Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump GOULDS PUMPS 34.88 886 [ ] 15.50 393,7 [ ] 3.00 76,2 [ ] 9.84 250 [ ] GUARD HEIGHT 25.50 647,7 [ ] 12.84 326,2 [ ] 23.88 606,4 [ ] 28.75 730,3 [ ] 21.25 539,8 [ ] 10.00 254 [ ] 10.00 254 [ ] 8.50 215,9 [ ] 35.00 889 [ ] 57.75 1466,9 [ ] 15.00 381 [ ] 9.13 231,9 [ ] 5.75 146,1 [ ] 21.25 539,8 [ ] 2.50 63,5 [ ] 59.00 1498,6 [ ] 3.64 92,3 [ ] GUARD MOUNTING FLANGE THICKNESS .19 4,8 [ ] SLIDE BASE MOUNTING FLANGE THICKNESS .25 6,4 [ ] 10.88 276,2 [ ] 8.00 203,1 [ ] 6.50 165,1 [ ] 15.53 394,5 [ ] 6.25 158,8 [ ] 6.25 158,8 [ ] 6.00 152,4 [ ] 8.13 206,5 [ ] 12.52 318 [ ] DRIVE CENTERS 36.33 [922,8] MAX. 34.63 [879,6] NOM. 33.63 [854,2] MIN. 7.50 190,5 [ ] 14.38 365,1 [ ] 10.25 260,4 [ ] DISCHARGE FLANGE HEIGHT 25.75 654,1 [ ] 8.13 206,5 [ ] PUMP MOUNTING FOOT THICKNESS .80 20,3 [ ] SHEET 1 OF 1 0 B1-276C594 REV DRAWING COPYRIGHT 2011 APPROVED - CHECKED - DRAWN MAK DRAWING SCALE: DRAWING SCALE DIMENSIONS IN INCHES(mm) PUMP LAYOUT DRAWING 5500S, SXS 250S/M MOTOR LEFT GOULDS SERIAL NO.: E276C594-1-2 CUSTOMER: VOTORANTIM METAIS CUSTOMER P.O. NO.: 4506095344 PUMP ITEM NO.: D2134.4610 / D2135.4610 SERVICE: TO GEOTHITE POND PUMP CUSTOMER DATA 04/24/13 DATE: MARK KLINGER SIGNATURE: CERTIFIED FOR CONSTRUCTION ONLY WHEN SIGNED. OVERLY HAUTZ 405B2 MOTOR SLIDE BASE (SUPPLIED BY GOULDS) STEEL BELT GUARD (SUPPLIED BY GOULDS) (4) - n .44" [11,2] HOLES LOCATED AS SHOWN (4) - n .88" [22,4] HOLES LOCATED AS SHOWN (4) - n 1.00" [25,4] HOLES LOCATED AWS SHOWN FRONT FACE OF SUCTION FLANGE DISCHARGE FLANGE OUTLINE NOTE: SEE DRAWING B1A-276C594 FOR ADDITIONAL PUMP DIMENSIONS. PUMP SPECIFICATIONS MODEL: 5500S SIZE: 3X4-12S BEARING FRAME: S2 ROTATION: CW LUBRICATION: OIL LIQ UID: WATER, MISC. ------OPERATING CONDITIONS-------- SPECIFIC GRAVITY: 1.29 CAPACITY: 660 GPM [150 M3/H] TOTAL HEAD: 137.8' [42.0 M] SPEED: 1668 MOTOR SPECIFICATIONS MANUF: WEG HORSEPOWER: 73.8 HP [55 KW] R.P.M.:1800 FRAME: 250S/M PH/HZ/VOLTS: 3/60/440 SUPPLIED BY: GOULDS WEIGHT OF COMPONENTS PUMP: 635 LB [288 KG] MOTOR: 1050 LB [476 KG] SLIDE BASE: 56 LB [ 25 KG] DRIVE: 52 LB [ 24 KG] MISC: 50 LB [ 23 KG] TOTAL: 1843 LB [836 KG] MISC. COMPONENTS BELT DRIVE MFG: T.B. WOODS DRIVER SHEAVE: 5V13.2X2 DRIVEN SHEAVE: 5V14.0X2 BELTS:(2) - 5VX1120 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump Model: 5500S Size: 3x4-12S Group: S2 60Hz RPM: 1668 Stages: 1 Job/Inq.No. : Purchaser : VOTORANTIM METAIS End User: VOTORANTIM METAIS Issued by : Dorothy Brown Item/Equip.No. : D2134.4610/D2135.4610 (Base Offer) Quotation No. : LM027-2013PE Date : 04/25/2013 Service : To Goethite Pond Pump Order No. : 4506095344 Certified By : Dorothy Brown Rev. : 0 Operating Conditions Pump Performance Liquid: Goethite Pond Published Efficiency: 68.5 % Suction Specific Speed: 6,978 m/hr,m Temp.: 80.0 deg C Rated Pump Efficiency: 69.0 % Min. Hydraulic Flow: 41.74 m/hr S.G./Visc.: 1.290/1.000 cp Rated Total Power: 32.02 kW Min. Thermal Flow: N/A Flow: 150.00 m/hr Non-Overloading Power: 40.20 kW TDH: 42.00 m Imp. Dia. First 1 Stg(s): 305 mm NPSHa: 0.00 m NPSHr: 5.17 m Solid size: Shut off Head: 47.55 m % Susp. Solids (by wtg): Vapor Press: Max. Solids Size: 30.48 mm Notes: 1. Power and efficiency losses are not reflected on the curve below. 2. Elevated temperature effects on performance are not included. 3. Non Overloading power does not reflect v-belt losses. Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump GOULDS PUMPS ITEM NO. QTY. PER PUMP PART NAME MATERIAL HC600 CD4MCU ENDURA-CHROME 100** 1 CASING HC600 CD4MCU ENDURA-CHROME 101** 1 IMPELLER HC600 CD4MCU ENDURA-CHROME 105 1 LANTERN RING TEFLON 106 1 PACKING SET (5 RINGS) GARLOCK 8913 107 1 GLAND ASSEMBLY 316 STAINLESS STEEL 109 1 BEARING COVER (OUTB) CAST IRON 112** 1 BEARING (OUTB) STEEL 113A 1 BREATHER STEEL 113B 1 BREATHER BUSHING CAST IRON 119 1 BEARING COVER (INB) CAST IRON 122 1 SHAFT 17-4 PH 126** 1 SHAFT SLEEVE XH 800 CD4MCU CD4MCU 134 1 BEARING HOUSING CAST IRON 136 1 BEARING LOCKNUT STEEL 168** 1 BEARING (INB) STEEL 182** 1 SUCTION COVER HC600 CD4MCU ENDURA-CHROME 184 1 STUFFING BOX COVER CAST IRON CD4MCU NOT REQUIRED 228 1 FRAME CAST IRON 251 2 SIGHT WINDOW CARBON STEEL 332** 1 BEARING SEAL (OUTB/OUTSIDE) INPRO SEAL 303SS 333** 1 BEARING SEAL (INB/OUTSIDE) INPRO SEAL 316SS 351** 1 GASKET (CASING - STUFFING BOX) GARLOCK 3000 351W** 1 O-RING (CASING - STUFFING BOX) BUNA-N 353 2 GLAND STUD 303 STAINLESS STEEL 356A 1 IMPELLER ADJUSTING SCREW STEEL 360F 1 GASKET (INB END COVER) GARLOCK 660 370E 10 STUD (CASING - SUCTION COVER) STEEL 370J 8 STUD (CASING - STUFFING BOX) STEEL 370P 8 HEX CAP SCREW (INB/OUTB END COVER) STEEL 382A 1 BEARING LOCKWASHER STEEL 400 1 KEY STEEL 412A** 1 O-RING (SLEEVE - IMPELLER) BUNA-N 412F** 1 GASKET (CASING - SUCTION COVER) GARLOCK 3000 496 1 O-RING (OUTB END COVER) BUNA-N 789L 4 STUD (CASING - FRAME) STEEL PUMP SIZES 1.5x2-12 2x3-12 3x4-12 4x6-12 PACKING FLUSH ARRANGEMENTS ITEM NO. QTY PER PUMP PART NAME MATERIAL HC600 CD4MCU ENDURA-CHROME 126** 1 SHAFT SLEEVE 316 STAINLESS STEEL 184** 1 STUFFING BOX COVER HC600 CD4MCU ENDURA-CHROME 262** 1 EXPELLER HC600 CD4MCU ENDURA-CHROME 380** 1 SEAL DISK NEOPRENE 385** 1 RETAINING RING 316 STIANLESS STEEL 496B** 1 O-RING (COLLAR - SHAFT SLEEVE) BUNA-N 522** 1 ROTATING COLLAR 316 STAINLESS STEEL SHEET 1 OF 1 0 B2-276C594 REV DRAWING COPYRIGHT 2011 APPROVED MAA 02/06/2013 CHECKED JAF 02/06/2013 DRAWN JAF 01/08/2013 DRAWING SCALE: DRAWING SCALE DIMENSIONS IN INCHES(mm) PUMP SECTIONAL DRAWING MODEL: 5500S GOULDS SERIAL NO.: E276C594-1-2 CUSTOMER: VOTORANTIM METAIS CUSTOMER P.O. NO.: 4506095344 PUMP ITEM NO.: D2134.4610 / D2135.4610 SERVICE: TO GEOTHITE POND PUMP
CUSTOMER DATA 04/24/13 DATE: MARK KLINGER SIGNATURE: CERTIFIED FOR CONSTRUCTION ONLY WHEN SIGNED. 100 101 106 105 107 109 112 113A 113B 119 122 126 134 136 168 182 228 251 332 333 351 351W 353 356A 360F 370E 370J 382A 400 412A 412F 496 789L WARNING! DO NOT APPLY HEAT TO NOSE OF IMPELLER DANGER OF EXPLOSION! NOTES: * - NOT SHOWN. ** - DENOTES RECOMMENED SPARE PARTS. c - SEE BILL OF MATERIAL FOR QUANTITIES. WEEP FLUSH FULL FLUSH DELETE ITEMS 105, 106, 107, 184, 353 AND 355 AND SEE MECHANICAL SEAL DATA SHEET. 184 126 184 262 380 385 496B 522 OIL LEVEL 370P Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump DATA SHEET Nr.: 049695/2013 Date: 27-MAR-2013 Three-phase Induction Motor - Squirrel Cage Customer : WEG ELECTRIC CORPORATION - WEC Product code : Product line : W22 - IE3 (EUROPA/A.LATINA) Frame : 250S/M Output : 55 kW Frequency : 60 Hz Poles : 4 Rated speed : 1780 rpm Slip : 1.11 % Rated voltage : 440V Rated current : 88.0 A L. R. Amperes : 695 A Il/In : 7.9 No load current : 32.0 A Rated torque : 218 ft.lb Locked rotor torque : 270 % Breakdown torque : 300 % Design : N Insulation class : F Temperature rise : 80 K Locked rotor time : 14 s (hot) Service factor : 1.15 Duty cycle : S1 Ambient temperature : -20C to +40C Altitude : 1000 m.a.s.l Enclosure : IP55 (TEFC) Mounting : B3R(E) Rotation : Both Aprox. weight* : 1050 lb Moment of inertia : 20.0 sq.ft.lb Sound Pressure Level : 68.0 dB(A) (global) Foundation loads - Max. traction : 1437 lb - Max. compression : 2486 lb Load Power factor Efficiency (%)** 100% 0.86 95.4 75% 0.82 95.0 50% 0.72 94.2 Bearing Quantity (lubricant) Front 6314-C3 27 g Rear 6314-C3 27 g Lubrication interval: 12000 h Grease - MOBIL POLYREX EM Notes: Apto para uso com inversor abaixo de 460V. As seguintes condies devem ser atendidas: - Mxima tenso de pico nos terminais do motor: 1600V - dV/dt nos terminais do motor: <= 5200V/s - Tempo mnimo de subida do inversor: tr > 0,1s (informado pelo fabricante do inversor) - Tempo mnimo entre pulsos consecutivo: tep > 6s (informado pelo fabricante do inversor) The figures given herewith are regarded as estimated values based on calculation and applied to sinusoidal power supplied motors, within permissible tolerances under IEC 60034-1. Noise level with tolerance of +3 dB(A). (*) Weight value can be changed without previous notification. (**) Efficiencies according to the indirect method of IEC 60034-2-1:2007 with stray load losses determined from measurement. Performed carmenfo Checked AUTOMATICO Revision Nr.: 0 Date: 27-MAR-2013 Approved CERTIFIED WEG MOTORES Certified document. Not subject to changes. GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump Curves Nr.: 049695/2013 Date: 27-MAR-2013 THERMAL CAPACITY IN OVERLOAD Three-phase Induction Motor - Squirrel Cage Customer : WEG ELECTRIC CORPORATION - WEC Product code : Product line : W22 - IE3 (EUROPA/A.LATINA) Output : 55 kW Frame : 250S/M Rated speed : 1780 rpm Frequency : 60 Hz Rated voltage : 440 V Insulation class : F Rated current : 88.0 A Il/In : 7.9 Duty cycle : S1 Service factor : 1.15 Design : N Enclosure : IP55 (TEFC) Locked rotor torque : 270 % Pull up torque : 230 % Breakdown torque : 300 % Notes: Apto para uso com inversor abaixo de 460V. As seguintes condies devem ser atendidas: - Mxima tenso de pico nos terminais do motor: 1600V - dV/dt nos terminais do motor: <= 5200V/s - Tempo mnimo de subida do inversor: tr > 0,1s (informado pelo fabricante do inversor) - Tempo mnimo entre pulsos consecutivo: tep > 6s (informado pelo fabricante do inversor) The figures given herewith are regarded as estimated values based on calculation and applied to sinusoidal power supplied motors, within permissible tolerances under IEC 60034-1. Performed carmenfo Checked AUTOMATICO Revision Nr.: 0 Date: 27-MAR-2013 Approved
C E R T I F I E D
W E G
M O T O R E S
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d o c u m e n t .
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s u b j e c t
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c h a n g e s . I/In T i m e
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( h o t ) C
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L o c k e d
r o t o r
( c o l d ) 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 10 100 1000 10000 100000 A B C GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump Percent of rated output A
-
E f f i c i e n c y
( % ) B
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P o w e r
f a c t o r C
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S l i p
( % ) D
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C u r r e n t
a t
4 4 0 V
( A ) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 40 50 60 70 80 90 100 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.0 1.0 2.0 3.0 4.0 5.0 0 40 80 120 160 A B C D Curves Nr.: 049695/2013 Date: 27-MAR-2013 PERFORMANCE UNDER LOAD Three-phase Induction Motor - Squirrel Cage Customer : WEG ELECTRIC CORPORATION - WEC Product code : Product line : W22 - IE3 (EUROPA/A.LATINA) Output : 55 kW Frame : 250S/M Rated speed : 1780 rpm Frequency : 60 Hz Rated voltage : 440 V Insulation class : F Rated current : 88.0 A Il/In : 7.9 Duty cycle : S1 Service factor : 1.15 Design : N Enclosure : IP55 (TEFC) Locked rotor torque : 270 % Pull up torque : 230 % Breakdown torque : 300 % Notes: Apto para uso com inversor abaixo de 460V. As seguintes condies devem ser atendidas: - Mxima tenso de pico nos terminais do motor: 1600V - dV/dt nos terminais do motor: <= 5200V/s - Tempo mnimo de subida do inversor: tr > 0,1s (informado pelo fabricante do inversor) - Tempo mnimo entre pulsos consecutivo: tep > 6s (informado pelo fabricante do inversor) The figures given herewith are regarded as estimated values based on calculation and applied to sinusoidal power supplied motors, within permissible tolerances under IEC 60034-1. Performed carmenfo Checked AUTOMATICO Revision Nr.: 0 Date: 27-MAR-2013 Approved
C E R T I F I E D
W E G
M O T O R E S
C e r t i f i e d
d o c u m e n t .
N o t
s u b j e c t
t o
c h a n g e s . GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 A 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 B 0 10 20 30 40 50 60 70 80 90 100 Percent of synchronous speed A
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T o r q u e
r e l a t e d
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c u r r e n t Curves Nr.: 049695/2013 Date: 27-MAR-2013 PERFORMANCE CURVES RELATED TO SPEED Three-phase Induction Motor - Squirrel Cage Customer : WEG ELECTRIC CORPORATION - WEC Product code : Product line : W22 - IE3 (EUROPA/A.LATINA) Output : 55 kW Frame : 250S/M Rated speed : 1780 rpm Frequency : 60 Hz Rated voltage : 440 V Insulation class : F Rated current : 88.0 A Il/In : 7.9 Duty cycle : S1 Service factor : 1.15 Design : N Enclosure : IP55 (TEFC) Locked rotor torque : 270 % Pull up torque : 230 % Breakdown torque : 300 % Notes: Apto para uso com inversor abaixo de 460V. As seguintes condies devem ser atendidas: - Mxima tenso de pico nos terminais do motor: 1600V - dV/dt nos terminais do motor: <= 5200V/s - Tempo mnimo de subida do inversor: tr > 0,1s (informado pelo fabricante do inversor) - Tempo mnimo entre pulsos consecutivo: tep > 6s (informado pelo fabricante do inversor) The figures given herewith are regarded as estimated values based on calculation and applied to sinusoidal power supplied motors, within permissible tolerances under IEC 60034-1. Performed carmenfo Checked AUTOMATICO Revision Nr.: 0 Date: 27-MAR-2013 Approved
C E R T I F I E D
W E G
M O T O R E S
C e r t i f i e d
d o c u m e n t .
N o t
s u b j e c t
t o
c h a n g e s . GOULDS PO 349902 LN 10 TAG 276C594MT PES.157116 Customer: VOTORANTIM METAIS Goulds Serial No: E276C594-1-2 Customer P.O. No: 4506095344 Item No: D2134.4610/D2135.4610 Service: To Goethite Pond Pump
Quadrature-Field Theory and Induction-Motor Action - Single-Phase Induction Motor Cannot Develop A Rotating Magnetic Field - Needs An "Auxiliary" Method