Assignment #1 Solution - Spring 2014

MAE 311: Machines and Mechanisms I Spring 2014
Assignment #1 Due Date: 2/17/2014

Copyright 2014 Phillip M. Cormier and Jobaidur R. Khan

Problem 1
For the given state of stress, draw and label the stress element. (3 5 = 15)
a) o
xx
= 1000 psi, o
yy
= 0 psi, o
zz
= 0 psi, t
xy
= 500 psi, t
yz
= 0 psi, t
zx
= 0 psi

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
0 0 0
0 0 psi 500
0 psi 500 psi 1000
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

Because we have a plane stress condition, the following is also acceptable,
| |
(
=
(
o t
t o
=
(
o o
o o
= o
0 psi 500
psi 500 psi 1000
yy xy
xy xx
yy xy
xy xx

b) o
xx
= 750 psi, o
yy
= 500 psi, o
zz
= 250 psi, t
xy
= 500 psi, t
yz
= 0 psi, t
zx
= 0 psi

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
psi 250 0 0
0 psi 500 psi 500
0 psi 500 psi 750
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

1000 psi 1000 psi
500 psi
500 psi
x
y
750 psi
500 psi
250 psi
x z
y
500 psi 0 psi
0 psi
750 psi
500 psi
250 psi
x z
y
500 psi


c) o
xx
= 500 psi, o
yy
= 500 psi, o
zz
= 0 psi, t
xy
= 1000 psi, t
yz
= 0 psi, t
zx
= 0 psi

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
0 0 0
0 psi 500 psi 1000
0 psi 1000 psi 500
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

| |
(
=
(
o t
t o
=
(
o o
o o
= o
psi 500 psi 1000
psi 1000 psi 500
yy xy
xy xx
yy xy
xy xx

Problem 2
For the given stress element, create the stress tensor. (3 5 = 15)
a)

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
0 0 0
0 psi 100 psi 600
0 psi 600 psi 500
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

| |
(
=
(
o t
t o
=
(
o o
o o
= o
psi 100 psi 600
psi 600 psi 500
yy xy
xy xx
yy xy
xy xx

500 psi 500 psi
1000 psi
1000 psi
x
y
500 psi
500 psi
500 psi 500 psi
1000 psi
1000 psi
x
y
500 psi
500 psi
500 psi 500 psi
600 psi
600 psi
x
y
100 psi
100 psi


b)

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
psi 1000 psi 500 0
psi 500 0 0
0 0 psi 175
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

c)

| |
(
(
(
=
(
(
(
o t t
t o t
t t o
=
(
(
(
o o o
o o o
o o o
= o
psi 250 psi 100 0
psi 100 psi 400 psi 200
0 psi 200 psi 750
zz yz zx
yz yy xy
zx xy xx
zz yz zx
yz yy xy
zx xy xx

Problem 3
Determine the strain associated with the following stress states if carbon steel is used. (3 5 = 15)
a) o
xx
= 1000 psi, o
yy
= 0 psi, o
zz
= 0 psi, o
xy
= 0 psi, o
yz
= 0 psi, o
zx
= 0 psi
(
(
(
(
(
(
(
(
t
t
t
o
o
o
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
c
c
c
v v
v v
v v
zx
yz
xy
z
y
x
G
1
G
1
G
1
E
1
E E
E E
1
E
E E E
1
zx
yz
xy
zz
yy
xx
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0

For steel, v = 0.292, psi 10 30 E
6
= ,
( ) ( )
psi 10 6 . 11
292 . 0 1 2
psi 10 30
1 2
E
G
6
6
~
+
=
v +
=
1000 psi 1000 psi
500 psi
500 psi
y
z
175 psi
750 psi
400 psi
250 psi
x z
y
200 psi 100 psi


(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
c
c
c

0
0
0
10 73 . 9
10 73 . 9
10 33 . 3
0
0
0
0
0
psi 1000
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0
6
6
5
10 6 . 11
1
10 6 . 11
1
10 6 . 11
1
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
zx
yz
xy
zz
yy
xx
6
6
6
6 6 6
6 6 6
6 6 6

b) o
xx
= 0 psi, o
yy
= 0 psi, o
zz
= 0 psi, o
xy
= 500 psi, o
yz
= 250 psi, o
zx
= 125 psi
(
(
(
(
(
(
(
(
t
t
t
o
o
o
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
c
c
c
v v
v v
v v
zx
yz
xy
z
y
x
G
1
G
1
G
1
E
1
E E
E E
1
E
E E E
1
zx
yz
xy
zz
yy
xx
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0

(
(
(
(
(
(
(
(
=
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
c
c
c

5
5
5
10 6 . 11
1
10 6 . 11
1
10 6 . 11
1
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
zx
yz
xy
zz
yy
xx
10 08 . 1
10 15 . 2
10 31 . 4
0
0
0
psi 125
psi 250
psi 500
0
0
0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0
6
6
6
6 6 6
6 6 6
6 6 6

c) o
xx
= 500 psi, o
yy
= 500 psi, o
zz
= 0 psi, o
xy
= 1000 psi, o
yz
= 0 psi, o
zx
= 0 psi
(
(
(
(
(
(
(
(
t
t
t
o
o
o
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
c
c
c
v v
v v
v v
zx
yz
xy
z
y
x
G
1
G
1
G
1
E
1
E E
E E
1
E
E E E
1
zx
yz
xy
zz
yy
xx
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0

(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(
(

=
(
(
(
(
(
(
(
(

0
0
10 61 . 8
0
10 15 . 2
10 15 . 2
0
0
1000
0
500
500
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0
0 0 0
0 0 0
5
5
5
10 6 . 11
1
10 6 . 11
1
10 6 . 11
1
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
10 30
292 . 0
10 30
292 . 0
10 30
292 . 0
10 30
1
6
6
6
6 6 6
6 6 6
6 6 6
psi
psi
psi
zx
yz
xy
zz
yy
xx
c
c
c



Problem 4
The 100 lb sculpture (Figure) needs to be hung from 4 ft from the ceiling. Determine the maximum
stress in the rod if a solid 3/8 in steel rod is used. Identify where the maximum stress occurs. (20)

Solution: The bending moment diagram for the part (having constant bending moment) and bending
stress at any cross section (as bending stress remain same throughout the length)

At the lower end, F = 100 lb, M = 100 lbft,
Axial stress,
( )
psi 41 . 905
in 375 . 0
lb 100 4
d
P 4
A
P
2 2 A
=
t

=
t
= = o
So, at the left side, bending stress,
( )
psi 786 , 231
in 375 . 0
12 ft . b 100 32
d
M 32
I
Mc
3
ft
in
3 L
=
t

=
t
= o
So, at the right side, bending stress,
( )
psi 786 , 231
in 375 . 0
12 ft . b 100 32
d
M 32
I
Mc
3
ft
in
3 R
=
t

=
t
= = o

100 lb
100 lb.ft
100 lb
100 lb.ft
x
M
100 lb.ft
Left
Right


So, total stress at the left side, o
L,tot
= o
A
o
L
= 230,881 psi

And, total stress at the right side, o
R,tot
= o
A
+ o
R
= 232,691 psi

So, right side in tension and left side in compression and the absolute value is larger in right side. So, the
maximum stress in 232,691 psi (tension) and is in right side.

Problem 5
Draw the stress tensor at Points A, B, and C for the components shown below; all connections are rigid.
(35)

Solution: Let us draw the forces, moments and torques for the part fixed with wall in xy and xz planes.

C
A
B, C
x
y
500 lb 500 lb
T=2000 inlb
T=2000 inlb
Bending Shear Stress Profile
M
Con Little Bar Fy
=1000 inlb
M
BC
=3500
inlb
B
A
x
z
300 lb 300 lb
Bending Shear Stress Profile

M
A
=2100 lb.in
M
Con Little Bar Fz
=600 inlb


Lets analyze the point A,

So,
( )
A at x 3
4
3
3
A A
A at x
psi 500 , 84
in
in . lb 3500 32
d
M 32
I
c M
o = =
t
=
t
= = o
Shear stress for F
Z
,
( )
psi 900
in 3
lb 300 16
d 3
F 16
A 3
F 4
2
4
3
2
Z Z
Fz
=
t
=
t
= = t Sign indicated on element
Shear stress for torsion,
( )
psi 100 , 24
in
in . lb 2000 16
d
T 16
J
Tr
3
4
3
3 T
=
t
=
t

So, total shear stress,
psi 000 , 25 psi 144 , 24 psi 905
T Fz xz
= = t + t = t (Note sign indicates negative stress)
So, the general stress tensor for the points A is, | |
(
(
(
=
(
(
(
o t t
t o t
t t o
= o
0 0 psi 000 , 25
0 0 0
psi 000 , 25 0 psi 500 , 84
z yz zx
yz y xy
zx xy x

Lets analyze the point B

For point B the bending stress from F
z
will cause a normal stress in the x direction,
( )
B at x 3
4
3
3
BC BC
B at x
psi 700 , 50
in
lb in 2100 32
d
M 32
I
c M
o = =
t

=
t
= = o
o
x at

A

x z
y
t
T

t
Fz

o
x at B

x z
y
t
Fy

t
T



( )
psi 100 , 24
in
lb in 2000 16
d
T 16
J
Tr
3
4
3
3 T
=
t

=
t
= = t sign indicated on element
Shear stress for B from F
y
,
( )
psi 510 , 1
in 3
lb 500 16
d 3
F 16
A 3
F 4
2
4
3
2
y y
Fy
=
t
=
t
So, total shear stress, psi 590 , 22 psi 510 , 1 psi 100 , 24
Fy T xy
= = t t = t
So, the stress tensor for the points B is, | |
(
(
(
=
(
(
(
o t t
t o t
t t o
= o
0 0 0
0 0 psi 590 , 22
0 psi 590 , 22 psi 700 , 50
z yz zx
yz y xy
zx xy x

Lets analyze the point C

For point C the bending stress from F
z
will cause a compressive normal stress in the x direction,

( )
C at x 3
4
3
3
BC BC
C at x
psi 700 , 50
in
in . lb 2100 32
d
M 32
I
c M
o = =
t
=
t
= = o Sign indicated on element

( )
psi 100 , 24
in
lb in 2000 16
d
T 16
J
Tr
3
4
3
3 T
=
t

=
t

For C, shear stress for F
y
,
( )
psi 510 , 1
in 3
lb 500 16
d 3
F 16
A 3
F 4
2
4
3
2
y y
Fy
=
t
=
t
So, total shear stress, psi 600 , 25 psi 510 , 1 psi 100 , 24
Fy T xy
= + = t + t = t
So, the general stress tensor for the points C is, | |
(
(
(

=
(
(
(
=
0 0 0
0 0 600 , 25
0 600 , 25 700 , 50
psi
psi psi
z yz zx
yz y xy
zx xy x
o t t
t o t
t t o
o

o
x at C

x z
y
t
Fy

t
T

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MAE 311: Machines and Mechanisms I Spring 2014

Assignment #1 Due Date: 2/17/2014

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