PCPSYSTEMS

WellMonitorPCP
OxfordMonitoringSolutions
Unit8OakfieldIndustrialEstateEynshamOxfordshireOX294THEngland.
EMail:enquiries@oxmos.comWebsite:www.oxmos.com
ProductDescription
WellMonitor PCP is the optimum monitoring solution for PCP applications,
providing accurate pressure, temperature and triaxis vibration measurements
at surface via a high speed digital communication system. Multiple gauges can
be run on a single instrument cable in addition to a dual pressure gauge for
measuring pump intake and discharge pressure. Reservoir monitoring and PCP
protectionarecombinedintoonehighvaluesolution.

DownholeGauge
The gauge is designed to perform reliably in the high vibration environment of
PCP monitoring applications and the gauge cable head and connection can be
pressuretestedpriortodeploymentinthewell. Thegaugeisnormallyheldina
carrierwhichisclampedtothetubingwhereitmeasuresthefluidpressureand
temperature going into the pump and also the vibration characteristics of the
pump. A carrier is also available for the dual pressure gauge which provides
porting to the tubing string and to the annulus. An instrument cable is
connected to the top of the gauge and is normally banded to the tubing and
protected across the raised faces of the tubing joints and collars by cross
couplingcableprotectors.

SurfaceEquipment
The surface equipment is a compact and modular design that is easy to
configure for varying customer requirements. The simplest configuration
requires one small DIN rail mounted interface board to be mounted inside the
customers VSD or switchboard enclosure. This board powers the gauge,
decodes the signal from the gauge, provides a digital RS 485 Modbus output
andhasanoptionalremovablememoryloggingmodulewithrealtimeclock.If
one or more analogue outputs of any of the downhole parameters are
required, then one or more DIN rail mounted analogue boards are simply
connected to the interface board on the DIN rail. An optional LCD screen that
plugs into the Modbus RS 485 port is also available. An Integrated Surface
ModulecombininganOLEDdisplay,memoryloggingandsurfaceinterfaceinan
IP66enclosureisavailableforinstallationoutsidetheVSD.

Specifications
Gauge:
Diameter :1.34(3.4cms)
Length :12(30.5cms)or20ins(50.8cms)fordualgauge.
Weight :2.2lbs(1kg)or3.5lbs(1.6kg)fordualgauge.
Gaugebody :StainlessSteel420(standard).
Swagelokconnector :StainlessSteel316(standard).
Pressurerange :0to5880psi.
Dataupdaterate :1second.
Temperaturerating :125Cor150Ccontinuous.
Vibrationrating :50g.
Pressuresensor :Accuracy5psi,Resolution:0.1psi
Temperaturesensor :Accuracy0.5%FS,Resolution0.1
o
C
Vibrationsensor :Accuracy0.2%FS,Resolution0.001g

SurfaceEquipment:
Temperaturerating :20
o
Cto80
o
C
Powerrequirement :24voltsDC
Outputs :RS485Modbusstandard,420mAoutputoption.
Memory :RemovablemicroSD.
DATASHEET
WellMonitor
PCPgauge
Gaugein
clampon
carrier
Gaugeinclamp
oncarrierwith
crosscoupling
cableprotector
above
WellMonitorPCP
SurfaceJunctionBox
OxfordMonitoringSolutions
Unit8OakfieldIndustrialEstateEynshamOxfordshireOX294THEngland.
EMail:enquiries@oxmos.comWebsite:www.oxmos.com
ProductDescription

The WellMonitor PCP surface junction box is used to connect between the
downhole gauge cable coming from the wellhead and the armoured surface
cable that connects to the WellMonitor PCP surface interface equipment.
Where possible, the junction boxes are usually located outside the explosion
proofzonearoundthewellhead.ThejunctionboxesareIP66ratedforoutdoor
useandaresuppliedwithcableglandsfortheapplication.Asurgesuppressoris
normally fitted inside each junction box in order to protect against power
surgesthatmaydamagethedownholegauge.

Junction boxes are also available for connecting between most types of
wellheadsensorsandtheWellMonitorPCPsurfaceinterfaceequipmentorRTU.
One example is the 4 way junction box that will connect 3 analogue sensor
cables into one 6 conductor cable, reducing the number of cables that are run
atthewellsite.

Specifications

WellMonitorPCPsurfacejunctionbox:

Weight:0.9kgs
Dimensions:12.5x8x6cms
Boxfixing:4eacornerscrews
Lidfixing:4eaflat/crossheadscrews
Enclosurerating:IP66rated
Cableentries:2ea.
Options: :Surgesuppressor.

4wayjunctionbox:

Weight:0.9kgs
Dimensions:12x12x8.5cms(4.7x4.7x3.4ins)
Boxfixing:4cornerscrews
Lidfixing:4ea4mmAllenkeys
Enclosurerating:IP66rated
Hazardousareaapprovals:ExII2GDEExeIIT6.BAS98ATEX3008X
Cableentries:4EA.
Terminalblock:Weidmuller12waywithearthcontinuityplate.

DATASHEET
4wayJunctionBox

WellMonitorPCP
SurfaceJunctionBox
PCPSYSTEMS
WellMonitorPCP&PCPLight
IntegratedSurfaceModule
OxfordMonitoringSolutions
Unit8OakfieldIndustrialEstateEynshamOxfordshireOX294THEngland.
EMail:enquiries@oxmos.comWebsite:www.oxmos.com
ProductDescription
The WellMonitor PCP Integrated Surface Module (ISM) combines a high
resolution OLED display with two removable 2 Gb Micro SD card loggers and a
PCP Surface Interface Card (SIC) in an external IP 66 rated enclosure. The
module is normally positioned on the outside of the customers variable
frequencydriveorswitchboardenclosure.
TheSICprovidespowerforuptotwo singleordualpressureWellMonitorPCP
gauges, two relay controllers for alarms and trips and a 10 bit 4 to 20 mA
analogueoutput.
TheOLEDdisplayprovidesbettervisibilityinbrightsunlightthanaLCDdisplay.
Itcanbeprogrammedtopowerdownatatimedintervalinordertoextendthe
life of the display in harsh environments, reduce the displays energy
consumption or hide the displayed data from public view. The display is re
activated using a magnet. The display will show trended data for any of the
monitoredparameters.
The two Micro SD cards both record any of the gauge parameters that are set
uptobedisplayed.Theystoreoveroneyearofhigh frequencygaugeandVSD
data which can be read from the memory card by Microsoft Excel or other
compatiblespreadsheetsoftware.
The ISM has a programmable RS 485 Modbus RTU master port, one RS 485
Modbusslaveport,oneisolatedanalogueoutputport,oneengineersportand
anoptionalBluetoothwirelessdataconnection.TheISMcanbeprogrammedto
pollanymodbusRTUslavedevice,displayingthedataontheOLEDdisplayand
passingthedataontothedataloggertobepermanentlyrecorded.Inthisway
timestampeddownholegaugedataandVSDdatacanbestoredonthememory
card where it is available for downloading into standard spreadsheet software
for viewing and graphing. The unit is programmed via PC software and all
settings are stored in a PC setup file which allows the operator to clone the
settingsinordertosetupmultipleISMmodules.AlldatacapturedbytheISMis
alsomadeavailableonitsslaveportforeitherremoteSCADAorlocaluse.

Specifications

Mounting :4screwmounts.
Enclosure :IP66/NEMA4polycarbonateenclosure.
Powersupply :24VDC+/10%
Powerconsumption :150mAtypical.
Connections :Screwterminalcableconnections.
Connectionorientation :Bottomentry.
AnalogueOutput :10bit420mA.
Communications :ProgrammableModbusRTUmasterport,engineers
slaveport.
Optionalcommunications :WirelessBluetooth.
Relaydrivers :2eaprogrammable.
Displaytype :OLED.
Datastorage :2ea.2Gb,FAT16discformat,CSVdatafile.
Operatingtemperature :30to80C.
Dimensions :13.5X12.0X6.0cms.
Weight :0.6Kg.

DATASHEET
PCPSYSTEMS
WellMonitorPCPGaugeSurfaceInterface
OxfordMonitoringSolutions
Unit8OakfieldIndustrialEstateEynshamOxfordshireOX294THEngland.
EMail:enquiries@oxmos.comWebsite:www.oxmos.com
ProductDescription
TheWellMonitorPCPsurfaceequipmentiscompact,modularandeasy
to configure for varying customer requirements. The simplest
configurationrequiresonesmallDINrailmountedSICinterfaceboardto
be installed inside the customers variable frequency drive or
switchboard enclosure. This board sends power to the gauge, decodes
thesignalfromthegauge,providesadigitalRS485Modbusoutputand
carries an optional removable memory logging module with real time
clock. The SIC also has 2 relay drivers that will provide alarm and trip
signals. If one or more analogue outputs of any of the downhole
parameters are required, then one or more DIN rail mounted analogue
boardsareconnectedtotheinterfaceboardontheDINrail.
An optional LCD screen that plugs into the Modbus RS 485 port is also
available. The modules are also available mounted inside a NEMA 4
(IP65) enclosure that can be located outside the customers variable
frequencydriveorswitchboard.
TheWellMonitorPCPinterfaceboardisalsoabletopowerandprocess
thesignalfromtheWellMonitorPCPLightpressuregauge.

Specifications
Features
Mounting :DINRailMountedModules.
Powersupply :24VDC+/10%.
Powerconsumption :2.4Watts(100mA).
Signalfrominterfaceboard :RTUModbusRS485.
Signalfromanalogueboard :4to20mA.
Localdisplay :LCD(asoption).
MemoryMicroSDcard :2GB(~800DaysofData).
Relaydrivers :2ea.perboard(Alarm&Trips).
Operatingtemperature :20Cto+80C.

Options
LCDDisplayinIP65Enclosure.
IP65enclosureineithercarbonsteelorfibreglassmaterial.
24VDCpowersupply.
24VDCsolarpanel.

DATASHEET
SICGaugeInterfaceBoard
IOXAnalogueOutput
Controller
CombinedSICandIOX
IP65IntegratedEnclosure
StainlessSteelEncapsulatedSingle
ConductorInstrumentCable
OxfordMonitoringSolutions
Unit8OakfieldIndustrialEstateEynshamOxfordshireOX294THEngland.
EMail:enquiries@oxmos.comWebsite:www.oxmos.com
DATASHEET
Components:

A: #18AWG7/0.39mmTinCoatedCopper;O.D:1.16mm(0.046")Nominal.
B: NaturalT01;O.D.:2.60mm(0.102")Nominal.
C: RedP06;O.D.:4.92mm(0.194")Nominal.
D: 316LStainlessSteelTube;WallThickness:0.71mm(0.028");O.D:6.35mm(0.250")Nominal
ProductDescription:

This single conductor instrument cable is a reliable solution for down hole monitoring applications up to
150C. The tin coated copper conductor is protected from corrosive well bore environments by the
stainlesssteelouter tube whichprovidesexcellent mechanicalprotectionandanimpermeablebarrier to
wellfluids.CombinedwithourWellMonitorPCPpressuregauge,thiscableprovidesanoptimalmonitor
ingsolutionforhostilemonitoringapplicationsuptoeither125Cor150C.
A
B
C
D
PhysicalCharacteristics:

Working/CollapsePressure :10,000/20,000psi.
Cableweight,kg/km(lbs/1000ft) :113(76).
TemperatureRating :150C
Electrical/OpticalCharacteristics:

DCResistanceat20CCenterCond. :21.06ohms/km(6.42ohms/1000)
DCResistanceat20CTube(Nominal) :62.0ohms/km(18.9ohms/1000).
VoltageRating :1000Voltsd.c.
CapacitanceCenterCond.totube :92pf/m(28pf/ft).
InsulationResistanceat20CCenterCond.totube :2900megohmkm;(9515megohmkft).

6.35mm
Conventional PCP System
Junction box
Progressing cavity pump
WellMonitor
TM
PCP gauge
Cross coupling cable protector
Rod guide
Sucker rod
Torque anchor
Wire wrapped sand screen
Drive head
Gauge
interface unit
Variable speed drive
PCPGauges
SurfaceCableArmoured2Core
OxfordMonitoringSolutions
Unit8 OakfieldIndustrialEstate Eynsham Oxfordshire OX294TH England.
EMail:enquiries@oxmos.com Website:www.oxmos.com
ProductDescription
Thearmoredsurfacecable,twoconductorcableisacompleteself
contained field bus communication solution for use in harsh
environments. It isflexible and its impervious armor preventsthe
entrance of water, gas, and corrosive elements into the electrical
core.Itcanbeinstalledintray,duct,conduit,selfsupported,orin
directburialapplications.
This cable allows the transmission of the signal from the surface
junction box or wellhead outlet to the surface control interface
unitforWellMonitorPCPGauges.

Specifications

Construction
Conductor :1.5sq.mm,Class2strandedcircularcopper
Insulation :CrosslinkedPolyethylene(XLPE)
Sheath :LowSmokeZeroHalogen(LSZH)
Armor :SteelWire
Jacket :LowSmokeZeroHalogen(LSZH)
ApplicationRating :Oil,Sunlight&Moistureresistant
Temperature :Upto90
o
Cforcontinuousoperation

Electrical
Impedance@31.25KHz:100Ohms
MutualCapacitance :17pf/Ft
Inductance@1MHz :0.17MicroHenries/FT
MaximumResistance :7.34Ohms/1000Ft@20
o
C
ShieldResistance :3.2Ohms/1000Ft@20
o
C

Physical
No.ofconductors :Two
Insulationthickness :0.6mm(0.024)
Diameterovercore :6.0mm(0.236)
ThicknessofSheath :0.8mm(0.031)
DiameteroverSheath :7.7mm(0.303)
DiameterArmorWire :0.9mm(0.035)
DiameteroverArmor :9.6mm(0.378)
OverallDiameter :12.3mm(0.484)
NettWeight :300Kg/1000M(201Lbs/1000Ft)
DATASHEET
ArmouredSurfaceCable