Steering Products

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Sauer-Danfoss Global Steering Production
Denmark, Nordborg HQ
Poland, Wroclaw
India, Pune
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Steering units (flow up to 100
l/min., system-pressure up to
210 bar.)
Mini steering units
Priority valves (flow up to 320
l/min., pressure up to 300 bar.)
Flow amplifiers (flow up to 400
l/min., system-pressure up to
210 bar.)
Electro-hydraulic steering valve,
(flow up to 100 l/min., system-
pressure up to 250 bar.)
Sauer-Danfoss Steering Components
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The complete Program in Steering Components
Concept

Types Versions Displacement



Hydrostatic
steering
OSPM + OSPMS ON/PB/LS 32 - 100 ccm/rev
OSPB ON/OR/LS/LSR/CN 50 - 1000 ccm/rev
OSPBX LS 125 - 630 ccm/rev
OSPC ON/OR/LS/LSR/CN 40 500 ccm/rev
OSPCX LS 125 630 ccm/rev
OSPF LS/LSR 40 400 ccm/rev
OSPD LS/LSR 60/120 125/440 ccm/rev
OSPDF LS 60/120 125/440 ccm/rev
OSPQ LS/LSR 80/125 160/320 ccm/rev
OSPL LS 520 1200 ccm/rev
OSPLX LS 520 1000 ccm/rev
OSQ LS 1000 4000 ccm/rev
EHPS Type 0 LS 100 1000 ccm/rev (max 100 l/m)
Electro Hydraulic
Steering
EHPS Type 1 LS 100 1000 ccm/rev (max 100 l/m)
EHPS Type 2 LS 100 1000 ccm/rev (max 100 l/m)
EH Valve LS 100 400 ccm/rev (max 40 l/m)
OSPE LS/LSRM 80 500 ccm/rev (max 50 l/m)

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Parts of a hydrostatic Steering unit
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Products. OSPM: mini steering unit
OSPM characteristics:
Compact design and small dimensions
Optional integrated steering column
One or more built-in valve functions: pressure relief,
shock, and check valve in pump connection.
Integrated fittings in end ports or side ports
Low steering torque
Low pressure drop
Low system price
150-568.10
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Applications, OSPM
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Products. OSPB/C/F/L: Steering units
OSPB/C characteristics:
Variants: ON, OR, ORM, CN, LS, LSR, LSRM, F-LS
OSPC: One or more built-in valve functions:
pressure relief, shock, suction and check valve in
pump connection
Port threads as required to DIN, ISO, SAE or JIS
standard
Low noise and wide control range, 15
o
Low steering torque
Low pressure drop
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Products. OSPB/C/F/L: Steering units
150-570.10
150-568.10
Open Center System Load Sensing System
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P
1 gear wheel set in use
2 gear wheel sets in use
Products. OSPD, Steering unit dual displacement
OSPD characteristics:
Variants: ON, OR, ORM, LS, LS, LSRM, F-LS
Manual steering without emergency pump, possible
even on larger vehicles
Displacement independent of speed of the steering
wheel speed
Max. ratio normal/manual steering: 5:1
Other features identical to OSPC/F
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Products. OSPQ, Steering unit withvariable displacement
Pilot flow Amplified flow
OSPQ characteristics:
Variants: LS and LSR
Manual steering without emergency
pump, possible even on larger vehicles
Max. amplification 2:1
Low system price
Other features like to OSPC
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Applications, OSPC/F/D/Q
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Applications, OSPC/F/L
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Products. OSQ, flow amplifier
CL CR
HP
P
R
EF HP
P
PP
LS
L
H
T
T
OSQ characteristics:
Amplifier valve for large vehicles,
steering flow up to 400 lpm
Variants: OSQA and OSQB
Possibility of valve functions: pilot
pressure relief, priority, shock, suction
(OSQA and OSQB) and/or back
pressure valve in tank line (OSQB)
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Applications, OSQ
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Products. OLS: priority valves
OLS characteristics:
Wide program: for OSP, in-line or
pump mount
Wide flow range: 25- 320 lpm
OLS 160 and OLS 320 available with
pilot pressure relief valve
Low pressure drop
Low noise
CF
LS PP
P
EF
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Products. OSPE: combined steering unit and
electro hydraulic steering valve
OSPE characteristics:
Compact design: Integrated EH valve in hydraulic
steering unit
Selectable reaction - Non Reaction steering
modes
True safe state
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Selectable reaction - Non
Reaction steering modes
Improved reaction feel,
Eliminates an external blocking valve
(EH-steering mode)
Safe design
True safe state
Eliminates all effect caused by any
part of the electronic or EH-valve
portion
Makes it easier to meet new
regulations. 2006/42/EC
Integrated EH valve in
hydraulic steering unit
Features Benefits
Compact design
No external valves needed
Less leak path
OSPE - Electrohydraulic Steering Valve
Key Product Features and Benefits
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Hydrostatic
Steering
(OSP)
Common hydraulic supply
Electro hydraulic
Steering
(EH)
Pilot
dump
OSPE functionalities - Block diagram
Non
Reaction
PVE
Reaction
Mode select and
cut-off function
Electric
activated
solenoid
OSPE - Electrohydraulic Steering Valve
Product and System Information
Patents pending
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Safety concept w. OSPE
Auto-steering
Quick steering
Cat 2 architecture
Display
PVED CL
S
A
S
A
Safety
controller
OSPE
Safe state
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analogue Can-Bus
GPS
OSPE - Electrohydraulic Steering Valve
Product and System Information
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Applications, OSPE
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Products. EHPS: Electro Hydraulic Power Steering
Cetop, EHPS type 1 in steering system
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Products. EHPS: Electro Hydraulic Power Steering
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Products. EHPS: Electro Hydraulic Power Steering
Function, emergency steering
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EHPS Type 0
EHPS Type 1
Q
Steering
cylinder
EHPSV valve
OSP
Q
Electric input
Steering
cylinder
EHPSV valve
OSP
PVE
Q
Q
Q
Steering
cylinder
EHPSV valve
Automatic steering
OSP
PVE
Steering Wheel
Sensor
Position Sensor
Q
Vehicle Speed
EHPS type 2
Can-Bus
Products. EHPS: Electro Hydraulic Power Steering
EHPS types
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Applications, EHPS
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Products. SASA: Steering Angle Sensor Absolute
SASA is typical used for electro hydraulic steering
systems using OSPE or EHPS. The sensor can be
used for variable steering ratio and/or kick out
of Auto-steering.
SASA characteristics:
High resolution < 0,1
Output CAN signal
High safety, fail silent concept
PLUS+1 compliant
Flanged in between steering unit and column
Compact design
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Improved reaction steering unit
NEW RM steering technology
Innovation: RM steering technology
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Improved reaction steering unit
LSR / LSRM comparison
Self alignment speed versus cylinder pressure
0
10
20
30
40
50
0 2 4 6 8 10 12 14 16 18
Bar
R
P
M
LSRM
LSR
New Improved
RM characteristic
NEW RM steering technology
Innovation: RM steering technology
Introduction of V-series steering product.
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Sauer-Danfoss steering Unit
Introduction
Introduction:
V-series is a lower cost steering unit (20-30% below OSPC); with
lower performance expectations, while maintaining high Quality
manufacturing processes in production, to maintain consistancy
and reliability over the machine life.
Goal is to increase market share globally.
Initially target markets are India, China, but with high focus on
the rest of the world where volume machine production is
emerging.
Sales focus started Q2 (2012) with larger OEMs.
Already working with some of the target customers globally.
General release for lower volume customers and Distribution
planned for the end 2013.
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Product levels
Product information
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V-Series
VSP
OSPJ OSPC
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VSP
Product Information
Comparison between VSP and OSPJ
OSPJ / OSPC
Reduced weight.
Different material (casting, spool, endcover, and gear
wheel set).
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VSP
Product Information
Comparison between VSP and OSPJ
OSPJ / OSPC
Cost optimized machining, and processes
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VSP
Good Performance
Medium pressure:
P: 170, T: 20 bar
Basic options.
Manual steering
High Quality
OSPJ
High Performance
higher pressure:
P:190, T:30 bar
Standard options
Manual steering
High Quality
OSPC
High Performance
High Pressure
P:210, T:40 bar
Special features
(RM technology)
Manual steering
High Quality
Product levels
Product Information
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Price index: 70-90 Price index: 95-120
Index: 110-130
VSP(High spec) OSPJ
High Performance
Higher pressure:
P: 190, T: 30 bar
Standard options.
Manual steering
High Quality
95-120 80-115
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VSP OSPJ
High Performance
higher pressure:
P:190, T:30 bar
Standard options
Manual steering
High Quality
OSPC
Target Application
Product Information
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Price index: 95-120
VSP(High spec) OSPJ
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Product Information.
How to specify a V-series steering unit
product.
Product Specification selection:
1. Performance (Slip & leakage):
1. Standard (C-category performance (Slip 7-13 rpm)).
2. High spec. (B-category performance (Slip 3-7 rpm)).
2. Displacement (50-200 (400) cc/rev)
3. Circuit type (Open Center or Load Sensing).
4. Load type (Reaction / Non Reaction).
5. Port thread type. (M18, UNF, G1/2)
6. Pressure settings.
7. Valve configuration (2 standard offerings):
1. All valve functions (relief, Shock, suction, check-valve) (170,225,1,1)
2. Relief and check valve. (130,-,-,1)
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Product Information.
Who do I contact for more information.
eering product.
General Product/ technical Information:
- SAE UK, modriscoll@sauer-danfoss.com
dmaclennan@sauer-danfoss.com