INTRODUCTION

CNC turning produces parts by "turning" rod material and feeding a cutting tool into the
turning material. In CNC turning the cutter can be fed into the rotating workpiece at a variety of
angles and many tool shapes can be used.
CNC turning provides an economical way to make parts that are commonly symmetrical
about an axis of revolution (e.g. a chess pawn). hapes that can be made using CNC turning
include a variety of plain! taper! contour! fillet and radius profiles plus threaded surfaces.
"lthough many turned parts use a single axis of revolution! there can be multiple axis to allow
more flexibility (e.g. camshafts). CNC turning can be combined with CNC milling and other
processes to make more diverse shapes.
CNC turning can shape most rigid materials such as#
"luminum
tainless teel
Copper
Nylon
teel
"cetal
$olycarbonate
"crylic
%rass
&eflon
&itanium
"%
$'C
terling ilver
%ron(e
OBJECTIVE
)ach an every student will be having their own ob*ective for it to makes their pro*ect or
learning process to be done well and correctly. +egarding this! there,s some main ob*ective
which thought the student like me to successful up my pro*ect of CNC &urning.
-earn what,s the uses of ./C01) in which we learn how to interpret the given
figure into a ./C01) scale reading.
-earn how to make over a pro*ect before it,s done by a machine.
0peration of CNC machine can be learn by the student.
TOOLS AND APPARATUS
2. 3achine 0f CNC &urning
4sed to cut off the work piece as we stated in the ./C01) program
5. &urning cutter(Cutting tools)
4sed to cut the work piece as we want in which the turning cutter comes in
various si(e with its diameter.
6. Cutter7&ool 8older
4sed to hold the turning cutter tightly because it will be spining in high speed.
9. 'ernier Caliper
4sed to measure the si(e of milling cutter(cutting tool) manualy.
:. ;orkpiece
+aw material
PROCEDURE
i. $rocedure &o tart &he CNC &urning 3achine
Procedure Figure
2. 0n main switch power.
5. 0n main switch at the CNC machine.
6. +elease emergency stop button by rotating it .
9. 0n display monitor (green button) and then wait until
in ready. If not! when we convert the program! the
program will lost.
:. $ress $0 button (position).
<. $ress $+0. button (program)
=. $ress >)1I& 301), !then press 1I+ button
(directory)
?. Insert number and then press the arrow to look up
for program. &hen! press >$".), button and all the
program will display at the monitor.
@. Insert the alphanumeric data! then press >)0%,( end
of block) and then press the >IN)+&, button. +epeat
this step until all data has been inserted.
2A. imulate the pro*ect base on inserted data by using the
folloing step#
/ $ress >+))&, button
/ $ress >"4&0301), button
/ $ress >.+"$8, button outsie the monitor
/ $ress >.+"$8, button at the monitor
/ $ress >0$+&,(operation) button at the monitor
/ $ress >)B)C,(exercise) button at the monitor
ii. $rocedure &o Clamp &he ;orkpiece
Procedure Figure
2. $ress >C-"3$, button and make sure that the workpiece
is hold properly. Close the machine,s door
5. $ress the >3"N4"- 301), to set the tool. &hen press
C-"3$
%4&&0N
31I
301)
3"N4"-
301)
the >31I 301),. Insert the alphanumeric data from the
start program until N9A.
6. 0n the monitor and then on the power. 3ake sure that
the tool touch workpiece and then press the >3"N4"-
301),.
9. $ress >8"N1-) C, button! then >8"N1-) x2AA, button
then >8"N1-) B, button until the tool touch C axis.
:. ;hen the tool has touch C axis! press >0DD)&
)&&IN., button. "fter press >0DD)& )&&IN.,
button! press >)&&IN., button follow by >0DD)&,
and >.)03)&+E, button.
3ove the cursor to number : then insert the value of C as
CA.A. &hen press the measure button at the monitor.
<. $ress >8"N1-) C, follows by >8"N1-) B, until the
tool touch the workpiece.
8"N1-)
B
8"N1-)
C
8"N1-)
B2AA
0DD)& )&&IN.
8"N1-)
B
8"N1-)
C
=. $ress >+))&, button and then open the machine,s door.
3easure the diameter of the workpiece using vernier
caliper and then insert the value x using the reading
value.
/')+NI)+ C"-I$)+/
iii. $rocedure &o Cut &he ;orkpiece
Procedure Figure
2. $ress >+))&, button follow by >IN.-) %-0CF,
button. &hen press the green button and off the
>IN.-) %-0CF,button.



IN.-)
%-0CF

5. $ress green button again and on the power! then cutting
process start automatically. .et ready to press the
>)3)+.)NCE %4&&0N, if any accident or problem
occurs. ;ait until the cutting process at finishing step.
6. 0ff the power and press >3"N4"- 301),. &hen
open the machine,s door.
8old the workpiece and then press the >C-"3$, button
again to open the clamp.
iv. $rocedure &o 0ff &he 3achine
Procedure Figure
2. $ress >)1I& 301), then press the red button. $ush the
>)3)+.)NCE &0$, button
.+))N
%4&&0N
C-"3$
%4&&0N
.+))N
%4&&0N
($0;)+)

5. 0ff the main switch at the machine followed by main
power.
PROJECT :
COORDINATE :
POINT X Z R
1 0 0
! 0
" 10 #! !
$ 10 #10
! 1! #0
% 1! #$
& " #"0 %
' " #$0
( ' #$0
10 ' #!0
PRO)RA**IN)
AGGG2 H
N2A .5? 4G.G ; G.G H
N5A .@5 2:GG H
N6A &G :G: H
N9A .@< 2GGG DG.6 3G.6 H
N:A .@A .G.G B6.G C6.G H
N<A .=2 4G.5 +G.2 H
N=A .=2 $?G I2=G 4G.2 ;G.2 H
N?A .G2 BG.G CG.G H
N@A .G2 B :.G C.G H
N2AA .G6 B2G.G C/:.G +:.G H
N22A .G2 B2G.G C/2G.G H
N25A .G6 B2:.G C/5G.G H
N26A .G2 B2:.G C/59.G H
N29A .G5 B56.G C/6G.G +<.G H
N2:A .G2 B56.G C/9G.G H
N2<A .G2 B5?.G C/9G.G H
N2=A .G2 B5?.G C/:G.G H
N2?A .=G $?G I2=G H
N2@A .5? 4G.G ;G.G H
N5AA 3G: H
N52A 36G
SAFET+ PRECAUTION
$ersonal afeguards
a. ;ear approved safety glasses at all times in designated areas.
b. ;ear safety shoes when working with heavy tools and eJuipment.
c. Feep long hair covered when operating or standing near machines.
d. 1o not wear *ewelry or loose clothing while operating or standing near machines.
e. "void skin contact with any cutting fluids or oils.
f. 1o not operate any machines or eJuipments while under the influence of drugs(prescribed or
otherwise)
g. "lways report any in*ury and apply first/aid treatment.
3achine "nd &ool 8andling afeguards
a. tore tools in their appropriate tool trays and racks.
b. Feep tools sharp and in good working condition.
c. )nsure that safety guards and devides are in place and working before operating any machine.
d. Feep all electrical and mechanical panels secures in place.
e. 1o not handle loose wires or electrical components.
f. Check that all oil levels are maintained.
g. Check that all compresed air eJuipment is in good working condition.
h. 1o not use compresed air to clean machiness slides.
i. Feep tools! parts and any other items off the machine and part.
*. 4se gloves when handling tools by their cutting edges.
k. Never use gloves when operating a machine.
l. Check that the machine is electrically sound and use lock/out tag/out practices.
m. Check that all lights in the machines work area are in good working condition.
afety 3achining $ractices
a. In case of any emergency while operating a machine! immediately press the )3)+.)NCE
&0$ button.
b. Feep hands away from the spindle while it rotating.
c. 1o not open the electrical panel or control doors.
d. Feeps hand clear of all any moving machine components.
e. Check each tool for possible collisions with the part or machine components before starting
any operation.
f. 1o not operate controls unless you have been properly instructed about the )3)+.)NCE
&0$ button!D))1 80-1 button! $IN1-) &0$ button! and the various other operation
functions.
g. 4se caution to avoid inadvertently bumping any CNC control buttons.
h. $rove out new programs in 1+E +4N mode before actual cutting.
i. etup the work holding device and cutting tools as rigidly as possible.
*. 1o not remove chips or debris by hand or while the spindle in 0N or in operation.
k. Check that all feeds and speeds do not exceed recommended values.
l. 3aintain continuous flow of coolant to the cutting tool when it is reJuired.
m. "lways consult with an authorised person if you are uncertain or unfamilliar with any
operation.
DISCUSSION
Pro,-e./ 01ic1 Are F2ced 3i-- u/i4g CNC *2c1i4e
2. &here some ./C01) in which should be correctly key in so that the cutting process will
be running smoothly.
5. Its Juit complicating to find over the origin of B and E axis once placed into machine.
6. 3ust be careful while using the 8"N1 ;8))-
9. Cutting tool should be in correct si(e.
Sui52,-e So-u5io4 B2/ed o4 51e Pro,-e./ R2i/ed
2. In this! the student can make over their simulation process first before cutting take place
so that they will get a clear view of the pro*ect they going to do.
5. %ring the pointer to the work piece on the coordinate of Z. &ake the reading. "d*ust the
coordinate of X by bringing the turning cutter towards the work piece then take the
reading. &he steps 2A for Y coordinate.
6. 3easure the si(e using vernier caliper before plug into the machine. +efer to the given
Juestion if there,s was given its cutting tool si(e. If no then chose a suitable si(e of
cutting tool si(e.
CONCLUSION
"s a conclusion! I have learned a lot of things about this CNC turning machine. I knew
how to handle this machine and its safety precautions. &his machine is Juite easy to handle and I
very excited when handle it. &his knowledge is very useful to me and I hope that I can apply it
when I work one day.
REFFERENCES
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APPENDIX
Re/u-5