Miteck Systems Pvt. Ltd. W-19, MIDC Industrial Area, Phase-2, Near D.N.S. Bank, Kalyan Shill Road, Dombivli (East). Dist. Thane. -421204 Mumbai, Maharashtra , INDIA ofce: +91-0251-2870062 mobile: +91-9892101007 +91-9029188601 email: info@mitecksystems.com sales@mitecksystems.com MOTORIZED OPERATED DOUBLE FLAP GATE VALVE PNEUMATICALLY OPERATED DOUBLE FLAP GATE VALVE Excellence in Design. No rotary action means no need to build clearance (leakage) into the valve. Double flaps ensure that the seal is never broken throughout filling and emptying the valve. Flapper precision-machined to eliminate air leakage. Full-throat opening eliminates bridging, jamming and material build-up. In pressurized applications, our mechanical seal eliminates the potential for shaft-seal leakage.Seat and flapper can be reground several times to bring them back to like new condition and performance. Custom engineering ensures the right valve for your application. More than 19 years experience creating thousands successful applications, in diffrent industries around the world. We make our living solving material handling problems that no other valve can handle. Its the only thing we do. Our organization concentrates on designing, engineering, building and delivering the best valve in the world. Miteck systems is indias leader for the design, engineering, manufacturing and support of airlock feeder technologies for the bulk processing industry. With over 17 years of experience to draw on, we can provide the system solutions your company needs to help maximize production and minimize downtime. Our products are used in a wide variety of industries, 02 3 CONTENT Principle of operation
Motorized double ap gate valve- Pneumatic double ap gate valve Heavy duty double ap valve Gravity operated ap gate valve Miteck systems is indias leader for the design, engineering, manufacturing and support of airlock feeder technologies for the bulk processing industry. With over 17 years of experience to draw on, we can provide the system solutions your company needs to help maximize production and minimize downtime. Our products are used in a wide variety of industries, including: Cement Power Steel Paper Reclamation Plastics Mining Petrochem Agriculture Wastewater Dairy Food About us ON TIME - With miteck systems, Your schedule is what matters the most meaning that you can count on hassel free deliveries on time ,on every continent. PRICE - The most cost effective Rotary airlock valve solution available with us, We assure you, you wont be disappointed. QUALITY - We gain customers trust through our quality product ,we always keep this fundamental mission on our mind when responding to customes needs and provide reliable quality. MAINTENANCE - While manufacturing we keep that in mind our product should require no maintnance throughout life of rotary airlock valve . SERVICE- Our highly qualied technician are commited to provide you highest level of service.
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9 The Double-Flap gate Airlock Valve is specifcally designed to control the rate of material fow through a system, while at the same time preventing air leakage by isolating the processing systems pressures. PRINCIPLE OF OPERATION Stage diagram Flap valve
4 5 Unlike a rotary valve that inevitably has some air leakage because of the clearance required between the blades and the housing, The Double- Flap gate Airlock Valve is designed to seal completely and isnt subject to the kind of wear that rotary valves would endure under extreme application conditions. BY OPENING AND CLOSING THE GATES IN SEQUENCE, THE DOUBLE-FLAP GATE AIRLOCK VALVE IS ABLE TO MOVE MATERIAL THROUGH THE VALVE WHILE MAINTAINING A CONSTANT PRESSURE DROP As shown in the diagram, the Double-Flap gate Airlock Valve uses two pivoting gates that open and closes in sequence to fll and empty the chamber between the gates. Because one of the gates is always closed, the air seal is maintained throughout the fll and dump sequence. The Double-Flap gate Airlock Valves are designed for high-pressure applications up to 20 psi and temperature extremes up to 1,650F or higher depending upon the application. Double-ap gate product that can operate reliably in pneumatic conveying systems at these pressures. All models are offered with a choice of pneumatic, electro-mechanical or gravity/ counterweight actuation. A triple fap gate confguration is also available if better suited to your particular application. Motorized operatedDouble ap gate valve Pneumatically operatedDouble ap gate valve MO-DFV PN-DFV Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 SUPREME UNMATCHED FEATURES Increased Safety - robust, hybrid construction with no external pinch points Up to 60% Larger Diameter Shafts and Support Bearings - means less downtime due to premature shaft failure Larger Adjustable Packing Gland Shaft Seals - minimizes system leakage to exterior and allows for air purging Front and Rear Access Panels - simplifes interior inspection and maintenance Dual Lever Arms - assures more uniform gate-to-seat contact and enhances the gates ability to close against higher-pressure differentials Out board sealed bearings never need lubrication COMMON SERVICE CONDITIONS High Pressure With Up To 20 psi Differentials Extreme Temperatures To 1,650F or Higher Highly Corrosive Materials TYPICAL APPLICATIONS Pneumatic Conveying Extreme Temperature Environments SUPREME COMPETITIVE ADVANTAGES Seats and Gates Can Be Re-ground - extends working life for years Uses Industry Standard Actuators - ensures lower replacement costs Heavy-Duty Outboard Bearings - means extended bearing life GENERAL SERVICE CONDITION Pressure Ration: 15 psi Maximum Operating Temperature: 400F Materials: Dry Free-Flowing Food grad or contamination sensitive Powders TYPICAL APPLICATIONS Dust collector Presipitator Cyclone The Pneumatic -Series-Double Flapgate Airlock Valves are designed for medium-pressure applications and standard temperatures to 650F. These units are an excellent, economical alternative to rotary valves. All models match the standard industry fange pattern and height. The low-profle design of the MPSA model enables it to t in restricted space without costly structural changes. All models are offered with the following choice of pneumatic, electro-mechanical or gravity/ counterweight actuation. 6 7 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 250 300 350 400 450 500 Square Flange 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Square Flange 200 250 300 350 400 450 500 Circular Flange 250 300 350 400 450 500 Square Flange 250 300 350 400 450 500 Mitecks Heavy duty series ensure a reliable, long-lasting seal even when the material is abrasive or corrosive. Easy and inexpensive to maintain for decades of like new operation; and, t their specic applications,All models match the standard industry ange pattern and height. The low-prole design of the MPSA model enables it to t in restricted space without costly structural changes. All models are offered with the following choice of pneumatic,electro-mechanical or gravity/counterweight actuation. We offer a non- wearing seal and will operate awlessly under all types of continuing process conditions.This would include applications with extreme temperature ranges, abrasive, corrosive materials and high-pressure differentials. During operation, product builds up on the cone until a sufcient load overcomes the counterweight. The cam alternately opens each cones, allowing material to pass through the separate chambers in batch form and thereby ensuring a gas seal. After cam release, the counterweights (or springs) smoothly return each cone to the sealed position. This type units are suitable for pressure differentials of up to 20 inches water gauge. However with special consideration to the contact points between the inlet and the cone, a seal can be incorporated to allow pressures up to 15 psi. Double ap gate valve For High pressure diffrential HV-DFV 8 Gravity opertaed double ap gate valve GR-SERIES SUPREME COMPETITIVE ADVANTAGES Seats and Gates Can Be Re-ground - extends working life for years Heavy-Duty Outboard Bearings - means extended bearing life GENERAL SERVICE CONDITION Pressure Ration: 15 psi Maximum Operating Temperature: 300F Materials: Dry Free-Flowing Food grad or contamination sensitive Powders TYPICAL APPLICATIONS Dust collector Collection bin Cyclone Miteck Counterweight Actuated Valves for Low-Pressure Dust, Extract the material , from the hopper as well as to maintain diffrential pressure in the system. It is normally considered for the extraction of solids where the discharge capacity between 5 TPH to 10 TPH , It operates under principle of gravity ie:fap opens when the material weight above the fap over come the weight of counter weights 9 SUPREME COMPETITIVE ADVANTAGES Seats and Gates Can Be Re-ground - extends working life for years Heavy-Duty Outboard Bearings - means extended bearing life GENERAL SERVICE CONDITION Pressure Ration: 15 psi Maximum Operating Temperature: 300C Materials: Dry Free-Flowing Food grad or contamination sensitive Powders TYPICAL APPLICATIONS Dust collector Collection bin Cyclone