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Example: DC Motor Speed Modeling

Physical setup and system equations


Design requirements
Matlab representation and open-loop response
Physical setup and system equations
Photo courtesy: Pope Electric Motors Pty Limited
A common actuator in control systems is the DC motor. It directly provides
rotary motion and, coupled with wheels or drums and cables, can provide
transitional motion. The electric circuit of the armature and the free body
diagram of the rotor are shown in the following figure:
For this example, we will assume the following values for the physical parameters. These values were
derived by experiment from an actual motor in Carnegie Mellon's undergraduate controls lab.
* moment of inertia of the rotor (J) = 0.01 kg.m^2/s^2
* damping ratio of the mechanical system (b) = 0.1 Nms
* electromotive force constant (K=Ke=Kt) = 0.01 Nm/Amp
CTM Example: DC Motor Speed Modeling
http://www.engin.umich.edu/group/ctm/examples/motor/motor.html (1 of 5) [05/03/2002 11:50:52 p.m.]
* electric resistance (R) = 1 ohm
* electric inductance (L) = 0.5 H
* input (V): Source Voltage
* output (theta): position of shaft
* The rotor and shaft are assumed to be rigid
The motor torque, T, is related to the armature current, i, by a constant factor Kt. The back emf, e, is
related to the rotational velocity by the following equations:
In SI units (which we will use), Kt (armature constant) is equal to Ke (motor constant).
From the figure above we can write the following equations based on Newton's law combined with
Kirchhoff's law:
1. Transfer Function
Using Laplace Transforms, the above modeling equations can be expressed in terms of s.
By eliminating I(s) we can get the following open-loop transfer function, where the rotational speed is
the output and the voltage is the input.
2. State-Space
In the state-space form, the equations above can be expressed by choosing the rotational speed and
electric current as the state variables and the voltage as an input. The output is chosen to be the rotational
speed.
CTM Example: DC Motor Speed Modeling
http://www.engin.umich.edu/group/ctm/examples/motor/motor.html (2 of 5) [05/03/2002 11:50:52 p.m.]
Design requirements
First, our uncompensated motor can only rotate at 0.1 rad/sec with an input voltage of 1 Volt (this will be
demonstrated later when the open-loop response is simulated). Since the most basic requirement of a
motor is that it should rotate at the desired speed, the steady-state error of the motor speed should be less
than 1%. The other performance requirement is that the motor must accelerate to its steady-state speed as
soon as it turns on. In this case, we want it to have a settling time of 2 seconds. Since a speed faster than
the reference may damage the equipment, we want to have an overshoot of less than 5%.
If we simulate the reference input (r) by an unit step input, then the motor speed output should have:
Settling time less than 2 seconds G
Overshoot less than 5% G
Steady-state error less than 1% G
Matlab representation and open-loop response
1. Transfer Function
We can represent the above transfer function into Matlab by defining the numerator and denominator
matrices as follows:
Create a new m-file and enter the following commands:
J=0.01;
b=0.1;
K=0.01;
R=1;
L=0.5;
num=K;
den=[(J*L) ((J*R)+(L*b)) ((b*R)+K^2)];
CTM Example: DC Motor Speed Modeling
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Now let's see how the original open-loop system performs. Add the following commands onto the end of
the m-file and run it in the Matlab command window:
step(num,den,0:0.1:3)
title('Step Response for the Open Loop System')
You should get the following plot:
From the plot we see that when 1 volt is applied to the system, the motor can only achieve a maximum
speed of 0.1 rad/sec, ten times smaller than our desired speed. Also, it takes the motor 3 seconds to reach
its steady-state speed; this does not satisfy our 2 seconds settling time criterion.
2. State-Space
We can also represent the system using the state-space equations. Try the following commands in a new
m-file.
J=0.01;
b=0.1;
K=0.01;
R=1;
L=0.5;
A=[-b/J K/J
-K/L -R/L];
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B=[0
1/L];
C=[1 0];
D=0;
step(A, B, C, D)
Run this m-file in the Matlab command window, and you should get the same output as the one shown
above.
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Modeling Examples
Cruise Control | Motor Speed | Motor Position | Bus Suspension | Inverted Pendulum | Pitch
Controller | Ball and Beam
Motor Speed Examples
Modeling | PID | Root Locus | Frequency Response | State Space | Digital Control: PID
Tutorials
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Examples

8/7/97 BRN
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Example: Root Locus Design Method for DC
Motor Speed Control
Drawing the open-loop root locus
Finding the gain using the rlocfind command
Adding a lag controller
Plotting the closed-loop response
From the main problem, the dynamic equations and the open-loop transfer function of DC Motor Speed
are:
and the system schematic looks like:
For the original problem setup and the derivation of the above equations, please refer to the Modeling a
DC Motor page.
CTM Example: Root Locus Design Method for DC Motor Speed Control
http://www.engin.umich.edu/group/ctm/examples/motor/rlocus2.html (1 of 8) [05/03/2002 11:56:32 p.m.]
With a 1 rad/sec step reference, the design criteria are:
Settling time less than 2 seconds G
Overshoot less than 5% G
Steady-state error less than 1% G
Now let's design a controller using the root locus method.
Create a new m-file and type in the following commands (refer to main problem for the details of getting
those commands).
J=0.01;
b=0.1;
K=0.01;
R=1;
L=0.5;
num=K;
den=[(J*L) ((J*R)+(L*b)) ((b*R)+K^2)];
Drawing the open-loop root locus
The main idea of root locus design is to find the closed-loop response from the open-loop root locus plot.
Then by adding zeros and/or poles to the original plant, the closed-loop response can be modified. Let's
first view the root locus for the plant. Add the following commands at the end of your m-file.
rlocus(num,den)
sgrid(.8,0)
sigrid(2.3)
title('Root Locus without a controller')
The command sigrid is the user-defined function. You need to copy the sigrid.m file to your directly
before using it. For more information on how to use functions, refer to functions.
Two arguments in the sgrid command are the damping ratio (zeta) term (0.8 corresponds to a overshoot
of 5%), and the natural frequency (Wn) term (= 0 corresponds to no rise time criterion) respectively. The
single argument in the sigrid command is the sigma term (4.6/2 seconds = 2.3). After you have saved
sigma.m file to your directly, run the above m-file in the command window. You should get the root
locus plot shown below:
CTM Example: Root Locus Design Method for DC Motor Speed Control
http://www.engin.umich.edu/group/ctm/examples/motor/rlocus2.html (2 of 8) [05/03/2002 11:56:32 p.m.]
Finding the gain using the rlocfind command
If you recall, we need the settling time and the overshoot to be as small as possible. Large damping
corresponds to points on the root locus near the real axis. A fast response corresponds to points on the
root locus far to the left of the imaginary axis. To find the gain corresponding to a point on the root locus,
we can use the rlocfind command. We can find the gain and plot the step response using this gain all at
once. To do this, enter the following commands at the end of your m-file and rerun it.
[k,poles] = rlocfind(num,den)
[numc,denc]=cloop(k*num,den,-1);
t=0:0.01:3;
step(numc,denc,t)
title('Step response with gain')
Go to the plot and select a point on the root locus half-way between the real axis and the damping
requirement, say at -6+2.5i. Matlab should return the output similar to the following.
selected_point =
-5.9596 + 2.0513i
k =
10.0934
CTM Example: Root Locus Design Method for DC Motor Speed Control
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poles =
-6.0000 + 2.0511i
-6.0000 - 2.0511i
Note that the values returned in your Matlab command window may not be exactly the same, but should
at least have the same order of magnitude. You should also get the following plot:
As you can see, the system is overdamped and the settling time is about one second, so the overshoot and
settling time requirements are satisfied. The only problem we can see from this plot is the steady- state
error of about 50%. If we increase the gain to reduce the steady-state error, the overshoot becomes too
large (Try this yourself). We need to add a lag controller to reduce the steady-state error.
Adding a lag controller
From the plot we see that this is a very simple root locus. The damping and settling time criteria were
met with the proportional controller. The steady-state error is the only criterion not met with the
proportional controller. A lag compensator can reduce the steady-state error. By doing this, we might
however increase our settling time. Try the following lag controller first:
This can be done by changing your m-file to look like the following:
CTM Example: Root Locus Design Method for DC Motor Speed Control
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J=0.01;
b=0.1;
K=0.01;
R=1;
L=0.5;
num=K;
den=[(J*L) ((J*R)+(L*b)) ((b*R)+K^2)];
z1=1;
p1=0.01;
numa = [1 z1];
dena = [1 p1];
numb=conv(num,numa);
denb=conv(den,dena);
rlocus(numb,denb)
sgrid(.8,0)
sigrid(2.3)
title('Root Locus with a lag controller')
numa and dena are the numerator and denominator of the controller, and numb and denb are the
numerator and denominator of the overall open-loop transfer function.
You should get the following root locus, which looks very similar to the original one:
CTM Example: Root Locus Design Method for DC Motor Speed Control
http://www.engin.umich.edu/group/ctm/examples/motor/rlocus2.html (5 of 8) [05/03/2002 11:56:33 p.m.]
Plotting the closed-loop response
Now let's close the loop and see the closed-loop step response Enter the following code at the end of your
m-file:
[k,poles]=rlocfind(numb,denb)
[numc,denc]=cloop(k*numb,denb,-1);
t=0:0.01:3;
step(numc,denc,t)
title('Step response with a lag controller')
Rerun this m-file in the Matlab command window. When prompted to select a point, pick one that is near
the damping requirement (diagonal dotted line). You should get the a plot similar to the following:
Your gain should be about 20. As you can see the response is not quite satisfactory. You may also note
that even though the gain was selected to correlate with a position close to the damping criterion, the
overshoot is not even close to five percent. This is due to the effect of the lag controller kicking in at a
later time than the plant. (its pole is slower). What this means is that we can go beyond the dotted lines
that represent the limit, and get the higher gains without worrying about the overshoot . Rerun your
m-file, place the gain just above the white, dotted line. Keep trying until you get a satisfactory response.
It should look similar to the following (we used a gain of around 50):
CTM Example: Root Locus Design Method for DC Motor Speed Control
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The steady-state error is smaller than 1%, and the settling time and overshoot requirements have been
met. As you can see, the design process for root locus is very much a trial and error process. That is why
it is nice to plot the root locus, pick the gain, and plot the response all in one step. If we had not been able
to get a satisfactory response by choosing the gains, we could have tried a different lag controller, or
even added a lead controller.
User feedback
We would like to hear about suggestions you have for improvement, difficulties you had with the
tutorials, errors that you found, or any other comments that you have. This feedback is anonymous.

Root Locus Examples
Cruise Control | Motor Speed | Motor Position | Bus Suspension | Inverted Pendulum | Pitch
Controller | Ball and Beam
CTM Example: Root Locus Design Method for DC Motor Speed Control
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Motor Speed Examples
Modeling | PID | Root Locus | Frequency Response | State Space | Digital Control: PID
Tutorials
Basics | Modeling | PID | Root Locus | Frequency Response | State Space | Digital Control |
Examples

8/29/96 YS
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CTM Example: Root Locus Design Method for DC Motor Speed Control
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Steady-State Error
Calculating steady-state errors
System type and steady-state error
Example: Meeting steady-state error requirements
Steady-state error is defined as the difference between the input and output of a system in the limit as
time goes to infinity (i.e. when the response has reached the steady state). The steady-state error will
depend on the type of input (step, ramp, etc) as well as the system type (0, I, or II).
Note: Steady-state error analysis is only useful for stable systems. It is your responsibility to check
the system for stability before performing a steady-state error analysis. Many of the techniques
that we present will give an answer even if the system is unstable; obviously this answer is
meaningless for an unstable system.
Calculating steady-state errors
Before talking about the relationships between steady-state error and system type, we will show how to
calculate error regardless of system type or input. Then, we will start deriving formulas we will apply
when we perform a steady state-error analysis. Steady-state error can be calculated from the open or
closed-loop transfer function for unity feedback systems. For example, let's say that we have the
following system:
which is equivalent to the following system:
We can calculate the steady state error for this system from either the open or closed-loop transfer
CTM: Steady State Error
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function using the final value theorem (remember that this theorem can only be applied if the
denominator has no poles in the right-half plane):
Now, let's plug in the Laplace transforms for different inputs and find equations to calculate steady-state
errors from open-loop transfer functions given different inputs:
Step Input (R(s) = 1/s): G
Ramp Input (R(s) = 1/s^2): G
Parabolic Input (R(s) = 1/s^3): G
When we design a controller, we usually want to compensate for disturbances to a system. Let's say that
we have the following system with a disturbance:
we can find the steady-state error for a step disturbance input with the following equation:
Lastly, we can calculate steady-state error for non-unity feedback systems:
CTM: Steady State Error
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By manipulating the blocks, we can model the system as follows:
Now, simply apply the equations we talked about above.
System type and steady-state error
If you refer back to the equations for calculating steady-state errors for unity feedback systems, you will
find that we have defined certain constants ( known as the static error constants). These constants are the
position constant (Kp), the velocity constant (Kv), and the acceleration constant (Ka). Knowing the value
of these constants as well as the system type, we can predict if our system is going to have a finite
steady-state error.
First, let's talk about system type. The system type is defined as the number of pure integrators in a
system. That is, the system type is equal to the value of n when the system is represented as in the
following figure:
Therefore, a system can be type 0, type 1, etc. Now, let's see how steady state error relates to system
types:
Type 0 systems Step Input Ramp Input Parabolic Input
Steady State Error Formula 1/(1+Kp) 1/Kv 1/Ka
Static Error Constant Kp = constant Kv = 0 Ka = 0
Error 1/(1+Kp) infinity infinity
Type 1 systems Step Input Ramp Input Parabolic Input
CTM: Steady State Error
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Steady State Error Formula 1/(1+Kp) 1/Kv 1/Ka
Static Error Constant Kp = infinity Kv = constant Ka = 0
Error 0 1/Kv infinity
Type 2 systems Step Input Ramp Input Parabolic Input
Steady State Error Formula 1/(1+Kp) 1/Kv 1/Ka
Static Error Constant Kp = infinity Kv = infinity Ka = constant
Error 0 0 1/Ka
Click on the System Type to see examples
Example: Meeting steady-state error requirements
Given the following system,
where G(s) is:
K*(s + 3)(s + 5)
--------------------------
s (s + 7)(s + 8)
find the value of K so that there is 10% steady state error in open loop. Since this system is type 1, there
will be no steady-state error for a step input and an infinite error for a parabolic input. The only input that
will yield a finite steady-state error in this system is a ramp input. Let's look at the ramp input response
for a gain of 1:
num = conv( [1 5], [1 3]);
den = conv([1,7],[1 8]);
den = conv(den,[1 0]);
[clnum,clden] = cloop(num,den);
t = 0:0.1:50;
u = t;
[y,x] = lsim(clnum,clden,u,t);
plot(t,y,t,u)
xlabel('Time(secs)')
ylabel('Amplitude')
CTM: Steady State Error
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title('Input-purple, Output-yellow')
The steady-state error for this system is very large, since we can see that an input of time = 20 gives us
an output with amplitude of approximately 16. We will talk about this in further detail in a few moments.
We know from our problem statement that the steady state error must be 0.1. Therefore, we can solve the
problem following these steps:
Let's see the ramp input response for K = 37.33:
k =37.33 ;
num =k*conv( [1 5], [1 3]);
den =conv([1,7],[1 8]);
den = conv(den,[1 0]);
[clnum,clden] = cloop(num,den);
t = 0:0.1:50;
u = t;
[y,x] = lsim(clnum,clden,u,t);
plot(t,y,t,u)
xlabel('Time(secs)')
ylabel('Amplitude')
title('Input-purple, Output-yellow')
CTM: Steady State Error
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In order to get a better view, we must zoom in on the response. We choose to zoom in between 40 and 41
because we will be sure that the system has reached steady state by then and we will also be able to get a
good view of the input and the output.
axis([40,41,40,41])
The amplitude = 40 at t = 40 for our input, and time = 40.1 for our output. However, since these are
parallel lines in steady state, we can also say that when time = 40 our output has an amplitude of 39.9,
giving us a steady-state error of 10%. Let's zoom in further on this plot and confirm our statement:
axis([39.9,40.1,39.9,40.1])
CTM: Steady State Error
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Now let's modify the problem a little bit and say that our system looks as follows:
Our G(s) is the same, but now we want zero steady-state error for a ramp input.
From our tables, we know that a system of type 2 gives us zero steady-state error for a ramp input.
Therefore, we can get zero steady-state error by simply adding an integrator (a pole at the origin) Let's
view the ramp input response for a step input if we add an integrator and use a gain of one:
num =conv( [1 5], [1 3]);
den =conv([1,7],[1 8]);
den = conv(den,[1 0]);
den = conv(den,[1,0]);
[clnum,clden] = cloop(num,den);
t = 0:0.1:250;
u = t;
[y,x] = lsim(clnum,clden,u,t);
plot(t,y,t,u)
xlabel('Time(secs)')
ylabel('Amplitude')
title('Input-purple, Output-yellow')
CTM: Steady State Error
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As you can see, the response is not the most desirable one (we can see oscillations at 100secs, but you
may have to zoom in to see them). However, at steady state we have zero steady-state error. Let's zoom
in at 240 secs. (trust me, it doesn't reach steady state until then):
axis([239.9,240.1,239.9,240.1])
As you can see, the steady-state error is zero. Feel free to zoom in at different areas on the diagram and
observe how the response approaches steady state.
User feedback
We would like to hear about difficulties you had with the tutorials, suggestions you have for
improvement, errors that you found, or any other comments that you have. This feedback is anonymous;
include your email address if you want a reply.
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