-UL
229-AA11 GY-16-UL
AA-C91
AY-C1
9X1339
10 10
11 11
C9110-DSCL3 GY-16
C9111-A02 GY-16
TB2
UTB+
UTBUTT+
UTTSHD
BATT+
RCE+
RCEUTXF
NA-C
NA-A
NA-B
CA-C
CA-A
CA-B
ER-C
ER-A
ER-B
LS+
LSSHD
1UP-93
1UP-94
1UP-95
229-AA27 GY-16-UL
G799-AA3 GY-16-UL
J764-AA4 GY-16-UL
G720-AA5 1346258
993-AA6 1346258
N979-AA7 1346258
101-AA8 GY-16-UL
M759-AA28 GY-16-UL
M758-AA29 GY-16-UL
T979-AA9 GY-16-UL
E560-AA12 GY-16-UL
E562-AA13 GY-16-UL
E561-AA14 GY-16-UL
E563-AA15 GY-16-UL
E565-AA16 GY-16-UL
E564-AA17 GY-16-UL
E566-AA18 GY-16-UL
E568-AA19 GY-16-UL
E567-AA20 GY-16-UL
N713-AA30 1346258
N714-AA31 1346258
N979-AA32 1346258
J992-AA33 GY-16-UL
J993-AA34 GY-16-UL
J994-AA35 GY-16-UL
BATT+
BATTFA-C
FA-A
FA-B
CBAX-C
CBAX-A
CBAX-B
SP1
SP2
SP3
SP4
SP5
101-AA1 GY-16-UL
229-AA2 GY-16-UL
E569-AA21 GY-16-UL
E570-AA22 GY-16-UL
E571-AA23 GY-16-UL
X709-AA24 GY-16-UL
X710-AA25 GY-16-UL
X711-AA26 GY-16-UL
T969-AA36 GY-16-UL
T970-AA37 GY-16-UL
T971-AA38 GY-16-UL
T972-AA39 GY-16-UL
CABLE-AA02
CABLE-AA01
27
3
4
5
6
7
8
28
29
9
12
13
14
15
16
17
18
19
20
30
31
32
33
34
35
27
3
4
5
6
7
8
28
29
9
12
13
14
15
16
17
18
19
20
30
31
32
33
34
35
TO SH 7 E-8
229-FC7 GY-16-UL
1
2
21
22
23
24
25
26
36
37
38
39
40
1
2
21
22
23
24
25
26
36
37
38
39
40
CABLE-AY02
CABLE-AY01
FC-S1
229-FC10 GY-16-UL
229-FC11 GY-16-UL
2
29
28
32
33
34
39
40
42
C9127-TB2 GY-16-UL
C9103-TB29 GY-16-UL
C9104-TB28 GY-16-UL
C9105-TB32 1346258
C9106-TB33 1346258
C9107-TB34 1346258
C9108-TB39 GY-16-UL
C9128-TB39 GY-16-UL
C9129-TB40 GY-16-UL
C9107-TB42 GY-16-UL
C9112-A03 GY-16-UL
C9113-A04 GY-16-UL
C9114-A05 GY-16-UL
C9115-A06 GY-16-UL
C9116-A07 GY-16-UL
C9117-A08 GY-16-UL
C9118-A09 GY-16-UL
C9119-A10 GY-16-UL
C9120-A11 GY-16-UL
C9130-RC48 1346258
C9131-RC49 1346258
C9132-RC50 1346258
C9133-RC93 GY-16-UL
C9134-RC94 GY-16-UL
C9135-RC95 GY-16-UL
1
3
TB-A
FC-SW2
1259946
G728-FC8 GY-16-UL
G728-FC9 GY-16-UL
FC-S2
G728-FC12 GY-16-UL
FC-S3
G728-FC13 GY-16-UL
G728-FC14 GY-16-UL
G728-FC15 GY-16-UL
AUTO/MANUAL
SELECTOR
3
7
4
8
FE-C1
3E3382
FC-C1
1552273
FE-C2
1552273
1
2
3
5
6
4
G489-FC3 GY-16-UL
G490-FC5 GY-16-UL
Y917-FC6 GY-16-UL
Y914-FC4 GY-16-UL
3192210
1
2
3
5
6
4
C920-FE1 GY-16-UL
229-FE2 GY-16-UL
G489-FE3 GY-16-UL
G490-FE5 GY-16-UL
Y917-FE6 GY-16-UL
Y914-FE4 GY-16-UL
CONNECTS TO AL-C1
DISTRIBUTION BOX
DC CIRCUITS
(SH 5 A-6)
3192211
LOAD/UNLOAD
SELECTOR
FUEL GAUGE OPTION

TB-RC
48
49
50
93
94
95
CBL-HG01
1
11
2
4
6
8
10
12
3
5
7
9
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
HG-C1
1330973
M756-HG1 1532707
M755-HG2 1532707
M757-HG3 1532707
A
B
C
TO MA-C21 FROM HARNESS 244-5403

LOCATION D-6)
1
2
3
4
5
6
TO AN-C15 FROM HARNESS 244-9600

LOCATION D-1)
KG-C2
3E3382
AY-C2
C9101-C9001
C9102-C9011
C9121-C9002
C9122-C9004
C9123-C9006
C9124-C9008
C9125-C9010
C9126-C9012
C9136-C9003
C9137-C9005
C9138-C9007
C9139-C9009
C920-FC1 GY-16-UL
229-FC2 GY-16-UL
FC-SW1
3200988
3
4
5
6
7
8
9
10
11
LAMP-BASE
1259941
ENG1-TB
R04-TB5 GY-16
DI2-TB6 GY-16
BN-TB7 GY-16
OVGND GN-14
1
5
4
8
FUEL CONTROL
1
2
C9111-A02 GY-16
14
13
MOTOR STARTER ALARM:

THE MOTOR OVERLOAD RELAY AND THE CIRCUIT BREAKER AUX CONTACT ARE WIRED IN PARALLEL, SO THAT A CLOSED CIRCUIT FROM EITHER SOURCE WILL CAUSE A MOTOR STARTER CB/OVL
ALARM WITH DIGITAL INPUT DI05 ON THE DIGITAL I/O MODULE.
DC
TB-A
DSCL2-TB6 GY-16
DSCL4-TBA1 GY-16
R955-AK20 GY-16-UL
101-AK12 GY-16-UL
FAR
2850973
SEQUENCE OF OPERATION:
AFTER THE GENSET HAS RUN UP TO VOLTAGE AND FREQUENCY, THE PARALLELING CONTROLS WILL DETERMINE IF THE GENSET IS IN THE PROCESS OF PARALLELING. THE CONTROLS WILL NOT
SEND A START SIGNAL TO THE MOTORS UNLESS SYNCRONIZATION IS COMPLETE (AND THE MAIN CIRCUIT BREAKER CLOSED) OR UNLESS SYNCRONIZATION IS NOT NEEDED. IF THE PARALLELING
CONTROLS ARE TURNED OFF, MOTOR START WILL BE TRIGGERED BY THE CRANK TERMINATE RELAY (R05). A DIODE ON THE SMS TERMINAL BLOCK WILL PREVENT THE VOLTAGE FROM BACKFEEDING
INTO THE PARALLELING CONTROLS.
2
4
1
3
5
6
7
8
9
BC1-TB26 BR-14
DISTRIBUTION BOX
THE JACKET WATER RADIATOR HAS A 50 HP MOTOR WITH A CIRCUIT BREAKER FOR CURRENT OVERLOAD PROTECTION AND A MOTOR STARTER CONSISTING OF A CONTACTOR AND A
SOLID STATE OVERLOAD RELAY. IF THE MOTOR OVERHEATS, THE OVERLOAD RELAY WILL ACTIVATE, OPENING THE CONTACTOR FOR THE MOTOR. IF A SHORT OCCURS, THE CRT BRK WILL OPEN.
TBU20-SMS GY-16
DSGR4-TB3 BK-10
TB-COM-B
E570-AP9 GY-16-UL
E571-AP8 GY-16-UL
E569-AP7 GY-16-UL
101-AP10 GY-16-UL
229-AP11 GY-16-UL
T969-AP12 GY-16-UL
T970-AP13 GY-16-UL
T971-AP14 GY-16-UL
T972-AP15 GY-16-UL
X709-AP16 GY-16-UL
X710-AP17 GY-16-UL
X711-AP18 GY-16-UL
RADIATOR MOTOR STARTERS
PCDS-CLR(LEFT)
PUMP
PUMP
PUMP
PUMP
PUMP
AP-C2
3E5179
EXTERNAL EMERGENCY STOP PUSH BUTTON

TWO EXTERNAL EMERGENCY STOP BUTTONS ARE LOCATED ON EITHER SIDE OF THE POWER MODULES. THE RED MUSHROOM BUTTONS ARE POSITIONED NEAR THE ENGINE BAY DOORS. A GLASS SHIELD
PROTECTS THE BUTTON FROM UNINTENTIONAL ACTIVATION. BREAKING THE SAFETY GLASS AND PRESSING THE BUTTON WILL CAUSE AN EMERGENCY STOP EVENT ON THE EMCP3.3 WITH DIGITAL
INPUT 3 ON THE DIGITAL I/O MODULE.
PCDS-GRN(RIGHT)
AC102-AH29 GY-14-UL
SHEET 4 OF 11
AC CIRCUITS-DISTRIBUTION BOX
EMERGENCY STOP
20
1
5
4
8
E499-TC7 GY-16-UL
PDR4-TB9 GY-16
E998-TC8 GY-16-UL
TB_U
DSGL4-TB1 RD-10
C9110-DSCL3 GY-16
AC112-AH19 GY-14-UL
HOT BUS DETECTION

A HOT BUS DETECTION CIRCUIT WILL PREVENT CLOSURE OF THE CIRCUIT BREAKER TO A LIVE BUS WITHOUT SYNCHRONIZATION. A HOT BUS RELAY (HBR) DETECTS A
LIVE BUS ON THE SECONDARY OF THE LOAD-SIDE POTENTIAL TRANSFORMERS. THE PROTECTION BECOMES ACTIVE WHEN THE PARALLELING CONTROLS ARE OFF, THE CIRCUIT BREAKER IS OPEN AND
THE HOT BUS RELAY IS ACTIVE. RELAY D07 WILL CHANGE STATE AND HOLD THE CKT BKR OPEN WHEN THE ALARM IS DETECTED ON DIGITAL INPUT DI06 ON THE DIGITAL I/O MODULE.
BC3-TB29 RD-14
AH-S4
14
13
229-TC5 GY-16-UL
DSCR1-PDR GY-16
BP-DSCR2 GY-16
SH 5 B-2
SHEET 1 OF 11
POWER MODULE SCHEMATIC
314-9970 CHG03
RADIATOR ACCESS DOOR EMERGENCY STOP

THE RADIATOR ACCESS DOOR AND THE INTERIOR DIVIDER WALL DOOR HAVE ROLLER LIMIT SWITCHES TO DETECT DOOR POSITION.
ON THE EMCP3.3 WITH DIGITAL INPUT 6 ON THE DI/O MODULE.
1
3
TO SH 3 F-3
THE PARALLELING CONTROL DISCONNECT SWITCH MUST BE IN THE [ON] POSITION IF THE GENERATOR IS USED IN AN ENVIRONMENT THAT MAY CONNECT OR "PARALLEL" WITH OTHER GENSETS OR
TO A UTILITY. WHEN THE DISCONNECT SWITCH IS IN THE [ON] POSITION, THE PARALLELING CONTROL PANEL WILL AUTOMATICALLY SYNCHRONIZE AND CONTROL THE CIRCUIT BREAKER.
CL CR
THE PARALLELING CONTROLS DISCONNECT SWITCH SHOULD ONLY BE IN THE [OFF] POSITION WHEN THE GENERATOR WILL BE USED IN AN ISOLATED "STAND-ALONE" GENSET CONFIGURATION.
WHEN THE DISCONNECT SWITCH IS IN THE [OFF] POSITION, THE FOLLOWING GENERATOR PROTECTIVE RELAYS WILL BE DISABLED:
GL GR
PARALLELING CONTROLS DISCONNECT SWITCH
DSCL3-DSCL1 GY-16
AC106-AH48 GY-16-UL
AC102-AH54 GY-16-UL
AC102-AH47 GY-16-UL
AH-S1
AC112-AH60 GY-14-UL
DEVICE 15-
PCDS-GRN(LEFT)
KEYN-DSGR3 BK-10
AC702-AH13 GY-14-UL
AC703-AH26 GY-14-UL
ENG1_TB
JWH
JWH
JW PUMP
JW PUMP
GEN SP HTR
GEN SP HTR
LR
1383809
XQ 2000 FUEL CONTROL & AC DISTRIBUTION CONTROL PANELS
7
8
5
6
JWH+
JWHH1
H4
A1
21
AC106-AH39 GY-16-UL
AC102-AH45 GY-14-UL
NOTE H: FOR MULTI-UNIT OPERATION THE CONTROL NETWORK CABLE FOR EACH POWER MODULE
MUST BE INTERCONNECTED.
DEVICE 40-
PDR
2850973
4
2
3208626
AC700-AH2 GY-8-UL
AC701-AH4 GY-8-UL
AC702-AH17 GY-14-UL
AC703-AH32 GY-14-UL
AC704-AH14 GY-14-UL
AC705-AH27 GY-14-UL
NOTE G: FOR SINGLE OR MULTI UNIT OPERATION, THE CONNECTOR PLUGS WITHOUT CABLES CONTAIN
RESISTORS THAT MUST BE CONNECTED AT THE BEGINNING AND END OF OF THE NETWORK.
PCDS-CLR(RIGHT)
AC112-AH19 GY-14-UL
AC102-AH29 GY-14-UL
AH-S6
11
12
9
10
3
1
UR
1383809
BATP-DSGL3 RD-10
13
14
SH 5 D-3
3176694
DSCR1-PDR GY-16
AC701-AH4 GY-8-UL
NOTE F: USE 8AWG JUMPER BETWEEN J1&L1 AND BETWEEN J2&L2 WHEN PROVIDING SHORE POWER FROM A SINGLE
100AMP CIRCUIT. REMOVE JUMPERS WHEN PROVIDING SHORE POWER FROM TWO 50AMP CIRCUITS.
CONNECT NEUTRAL TO USE 120V ELECTRICAL RECEPTACLE.
TB-CB
NOTE L: LOW OIL LEVEL SHUTDOWN AND RESERVOIR ARE PART OF THE RESERVE OIL SYSTEM. THE SYSTEM IS SHIPPED
WITHOUT OIL AND PROGRAMED TO AVOID NUISANCE ALARMS. CHANGE ACTIVE STATE CONFIGURATION TO USE.
FUEL PUMP
ELEC RECEPTACLES
FLUORESCENT LIGHTS
BATT CHG
F1
F2
AC112-AH60 GY-14-UL
AC102-AH45 GY-14-UL
NOTE E: SPARE CIRCUITS BETWEEN INTERCONNECT BOX AND AC/DC BOX.
BC1-TB26 BR-14
NOTE K: TIME DELAYED CLOSE RELAY. 0.5 SEC TO 10 HOUR RANGE. DEFAULT SET POINT IS 10 SECONDS.
AC700-AH2 GY-8-UL
NOTE D: PRIMARY UNIT ONLY SHOULD JUMPER 1UP-93 TO 1UP-94 IN INTERCONNECT BOX.
AC/DC BOX
AC107-AH52 GY-16-UL
NOTE J: FOR SINGLE UNIT OPERATION VERIFY THAT CONTROL NETWORK IS TERMINATED ON CONNECTOR PLUGS.
AC703-AH30 GY-14-UL
NOTE B: NIA, ERR & CA 'DRY' CONTACT RELAYS NOT AVAILABLE WHEN PARALLELING CONTROLS ARE OFF.
4
AC111-AH33 GY-10-UL
50A
CB4
1378036
CB8
1311905
NOTE A: ROUTE WIRES IN POWER MODULE TO AC/DC BOX. DO NOT ROUTE WITH ANY GENSET HARNESSES.
WIRE COLORS:
BK
BLACK
BR
BROWN
BU
BLUE
GN
GREEN
GY
GREY
OR
ORANGE
RD
RED
VI
VIOLET
WH
WHITE
YL
YELLOW
CB10
1356708
NOTE C: JUMPER RCE+ TO RCE- IN INTERCONNECT BOX TO ENABLE REVERSE COMPATIBILITY.
GY-16-UL
GY-16-UL
GY-10-UL
GY-10-UL
AC702-AH15 GY-14-UL
L1
L2
L1
L2
L1
L2
L1
L2
SPL1B-L1 RD-10
SPL2B-L2 BK-10
AC702-AH8 GY-14-UL
AC113-AH10 GY-16-UL
J1
J2
SPL1A-J1 RD-8
SPL2A-J2 BK-8
CB11
2240747
E
PARALLELING CONTROL
DISCONNECT SWITCH
CB3
3167328
SPL2A-J2 BK-8
HOT BUS RELAY

HORSE POWER
HORN
FREQUENCY (HERTZ)
INPUT/OUTPUT PLC
JACKET WATER HEATER
KILOWATT
KILOWATT HOUR
LOW FUEL LEVEL
LOCKOUT RELAY
LOAD SHARING MODULE
ISO POWERLYNX MODULE
MALFUNCTION
MANUAL
MODBUS
1000 CIRCULAR MILS
NORMALLY CLOSED
NOT IN AUTO
NEUTRAL
NORMALLY OPEN
OVERFLOW (FUEL TANK)
OPERATOR INTERFACE PANEL
OPEN
OVERFILL SAFETY RELAY
OVERFILL SAFETY SWITCH
OVERCURRENT TRIP SWITCH
PUSHBUTTON
PARRALLEL CONTROLS DISCONNECT SWITCH
POWER FACTOR
PROGRAMMABLE LOGIC CONTROLLER
POTENTIOMETER
PROGRAMMING PORT
POTENTIAL TRANSFORMER
PULSE WIDTH MODULATION
RUPTURE BASIN SWITCH
REFERENCE
REMOTE START SWITCH
SHUNT COIL
SUPERVISORY CONTROL AND DATA ACQUISITION
SHIELD/SHIELDED
STARTER MOTOR
SHORE POWER
SPEED CONTROL
SPRING RELEASE
SELECTOR SWITCH
TERMINAL BLOCK
TIME DELAY
TIMING RELAY
TOUCHSCREEN PROCESSOR
UTILITY
UTILITY MULTIFUNCTION RELAY
VOLT-AMPERES REACTIVE
VOLTMETER
VOLTAGE REGULATOR
WATT
TRANSDUCER
NORMALLY OPEN CONTACT
NORMALLY CLOSED CONTACT
a AND b WITH COMMON
MILLIAMPERE
MILLIVOLT
A PHASE
B PHASE
C PHASE
TB2
197
198
199
93
94
95
TB2
RCE+
RCELS+
LSSHD
1UP-93
1UP-94
1UP-95
TB2
RCE+
RCELS+
LSSHD
1UP-93
1UP-94
1UP-95
TC-S2
101-KG1 GY-16-UL
229-KG2 GY-16-UL
CONNECTS TO AP-C2
AC/DC BOX DC CIRCUITS
(SH 5 F-8)
RECEPTACLE AS.
133-0970
HG-C2
1740502
A
B
C
1A
1B
1C
RESISTOR
1743016
KG-C1
1740502
2A
2B
2C
1
2
3
4
5
6
101-KG1 GY-16-UL
M756-KG5 1532707
M755-KG3 1532707
M757-KG4 1532707
321-0044
229-KG2 GY-16-UL
MOTOR STARTER
T1
CBMS
MT1 BK-3
CONTROLLER
2748068
KG-C3
1552273
CBL-KG01
GENERATOR
N
MT2 BK-3
1
2
3
4
5
6
L2
CBT2 BK-3
MS1
OVL
OVL
T1
MSA-RF BK-3
T2
RADIATOR FAN
JW CORE
50 HP,480V
65 FLA
MSB-RF BK-3
GND
T2
T3
MT3 BK-3
L3
CBT3 BK-3
250AMP FRAME
ADJUSTABLE
MAG-TRIP
C
J45/P45
JW RADIATOR
J44/P44
CG-C1
1552273
J977-CG3 BU-18
J978-CG4 GN-18
229-CG1 GY-16-UL
101-CG2 GY-16-UL
L1
CBT1 BK-3
MS1
A1
SH 10 B-2
MS1
MS1
OVL
T3
MSC-RF BK-3
MS1-OVL
A2 95
96
C
SH 10 B-1
MS1-OVL
97
98
AC TERMINALS
SPL1A-J1 RD-8
SPL1B-L1 RD-10
SPN-N WH-12
SPL2B-L2 BK-10
SPL2A-J2 BK-8
SPG-GND GN-10
J1
L1
N
L2
J2
GND
GND
CONTINUED ON SH 4 F-8
(DISTRIBUTION BOX AC CIRCUITS)
1
2
3
4
5
6
J977-CG3 BU-18
J978-CG4 GN-18
229-CG1 GY-16-UL
101-CG2 GY-16-UL
NOTE F
INDICATOR
2752085
CG-C2
1552273
DC CIRCUITS-FUEL CONTROL
RFG GN-6
GROUND
BUS BAR
SHEET 6 OF 11
DC CIRCUITS-FUEL CONTROL
SHEET 3 OF 11
AC/DC BOX AND DISTRIBUTION BOX
8
SHEET 9 OF 11
AC CIRCUITS-JW RADIATOR
3

POWER MODULE SCHEMATIC
PART #: 314-9970 CHG 03


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AC/DC BOX

(Dimensions: 48 inches x 35 inches)

3516C XQ2000 Power Module

Volume 1 of 2: Generator Set Schematic

2009 Caterpillar, All Rights Reserved

CIRCUIT BREAKER (MP OPTION)

301-7327 (HARNESS VG)

CIRCUIT BREAKER TYPE MASTERPAC

301-7317 (HARNESS VF)

301-7326 (HARNESS VM)

FROM HARNESS KG-C2

269-7026 (HARNESS LH)

START AID SWITCH

WIRE NAME DEFINITION:

NORMALLY OPEN CIRCUIT

NOTE A: REMOVE THIS JUMPER WIRE FOR REMOTE ESTOP OPTION.

252-7455 (HARNESS RE)

317-6485 (HARNESS AM)

ATCH WIRE, CABLE &

NORMALLY CLOSED CIRCUIT

244-5405 (HARNESS AC)

GND BUS BAR 2

244-9600 (HARNESS AN)

DIS I/O TERM BLK

OPTIONAL DISCRETE I/O

252-7513 (HARNESS LG)

GMR TERM STRIP

244-9657 (AC TERM STRIP)

FROM HARNESS HG-C1

244-9612 (HARNESS PM)

301-7322 (HARNESS CT)

244-5405 (HARNESS AC)

SEE THE ENGINE

311-5960 (HARNESS AG)

UMR TERM STRIP

307-0666 (HARNESS AR)

298-4848 (HARNESS GH)

307-0663 (HARNESS UH)

TRIP MODULE POWER

MASTERPAC CKT BKR ABBREV.

244-5403 (HARNESS MA)

101-MA58 GY-18-UL202-MA59 GY-18-ULM757-MA60 1532707

307-0664 (HARNESS CH)

101-MA7 GY-18-UL202-MA66 GY-18-ULM757-MA67 1532707

OPTIONAL UMR, GMR CONNECTION

301-7314 (HARNESS VS)

101-MA7 GY-18-UL202-MA66 GY-18-ULY794-MA95 1532707

DISCRETE I/O MOD

DISCRETE I/O MODULE

301-7315 (HARNESS CM)

PHASE B GEN (CT1)

(Dimensions: 48 inches x 35 inches)

GENERATOR TEMPERATURE MODULE

267-8467 (HARNESS VA)

318-2926 (HARNESS SJ)

THIS SCHEMATIC IS FOR THE 3516C XQ2000 POWER MODULE (DTO)

PART #: 307-4710 CHG 04

Components are shown installed on a fully operable power module.

FROM LINE 465

TO LINE 400 (FU403)

FROM LINE 468

24V DC24V DC-