Fork Lift Truck Daily Checklist

Hour Meter End

Gi trn ng h kt
thc
Date:
Hour Meter Start
Gi trn ng h bt u
Hours Operated
S gi !"n h#nh
All Trucks OK Defect Petrol/Diesel/LPG OK Defect
$au%ts &re!ious 'a(
Ngy trc y b h
$ue% )e!e%
M*c nhin %i+u
Ob!ious )eaks
Hin th r r
$ue% ,onnectors
-h.p ni nhin %i+u
H(drau%ic $%uid )e!e%s
Mc du thy lc
Engine Oi% )e!e%
M*c du /ng c0
Mast 1 ,arriage
Khung nng & h! chnh
cng
,oo%ant )e!e%
M*c k2t n3.c %#4 45t
,hains 1 $i6ing 7o%ts
"#ch nng & ch$t n!%
7atter(
78nh i+n
$orks
&ng nng
$an9Other 7e%ts
:u;t 9 '<( ai kh5c
7ackrest9E6tension
&' c(u r) *% cng
=nching &eda%
>hng ch<n ? ;p thng
@ttach4ents
H+ th$ng tr, lc
)&G 7ott%e Securit(
,hai )&G A 3Bc bCo
!+
>(res9Dhee%s9Euts
-$. /!0 b1nh /!0 bu l2ng
Seat 1 Seat 7e%t
3h4 & dy )n t%n
Steering
5)y l1i
Electric
Ser!ice 7rakes
6h)nh hi l7 *i+c
E%ectro%(te )e!e%s
M*c chFt i+n ph<n
&arking 7rake
6h)nh hi 8u /!
,ab%e ,onnections
,5p ni
Operating ,ontro%s
H+ th$ng i7 9%1t
Genera% ,%ean%iness
>8nh tr;ng s;ch sG tHng
Iu5t
Operating S(ste4
H+ th$ng i:u hin
7atter( Securit(
78nh i+n A 3Bc bCo !+
Darning )ights
;<n c=nh b1%
Gauges9=nstru4ents
Jp k9 !"t %i+u
1
)ights97eacon
KLn pha9 Ln tMn hi+u
Other Checks
Horn
,Ni
A.
@%ar4s
,Cnh b5o
B.
Other Darning 'e!ices
>hit bO cCnh b5o kh5c
C.
SaPet( Guards9,o!ers
-hung bCo !+ an to#n
D.
7od(Qork
-hung 6e
Defects
Operator i!"ature
uper#isor i!"ature
Do "ot use the truck u"til a"y faults ha#e $ee" rectifie%
Daily Checks & 'hat to Look for
All Trucks
Faults Pre#ious Day. ,heck the pre!ious page Ror bookST >his Qi%% identiP( Qhat
4a( ha!e been Qrong the pre!ious da( or shiPtT Uou shou%d check these ite4s
carePu%%( to ensure that the Pau%t has been rectiPiedT
O$#ious Leaks. ,heck the P%oorV beside and under the truckT
(y%raulic Flui% Le#el. ,heck the %e!e% in the reser!oirT
)ast a"% Carria!e. Wisua%%( check Por an( da4age or Poreign ite4sT ,heck a%so
Por appropriate %ubricationT
Chai"s a"% Fi*i"! Bolts. Wisua%%( check Por da4aged %inksV ob!ious stretching and
appropriate %ubricationT Wisua%%( check the Pi6ing bo%ts Por an( sign oP da4ageT
Forks. Wisua%%( check Por an( sign oP cracksV especia%%( at the hee%sV or an( other
sign oP da4age or e6cess QearT ,heck securing pinsT
Backrest/E*te"sio". Wisua%%( check Por da4age or debrisT 7ent or otherQise
da4aged 4eta% is Qeakened and 4a( be dangerousT
2
Attach+e"ts. ,heck Por the actua% securit( oP the attach4entV at its Pi6ing or %ocking
pointsV and check an( h(drau%ic or other connectionsT So4e attach4ents 4a( need
additiona% checksT On%( check and use attach4ents iP (ou ha!e been trained to do
soT
Tyres/'heels/,uts. ,heck a%% t(res Por ob!ious da4ageV inc%uding cuts and tread
QearT ,heck pneu4atic t(res Por the correct pressureT ,heck Qhee%s Por da4ageV
especia%%( to the ri4sV and check that Qhee% nuts are tightT
eat a"% eat Belt. ,heck that the seat is correct%( Pi6ed to the truck and not %oose
or da4agedT ,heck that the seat be%t or other restraint is proper%( secure and
Punctions correct%(T
teeri"!. ,heck the steering Pee%s nor4a% and there is no undue p%a( or unusua%
4o!e4entT
er#ice Brakes. ,heck the brakes Pee% nor4a% and Qork ePPicient%(T
Parki"! Brake. ,heck the parking brake Qorks ePPicient%( and re%eases correct%(T
Operati"! Co"trols. ,heck that a%% Poot and hand contro%s operate correct%( and
are not obstructed in an( Qa(T
Operati"! yste+. =P the truck is Pitted Qith co4puterised s(ste4s check to ensure
that the( ha!e initia%ised and are Qorking correct%(T
'ar"i"! Li!hts. ,heck Por the correct operation oP a%% Qarning %ightsT =P a %ight
sta(s onV and (ou are not sure oP its 4eaningV check the user 4anua% or seek Purther
ad!iceT Do "ot use the truck -ith a -ar"i"! li!ht illu+i"ate% if you %o "ot
k"o- it is still safe.
Gau!es//"stru+e"ts. ,heck that a%% gauges and other instru4ents are Qorking
correct%(T
Li!hts/Beaco". ,heck Por correct operationT
(or". ,heck Por correct operationT
Alar+s. ,heck Por correct operationT
Other 'ar"i"! De#ices. Make sure (ou knoQ Qhat is Pitted to the truckT ,heck a%%
Por correct operationT
afety Guar%s a"% Co#ers. ,heck a%% are proper%( Pastened and securedT @
P%apping co!er can be a haXard to (our co%%eagues as Qe%% as (ourse%PT
Bo%y-ork. Wisua%%( check around the !ehic%eT 'a4aged bod(Qork 4a( indicate
other prob%e4 areas on the truckT ,heck the areas carePu%%(T 'a4aged bod(Qork
4a( indicate da4age to racking or other eIuip4entT Yeport Qhat (ou Pind so that
(our super!isor can check it outT
Petrol/Diesel/LPG
Fuel Le#el. ,heck the %e!e% and rePue% as neededT Ye4e4ber to Qear protecti!e
g%o!es and keep aQa( Pro4 cigarettes or other Pire haXardsT
3
E"!i"e Oil Le#el. ,heck and top up as neededT
Coola"t Le#el. ,heck and top up as neededT
Battery. Ensure the batter( is secure and c%eanT ,heck the %e!e% oP disti%%ed Qater
and top up as neededT Dear e(e protection and g%o!esT
Fa"/Other Belts. ,heck Por correct tension and ob!ious da4ageT
/"chi"! Pe%al. ,heck Por correct operationT
LPG Bottle ecurity. ,heck the bott%e is secure and c%a4ps are Pu%%( tightenedT
Ensure connections are secureT
Electric
Electrolyte Le#els. ,heck the e%ectro%(te %e!e%s oP a%% ce%%sT
Ca$le Co""ectio"s. ,heck the( are c%ean and proper%( secureT
Ge"eral Clea"li"ess. Ensure the batter( area is c%ean and c%ear Pro4 debrisT
Battery ecurity. Ensure the batteries are secure Qithin their co4part4ent and that
an( protecti!e hatches are proper%( c%osedT
Other Checks
Other ite4s 4a( need to be checkedT >hese 4a( be %isted on a separate sheetT
'iscuss this Qith (our super!isorT
0e+e+$er1 if you are "ot sure a$out a"ythi"! at all1 ask your super#isor.
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