Tech International FZC manufactures various piling tools including soil augers, rock augers, buckets, core barrels, and kelly adapters. The document provides details on the sizes, specifications, and features of these tools. Standard sizes range from 400mm to 2000mm. Kelly boxes and cutting edges are manufactured to international standards. Descriptions of each tool type are given, highlighting their design and intended soil/rock conditions. The company can produce 40 tools per month and aims to provide fast delivery and stock levels to meet customer timelines on projects.
Tech International FZC manufactures various piling tools including soil augers, rock augers, buckets, core barrels, and kelly adapters. The document provides details on the sizes, specifications, and features of these tools. Standard sizes range from 400mm to 2000mm. Kelly boxes and cutting edges are manufactured to international standards. Descriptions of each tool type are given, highlighting their design and intended soil/rock conditions. The company can produce 40 tools per month and aims to provide fast delivery and stock levels to meet customer timelines on projects.
Tech International FZC manufactures various piling tools including soil augers, rock augers, buckets, core barrels, and kelly adapters. The document provides details on the sizes, specifications, and features of these tools. Standard sizes range from 400mm to 2000mm. Kelly boxes and cutting edges are manufactured to international standards. Descriptions of each tool type are given, highlighting their design and intended soil/rock conditions. The company can produce 40 tools per month and aims to provide fast delivery and stock levels to meet customer timelines on projects.
Tech international FZC deals basically in specialized fabrication and trading of various products related to Engineering Industries. The Construction Machinery Division (CMD) is dealing into manufacturing of Piling Tools and trading of piling consumable (piling teeth and bullets). Various piling tools manufactured in our factory are,
Piling Buckets (Soil Bucket, Rock Bucket, Centrifugal Bucket) Piling Augers (Soil Auger, Rock Auger, Conical Auger) Cleaning Buckets Core Barrel Kelly Adapter.
To manufacture piling tools we have our own facility where we are manufacturing at a rate of 40 Piling Tools (various sizes) every month. Our factory is equipped with modern facilities like CNC Plasma Cutting Machine, NC Rolling Machine, CNC Lathe and Milling Machines; all the Piling Tools manufactured are according to European design and comply with the international standards for the drilling tools.
Our factory can also provide other Heavy fabrication services like fabrication of Testing/King Beam for the Piling Companies.
In Tech International FZC we keep in mind the importance of job of customer and job seriousness. To have faster deliveries we maintain a sufficient stock of Piling Tools as well as stock of Piling Teeth/consumables. The deliveries are much faster to meet your project commencement date.
After achieving a grand success in UAE market now we are leading supplier in the international market and very happy to announce being 3 rd biggest exporter from UAE to Saudi Arabia, Qatar, Yemen, Oman, and Pakistan. Our representative branches are in Saudi Arabia, Qatar, and Oman.
: The size of pile is very much important consideration on selection of type and design of the piling tool. The standard sizes for the drillings are ranging from 500 mm 1200 mm (Normal Constructional Pile size). In TIFZC the sizes manufactured are as follows.
Piling Buckets : 500 mm 2000 mm Piling Augers : 400 mm 1500 mm Cleaning Buckets : 600 mm 2000 mm Core Barrels : 600 mm 1500 mm The sizes discussed above are normal sizes with ready design.
Technical/Standard specifications
Kelly Box Standards : The Kelly box will be welded fabricated with the plate thickness of 30mm. The Kelly box shall be 200X200 Sq mm or suitable to Piling Rig. The Kelly box shall be of full length size for proper alignment of holes and optimum power transmission capacity. The total inside clearance for Kelly box square shall be +5mm. The Holes of Kelly box shall be welded collar. The Kelly box will be manufactured with signed copy of drawing from customer side.
Cutting Edge Standards : The cutting edges/ diameter shall be 40 mm less than the Pile/Casing Diameter. This shall provide a 40 mm total clearance i.e. 20 mm on each side. This shall be applicable to each Piling Tools manufactured. Please refer the sample table given below
Nominal Size of Tool/ Casing Diameter Shell Diameter Cutting Edge Diameter 900 mm 820 mm 860 mm 1200 mm 1120 mm 1160 mm
The Auger shall be double cutting single start auger. The starting flight/spiral will be of 30 mm while for the successive flights it will be 25 mm. The auger will be fitted with ETESA, Spain make Soil cutting teeth (T18/T25). The auger will be fitted with fishtail type soil pilot at the cutting side center. The auger cutting teeth will be provided with either stiffener supports or box supports.
Rock Augers Straight
The Auger will be double cutting single start auger. The starting flight/spiral will be of 30 mm while for the successive flights it will be 25 mm. The auger will be fitted with ETESA, Spain make Rock cutting Bullets (C31HD/ B47K22H). The auger will be fitted with RP4 Rock pilot at the cutting side center. The augers are made to standard flight pitch length which enables you to drill and excavate the soil with efficiency. The augers are also provided with coring bullets at the circumference of auger which enables to maintain exact size of pile bore.
Rock Augers can also be manufactured using other Tungsten Carbide Tipped Rock Cutting Teeth FZ80/FZ65. FZ80 tooth are required to drill very hard soil and while FZ65 is good for both hard and sticky soil. Right geometry of tooth fixing requires fewer efforts for drilling process, saves time along with less wear of tools. Please refer the pictures given.
Rock Augers Conical
Conical Rock Augers are useful for the very hard soil conditions. The conical Rock augers are double start double cutting type. The starting flight/spiral will be of 30 mm while for the successive flights it will be 25 mm. The auger is fitted with RP4 rock pilot at the centre of auger to increase the cutting efficiency of the auger. The auger shaft size and thickness will depend upon auger diameter/size; normally it is 22mm minimum. The top of Auger shaft should be squared and inserted in to Kelly box. The top end of auger flight is supported with Kelly box so that bending of top flight is avoided.
Kelly box of the augers are made to full length which enables proper fitment along with efficient power transmission.
Thickness of shell will be 20 mm and bottom flanges will be 40 mm. The drilling bucket shall be double bottom double cutting edge reinforced with wear protection of the shell at bottom with Hardox plates. Shell height 1200mm, with Hinged bucket bottom, Automatic dumping system for bottom door opening, with a vacuum breathing system to prevent vacuum formation during deep drilling process, Bucket shall be fitted with Fishtail type Soil Pilot, The buckets will be fitted with either ETESA, Spain make soil cutting teeth for drilling (TL18/T25). All the buckets above 900 mm size are provided with vacuum pipe so that during deep drilling bucket does not stuck inside the pile bore.
Rock Drilling Buckets
Thickness of shell will be 20 mm and bottom flanges will be 40 mm. The drilling bucket shall be double bottom double cutting edge reinforced with wear protection of the shell at bottom with Hardox plates. Shell height 1200mm, with Hinged bucket bottom, Automatic dumping system for bottom door opening, with a vacuum breathing system to prevent vacuum formation during deep drilling process, Bucket shall be fitted with RP 4 - 200 pilot with 4 nos of round shank chisel, The buckets will be fitted with either BFZ80, FZ65 or round shank chisel (C31/B47) for drilling (depending upon size of piling tool)
Cleaning bucket single cut / double cut with shank plate. The scrapper blade will be made of Hardox to provide extra bending and wear strength. Shell height will be of 1200mm, hinged bottom, and flat base with discharge opening. A vacuum vent could be provided for the deep cleaning.
Core Barrels
: Core Barrels are made to cut the hard rock. The core barrels are provided with 50mm thick and 150mm wide bottom flange to provide extra strong supports for cutting bullets/weld bars. Core Barrels with Piston can be manufactured to cut the sticky mud. The core barrels can be manufactured with special ribbings upon request. Core Barrels are manufacture with C31HD, B47K22H or BA55.
Kelly Adapters Kelly Adapters are manufactured to suit either reduction or enlargement for the fixing buckets/ augers with Kelly bar of piling rigs. The Kelly Adapters are made form special EN8 material to provide strength against torsional deflection.
Miscellaneous Details Buckets Thickness of Bucket shell/body is 20 mm. Thickness of Bucket Bottom is 40 mm. Height of Bucket shell H will be 1200 mm. The bottom circumference of Bucket Shell is protected with pieces of Hardox Plates which has hardness of 64 RC which helps to prevent early wear of bucket. The buckets above 900 mm are supplied with Vacuum Breathing System (Optional). All the buckets are provided with spring loaded Automatic Dumping System. The dumping spring is heavy duty spring to give optimum life under impact loads. Rock bucket including 900 mm and above will be fitted with RP-4 Rock Pilot. Augers Strong welded fabricated Kelly box. The Auger Flight circumference is protected with hard facing. Starting Flight S1of auger is with plate thickness of 30 mm. Successive Flight S2of auger is with plate thickness of 25 mm. Total Length of auger L will be 1800 mm. Soil Augers are fitted with fishtail type soil pilot. Rock Augers including 900 mm and above will be fitted with RP-4 Rock Pilot.
NOTE: Technical Specifications are subject to change without prior notice
Contact Us Tech International FZC, Construction Machinery Division, Hamriyah Free Zone, Sharjah, UAE. Tel 00971 6 5263615/5263637 Fax 00971 6 5263618/5263638 Mob 00971 50 4810533 / 00971 50 4621229 cmd1@tech-me.com, cmd2@tech-me.com, www.tech-me.com