Pheonwj M Spe 0025 1

|DOCUMENTUM|12/6/2012|Paper Copies are Uncontrolled|
PT. PHE ONWJ
Piping Material Specification
Revision Log Register
Revisions had been performed on following pages:
Page
All
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4 of 49
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6 of 49
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43-44 of 49
Date
Revision
document number:
25-June-2012
Change
Old No. : PHEONWJ-X-SPE-0003 New No.: PHEONWJ-M-SPE-0023
Change reference specification number
No. : PHEONWJ-X-SPE-0001 New No.: PHEONWJ-M-SPE-0021
25-June-2012
Old
1.Correction on Scope
2.Add Company reference:
25-June-2012
PHEONWJ-L-SPE-0001 Painting Specification for External Metal
Surface
3.Delete MSS-SP-44 reference
25-June-2012
Replace text PHE ONWJ Ltd. with PT. PHE ONWJ
Definition of Term to Definitions and Terms
25-June-2012
Revise
Add Terms
25-June-2012
Revise Deck Piping Subsea Pipeline become Piping Pipeline
Add Note : Pay attention shall be taken for Thermowell connection in
25-June-2012
pipe schedule 160 inside diameter for lines class E, F, XA, XB, XD,
XE and XF.
Note-4, Refer to Valve Specification PHEONWJ-X-SPE-0003
25-June-2012
Deleted
for Ball, Check, Gate and Globe Valve for line class WH1 and WH2
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 2
PT. PHE ONWJ
Table of Contents
Revision Log Register ................................................................................................................. 2
Table of Contents ........................................................................................................................ 3
1. Scope .................................................................................................................................. 4
2. Reference ............................................................................................................................ 4
2.1 Company Specifications ........................................................................................... 4
2.2 Applicable Codes ..................................................................................................... 4
2.3 Order of Precedence ................................................................................................ 5
3. Definition of Term ................................................................................................................ 5
4. Abreviation .......................................................................................................................... 6
5. General Requirements ........................................................................................................ 6
5.1 Material Identification ............................................................................................... 6
5.2 Methods of Marking .................................................................................................. 7
5.3 Certifications ............................................................................................................. 7
5.4 Maximum Strength ................................................................................................... 7
5.5 Pressure Temperature Rating .................................................................................. 7
5.6 Pipe .......................................................................................................................... 7
5.7 Fitting ........................................................................................................................ 8
5.8 Flange ....................................................................................................................... 8
5.9 Gasket ...................................................................................................................... 8
5.10 Bolting Material ......................................................................................................... 9
5.11 Material Protection, Painting & Corrosion Under Insulation (CUI) ......................... 10
5.12 Exclusions .............................................................................................................. 10
5.13 Wall Thickness Calculations................................................................................... 10
5.14 Inspection and Testing ........................................................................................... 11
6. Materials and Specifications ............................................................................................. 12
6.1 Copper and Copper Alloys ..................................................................................... 12
6.2 Carbon and Carbon Manganese Steel ................................................................... 12
6.3 Chromium Molybdenum Steel ............................................................................. 12
6.4 Branch Connections ............................................................................................... 13
6.5 Piping Material Class Index .................................................................................... 16
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PT. PHE ONWJ
1. Scope
This specification defines the minimum general requirements and material specifications for
the design of Process and Utility Piping Systems of offshore and onshore facility to be
installed in the facilities area of PT. PHE ONWJ, hereafter referred to as COMPANY.
CONTRACTOR shall obtain COMPANY written approval for any deviations from the
requirements of this Specification or specifications, standards and drawings referenced herein
or elsewhere in the Contract.
Content and Coverage
This Specification prescribes requirements for materials and components, design,
fabrication, assembly, erection, examination, inspection, and testing of piping.
This Specification applies to piping for all fluids, including raw, intermediate, and
finished chemicals
x Petroleum products
x Sour Gas and high corrosive service
x Utility gas, steam, air, water and sea water
x Fluidized solids
x Refrigerants
x Cryogenic fluids
This Specification excludes piping material related to inspection, alteration, repair and
rerating which covered by API 570.
2. Reference
The latest editions of all applicable codes, specifications and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
Specification shall be construed as limiting the work to such minimum requirements.
Wherever conflicts or omissions between codes, specifications and contract occur, the most
onerous condition shall apply. CONTRACTOR is responsible for reviewing the list below and
informing the COMPANY of any omissions. All conflicts shall be formally brought to the
attention of the COMPANY.
2.1 Company Specifications
PHEONWJ-M-SPE-0021
PHEONWJ-M-SPE-0023
PHEONWJ-M-SPE-0024
Piping Fabrication, Installation and Testing Specification
Valve Specifications
General Piping Design Specificaion
2.2 Applicable Codes
ASME B31.3
ASME B31.4
ASME B31.8
ASME B 1.1
ASME B 1.2
ASME B 1.20.1
ASME B 16.5
ASME B 16.9
ASME B 16.10
ASME B 16.11
ASME B 16.20
ASME B 16.21
ASME B 16.34
Process Piping
Pipeline Transportation Systems for Liquid Hydrocarbons and Other
Liquids
Gas Transmission and Distribution Piping Systems
Unified Screw Threads
Gages and Gauging for Unified Screw Threads
Pipe Threads, general purpose (inch)
Pipe Flanges and Flanged Fittings
Factory Made Wrought Steel Butt-welding Fittings
Face to Face and End to End Dimensions of Valves
Forged Steel Fittings, Socket-Welding and Threaded
Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound
Non-metallic Gaskets for Pipe Flanges
Steel Valves
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PT. PHE ONWJ
ASME B 16.36
ASME B 16.47
ASME B 18.2.1
ASME B 18.2.2
ASME B 36.10M
ASME B 36.19M
MSS SP 25
MSS SP 97
API 5L
API 6D
API 6FA
API 594
API 598
API 600
API 602
API 605
API 607
API 609
Steel Orifice Flanges
Large diameter steel flanges NPS 26 Through NPS 60
Square and Hexagonal Bolts and Screws
Square and Hexagonal Nuts
Welded and Seamless Wrought Steel Pipe.
Stainless Steel Pipe
Standard Marking System for Valves, Fittings, Flanges and Unions
Integrally reinforced forged branch outlet fittings - Socket welding,
threaded and butt welding end
Line Pipe
Specification for Pipeline valves
Fire test for Valves
Wafer-Type Check Valves
Valves Inspection and Test
Steel Gate Valves Flanged or Butt-welding Ends
Compact Steel Gate Valves
Large Diameter Carbon Steel Flanges
Fire Test for Soft-Seated Quarter-Turn Valves
Butterfly Valve Lug type and Wafer type
2.3 Order of Precedence
The following order of priority shall apply to the various documents, codes and standards
called up with the Enquiry or Purchase Order:
Enquiry / Purchase Order
This Specification / Scope of Work
Datasheets
Other Project specifications
International Codes and Standards
Other related documents
Compliance with the statutory requirements of the Indonesian Authorities is Mandatory.
3. Definitions and Terms
3.1 Definitons
The following Definitions as used in this specification assume the meanings given below:
COMPANY
PT. PHE ONWJ.
CONTRACTOR
The Company or Consortium which is awarded the main PT. PHE
ONWJ contract for the project.
PURCHASER
The party which places the order or signs the contract (This may be
CONTRACTOR at all times or COMPANY followed by
CONTRACTOR at time of novation).
VENDOR
The COMPANY on which the order or contract for supply of the
goods or services is placed.
3.2 Terms
Throughout this document, the words will, may, should, shall & must, when used in the
context of actions by PT. PHE ONWJ or others, have specific meanings.
For purposes of this Specification, the following terms apply:
Will
Used normally in connection with an action by PHE ONWJ rather than by a contractor
or supplier.
May
Used if alternatives are equally acceptable.
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PT. PHE ONWJ
Should
Used if a provision is preferred.
Shall
Used if a provision is mandatory by PHE ONWJ.
Must
Used only if a provision is a statutory requirement.
4. Abreviation
Common abbreviations is used in piping material specification documents are listed below:
Abbrev
Description
Abbrev
Description
BW
Butt Welded
NPS
Nominal Pipe Size
C
Carbon RF
Raised Face
CE
Carbon Equivalent
RMS
Root Mean Square
CPVC
Chlorinated Polyvinil Chloride RT
Reducing Tee
Cr
Chromium
RTJ
Ring Type Joint
CS
Carbon Steel
Sch
Schedule
Cu
Cooper SS
Stainless
Steel
DN
Nominal Diameter
Std.
Standard
EFW
Electric Fusion Welded
SW
Socket Welded
ERW
Electric Resistance Welded
T&C
Threaded & Coupled
Fe
Ferrum TE
Threaded End
FRP
Fiberglass Reinforced Pipe
Temp
Temperature
Galv.
Galvanized
UNC
Unified Coarse Thread
Gr.
Grade
V
Vanadium
HDPE
High density Polyethylene
WN
Welding Neck
Mn
Mangan
Wt
Weight
Mo
Molybdenum
XS
Extra Strong
MSS
Manufacturers Standardization
Society
XXS
Double Extra Strong
Ni
Nickel
5. General Requirements
CONTRACTOR shall provide all piping materials with the exception of those furnished by
COMPANY, and specifically noted as COMPANY furnished items. Unless noted otherwise, all
materials furnished by the CONTRACTOR shall be new, unused and undamaged.
Unless otherwise noted, all piping components shall be supplied in accordance with the
applicable codes referenced here-in and this specification.
Substitution of materials by CONTRACTOR may not be made without prior written approval of
COMPANY.
5.1 Material Identification
Piping shall have continuous longitudinal marking of material grade and cast number when
specified by PT. PHE ONWJ. If not specified, marking shall be carried out in accordance with
the manufacturing standard as well as MSS SP 25 etc.
Piping components e.g. elbows, spool pieces, flanges and reducers shall have the following
additional information marked upon them using the appropriate coding system and method of
marking:
Manufacturers name or trademark.
Nominal size.
Nominal wall thickness in millimeters (inches) or schedule number.
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PT. PHE ONWJ
For cast fittings the melt reference should also be indicated if possible.
Normally only stainless steel pipe is continuously stenciled for the full length. Carbon steel
pipe greater than DN 50 (NPS 2) is normally stenciled or stamped at one end and pipe under
this size has only bundle labelling with no marking on individual pipes.
5.2 Methods of Marking
Pipe and piping components shall be legibly marked for identification using an indelible, heat
resistant ink, electrical engraving or titanium oxide pigmented paint.
For austenitic and nickel base steels, the mark shall be such that it shall have a life of at least
a year in unheated storage under cover. The dried film shall not contain more than 250 ppm
of lead, zinc, tin or copper and paints shall be as free as practicable from sulphur and
halogens. Limits on these elements will be specified by COMPANY. Adhesive tapes shall not
be used.
5.3 Certifications
Materials shall be supplied with the certification called for in the relevant codes and standards
and in the purchase specifications, including material test reports and certificates to identify
the type of steel, composition, heat number, and special tests.
All piping materials including valve pressure containing or load bearing parts shall require a
material certificate in accordance with BS EN 10204 (2004) type 2.1, 2.2, 3.1 and 3.2. Wetted
parts other than above shall require a material certificate in accordance with BS EN 10204 for
carbon steel and 3.1.B for stainless steel and low temperature carbon steel.
The CONTRACTOR or Supplier shall allow access for COMPANY Inspectors review of all
mill certificates for Contractor/Supplier purchased materials.
5.4 Maximum Strength
The actual ultimate tensile strength of any steel component shall not exceed the minimum
required by the relevant specification by more than 150 MPa (22 000 psi).
5.5 Pressure Temperature Rating
The pressure-temperature rating of the valves and flanges composing the piping material
class shall be determined on the basis of the material used, fluid characteristics and operating
conditions, design pressure, and design temperature in accordance with ASME B16.5 and
B16.47. If process design conditions require design pressures and temperatures within the
same piping class, the highest rating shall be applied.
5.6 Pipe
Process pipe shall be seamless up to specified size in the piping material class.
Welded pipe ERW (Electric Resistance Welded) will be used with the following condition.
Unless restricted by c) below, use of ERW piping is permitted only in the following
services:
x Category D service, or
x Normal Fluid Service, at design temperatures less than 200C (400F).
If the use of ERW piping is permitted, it shall be:
x Used only on a Project basis, and shall not to be used for maintenance, except
for clearly defined projects as determined by COMPANY.
x ii) Inventory controlled and removed upon completion of project. Procedures for
control of ERW pipe shall be submitted to PT. PHE ONWJ Inspector for review
and approval prior to onsite delivery.
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PT. PHE ONWJ
ERW pipe is not permitted in the following services:
x Aggressive Environmental Service, which is defined as any process stream that
can cause stress corrosion cracking or hydrogen attack. Due to ERW is not
furnished to a weld hardness requirement.
x Design conditions exceeding rating of ASME Class 300.
x Services containing water (including service water), unless an evaluation
shows that preferential corrosion along the weld seam will not occur.
Electric Fussion Welded (EFW) pipe may be used for severe cyclic duty, only when a weld
factor of 1 (0.9 for non toxic duty) can be applied to the longitudinal weld, i.e. 100% NDE of
the weld is performed.
Pipe incorporating longitudinal or spiral welded seams shall meet the material, thickness and
service requirements as specified by PHEONWJ-M-SPE-0024. This testing should be carried
out at the pipe mill.
5.7 Fitting
Only seamless fitting shall be used.
Fitting wall thickness shall be match to pipe schedule.
The thickness of reducing fitting shall match to the wall thickness of the pipe wall at larger
end. The smaller end then shall be tapered on a 1: 4 to ensure fitting wall thickness matches
the pipe wall.
Fitting shall confirm to the requirement of ASME B16.9 and ASME B16.11. Fitting shall not be
manufactured from bar stock.
5.8 Flange
Flange shall be welding Neck for size 2" and above and socket weld for 1" and smaller.
Threaded flange allowable for air and water services only.
The bore of the weld neck flanges shall be the same as the ID of the pipe to which it is to be
welded.
Where metallic flange are bolted to non metallic flange both flange face shall be flat face and
provide with full face gasket.
Flange shall be in accordance with ASME B16.5 for size up to DN 600 (NPS 24") while steel
flange DN 650 (NPS 26") through DN 1500 (NPS 60"), up to and including Class 900 shall be
specified as confirming to ASME B16.47 series A (MSS SP-44), except series B flange (same
as API 605) shall be specified as required to meet with valve or equipment flange.
Flange specification requirement for Tie-in flow line to Xmas Tree shall be in accordance with
API 6A.
5.9 Gasket
Material, dimension, tolerances and marking of gasket shall meet requirement B16.20 for
metallic gasket and B16.21 for non-metallic gasket, use of asbestos gasket is prohibited.
Spiral wound gasket with flexible graphite filler, inner and outer ring shall be used in
conjunction with rise face flange up to class 900. Inner ring material shall be suitable for the
specified service fluid.
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PT. PHE ONWJ
Graphite should not be used on process with Sulphuric Acid, Nitric Acid, Hypochlorites,
Permanganate and Oxygen above 500 C (930 F). The used of plain Graphite Gasket is not
recommended in Oxygenated Seawater handling system.
High Performance Nitrile Rubber base reinforced sheet, containing Non-respirable Glass
Faiber maybe use in utility service cass 150 and 300, where the temperature is below than
100 C.
Metallic oval ring type joint should be used for class 1500 and class 2500 flanges. For
hydrogen service class 900 flange should also have ring type joint unless otherwise specified
by COMPANY. Soft iron or Carbon Steel ring joint should be cadmium or zinc plated.
Isolating gasket shall be provided when dissimilar materials are connected or when complete
electrical isolation of flange assembly is required. Isolating kit material (gasket, washer,
sleeve) selection shall be under COMPANYs approval on case-by-case basis.
5.10 Bolting Material
Particular attention shall be given in bolting design and material selection to prevent
relaxation or overstressing of the bolting when:
Different materials for bolting and flanges are used at elevated or low temperatures.
The flange assembly is subject to cyclic temperature conditions.
The flange assembly or through bolting is used at temperatures above 260C
(500F), and below -50C (-60F).
Alloy steel B7 bolts should be specified as the minimum grade for use on chemical,
refinery and ofshore services.
Threading should be UNC up to and including 25 mm (1 in) diameter, and 8 TPI (8
UN series) for sizes 29 mm (1 1/8 in) and above.
Bolting in sour service shall not be denied atmospheric exposure (e.g. fanges
insulated). If insulation is required, alternative bolting, resistant to sour service, shall
be used and lower strengths, if applicable, shall be taken into consideration in the
flange joint design.
Bolting for carbon steel, stainless steel and high-alloy steel fanges and piping
components, with temperature ranges from -254C (-425F) to 540C (1 000F), shall
be in accordance with Table 1-1.
Bolting for austenitic stainless steel flanges and piping components operating above
400C (750F) shall be:
ASTM A193, Gr. B8M Class 2 studs.
x
x
ASTM A194, Gr. 8A or 8M nuts.
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PT. PHE ONWJ
Allowable Temperature
Range C (F)
Table 1.1 Bolting for flanges
Insulated Flanges
-250 to 540 (-425 to 1000) ASTM A320, Gr. B8, Cl. 1 studs
ASTM A194, Gr. 8 nuts
-200 to 40 (-325 to 100)

ASTM A320, Gr. B8 studs
-100to 370 (-150 to 700)

ASTM A320, Gr. L7 studs
-45 to 400 (-50 to 750)

ASTM A193, Gr. B7M studs
ASTM A194, Gr. 2H nuts
-40 to 370 (-40 to 700)

ASTM A194, Gr. 2H nuts
-30 to 425 (-20 to 800)

ASTM A194, Gr. 4 or 7 nuts
-30 to 480 (-20 to 900)

N/A
Uninsulated Flanges
N/A
N/A
N/A
N/A
N/A
ASTM A193, Gr. B7 or B16 studs
ASTM A194, Gr. 2H, 4, or 7 nuts
ASTM A194, Gr. 4 or 7 nuts
* May also use ASTM A320, Gr. L7 studs with ASTM A194, Gr. 4 nuts
** If furnished in a quenched and tempered condition, this material may be used at a temperature
not lower than -45C (-50F) temperature, without impact testing.
Fluorocarbon coated shall be applied on stud bolt and nut. Minimum thickness
requirement is 35 micron.
5.11 Material Protection, Painting & Corrosion Under Insulation (CUI)
External environmental considerations should be taken into account at all stages. Special
attention is drawn to the need to protect against corrosion under insulation.
PT. PHE ONWJ may specify protection of austenitic stainless steel piping against chloride
attack.
5.12 Exclusions
Low melting point materials including brasses, aluminum, and brittle materials including cast,
nodular or malleable iron are not acceptable for hydrocarbon, other flammable or toxic duty or
for fire mains unless specified otherwise by COMPANY. Brittle materials shall not be used on
steam or other gaseous duty. Because of the possibility of failure in the event of fire or shock
loading.
5.13 Wall Thickness Calculations
The pipe schedules given on the piping material specification sheets attached hereto are
based on the following assumptions:
Design pressure equal to the flange cold working pressure rating per ASME B16.5,
except where specifically noted otherwise. In other words, the flanges shall be the
"weak link" in the piping system (not the pipe), unless otherwise noted.
Corrosion allowance as detailed on the piping material specification sheets.
Threading allowance, where applicable, per ASME B1.20.1 and API-RP 14E, and as
shown in paragraph 2.13.2 below.
Pipe OD as detailed by the nominal pipe size on the piping material specification
sheets.
Mill tolerance of 12.5% on wall thickness of seamless A-106-B pipe, A333-6 pipe and
API-5L Grade B seamless pipes. The mill tolerance is 10% on wall thickness of API-
5L Grade B welded pipe 20 inches and above.
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PT. PHE ONWJ
The required pipe wall thickness for pipe sizes, materials, design pressures, corrosion
allowance, other than those detailed on the piping material specification sheets, shall be
determined by the following formula, and in no case should be less than 0.375" (9,52 mm).
Note that pipe wall thickness less than 0.375" (9,52 mm) is allowed, if it is in accordance with
the attached Material Specification Sheets.
t
m
MT
Y
c
MT
pipe wall thickness (measured/ minimum per purchase spec.)
minimum required wall thickness (inches).
internal design pressure (psig).
outside diameter of pipe (inches).
allowable stresses for pipe material (psi), per tables in ASME B31.3
(Appendix A)
longitudinal weld joint factor, per tables in ASME B31.3 (Appendix A -
normally 1.0 for seamless pipe).
temperature factor, per Table 304.1.1 in ASME B31.3 (Normally 0.4).
the sum of mechanical allowances (groove depth and threading) plus
allowances for corrosion and erosion (inches).
factor to account for mill tolerance on pipe wall thickness. 0.875 for seamless
A-106 Gr. B pipe, A333 Gr 6 and seamless API-5L Gr. B pipe. 0.90 for API-5L
Gr. B welded 20 inch NPS and above.
PD

c
t
m
2
(
SE
PY
)
PD

c
SE

PY
)

MT
Where:
T
Tm
P
D
S
Notes:
where
This formula should only be used for t less than D/6 and for P/SE less than or equal
to 0.385.
This formula is derived from the basic formula for internal pressure design thickness
from ASME B31.3 (ASME B31.4 and B31.8 have different formula). A minimum
corrosion allowance of 0.0625" (1/16") is recommended for all carbon steel piping. A
higher corrosion allowance would be appropriate for known corrosive or erosive
services.
Threading allowances are as follows (from ASME B1.20.1, ASME B31.3, Sections
304.1.1 and 314):
DN 15 - 20 (1/2" - 3/4" NPS) 0.0571" (1.45 mm) thread allowance
5.14 Inspection and Testing
Inspection
x
x
x
x
x
All fabrication shall be subject to inspection. CONTRACTOR shall submit for
COMPANY approval, a QA/QC plan to inspect piping systems.
All welds shall be visually inspected. No cracks, undercut, slag inclusions, other
defects, or evidence of poor workmanship shall be permitted. Liquid penetrant
inspection per ASME Specification SE-165 or ASTM E-1 65 may be used in
addition to visual inspection in critical areas.
Radiography shall be required as per individual piping specifications.
For process hydrocarbons 100% RT of all welds is required.
Special care shall be taken in the inspection of branch welds and reinforcing pad
welds. For flange ratings, ASME 900# and higher, all welds shall merge
smoothly with the surface of the pipe with no notches or undercut permitted.
Sharp corners of reinforcing pads shall be ground off.
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PT. PHE ONWJ
Testing
x
x
x
x
Testing procedures, schedules and Hydrotest - Pneumatic Test Mechanical Flow
Diagrams shall be submitted for approval during the design phase.
These procedures and documents shall be specifically related to each project.
All material shall be suitable for the hydrostatic test temperatures. Special
consideration shall be given to the possibility of brittle fracture.
Packing shall be replaced in equipment such as valves when leaks cannot be
stopped by normal tightening of the packing glands.
6. Materials and Specifications
6.1 Copper and Copper Alloys
Copper pipe shall be solid drawn to ASTM B42 with maximum bismuth content of 0.003%,
normally in the hard condition.
Copper nickel alloy pipe shall be SEAMLESS solid drawn to ASTM B466 up to DN 400 (NPS
16) and seam welded to ASTM B467 for larger sizes.
6.2 Carbon and Carbon Manganese Steel
Fittings in certain materials (e.g. cupro-nickel) are not normally covered by international
standards. These should only be used where there is evidence of proof testing acceptable to
COMPANY.
EEMUA Publications No. 144, 145 and 146 provide guidance for Cu - Ni piping components
for offshore applications. The chemical composition, by check analysis, of steels to be welded
shall be restricted as follows:
Carbon
0.23% max. (pipe)
0.25% max. (forgings and castings)
Carbon equivalent
(C.E.) 0.45% max,
where:
Ceq= C + Mn + Cr + Mo + V + Cu + Ni
6
5
15
Note: If necessary to achieve minimum specified strengths, the maximum
manganese content may be a maximum of 1.60% provided the maximum
permitted C.E. is not exceeded.
Forged components shall be normalised or normalised and tempered.
6.3 Chromium Molybdenum Steel
Carbon content:
Steels with less than 2% Cr. (nominal): carbon content 0.17% max.
Steels with more than 2% Cr. (nominal): carbon content 0.15% max.
Residual elements:
Copper
0.30% max.
Nickel
0.40% max.
Tungsten
0.10% max.
Tin
0.015% max.
Phosphorous 0.015% max,
Forged components shall be normalised or normalised and tempered.
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PT. PHE ONWJ
6.4 Branch Connections
Branch connections shall be made in accordance with the branch connection tables as shown
on the Piping Material Specificaion Data Sheets.
Table 6.4.A Branch Table (CS & SS Pipe Fitting)
NOMINAL RUN SIZE (IN)
42
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
10
RT
RT
RT
RT
RT
RT
RT
12
RT
RT
RT
RT
RT
RT
RT
14
RT
RT
RT
RT
RT
RT
RT
16
RT
RT
RT
RT
RT
RT
RT
RT
18
RT
RT
RT
RT
RT
RT
RT
20 RT RT RT RT RT RT
(IN)
22
36
OL
OL
OL
32
OL
OL
OL
28
OL
OL
OL
24
OL
OL
OL
22
OL
OL
OL
20
OL
OL
OL
18
OL
OL
OL
16
OL
OL
OL
14
OL
OL
OL
12
OL
OL
OL
10
OL
OL
OL
8
OL
OL
OL
6
OL
OL
OL
4
OL
OL
OL
3
OL
OL
OL
2
OL
OL
OL
1
RT
RT
RT
T
RT
RT
RT
RT
RT
T
24
RT
RT
RT
RT
28
32
36
42
RT
RT
RT
T
RT
RT
T
RT
T
1
RT
RT
T
T : Tee
RT : Reducing Tee
W : Weldolet (Thread Olet for Galv. Line)
Sockolet (Thread Olet for Galv.
OL : Olet,
Line)
Note:
1) For a header and branch of different schedule, the respective header and branch
weight designations shall be indicated accordingly.
2) Exception to this chart are listed in the individual piping specifications.
3) Reducing Tee (RT) for nominal run size , 1 and 1 are not typical for class A, B and
D.
RT
T
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PT. PHE ONWJ
Table 6.4.B Branch Table (FRP Pipe Fitting)
24
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
RTF
RT/S
RT/S
RT/S
RT/S
RT/S
RT/S
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
10
RT
RT
RT
RT
RT
RT
12
RT
RT
RT
RT
RT
14
RT
RT
RT
RT
16
RT
RT
RT
18
RT
RT
20
RT
(IN)
22
RT
S : FRP Saddle (2 and larger
RTF : Reducing Tee with 1-1/2 Flange
24
20
SB
SB
SB
18
SB
SB
SB
16
SB
SB
SB
14
SB
SB
SB
12
SB
SB
SB
10
SB
SB
SB
8
SB
SB
SB
6
SB
SB
SB
4
SB
SB
SB
3
SB
SB
SB
2
SB
SB
SB
1
RT
RT
RT
T
1
RT
RT
T
RT
T
T : Tee
RT : Reducing Tee
SB : Saddle w/90-10 Cu-Ni bushed outlet
(1 -1/2 & smaller) FRP saddle
X : Tee w/nipple & reducer
Page 14
PT. PHE ONWJ
1
1
2
3
4
6
8
10
12
14
16
18
20
(IN)
24
Table 6.4.C Branch Table (Cu Ni Pipe Fitting)
24
OL
OL
OL
W
W
W
W
W
W
W
W
RT
RT
RT
20
OL
OL
OL
W
W
W
W
W
W
W
RT
RT
RT
T
18
OL
OL
OL
W
W
W
W
W
W
RT
RT
RT
T
16
OL
OL
OL
W
W
W
W
W
RT
RT
RT
T
14
OL
OL
OL
W
W
W
W
RT
RT
RT
T
12
OL
OL
OL
W
W
W
RT
RT
RT
T
10
OL
OL
OL
W
W
RT
RT
RT
T
8
OL
OL
OL
W
RT
RT
RT
T
6
OL
OL
OL
W
RT
RT
T
4
OL
OL
OL
RT
RT
T
3
OL
OL
RT
RT
T
2
OL
RT
RT
T
1
RT
RT
T
1
RT
T
T : Tee
RT : Reducing Tee
W : Weldolet
OL :Olet (Sockolet orThread Olet)
Page 15
PT. PHE ONWJ
6.5 Piping Material Class Index
Class
A
B
D
E
F
FW
H
Service
Design
Temp. (F)
Pressure
Corrosion
Rating
(psig) at min
Allowance
temp
Min Max
150#
285
-20
600
0.1
0.1
300#
740
-20
600
600#
1480
0.1
-20
500
900#
2250
-20
500
0.1
1500#
3705
-20
500
0.1
150#
150
None
200
150#
125
None
110
150#
285
0.1
100
150#
285
0.1
100
300#
740
0.1
100
150#
285
0.1
100
150#
100
None
200
150#
285
0.1
600#
1480
None
-20
2240
None
S
T
150#
285
None
150#
285
0.1
150#
150
None
W
X
XA
XB
XD
XE
XF
WH1
WH2
SA
SB
SD
SE
SF
ZA
150#
150#
150#
300#
600#
900#
1500#
3000#
5000#
150#
300#
600#
900#
1500#
150#
200
200
285
740
1480
2250
3705
3000
5000
230
600
1200
1800
3600
285
None
None
0.1
0.1
0.1
0.1
0.1
0.1
0.1
None
None
None
None
None
0.2
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
Piping Material
Service
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
FRP
CPVC
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Process Hydrocarbon, Pressure Drain
Process Hydrocarbon
Process Hydrocarbon
Process Hydrocarbon
Process Hydrocarbon
Fire Water Service
Potable Water, Chlorinate Seawater
Potable Water (Outside Quarter)
Fire Water, Utility & Salt Water
Fire Water, Utility & Salt Water
Instrument Air, Utility Air
Water, Utility Salt Water
90-10 Cu Ni
Potable
(Inside Ling Quarter)
Steel
100
Carbon
(Galv)
Instrument gas, Utility Gas
Hydrocarbon (Well Head
500
Carbon Steel
Process
Piping)
100
316 SS
Chemical Injection, Sample Line
Chemical Injection, Suction Piping,
100
316 SS
Brine Water (Concentrated) Helicopter
Jet Fuel
Open Drain, Close of Hydrocarbon
100
Carbon Steel
Drain (Downstream of last block valve
when allowed by PFD)
Cooling Water, Utility Water,
200
FRP
Firewater, Drain
200
90:10 Cu - Ni Fire Water, Utility Water
200
HDPE
Black Water
600
Carbon Steel Piping Pipeline
600
500
500
500
200
Carbon Steel Tie-in to Xmas Tree/Flow Line
200
Carbon Steel Tie-in to Xmas Tree/Flow Line
500
Duplex SS
High CO2 Process Hydrocarbon
500
Duplex SS
500
Duplex SS
500
Duplex SS
500
Duplex SS
600
Carbon Steel High CO2 Process Hydrocarbon
Page 16
PT. PHE ONWJ
PIPE SPEC A ANSI 150 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service
Material: Carbon Steel

Corr. Allowance
PROCESS HYDROCARBON, PRESSURE DRAIN
100% All Weld

450 psig
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
PRESSURE DESIGN CONDITION
-20 to 100
200
300
400
285
260
230
200
500
170
600
140
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 80
Pipe
ASTM A106 GR. B SEAMLESS

Swage
(Note 2) A234 WPB
Nipple
(Note 2) ASTM A106 GR. B
SW Fittings
SW 3000 Lbs A105
Threaded Fitting (Note 1)
(Refer to ASME B16.11)

(Note 2)
(Refer to ASME B16.9

& MSS SP-97)
Flanges
(Note 2, 3, 4) 150# RF SW A105
BW Fitting
V
A
Ball
Check
Valve Group D
Valve Group D
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Valve Group D
Valve Group D
10
12
14
16
18
20
24-36
Butt Welded
Std. Wt.
API-5L Gr B, WELD
SEAMLESS A234 WPB
Valve Group A
Valve Group A
150# RF WN A105
Valve Group A
Valve Group A
Valve Group A
Valve Group A
Valve Group D
Miscellaneous
Bolt & Nut
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
For Instrument connection only
and steam service.
2. Schedule to match with pipe sch.
3. Raise face finish flanges 120 to 140 RMS.
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Cap, Coupling, Elbow, Tee, Olet,
5. Refer to Valves Specification PHEONWJ-M-SPE-0023
Union (GJ Integral Seat)
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer, Weldolet,
Elbolet, Latrolet
Branch Connection Table :
Refer to Table 6.4.A
Page 17
PT. PHE ONWJ
PIPE SPEC B ANSI 300 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
PROCESS HYDROCARBON
100% All Weld

1125 psig
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 300
ASME B16.5
-20 to 100
200
300
400
740
675
655
635
500
600
600
550
Size (in)
1
1
2
10
12
14
16
Joint Construction
Socket Weld
Butt Welded
Sch
Sch 80
Std. Wt.
Pipe

Swage
(Note 2) A234 WPB
Nipple
SW Fittings
SW 3000 Lbs A105

(Note 2)

& MSS SP-97)
Flanges
(Notes 2, 3, 4)
300# RF SW A105
BW Fitting
V
A
L (Note 5)
V
E
S
Ball
Check
Gate
Globe
Butterfly
Plug
Valve Group D
Valve Group D
Valve Group D
Valve Group D
18
20
24-36
XS
30
API-5L Gr B, WELD
SEAMLESS A234 WPB
Valve Group B
Valve Group B
Valve Group B
Valve Group B
Valve Group B
Valve Group B
300# RF WN A105
Valve Group D
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
and steam service.
SW Fitting :
4.
A.
Butt Weld Fitting :
Elbolet, Latrolet
Page 18
PT. PHE ONWJ
PIPE SPEC D ANSI 600 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
PROCESS HYDROCARBON
100% All Weld

2225 psig
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1480
1350
1315
1270
500
1200
Size (in)
1
1
2
10
12
14
Joint Construction
Socket Weld
Butt Welded
Sch
Sch 80
Pipe

Swage
(Note 2) A234 WPB
Nipple
SW Fittings
SW 3000 Lbs A105
16
18
20
24-36
API-5L Gr B, WELD

BW Fitting
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
Flanges
(Notes 2, 3, 4)
600# RF SW A105
600# RF WN A105
V
Ball
Valve Group D
A
Check
Valve Group D
L (Note 5)
Gate
Valve Group D
V
Globe
Valve Group D
E
Butterfly
S
Plug
Valve Group D
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
and steam service.
SW Fitting :
4.
A.
Butt Weld Fitting :
Elbolet, Latrolet
Page 19
PT. PHE ONWJ
PIPE SPEC E ANSI 900 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
PROCESS HYDROCARBON
100% All Weld

3350 psig
0.1
PROJECT NO.:
Rating
RF ANSI 900
ASME B16.5
-20 to 100
200
300
400
2250
2025
1970
1900
Temp (
F)
Allow Press (psig)
Class
500
1795
Size
1
1
2
Joint Construction
Socket Weld
Sch
Sch 160
80 (XS)
120
Pipe

Swage
(Note 2) A234 WPB
Nipple
SW Fittings
SW 3000 Lbs A105
BW Fitting
(Note 2)
97)

& MSS SP-
Flanges
4)
Ball
Check
Gate
Globe
Butterfly
Plug
12
14
16
18
20
24-36
Butt Welded
100
API-5L Gr B, WELD
SEAMLESS A234 WPB
(Notes 2, 3,
900# RF SW A105
V
A
L (Note 5)
V
E
S
10
Valve Group F
Valve Group F
Valve Group F
Valve Group F
900# RF WN A105
Valve Group E
Valve Group E
Valve Group E
Valve Group E
Valve Group F
Valve Group E
Miscellaneous
Bolt & Nut
micron.
Gaskets
or
approval equal.
Thrd. Fitting :
Notes:
and steam service.
2. Schedule to match with pipe sch unless for to 1 Swage use XXS
SW Fitting :
4.
Flanges larger than 24 shall be
in accordance with ASME B16.47 Series A.
Cap, Coupling, Elbow, Tee, Olet, Union
(GJ Integral Seat)
6. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside

diameter.
Butt Weld Fitting :
Elbolet, Latrolet
Branch Connection Table:
Page 20
PT. PHE ONWJ
PIPE SPEC F ANSI 1500 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
PROCESS HYDROCARBON
100% All Weld

5575 psig
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RTJ 1500
ASME B16.5
-20 to 100
200
300
400
3705
3375
3280
3170
500
2995
Size
Joint Construction
Sch
1
1
2
Socket Weld
10
12
14
16
18
20
24-36
Butt Welded
Sch 160
To be
calculated
Pipe
Swage
Nipple
SW Fittings
BW Fitting

API-5L Gr B, WELD
(Note 2)
A234 WPB
SW 6000 Lbs A105
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
Flanges
(Notes 2, 3, 4)
1500# RTJ SW A105
1500# RTJ WN A105
V
Ball
Valve Group F
A
Check
Valve Group F
L (Note 5) Gate
Valve Group F
V
Globe
Valve Group F
E
Butterfly
S
Plug
Valve Group F
Miscellaneous
Bolt & Nut
micron.
Gaskets
Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
vickers (30 -40 Brinnel) hardness
Thrd. Fitting :
Notes:
and steam service.
3.
For piping 2 and larger, use 2 RTJ WN flanges 120 to 140 RMS.
SW Fitting :
4.
A.

diameter.
Butt Weld Fitting :
Elbolet, Latrolet
Page 21
PT. PHE ONWJ
PIPE SPEC FW ANSI 150

Design Code
ASME B31.3/
EMUA 144, 145, 146
Radiography
None
Hydrotest
225 psig
Rev. 0
Service
Material: Cu-Ni & FRP

Corr. Allowance
FIREWATER SERVICE
PROJECT NO.:
Rating
Class
FW
FF ANSI 150
None
100
150
Temp (
F)
Allow Press (psig)
Size (in)
Joint Construction
Sch
(mm)
Pipe
1
1
Screwed
1.5
(Note 1)
EMUA 144 90-10 Cu Ni
ASTM B466 Annealed
(Note 2) 90-10 Fe Cu-Ni CN 102
DIN 17664 AIloy 2.0872
Fittings
Fireproofing
(Note 3)
10
12
14
16
18
20
24-36
Epoxy type adhesive bonded
All piping shall have a minimum wall thickness of 5mm for all
unprotected pipe and at least 3 mm wall thickness for pipe with external
fire protection
Glass Filament reinforced thermosetting epoxy or epoxy Vinyl ester resin
pipe accordance with ASTM D3567
Glass filament wound/reinforced thermosetting epoxy or hand lay-up epoxy
Vinyl ester resin couplings
Epoxy intumescent-type coating or an approved alternate fireproof coating
shall be utilized on all dry FRP piping and all joint areas on wet FRP piping
(except within quarters ling areas or on the butt and wrap joints)
Fixed type, glass filament wound/reinforced or land lay-up weld neck
Flanges
(Notes 2, 4)
Bolt & Nut
ASTM A193 Gr B7/A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron. (washers should always be placed behind each stud head and nut prior to milting)
Gaskets shall he manufactured from Buna-N Nitrite, EPDM, or a fluorocarbon based elastomer.
Gaskets
Notes:
1. Dimensions of piping shall be determined accordance with ASTM D3567 for ID, OD, weight
Approved Manufacture:
and total wall thickness. Approved FRP firewater piping products and their recommended

Pipe Fitting/Coupling
jointing system are listed.
Ameron (Bondstrand 2000M
2. Minimum wall thicknesses of at least 5mm for unprotected components and at least 3mm wall

thickness for components with external fire protection. Elbows, tees, nipples, couplings, nozzle
Specialty (Fiberbond 20-FR-E)
couplings, and adapters shall all be provided by the FRP pipe manufacturer and are
Plastics
considered proprietary items. The only allowable nozzle coupling for sprinkler head installation

will be a 360 degree coupling to the pipe that is fitted with a stainless steel NPT threaded insert
Smith
that can accept a sprinkler head. No saddle clamp nozzle couplings are allowable.
(Red Thread II, Green Thread)
3. Coating materials shall prove a standard hydrocarbon free endurance of at least twenty
Fireproofing:
minutes. An approved alternate fireproof coating shall be defined as one which (a) has
PPG (Pitt Char)
been proven via a Company or 3rd party-witnessed fire test to adhere to FRP pipe in a
Textron (Chartex-4)
hydrocarbon fire at a thickness which is sufficient to keep the dry pipe surface
Thermal Design (K-Mass)
temperature below 300F for 20 minutes (b) does not require additional reinforcement
Carboline (Intumastic 285)
such as wire mesh, steel banding, etc. to maintain adherence to the pipe and (c) does

not add sufficient weight to the pipe such that additional pipe supports will be

necessary.
4. Fixed flanges shall be flat faced with the flange face perpendicular to the axis within degree.

Filament reinforced plastic lap flanges with steel backing rings may be utilized for

connecting FRP systems to raised face steel flanged systems, Dimensions of RFP
flanges should be compatible with existing steel flanges according to the dimension, in
Refer to Table 6.4.B
ANSI B16.5.
5. Design, handling, shipping, fabrication & installation to be carried out strictly in
accordance with Manufacturers recommendations and engineering system requirements.
Page 22
PT. PHE ONWJ
PIPE SPEC H 150 WOG UTILITY

Design Code
Rev. 0
Service
Material: CPVC
Corr. Allowance
PROJECT NO.:
Rating
Class
ASTM F441 (Pipe)
FF ANSI 150
ASTM F439 (Socket

POTABLE WATER, CHLORINATE SEAWATER
None
ASME B16.5
Fitting)
Radiography
None
Hydrotest
150 psig
Temp (
F)
110
Allow Press (psig)
125
Size (in)

1
1
2 3 4 6 8 10 12 14 16 18 20
Joint Construction
Sch
Pipe
Tapper Socket Fitting
Screwed Fitting (Note 1)
Flanges
Ball Valve
Check Valve
Miscellaneous
Bolt & Nut
Gaskets
Socket
SEALER
Screwed
Welded
24-36
Socket type
Sch 80
ASTM D2846, CPVC F441
150# (B16.5) FF, Socket type, ASTM
D2846, CPVC F439
Refer to Valves Specification PHEONWJ-M-SPE-0023, Valve Group H
Refer to Valves Specification PHEONWJ-M-SPE-0023, Valve Group H
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex, with hot dip spun galvanized
1/8 thick soft neoprene rubber,
flat face, Garlock 8314 or approved equal
Clean thoroughly with P primer before applying P cement, Celanese heavy duty industrial garde or
equal.
Teflon Tape
All joints 3 and larger shall be back welded after cementing in place using a heat gun and CPVC rod.
Socket Type :
Notes:
1. Fitting with screwed end may be furnished to mate with connection of Vendor
Cap, Coupling, Elbow, Tee, Union,
furnished equipment or instrumentation.
2. Seal welded a heat gun and P rod shall be a heat gun and CPVC rod. Used for welded
Plug, Reducer
Joints and or the repair of leaks detected during the testing.
3. Long exposed runs of CPVC piping shall be run in structural channel of sufficient size
and banded every 6-0 to channel using SS-316 banding material
4.
2 CPVC pipe and smaller shall be supported at a maximum distance of 6 -0 between
Branch Table shall be as per
supports. The use of angle picks up shall be permitted.
Manufacture standard
5.
3 CPVC pipe and larger shall be supported at a maximum distance of 9 -0 between

supports. The use of angle picks up shall be permitted.
6. The mechanical contractor shall be responsible to see that minimum stresses are

imposed on the CPVC pipe due to testing, operating conditions, thermal expansion,

mechanical equipment connection, and platform and equipment vibration.
Page 23
PT. PHE ONWJ
PIPE SPEC K ANSI 150 UTILITY

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service
Material: Carbon Steel (Galv.)

Corr. Allowance
POTABLE WATER (Outside Quarter)
20% All Weld

450 psig
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
Temp (
F)
Allow Press (psig)
100
285
Size
1
1
2
Joint Construction
Thrd/Coupled (T & C)
Sch
Sch 80
Pipe
(Note 1)

Swage
(Note 1, 2)
A234 WPB
Nipple
(Note 1, 4) ASTM A106 GR. B
10
12
14
16
18
20
24-36
Butt Welded
Sch 40
API-5L Gr B, WELD

Thrd 3000 Lbs A105
BW Fitting
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
Flanges (Notes 1, 2, 3, 5)
150# RF Thrd A105
150# RF WN A105
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 6) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Valve Group A
Miscellaneous
Bolt & Nut
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
Thrd. Fitting : (2 and smaller)
Notes:
1.
Hot dipped galvanized for to 2.
2.
Schedule match with pipe sch for to thrd nipple use sch 160 and 1 to 1 sch
XS for thrd swage.
4.
Use sch 160, TBE for size to
sch 80, TBE for size 1 to 1
5. Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
7. Refer to Valves Specification PHEONWJ-M-SPE-0023.
Butt Weld Fitting :
Elbolet, Latrolet
Page 24
PT. PHE ONWJ
PIPE SPEC L ANSI 150 UTILITY

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
FIRE WATER, UTILITY & SALT WATER
20% All Weld

450 psig
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
100
285
Temp (
F)
Allow Press (psig)
Size
Joint Construction
Sch
Pipe
(Note 1)
Sch 80
Swage
(Note 1, 2)
A234 WPB
Nipple

10
12
14
16
18
20
24-36
Butt Welded
Sch 60
API-5L Gr
WELD
B,

Thrd 3000 Lbs A105
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
Flanges (Notes 1,2, 3, 5)

150# RF Thrd A105
150# RF WN A105
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 5) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Valve Group A
Miscellaneous
Bolt & Nut
Gaskets
Thrd. Fitting : 2 and smaller
Notes:
1.
2. Schedule match with pipe sch.
Union (GJ Integral Seat
4. Use sch XS, TBE.
5. Flanges larger than 24 shall be in accordance with ASME B16.47 Series

A.
BW Fitting
Butt Weld Fitting :
Elbolet, Latrolet
Page 25
PT. PHE ONWJ
PIPE SPEC M ANSI 300 UTILITY

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
FIRE WATER, UTILITY & SALT WATER
20% All Weld

1125 psig
0.1
PROJECT NO.:
Rating
Class
RF ANSI 300
ASME B16.5
Temp (
F)
Allow Press (psig)
100
740
Size
1
1
2
Joint Construction
Sch
Sch 80
Pipe
(Note 1)

Swage
(Note 1, 2)
A234 WPB
Nipple
10
12
14
16
18
20
24-36
Butt Welded
Sch 60
API-5L Gr B, WELD

Thrd 3000 Lbs A105
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
300# RF Thrd A105
300# RF WN A105
V
Ball
Valve Group D
Valve Group B
A
Check
Valve Group D
Valve Group B
L (Note 6)
Gate
Valve Group D
Valve Group B
V
Globe
Valve Group D
Valve Group B
E
Butterfly
Valve Group B
Miscellaneous
Bolt & Nut
Gaskets
Notes:
1.
4. Use sch 160 for size to .
sch 80 for size 1 to 1 .
5.
A.
Butt Weld Fitting :
Elbolet, Latrolet
BW Fitting
Page 26
PT. PHE ONWJ
PIPE SPEC N ANSI 150 UTILITY

Design Code
ASME B31.3

Corr. Allowance
INSTRUMENT AIR, UTILITY AIR
Radiography
20% All Weld
Pneumatic Test 100 psig
Hydrotest
450 psig
Size
Joint Construction
Sch
Pipe
Rev. 0
Service
Temp (
F)
Allow Press (psig)
1
1
2
0.1
10
12
14
16
18
20
Butt Welded
Sch 40
Swage
(Note 1, 2)
A234 WPB
Nipple

RF ANSI 150
ASME B16.5
100
285
Sch 80
(Note 1)
PROJECT NO.:
Rating
Class
API-5L
WELD
24-36
To be
calcul
ated
Gr B,

Thrd 3000 Lbs A105
(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
150# RF Thrd A105
150# RF WN A105
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 6) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Miscellaneous
Bolt & Nut
Gaskets
Notes:
1. Hot dipped galvanized for to 2.
4.
Use sch 160, TBE for size to .
sch 80, TBE for size 1 to 1 .
5.
A.
Butt Weld Fitting :
Cap, Elbow, Tee, Reducer,
Weldolet, Elbolet, Latrolet
BW Fitting
Page 27
PT. PHE ONWJ
PIPE SPEC P ANSI 150 UTILITY

Design Code
Rev. 0
Service
Material: Cu Ni
Corr. Allowance
POTABLE WATER, UTILITY SALT WATER
EEMUA 144, 145, 146
(Inside Ling Quarter)
Radiograph
None
y
Hydrotest
None
PROJECT NO.:
Rating
NONE
NONE
Class
Temp (
F)
Allow Press (psig)
200
100
Size (in)
1
1
2
Joint Construction
SW/Thrd
Sch
Pipe/Tubing
ASTM B 466 Annealed, SMLS

(Note 1)
SW Fitting
SW 90-10 Cu-Ni
Screwed Fitting
V
A
L
(Note 2)
V
E
10
12
14
16
18
20
24-36
Flanges
Ball
Check
Gate
Globe
Plug
Miscellaneous
Bolt & Nut
Gaskets
FF WN Flange EMUA 145 90-
10 Cu-Ni UNS 7060X
Valve Group P
Valve Group P
Valve Group P
Valve Group P
Notes:
1. Use insulating union for connecting Copper to ferrous material.
Refer to Table 6.4.C
Page 28
PT. PHE ONWJ
PIPE SPEC Q ANSI 150 UTILITY

Design Code
Material: Carbon Steel (Galv)

Corr. Allowance
INSTRUMENT GAS, UTILITY GAS
ASME B31.3
Radiography
Hydrotest
Pneumatic test
Rev. 0
Service
20% All Weld

450 psig
100 psig
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
Allow Press
(psig)
100
285
Size (in)
1
1
Joint Construction
Socket Weld
BW
Sch
Sch 80
Pipe
(Note 1)
ASTM A106 GR.B, SMLS

Swage
(Note 1, 2)
A234 WPB
Nipple
(Note 1, 2)
ASTM A106 GR. B

SW Fitting
(Note 1)
SW 3000 Lbs A105
BW Fitting (Note 1, 2)
10
12
14
16
18
20
24-36
A234
WPB
& MSS SP-97)
Flanges
(Notes 2, 3)
150# RF Thrd A105
V
Ball
Valve Group Q
A
Check
Valve Group Q
L (Note 5)
Gate
Valve Group Q
V
Globe
Valve Group Q
E
Butterfly
Miscellaneous
Bolt & Nut
Gaskets
Thrd. Fitting : 1 & smaller
Notes:
1. Hot dipped galvanized.
4.
Use sch 160 for size to .
sch 80 for size 1 to 1 .
BW Fitting :
Page 29
PT. PHE ONWJ
PIPE SPEC R ANSI 600 PROCESS

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service

Corr. Allowance
PROCESS HYDROCARBON (Well Head Piping)

100% All Weld
2225 psig
Temp (
F)
Allow Press (psig)
NONE
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1480
1350
1315
1270
500
1200
Size (in)
1
1
2
Joint Construction
Socket Weld
Butt Welded
Sch
XXS
Sch 80
Pipe

Swage
(Note 2) A234 WPB
Nipple
SW Fittings
SW 6000 Lbs A105

(Note 2)

SEAMLESS A234 WPB
& MSS SP-97)
Flanges
(Notes 2, 3)
600# RF SW A105
600# RF WN A105
V
Ball
Valve Group D
A
Check
Valve Group D
L
Gate
Valve Group D
V (Note 4) Globe
Valve Group D
E
Butterfly
S
Plug
Valve Group D
Miscellaneous
Bolt & Nut
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16. 20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive fluid
(For Instrument connection only)
and steam service.
3. Raise face finish flanges 120 to 140 RMS or MSS SP44.
SW Fitting :
BW Fitting
Butt Weld Fitting :
Page 30
PT. PHE ONWJ
PIPE SPEC S
Design Code
Rev. 0
Service
ASME B31.3
Radiography
Hydrotest
Material: ASTM A269 F316

Corr. Allowance
CHEMICAL INJECTION, SAMPLE LINE

N/A
N/A
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
No Flange
None
100
2240
Size (in)
Joint Construction
Sch (wall thickness)
Pipe/Tubing
(Note 1)
Swage
Nipple
Fittings
Threaded Fitting
BW Fitting
Flanges
V
A
L (Note 2)
V
E
S
1/8
1/4
5/16
3/8
1/2
FLARELESS TYPE
0.028
0.035 0.035 0.049 0.065
Annealed SMLS ASTM A269 F316
Flareless type SS 316 Swagelok or equal
5/8
0.083
3/4
0.083
Ball
Check
Gate
Globe
Needle
Plug
Miscellaneous
Bolt & Nut
Gaskets
Valve Group S
Valve Group S
Valve Group S
Valve Group S
Notes:
1. Hardness Rb 80 or less Tubing to be free scratches and suitable for bending
Page 31
PT. PHE ONWJ
PIPE SPEC T ANSI

150 PROCESS
Design Code
ASME B31.3
Rev. 0
Service
Material: Stainless Steel SS 316

Corr. Allowance
CHEMICAL INJECT, SUCTION PIPING, BRINE
WATER (CONCENTRATED) HELICOPTER JET
FUEL
Radiograph
20% All Weld
y
Pneumatic
100 psig
Test
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
None
Temp (
F)
100
Allow Press (psig)
285
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 1, 5)
Nipple
(Note 1, 2)
SW
Fitting
BW Fitting
(Note 2)
Socket Weld
Sch 80
ASTM A312 TP 316 SEAMLESS
ASTM A182 F316
ASTM A312 TP 316
SW 3000 Lbs A182
F316
1
1
2
10
12
14
16
18
20
24-36
Butt Welded
Sch 40
ASTM A312 TP 316 WELD

ASTM A403 WP316
& ASME B16.28)
Flanges
(Notes 2, 3,
150# RF SW A182-
150# RF WN A182-F316
4)
F316
V
Ball
Valve Group T
A
Check
Valve Group T
L (Note 6) Gate
Valve Group T
V
Globe
Valve Group T
E
Butterfly
S
Plug
Miscellaneous
Bolt & Nut
ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex
Gaskets
(API 601)
Thrd. Fitting :
Notes:
1. Threaded joints allowable for instrument connection only
SW Fitting :
2. Schedule to match with pipe sch
4.
A.
Butt Weld Fitting :
5. Use sch XS.
Elbolet, Latrolet
Page 32
PT. PHE ONWJ
PIPE SPEC U ANSI 150 UTILITY

Design Code
ASME B31.3
Rev. 0

Corr. Allowance
Service
OPEN DRAIN, CLOSE HYDROCARBON DRAIN
(Down stream of last block valve when allowed by
PFD)
Radiogr
Not Required
aphy
Hydrote
450 psig (close drain)
st
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
100
Allow
Press
285
(psig)
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 80
Pipe

Swage
(Note 5)
A234 WPB
Nipple
(Note 2)
ASTM A106 GR. B
SW
SW 3000 Lbs A105
Fittings
BW Fitting
(Note 2)
10
12
14
16
18
20
24-36
Butt Welded
Std. Wt.
API-5L Gr B, WELD

SEAMLESS A234 WPB
& MSS SP-97)
Flanges
(Notes 2, 3, 4)
150# RF SW A105
150# RF WN A105
V
Ball
Valve Group D
Valve Group A
A
Check
Valve Group D
Valve Group A
L (Note
Gate
Valve Group D
Valve Group A
6)
V
Globe
E
Butterfly
Valve Group A
S
Plug
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive
fluid
and steam service.
SW Fitting :
4.
A.
(GJ Integral Seat)
5. Use sch XS
6. Refer to Valve specification PHEONWJ-R-SPE-0023
Butt
Weld Fitting :
Elbolet, Latrolet
Page 33
PT. PHE ONWJ
PIPE SPEC V ANSI 150 UTILITY

Design Code
Rev. 0
Service
Material: FRP
Corr. Allowance
WATER, FIREWATER,
ASME B31.3
COOLING WATER, UTILITY
DRAIN
Radiography
Hydrotest
N/A
225 psig
Temp (
F)
Allow
Press
(psig)
N/A
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
200
200
150
225
Size (in)
Joint Construction
Sch
Pipe
(Note 1)
Fitting
2
3
4
6
8 10 12 14 16 18 20 24-36
Epoxy type adhesive bonded
Dimension, Length and wall thickness shall follow API 15LR
Glass Filament reinforced thermosetting Epoxy resin Polymers with glass
Fiber Reinforced to ASTM D2996 or ASTM D2310
Fiber Reinforced to ASTM D1599
Fiber Reinforced to ASTM D2996 or ASTM D2310
(Note 1)
V
A
L (Note 5)
V
E
S
Miscellaneous
Bolt & Nut
Gaskets
Ball
Check
Gate
Globe
Butterfly
Plug
Valve Group V
Valve Group V
1/8 thick
full faced butyl rubber
Notes:
1. Joining method for fitting to pipe, pipe to flange and fitting to fitting shall be
elastomeric O ring nylon key lock. Bell and spigot, epoxy-type adhesive bonded
fittings may also be utilized.
2. Flange shall be drilled to ASME B16.5 class 150 lb pattern and shall be flat face
with raised sealing ring for flat face be elastomeric O ring nylon key lock.
3. Filament Reinforce plastic lap Flange with steel backing rings may be utilized for
connecting FRP system to RF Steel Flange system if required.
4.
A.
General Notes :
1. Elbow, tees, Lateral, Reducer,
Nipples, Couplings, Cap and
adaptors shall be proprietary
item.
2. Handling,
fabrication
&
installation to be carried out
strictly in accordance with
manufactures
recommendation.
3. FRP Piping shall be protected
from ultraviolet degradation
and shall be coating/protection.
4. Flange shall be capable of with
standing bolt load imposed by
installation of wafer type valve
between
flange
without
detrimental distortion
Refer to Table 6.4.B
Page 34
PT. PHE ONWJ
PIPE SPEC W ANSI 150

Design Code
Rev. 0
Material: 90-10 Cu Ni
Corr. Allowance
Service
FIRE WATER, UTILITY WATER
ASME B31.3
Radiography
Hydrotest
100% All weld

None
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
RF ANSI 150
ASME B16.5
None
Class
200
200
Size (in)
1
2
10
12
Joint Construction
Sch (mm)
1.5
Pipe
Fitting
(Notes 1, 4)
Threaded
Butt Welded
1.5
1.5
1.5 1.5 2.0 2.5 2.5
3.5
4.0 5.0
90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872
90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872
Flanges
(Notes 2)
90-10 Forge Fe Cu-Ni
V
Ball
Valve Group W
A
Check
Valve Group W
L (Note 5) Gate
Valve Group W
V
Globe
Valve Group W
E
Butterfly
Valve Group W
S
Plug
Miscellaneous
Bolt & Nut
Gaskets
(Note 3)
High performance nitrile Rubber based reinforced sheet containing non respirable glass fibres.
Notes:
INTEGRALLY REINFORCE FITTING
1. Elbow 1.5 x Diameter one piece forging dimension to DIN 2602
2. Carbon Steel outer surface normalize to ASTM A105,Galvanized and

2- 12 X 1 TE and SW
painted with polyamide epoxy p aint. Composite weld neck with 90Cu
4- 12 X 2 TE and SW
10Ni inner flange & CS outer flange, Inner flange dimension to DIN
2- 12 X 1 Welding type (Sockolet)
86037. Composite slip on with 90Cu 10Ni inner flange & CS outer flange,
3- 12 X 3 Butt welding type (weldolet)
Inner flange dimension to BS 4504 part 2 and Table 16/23 of DIN 86036.
Slip on Forged 90-10 Fe Cu Ni
3. Insulating gasket c/w bolt sleeves between. 90 -10 Fe Cu Ni piping

and steel piping system, Gasket to be Maloney or equal
REDUCED AVAILABLE
4. Reducer concentric seamless one piece forging dimension to ASME

MAIN REDUCED
MAIN REDUCED
B16.9, BS-1640 table 8, wall thickness to match tube thickness.
12
10, 8, 6
6
4, 3, 2
10
8, 6, 4
4
3, 2
8
6, 4, 3
3
2
Refer to Table 6.4.C
Page 35
PT. PHE ONWJ
PIPE SPEC X ANSI 150 UTILITY

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service
Material: HDPE
Corr. Allowance
BLACK WATER
N/A
137 psig
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
RF ANSI 150
ASME B16.5
None
68
86
104
122
92
87
75
63
Class
140
56
158
47
Size (in)
Joint Construction
Sch
Pipe
Electro Fusion Welding
Fittings (Note 1)
Nipple (Note 2)
Flanges (Note 1, 2)
Ball Valve
(Note 3)
Gate Valve (Note 3)
Check Valve (Note 3)
Miscellaneous
Bolt & Nut
Gaskets
1
1
2
Electro Fussion Welding

PN=16 Barg, SDR 9
PN=6.3 Barg, SDR 21
HDPE PE 80 ASTM D3350
150# (B16.5) RF, Stub On Flange HDPE PE 80 with
Backing Ring CS A105, Galvanized
Valve Group X
Valve Group X
Valve Group X
10
12
14
16
18
20
1/8 thick soft neoprene rubber, flat face, Garlock 8314 or approved equal
Notes:
3. Refer to Valve specification PHEONWJ-M-SPE-0023
Electro Fusion Welding Type :
Cap, Coupling, Elbow, Tee, Reducer
Branch Table connection shall be as per
Manufacturer Standard.
Page 36
PT. PHE ONWJ
PIPE SPEC XA ANSI 150 PROCESS

Design Code
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG LAUNCHER)
Radiography
100%
All
Weld
Hydrotest
450 psig
Rev. 0
Service

Corr. Allowance
PIPING PIPELINE
PROJECT NO.:
Rating
Class
XA
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
Allow Press (psig)
-20 to 100
285
200
260
300
230
400
200
500
170
600
140
Size (in)
Joint Construction
Sch
Pipe
Socket Weld
Sch 160
ASTM A106 Gr. B
SMLS
A105 or A234 WPB
ASTM A106 GR. B
ASTM A105, 3000 Lbs
Swage
(Note 1)
Nipple
(Note 1)
SW Fittings
BWFitting
(Note 1)
& MSS SP-97)
Flanges (Notes 1, 2, 3)
1
1
2
10
12
14
16
18
Butt Welded
To be calculated
API-5L Gr X52 SMLS
20
24-36
Welded
SEAMLESS ASTM A860 Gr. WPHY 52
150# RF SW A694-
150# RF WN ASTM A694-F52
F52
V
Ball
Valve Group D
Valve Group A
A
Check
Valve Group D
Valve Group A
L (Note 4)
Gate
Valve Group D
Valve Group A
V
Globe
Valve Group D
Valve Group A
E
Butterfly
Valve Group A
S
Plug
Valve Group D
Valve Group A
Miscellaneous
Bolt & Nut
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS
inner & outer ASME B16.20
Thrd. Fitting :
Notes:
3.
Flange larger than 24, shall be in accordance with ASME B16.47 Series
A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
inside diameter.
(GJ Integral Seat)
Butt Weld Fitting :
Elbolet, Latrolet
Page 37
PT. PHE ONWJ
PIPE SPEC XB ANSI

300 PROCESS
Design Code
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
Radiography
100% All Weld
Hydrotest
1125 psig
Rev. 0
Service

Corr. Allowance
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XB
RF ANSI 300
ASME B16.5
0.1
-20 to 100
200
300
400
740
675
655
635
500
600
600
550
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Socket Weld
Butt Welded
Sch 160
To be calculated
ASTM A106 Gr. B
API-5L Gr X52 SMLS

Welded
SMLS
Swage
(Note 1) A105 or A234 WPB
Nipple
SW Fittings
ASTM A105, 3000 Lbs
BWFitting
(Note 1)

& MSS SP-97)
300# RF SW A694-
F52
V
Ball
Valve Group D
Valve Group B
A
Check
Valve Group D
Valve Group B
L (Note 4) Gate
Valve Group D
Valve Group B
V
Globe
Valve Group D
Valve Group B
E
Butterfly
Valve Group B
S
Plug
Valve Group D
Valve Group B
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
3.
A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
inside diameter.
(GJ Integral Seat)
Butt Weld Fitting :
Elbolet, Latrolet
Page 38
PT. PHE ONWJ
PIPE SPEC XD ANSI 600 PROCESS

Design Code
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG LAUNCHER)
Radiography
100% All Weld
Hydrotest
2225 psig
Rev. 0
Service

Corr. Allowance
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
0.1
-20 to 100
200
300
400
1480
1350
1315
1270
XD
500
1200
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 160
Pipe
ASTM A106 Gr. B SMLS

Swage
(Note
A105 or A234 WPB
Nipple
1)
1)
(Note
SW Fittings
BWFitting
(Note 1)
& MSS SP-97)
V
A
L (Note 4)
V
E
Ball
Check
Gate
Globe
Butterfly
ASTM A106 GR. B

ASTM A105, 3000 Lbs
600# RF SW A694-F52
Valve Group D
Valve Group D
Valve Group D
Valve Group D
10
12
14
16
18
Butt Welded
To be calculated
API-5L Gr X52 SMLS
20
24
36
Welded
Valve Group D
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
3.
A.
SW Fitting :
diameter.
Butt Weld Fitting :
Plug
Page 39
PT. PHE ONWJ
PIPE SPEC XE ANSI

900 PROCESS
Rev. 0
Design Code
Service
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
Radiography
100% All Weld
Hydrotest
3350 psig

Corr. Allowance
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XE
RF ANSI 900
ASME B16.5
0.1
-20 to 100
200
300
400
2250
2025
1970
1900
500
1795
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 1)
Nipple
(Note 1)
SW Fittings
BW Fitting
(Note 1)
Socket Weld
Butt Welded
Sch 160
120
100
ASTM A106 GR. B SMLS

API-5L Gr X52 WELDED
A105 or A234 WPB
ASTM A106 GR. B
ASTM A105, 3000 Lb

& MSS SP-97)
Flanges
(Notes 1, 2, 3)
900# RF SW A694-F52
V
Ball
Valve Group E
A
Check
Valve Group E
L (Note 4)
Gate
Valve Group E
V
Globe
Valve Group E
E
Butterfly
S
Plug
Valve Group E
Miscellaneous
Bolt & Nut
micron.
Gaskets
Thrd. Fitting :
Notes:
3.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series A.
SW Fitting :
diameter.
(GJ Integral Seat)
Butt Weld Fitting :
Elbolet, Latrolet
Page 40
PT. PHE ONWJ
PIPE SPEC XF ANSI

1500 PROCESS
Design Code
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)
ASME B31.3 (PIG
LAUNCHER)
Radiography 100% All Weld

Hydrotest
5575 psig
Rev. 0
Service

Corr. Allowance
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XF
RTJ ANSI 1500
ASME B16.5
0.1
-20 to 100
200
300
400
3705
3375
3280
3170
500
2995
Size (in)
Joint Construction
Sch
Pipe
Swage
Socket Weld
Sch 160
ASTM A106 GR. B SMLS
A105 or A234 WPB
1
1
2
10
12
14
16
18
Butt Welded
To be calculated
API-5L Gr X52 SMLS
20
24-36
Welded
(Note 1)
Nipple
ASTM A106 GR. B
(Note 1)
SW Fittings
ASTM A105, 6000 Lb
BW Fitting
(Note
1)
(Refer to ASME
B16.9
& MSS SP-
97)
Flanges
(Notes 1, 2, 3)
1500# RTJ SW A694-F52
1500# RTJ WN ASTM A694-F52
V
Ball
Valve Group F
A
Check
Valve Group F
L (Note 4)
Gate
Valve Group F
V
Globe
Valve Group F
E
Butterfly
S
Plug
Valve Group F
Miscellaneous
Bolt & Nut
micron.
Gaskets
Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
vickers (30 -40 Brinnel) hardness
Thrd. Fitting :
Notes:
SW Fitting :
3.
A.
diameter.
Butt Weld Fitting :
Elbolet, Latrolet
Page 41
PT. PHE ONWJ
PIPE SPEC WH1

Design Code
Rev. 0
Service
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)

Hydrotest
4500 psig

Corr. Allowance
TIE-IN TO XMASS TREE/FLOW LINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
3000 API 6A
0.1
WH1
-20 to 100
200
3000
3000
Size (in)
Joint Construction
Sch
Pipe
Swage
Nipple
SW Fittings

BW Fitting
(Note 1)
& MSS SP-97)
Flanges
(Notes 1, 2, 3)
V
A
L
V
E
S
1-13/16
SW
Sch 160
A105 3000 lbs
2-1/16
2-9/16
3-1/16
3-1/8
4-1/16
5-1/8
Butt Welded
To be calculated
API-5L Gr B / ASTM A106 Gr.B SEAMLESS
7-1/16
SEAMLESS ASTM A234 WPB
3000# RTJ WN ASTM A105
3000 API RF
SW A105
Ball
Check
Gate
Globe
Butterfly
Plug
Bolt & Nut
micron.
Gaskets
Octagonal Ring joint soft iron, per API 6A, type RX 90 HB Max.
Notes:
Thrd. Fitting :
3. Flanges shall be in accordance with API 6A.
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but

API 6A flanges are rated for higher pressures as shown in the table below :
SW Fitting :
API vs ASME/ANSI Flanges
(GJ Integral Seat)
Pressure Class Rating (psi)

Nominal Size Range (inches)
Flange
ANSI B16.5
API 6A
ANSI B16.5
API 6A
Weld
Neck
600
900
1500
600
Blind and
900
Threaded
1500
2000
3000
5000
2000
3000
5000
24
1
13/16
- 11
1
13/16
- 21
1/4
1
13/16
- 20
3/4
1
13/16
- 11
Butt Weld Fitting :
Elbolet, Latrolet
Page 42
PT. PHE ONWJ
PIPE SPEC WH2

Design Code
ASME B31.4 (LIQUID)
ASME B31.8 (GAS)

Hydrotest
7500 psig
Rev. 0
Service

Corr. Allowance
TIE-IN TO XMASS TREE/FLOW LINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
5000 API 6A
0.1
WH2
-20 to 100
200
5000
5000
Size (in)
1-13/16
2-1/16
Joint Construction
SW
Sch
160
Pipe
Swage
Nipple
3000 lbs A105

SW Fittings

BW Fitting
(Note 1)
& MSS SP-97)
Flanges
(Notes 1, 2, 3)
V
A
L (Note 4)
V
E
S
5000 API RTJ
SW A105
2-9/16
3-1/16
3-1/8 4-1/16 5-1/8

Butt Welded
To be calculated
API-5L / ASTM A106 Gr. B SMLS
7-1/16
SEAMLESS ASTM A234 WPB
5000# RTJ WN ASTM A105
Ball
Check
Gate
Globe
Butterfly
Plug
Bolt & Nut
micron.
Gaskets
Octagonal Ring joint soft iron, per API 6A, type RX 90 HB Max.
Thrd. Fitting :
Notes:
3. Flanges shall be in accordance with API 6D
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but
SW Fitting :
API 6A flanges are rated for higher pressures as shown in the table below :
(GJ Integral Seat)
API vs ASME/ANSI Flanges
Pressure Class Rating (psi)

Nominal Size Range (inches)
Flange
Butt Weld Fitting :
ANSI B16.5
API 6A
ANSI B16.5
API 6A
Elbolet, Latrolet
600
2000
Weld
900
3000
Neck
1
13/16
- 11
1500
5000
24
600
2000
1
13/16
- 21
1/4
13/16
3/4
Blind and
900
3000
1
- 20

Threaded
1500
13/16
5000
1
- 11
Page 43
PT. PHE ONWJ
PIPE SPEC SA ANSI 150 HIGH CO2

Design Code
Rev. 0
Service
ASME B31.3
Material: Duplex / Stainless
Steel
Corr. Allowance
High CO2 PROCESS HYDRO CARBON
Radiograph
100% All Weld
y
Hydrotest
345 psig
None
PROJECT NO.:
Rating
Class
SA
RF ANSI 150
ASME B16.5
Temp (
F)
Allow Press (psig)
-20 to 100
230
200
195
300
175
400
160
500
145
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
Socket Weld
Butt Welded
Sch 80
To be calculated
DUPLEX 2205 (for above 160

F) or ASTM A312 TP316L (for temp below 160
o
F)
ASTM A182 F316L
(Note1)
SW 3000 Lbs A182-F316L
ASTM A403 WP316L
& ASME B16.28)
150# RF SW A182 F316L
150# RF WN A182 F316L
V
Ball
Valve Group SD
Valve Group SA
A
Check
Valve Group SD
Valve Group SA
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Valve Group SD
Valve Group SA
Valve Group SD
Valve Group SA
Valve Group SD
Valve Group SA
Miscellaneous
Bolt & Nut
ASTM A193 Gr B8M / A194 Gr 8M SF Heavy Hex, class 2
Gaskets
(API 601)
0.175 thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Nipple shall be as pipe schedule and material.
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series A.
SW Fitting :
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
each specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
carbon steel or other dissimilar metals.
Butt Weld Fitting :
Elbolet, Latrolet
Page 44
PT. PHE ONWJ
PIPE SPEC SB ANSI 300 HIGH CO2

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service
Material: Duplex / Stainless Steel PROJECT NO.:
Corr. Allowance
Rating
Class

100% All Weld
900 psig
Temp (
F)
Allow Press (psig)
SB
RF ANSI 300
ASME B16.5
None
-20 to 100
200
300
400
600
505
455
415
500
380
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
Socket Weld
Butt Welded
Sch 80
To be calculated

o
F)
ASTM A182 F316L
(Note1)
SW 3000 Lbs A182-F316L
ASTM A403 WP316L
& ASME B16.28)
300# RF SW A182 F316L
300# RF WN A182 F316L
V
Ball
Valve Group SD
Valve Group SB
A
Check
Valve Group SD
Valve Group SB
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Miscellaneous
Bolt & Nut
Gaskets
(API 601)
Valve Group SD
Valve Group SB
Valve Group SD
Valve Group SB
Valve Group SD
Valve Group SB
Notes:
4.
A.
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
Thrd. Fitting :
SW Fitting :
Butt Weld Fitting :
Page 45
PT. PHE ONWJ
PIPE SPEC SD ANSI 600 HIGH CO2

Design Code
ASME B31.3
Radiography
Hydrotest
Rev. 0
Service
Material: Stainless Steel

Corr. Allowance

100% All Weld
1800 psig
Temp (
F)
Allow Press (psig)
None
PROJECT NO.:
Rating
Class
SD
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1200
1015
910
825
500
765
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
1
1
2
Socket Weld
Sch XS
Gate
Globe
Butterfly
Plug
Miscellaneous
Bolt & Nut
Gaskets
(API 601)
10
12
14
16
18
20
24-36
Butt Welded
To be calculated
ASTM A312 TP316L
ASTM A182 F316L
(Note1)
SW 3000 Lbs A182-F316L
& ASME B16.28)
600# RF SW A182 F316L
V
Ball
Valve Group SD
A
Check
Valve Group SD
L (Note 5)
V
E
S
ASTM A403 WP316L
600# RF WN A182 F316L
Valve Group SD
Valve Group SD
Valve Group SD
Notes:
4.
A.
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
Thrd. Fitting :
SW Fitting :
Butt Weld Fitting :
Page 46
PT. PHE ONWJ
PIPE SPEC SE ANSI

900 HIGH CO2
Design Code
ASME B31.3
Rev. 0
Service
Material: Duplex / Stainless Steel PROJECT NO.:
Corr. Allowance
Rating
Class
Radiography
Hydrotest
100% All Weld

2700 psig
Temp (
F)
Allow Press (psig)
SE
RF ANSI 900
ASME B16.5
None
-20 to 100
200
300
400
1800
1520
1360
1240
500
1145
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
1
1
2
Socket Weld
Sch XS
Gate
Globe
Butterfly
Plug
Miscellaneous
Bolt & Nut
Gaskets
(API 601)
10
12
14
16
18
20
24-36
Butt Welded
To be calculated
ASTM A312 TP316L
ASTM A182 F316L
(Note1)
SW 6000 Lbs A182-F51 or
A182-F316L
BW Fitting
(Note 2)

& ASME B16.28)
900# RF SW A182 F316L
V
Ball
Valve Group SF
Valve Group SE
A
Check
Valve Group SF
Valve Group SE
L (Note 5)
V
E
S
ASTM A403 WP316L
900# RF WN A182 F316L
Valve Group SF
Valve Group SE
Valve Group SF
Valve Group SE
Valve Group SF
Valve Group SE
Notes:
4.
A.
General Note
Thrd. Fitting :
SW Fitting :
Butt Weld Fitting :
Page 47
PT. PHE ONWJ
PIPE SPEC SF ANSI 1500 HIGH CO2

Rev. 0
Design Code
Service
ASME B31.3
Radiography
Hydrotest
Material: Duplex / Stainless Steel

Corr. Allowance

100% All Weld
5400 psig
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
RTJ ANSI 1500
ASME B16.5
None
-20 to 100
200
300
400
3600
3095
2795
2570
SF
500
2390
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
Socket Weld
Butt Welded
Sch 80
To be calculated

o
F)
ASTM A182 F316L
(Note1)
SW 6000 Lbs A182-F51 or
A182-F316L
BW Fitting
(Note 2)

ASTM A403 WP316L
& ASME B16.28)
1500# RTJ SW A182
1500# RTJ WN A182 F316L
F316L
V
Ball
Valve Group SF
A
Check
Valve Group SF
L (Note 5)
V
E
S
Gate
Globe
Plug
Needle
Valve Group SF
Valve Group SF
Valve Group SF
Valve Group SJ
Miscellaneous
Bolt & Nut
Gaskets
(API 601)
0.175 thick, spiral wound, 316L SS Windings Flexible
graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
(For Instrument connection
only)
4.
A.
SW Fitting :
General Note
Butt Weld Fitting :
Elbow, Tee, Reducer,
Cap,
Page 48

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|DOCUMENTUM|12/6/2012|Paper Copies are Uncontrolled|

|DOCUMENTUM|12/6/2012|Paper Copies are Uncontrolled|

PT. PHE ONWJ

Piping Material Specification

Revision Log Register

Revisions had been performed on following pages:

Change reference specification number

No. : PHEONWJ-X-SPE-0001 New No.: PHEONWJ-M-SPE-0021

Old No. : PHEONWJ-X-SPE-0004 New No.: PHEONWJ-M-SPE-0024

2.Add Company reference:

3.Delete MSS-SP-44 reference

Definition of Term to Definitions and Terms

Add Note : Pay attention shall be taken for Thermowell connection in

Note-4, Refer to Valve Specification PHEONWJ-X-SPE-0003

|DOCUMENTUM|12/6/2012|Paper Copies are Uncontrolled|

PT. PHE ONWJ

Piping Material Specification

Revision Log Register ................................................................................................................. 2

Table of Contents ........................................................................................................................ 3

2.1 Company Specifications ........................................................................................... 4

2.2 Applicable Codes ..................................................................................................... 4

2.3 Order of Precedence ................................................................................................ 5

3. Definition of Term ................................................................................................................ 5

5. General Requirements ........................................................................................................ 6

5.1 Material Identification ............................................................................................... 6

5.2 Methods of Marking .................................................................................................. 7

5.3 Certifications ............................................................................................................. 7

5.4 Maximum Strength ................................................................................................... 7

5.5 Pressure Temperature Rating .................................................................................. 7

5.6 Pipe .......................................................................................................................... 7

5.7 Fitting ........................................................................................................................ 8

5.8 Flange ....................................................................................................................... 8

5.9 Gasket ...................................................................................................................... 8

5.10 Bolting Material ......................................................................................................... 9

5.12 Exclusions .............................................................................................................. 10

5.13 Wall Thickness Calculations................................................................................... 10

5.14 Inspection and Testing ........................................................................................... 11

6. Materials and Specifications ............................................................................................. 12

6.1 Copper and Copper Alloys ..................................................................................... 12

6.2 Carbon and Carbon Manganese Steel ................................................................... 12

6.3 Chromium Molybdenum Steel ............................................................................. 12

6.4 Branch Connections ............................................................................................... 13

6.5 Piping Material Class Index .................................................................................... 16

|DOCUMENTUM|12/6/2012|Paper Copies are Uncontrolled|

PT. PHE ONWJ

Piping Material Specification

requirements of this Specification or specifications, standards and drawings referenced herein

or elsewhere in the Contract.

Content and Coverage

This Specification prescribes requirements for materials and components, design,

fabrication, assembly, erection, examination, inspection, and testing of piping.

x Sour Gas and high corrosive service

x Utility gas, steam, air, water and sea water

rerating which covered by API 570.

Specification shall be construed as limiting the work to such minimum requirements.

attention of the COMPANY.

2.1 Company Specifications

Piping Fabrication, Installation and Testing Specification

General Piping Design Specificaion

2.2 Applicable Codes

Pipeline Transportation Systems for Liquid Hydrocarbons and Other

Gas Transmission and Distribution Piping Systems

Unified Screw Threads