Pin Packages

Pin Packages
www.destaco.com CLAMPING TECHNOLOGY Dimensions and technical information are subject to change without notice
16. 1
86P30
86P30-1D5
86P40
86P60
86D60
85P5
16.2
16.6
16.10
16.10
16.16
16.20
Excellent/High Fair/Medium Poor/Low Not Recommended
0

t
o

5
0
0

[
N
]
5
0
0

t
o

1
0
0
0

[
N
]
1
0
0
0

t
o

1
5
0
0

[
N
]
1
5
0
0

t
o

2
0
0
0

[
N
]
0

t
o

5
0
0

[
N
]
5
0
0

t
o

1
0
0
0

[
N
]
1
0
0
0

t
o

1
5
0
0

[
N
]
1
5
0
0

t
o

2
0
0
0

[
N
]
3
2
m
m
4
0
m
m
5
0
m
m
6
3
m
m
2
0
m
m
4
0
m
m
6
0
m
m
0

t
o

1

[
K
g
]
1

t
o

2

[
K
g
]
2

t
o

3

[
K
g
]
3

t
o

4

[
K
g
]
0

t
o

0
.
5

[
d
m
3
]
0
.
5
0

t
o

1
.
0
0

[
d
m
3
]
1
.
0
0

t
o

2
.
0
0

[
d
m
3
]
2
.
0
0

t
o

2
.
5
0

[
d
m
3
]
Application
Area
Air
Consumption
at 5 bar
[dm3]
Pushing Force
(N) at 5 bar
Retracting
Force
at 5 bar
Piston
Diameter
Stroke Weight
W
e
l
d
i
n
g
A
s
s
e
m
b
l
y
M
a
c
h
i
n
i
n
g
D
u
t
y

C
y
c
l
e
D
u
a
l

P
i
n

O
p
t
i
o
n
C
e
r
a
m
i
c

C
o
a
t
e
d

P
i
n

O
p
t
i
o
n
T
o
g
g
l
e

L
o
c
k
i
n
g

(
E
x
t
e
n
d
e
d
)
S
e
r
i
e
s
S
e
c
t
i
o
n
.
P
a
g
e
UK 16 2010 PinClamps Feb2_Layout 1 07.09.12 14:23 Seite 1
Pin packages
16.2
Pneumatic pin packages, enclosed
single units with 32mm diameter cylinders
Models: 86P30-105.....
Application:
Accurate positioning of sheet metal parts in weld-
ing equipment and handling systems. At the end of
the welding process, the pins are retracted from
the pin holes. The component can thus be easily
removed from the jig.
Key areas of application:
Automotive manufacturing, sheet processing industry,
jig and general mechanical engineering.
Features:
Compact, low weight design
High accuracy of positioning
Lateral and front-face mounting areas
Mounting base for centering pin includes
precision bore holes and grooves
Inductive sensing module with LED display
Long body for 40mm stroke, short body 20mm stroke
Long & short body are interchangeable in connecting
86P30-105B8004
base model with sensing
(without add-ons)
86P30-105B8002
base model with sensing
(without add-ons)
Model no.
Pushing
force at 5 bar
N [lbs]
Retraction
force at 5 bar
N [lbs]
Max.
operating
pressure
bar [psi]
Piston
mm [in]
Stroke
mm [in]
Weight
Kg [lbs]
Air
consumption
per double
stroke at
5 bar
dm
3
[ft
3
]
w/o sensing
with inductive
sensing connector
M12x1 w/ lead
86P30-105L3004 86P30-105B8004 390 [88] 290 [65] 6 [87] 32 [1.26] 40 [1.57] 1,0 [2.20] 0,48 [0.02]
86P30-105L3002 86P30-105B8002 390 [88] 290 [65] 6 [87] 32 [1.26] 20 [0.79] 0,85 [1.87] 0,34 [0.01]
Order no. code for pin packages 86P30-105.....
Example Order no.:
Base model Sensing system
00 = without accessories
4 = stroke limit 40 mm
2 = stroke limit 20 mm
86P30 - 105...4 = Base model,
without sensing system, without
accessories. Stroke 40 mm
piston rod adaptor
location hole for 10 mm cross groove 11 mm
86P30 - 105...2 = Base model,
without sensing system, without
accessories. Stroke 20 mm
L3 =without sensing system
Cover plate
8AD-036-1 (for 86P30-1...4)
8AD-069-1 (for 86P30-1...2)
B8 = sensing system, connector plug M12x1
8EA-033-2 (for 86P30-1...4)
8EA-091-1 (for 86P30-1...2)
Series 86P30-1 Product Overview
Series 86P30-1 Technical Information
-

86P30 1 0 5 B8 00 4
Pneumatic pin packages, single units
16. 3
View shows piston rod
in retracted position
86P30-105..... Piston rod detail
Plug M12 x 1
M8 (4x)
11 deep
M8 (4x)
11 deep
8H7 (2x)
10 deep
8H7 (2x)
10 deep
M6 (4x)
10 deep
S
t
r
o
k
e

86P30-105.....
Model no.
L1
[mm]
L1
[mm]
Stroke
[mm]
86P30-105..004 171 54 40
86P30-105..002 136 34 20
Series 86P30-1 Standard Pin Package Dimensions
THIRD ANGLE
PROJECTION
mm [INCH]
Pin packages
16.4
Specifications
Order no. for
86P30-105.....
Bellows 82ZB-016-4
Connecting cable
(1 connector socket & 5 m cable)
8EL-002-1
Connector socket
M12x1 straight,
5-pin
8EL-003-1
Connector socket
M12x1 angular,
4-pin
Bellows 82ZB-016-4
Mounted on piston rod
S
t
r
o
k
e

4
0
(
S
t
r
o
k
e

2
0
)
(
a
t

s
t
r
o
k
e

4
0
m
m
)
Series 86P30-1 Accessories
16. 5
Major spare parts for 86P30-105.....
open
S 0.1
closed
S 0.2
4
4
3
3
2
2
1
1
black -blue white +brown
1
2
3
4
red green
yellow
Plug M12x1
Wiring diagram of electrical sensing system
Sensing system immune to interference from d.c. arc
welding and a.c. arc welding
Inductive design:
B8 Connector plug M12x1 w/ lead
Specifications
Order no. for
86P30-105..4
Order no. for
86P30-105..2
End position sensing system B8
inductive connector plug M12x1
w/ lead
8EA-033-2 8EA-091-1
Seal kit 86P3-1-00
Pin packages
16.6
86P30-1D5B8004
base model w/ sensing
(w/o add-ons)
86P30-1D5B8G12
with central air connection
and sensing
Features:
High accuracy due to twin piston rod guide
Lateral mounting areas
Mounting base for centering pin incl. precision bore
holes and grooves
1 inductive sensing module with LED display
Twin guide for off-center pins
Long body for 40mm stroke, short body 20mm stroke
Long & short body are interchangeable in connecting
Automotive manufacturing, sheet processing industry,
jig and general mechanical engineering.
Series 86P30-1D5 Product Overview
Series 86P30-1D5 Technical Information
Model no.
Pushing
force at 5 bar
N [lbs]
Retraction
force at 5 bar
N [lbs]
Max.
operating
pressure
bar [psi]
Piston
mm [in]
Stroke
mm [in]
Weight
Kg [lbs]
Air
consumption
per double
stroke at
5 bar
dm
3
[ft
3
]
w/o sensing
with inductive
sensing connector
M12x1 w/ lead
86P30-1D5L3004 86P30-1D5B8004 780 [175] 580 [130] 6 [87] 2x32 [1.26] 40 [1.57] 3,0 [6.60] 0,96 [0.03]
86P30-1D5L3002 86P30-1D5B8002 780 [175] 580 [130] 6 [87] 2x32 [1.26] 20 [0.79] 2,7 [5.94] 0,68 [0.02]
86P30-1D5L3G14 86P30-1D5B8G14 780 [175] 580 [130] 6 [87] 2x32 [1.26] 40 [1.57] 3,1 [6.82] 0,96 [0.03]
86P30-1D5L3G12 86P30-1D5B8G12 780 [175] 580 [130] 6 [87] 2x32 [1.26] 20 [0.79] 2,8 [6.16] 0,68 [0.02]
Pneumatic pin packages, enclosed twin units
with 32mm diameter cylinders
Models: 86P30-1D5.....
Application:
Accurate positioning, with high precision of rotation, of
sheet metal parts in welding equipment and handling
systems. At the end of the welding process, the pins
are retracted from the pin holes. The component can
thus be easily removed from the jig. The pin package
can also be used for centering pin positions outside the
piston rod axis.
Order no. code for pin packages 86P30-1D5.....
Base model Sensing system Accessories
00 = without accessories 4 = stroke 40 mm
2 = stroke 20 mm
B8 =without sensing system
Cover plate
8AD-036-1 (for 86P30-1...4)
8AD-069-1 (for 86P30-1...2)
B8 = sensing system,
connector plug M12x1
8EA-033-2 (for 86P30-1...4)
8EA-091-1 (for 86P30-1...2)
86P30-1D5 = Base model without sens-
ing system, without accessories
piston rod adapter
location hole for 10,
cross groove 11 mm
-

86P30 1 D 5 B8 00 4 Example Order no.:
G1 Air Manifold
82ZB-029-1 40mm stroke
82ZB-041-1 20mm stroke
Pneumatic pin packages, twin units
16. 7
in retracted position
PLUG
M12 X 1
S
T
R
O
K
E
86P30-1D5.....
86P30-1D5 Piston rod detail
Model no.
L1
[mm]
L1
[mm]
Stroke
[mm]
86P30-1D5..004 176 54 40
86P30-1D5..002 141 34 20
Series 86P30-1D5 Standard Pin Package Dimensions
THIRD ANGLE
PROJECTION
mm [INCH]
Pin packages
16.8
S
t
r
o
k
e

4
0
(
S
t
r
o
k
e

2
0
)
(
a
t

s
t
r
o
k
e

4
0
m
m
)
open
S 0.1
closed
S 0.2
4
4
3
3
2
2
1
1
1
2
3
4
red green
yellow
Plug M12x1
Series 86P30-1D5 Accessories
Specifications
Order no. for
86P30-1D5.....
Bellows 82ZB-016-4
Connecting cable
8EL-002-1
Connector socket
M12x1 straight,
5-pin
8EL-003-1
Connector socket
M12x1 angular
4-pin
Bellows 82ZB-016-4
Mounted on piston rod
Sensing system immune to interference from d.c. arc
Inductive design:
B8 Connector plug M12x1 w/ lead
(just 1 sensing system required)
Pin assignment
Pneumatic pin packages, twin units
16. 9
Example application of off-center centering pin of 86P30-1D5.....
Holes for fixing screw
M8-DIN 912
The component shown in this example
is to be made by the customer
angle deviation 86P30-1D...
0,00
0,20
0,40
0,60
0,80
1,00
69,00 92,00 114,00 137,00 160,00 183,00
Mt [ Nm ]
t
o
l
e
r
a
n
c
e

[
d
e
g
r
e
e
]
r
e
t
r
a
c
t
e
d

p
o
s
i
t
i
o
n
m
a
x
.
t
o
l
e
r
a
n
c
ce
Concept guidelines: angle deviation of off-center centering pins
Major spare parts for 86P30-1D5.....
Series 86P30-1D5 Accessories
Specifications
Order no. for
86P30-1D5..4
Order no. for
86P30-1D5..2
End position sensing system B8
inductive connector plug
M12x1 w/ lead
8EA-033-2 8EA-091-1
Seal kit 86P3-1-00
Example Model no.:
00 = without accessories
02 = piston rod adapter
16 mm, cross grove
8MS-104-1
05 = piston rod adapter
10 mm, cross grove
8MS-108-1
86P40-2 86P60-2
H1 (optional
to make up
for 86P6-1)
E1 =
(only with A or B)
E2 = (only with C)
external guide
F1 =
Bellow
82ZB-013-3
(for stroke 20/40)
G1 =
Bellow/Adaptor
(for stroke 20/40)
H1 =
Adaptor
86PO-2000H1

J1 =
(only with A and B)
external guide
Adaptor
86P0-20000J1
Pin packages
16.10
Features:
High accuracy due to twin piston rod guide
Length of stroke: 20, 40 and 60 mm
Various mounting bases for centering pin
including precision bore holes and grooves
or integrated thread
Inductive sensing module with LED display
Models: 86P40-2
86P60-2
Application:
Accurate positioning of sheet metal parts in weld-
ing equipment and handling systems. At the end
of the welding process, the pins are retracted from
the pin holes. The component can thus be easily
removed from the jig.
Automotive manufacturing, sheet processing
industry, jig and general mechanical engineering.
Order no. for 86P40/60-2 pin packages
Base model Piston rod adaptor
Inductive sensing system
Accessories
Series 86P40-2, 86P60-2 Product Overview
- - 86P40 2 02 C8 00 A K
86P60-202L4H14
with adaptor
86P60-202L6006
stroke 60 mm
Instructions
K = ceramic coated pin
A = 40 mm stroke
C = 60 mm stroke
Anti twist device
low accuracy
8CE-231-1
B = 20 mm stroke
Anti twist device
low accuracy
8MF-071-1
2 = 20 mm stroke
Anti twist device
86P0-20000002
4 = 40 mm stroke
Anti - twist device
86P0-20000004
6 = 60 mm stroke
Anti twist device
86P0-20000006
L4 (stroke 20/40)=
without sensing system,
cover plate
86P0-200L4
L6 (stroke 60) =
without sensing system,
cover plate
86P0-200L6
C8 =
with sensing system
86P0-200C8
(for stroke 20/40)
86P0-200C8006
(for stroke 60)
D8 =
with sensing system
86P0-200D8
(for stroke 20 / 40)
86P0-200D8006
(for stroke 60)
C6 = with sensing
system
86P0-200C6
(for stroke 20 / 40)
86P0-200C6006
(for stroke 60)

3
2

0
,
1
M
8

(
4
x
)
9

(
4
x
)
8

(
2
x
)
0,02 for 8H7
1
0
d
e
e
p
11 deep
"X"
M8 (4x)
G 1/4
86P60-2...
40
B3
55
B2
0
,1

L
2

1
0
B1

1
0

f7
B4
0,1 30
8
(
2
x
)
H
7

2
1

0
,
1

3
7

L
1

m
a
x
.

0
,1

5
5

+
0
,
1
0
8 deep
86P40 / 60-2...
View "X"
1
1
d
e
e
p
30 0,02
B8
B
6
B10
0
,
2
3
0
0,2 60
8
H7
Adaptor H1
8MA-191-1
"X"
G 1/8
86P40-2...
L
1

m
a
x
.
B2
B3
B1
10
deep
0,02 for 8H7
11 deep
M8 (4x)
(Sensor)
B5
B7

2
1

0
,
1
H7
8
(2
x)
0
,
1

3
2

3
7

0
,
0
5
0
,
1

1
0

30 0,1
Medium: Operation with oil free air permissible
16. 11
Model no.
Pushing
force at 5 bar
N [lbs]
Retraction
force at 5 bar
N [lbs]
Max.
operating
pressure
bar [psi]
Piston
mm [in]
Stroke
+2
mm [in]
Weight
Kg [lbs]
Air
consumption
per double
stroke at
5 bar
dm
3
[ft
3
]
w/o sensing
with inductive
sensing connector
M12x1 w/ lead
86P40-2L4 86P40-2..._8 620 [139] 520 [117] 6 [87] 40 [1.57] 20 [0.79] 1,6 [3.52] 0,5 [0.02]
86P40-2L4 86P40-2..._8 620 [139] 520 [117] 6 [87] 40 [1.57] 40 [1.57] 1,6 [3.52] 0,7 [0.02]
86P40-2L6 86P40-2..._8 620 [139] 520 [117] 6 [87] 40 [1.57] 60 [2.36] 2,0 [4.84] 0,9 [0.04]
86P60-2L4 86P60-2..._8 1550 [348] 1400 [315] 6 [87] 63 [2.48] 20 [0.79] 2,0 [4.40] 0,8 [0.02]
86P60-2L4 86P60-2..._8 1550 [348] 1400 [315] 6 [87] 63 [2.48] 40 [1.57] 2,0 [4.40] 1,4 [0.05]
86P60-2L6 86P60-2..._8 1550 [348] 1400 [315] 6 [87] 63 [2.48] 60 [2.36] 2,6 [5.72] 2,0 [0.08]
Model no.
B1 B2 B3
B4
+ 0,02
B5 B6 B7 B8 B10
L1
max.
L2
w/o sensing
with inductive
sensing connector
M12x1 w/ lead
86P40-2L4 86P40-2..._8 114 97 45 32,5 45 45 47 74 37,5 207 95
86P40-2L4 86P40-2..._8 114 97 45 32,5 45 45 47 74 37,5 207 95
86P40-2L6 86P40-2..._8 114 97 45 32,5 45 45 47 74 37,5 247 115
86P60-2L4 86P60-2..._8 124 107 94 32,5 52 45 47 74 37,5 213 95
86P60-2L4 86P60-2..._8 124 107 94 32,5 52 45 47 74 37,5 213 95
86P60-2L6 86P60-2..._8 124 107 94 32,5 52 45 47 74 37,5 253 115
Series 86P40/60-2 Technical Information
Series 86P40-2, 86P60-2 Standard Pin Package Dimensions
THIRD ANGLE
PROJECTION
mm [INCH]
16.12
Application examples
4
5
2
2
1
5
,
5
2
7
,
5
25
f8
16
H7
1
1

H
7
11
H7
M5
5
M6
in retracted positon
Application example
4
5
2
2
1
5
,
5
2
7
,
5
25
f8
10
H7
1
1

H
7
11
H7
M6
5
in retracted positon
Piston Rod Model -202 Detail mounting
base 16 mm for 86P40-2, 86P60-2
Piston Rod Model -205 Detail mounting
base 10 mm for 86P40-2, 86P60-2
Series 86P40-2, 86P60-2 Accessories
Pin packages
Max deflection for centering pin for 86P40-2, 86P60-2
L

(

e
x
t
e
n
d
e
d

)
shear force F
max. deviation
piston rod centric
Model no.
Sheer force
N [lbs]
L
mm [in]
Stroke
mm [in]
Deviation
mm [in]
86P40 / 60-2...B / 2 200 [45] 52 [2.0] 20 [0.08] 0,06 [0.002]
86P40 / 60-2...A / 4 200 [45] 70 [2.8] 40 [1.60] 0,09 [0.004]
86P40 / 60-2...C / 6 200 [45] 90 [3.5] 60 [2.40] 0,12 [0.007]
Caution: Generally we recommend using an external guide when the
transverse force is more than 200 N [45 lbs] Also independently of the
stroke, less transverse forces, when the overall height L2 > 120 mm [4.7
in] ( L2 = extended piston rod plus centering pin ).
16. 13
designed for
fastening screw
M6 - DIN 912
Example application of an off-center centering pin for 86P40-2, 86P60-2
m
a
x
.

A
b
w
e
i
c
h
u
n
g
Mt
L1 = 60mm ohne Adapter (Pos.33)
L1 = 82,5mm mit Adapter (Pos.33)
a
u
s
g
e
f
a
h
r
e
n
e

K
o
l
b
e
n
s
t
a
n
g
e
L1
M t [ N m ]
T
o
l
e
r
a
n
z

(
G
r
a
d
)
Winkelabweichung 86P40/60-2....E1A/ ...E1B
Externe Fhrung ohne Adapter
0,00
0,05
0,10
0,15
0,20
18,9 29,2 41,3 44,3 49,1 62,1
M t [ N m ]
T
o
l
e
r
a
n
z

(
G
r
a
d
)
Winkeabweichung 86P40/60-2....E2C
mit externer Fhrung
0,40
0,35
0,30
0,25
0,20
0,15
0,10
0,05
0,00
16,7 29,4 41,3 44.7 48,8 61,9
M t [ N m ]
A
b
w
e
i
c
h
u
n
g

(
G
r
a
d
)
Winkelabweichung 86P40/60-2....J1A/ ...J1B
Externe Fhrung mit Adapter
0,00
0,05
0,10
0,15
0,20
12,3 22,1 44,5 72,6 98,1 117,6
Winkelabweichung 86P40/60-20000002/ ...4
0,00
0,10
0,20
0,30
0,40
0,50
0,60
13,0 28,3 46,9 67,2 75,7 89,4
Mt [Nm]
T
o
l
e
r
a
n
z

(
G
r
a
d
)
Winkelabweichung 86P40/60-2......6
0,50
0,45
0,40
0,35
0,30
0,25
0,20
0,15
0,10
0,05
0,00
16,9 29,1 40,6 44,0 49,7 63,8
Mt [Nm]
A
b
w
e
i
c
h
u
n
g

(
G
r
a
d
)
m
a
x
.

A
b
w
e
ic
h
u
n
g
Mt
c
h
u
n
g
a
u
s
g
e
f
a
h
r
e
n
e

K
o
l
b
e
n
s
t
a
n
g
e
External guide 82ZB-009-2, 82ZB-010-2, 82ZB-090-1
e
x
t
e
n
d
e
d

p
o
s
i
t
i
o
n
m
a
x

e
x
t
e
n
d
e
d

p
o
s
i
t
i
o
n
m
a
x
.

d
e
f
l
e
c
t
i
o
n
m
a
x
.
d
e
f
le
c
t
io
n
Angle deviation 86P40/60-2......2/ ...4
Angle deviation 86P40/60-2.....6
Angle deviation 86P40/60-2....E1A/ ...E1B
External guide without adaptor
D
e
f
l
e
c
t
i
o
n

(
d
e
g
r
e
e
)
Angle deviation 86P40/60-2....J1A/ ...J1B
External guide with adaptor
Angle deviation 86P40/60-2....E2C
External guide
D
e
f
l
e
c
t
i
o
n

(
d
e
g
r
e
e
)
D
e
f
l
e
c
t
i
o
n

(
d
e
g
r
e
e
)
L1 = 60 mm without adaptor
L1 = 82,5 mm with adaptor
Internal anti-rotation device
D
e
f
l
e
c
t
i
o
n

(
d
e
g
r
e
e
)
D
e
f
l
e
c
t
i
o
n

(
d
e
g
r
e
e
)
The component shown
in this example is to be
made by the customer
Caution: Generally we recommend
using an external guide when the
transverse force is more than 200 N
[45 lbs] Also independently of the
stroke, less transverse forces, when
the overall height L2 > 120 mm [4.7
in] ( L2 = extended piston rod plus
centering pin ).
Caution: Generally we recommend
using an external guide when the
transverse force is more than 200 N
[45 lbs] Also independently of the
stroke, less transverse forces, when
the overall height L2 > 120 mm [4.7
in] ( L2 = extended piston rod plus
centering pin ).
Model no. L1 L2
86P40/60-2E1
86P40/60-2E2
58 62
86P40/60-2J1
*
80,5 84,5
* J1 is not available with stroke 60 mm.
Pin packages
16.14
retracted extracted
Piston rod cover (Bellow) 82ZB-013-3
S
t
r
o
k
e
open
S 0.1
closed
S 0.2
4
4
3
3
2
2
1
1
1
2
3
4
red green
yellow
Plug M12x1
Wiring diagram of
electrical sensing system
Sensing system immune to
interference from d.c. arc
Inductive design:
C8 Connector plug M12x1,
parallel with piston rod
D8 Connector plug M12x1,
90 swivel
Specifications Order no.
External guide
(use w/o bellows)
82ZB-009-2
82ZB-010-2
(only with A+B)
82ZB-090-1
(with C)
Bellows
(use w/o external
guide only)
82ZB-013-3
(only strokes
20 und 40)
Connecting cable
8EL-002-1
Connector socket
M12x1 straight,
5-pin
8EL-003-1
Connector socket
M12x1 90 angular,
4-pin
Major spare parts for 86P40/60-2...
Specifications
Order no. for
86P40/60-2...
End position sensing system
C8 connector plug M12x1, parallel with piston rod
86P0-200C8 (stroke 20/40)
86P0-200C8006 (stroke 60)
D8 connector plug M12x1, 90 swivel
86P0-200D8 (stroke 20/40)
86P0-200D8006 (stroke 60)
Seal kit
8PW-079-1-00 (for 82P40-2)
8PW-080-1-00 (for 82P60-2)
16. 15
Notes
16.16 Pneumatic pin packages, double design
Series 86D Product Overview
Series 86D Technical Information
Model
Pushing
force at
5 bar
N [lbs]
Retraction
force at
5 bar
N [lbs]
Max.
Operating
Pressure
bar [psi]
Piston
mm [in]
Stroke
mm [in]
Weight
Kg [lbs]
Air consumption
per double
stroke at 5 bar
dm
3
[ft
3
]
86D60-104**00A
1500 [377] 1100 [247] 6 [87] 63 [2.48]
40 [1.57] 3,8 [8.36] 1,4 [0.06]
86D60-104**00B 20 [0.79] 4 [8.80] 0,8 [0.03]
86D60-104**00C 60 [2.36] 4,1 [9.02] 2 [0.08]
Order no. code for 86D60...
Base model
Piston rod adaptor
Inductive sensing
system
Accessories
Stroke
Limitation
- - 86D60 1 04 D8 00 A K Example Model no.:
L6 = Cover plate
(without sensing
sytem) 86D0-100L6
Mountable both sides
C8 = Sensing system
86D0-100C8
Mountable both sides.
D8 = Sensing system
86D0-100D8
Mountable both sides.
00 = without Accessories A = 40 mm stroke
86D0-1000000A
B = 20 mm stroke
86D0-1000000B
C = 60 mm stroke
86D0-1000000C
86D60-104
04 = Piston rod
NAAMS standard
G1/4
G1/4
Pneumatic pin packages, double design
Models: 86D60-1
Application:
Accurate positioning of sheet metal parts in welding
environments and handling systems without rotation.
At the end of the process, the pins are retracted from
the holes so the part can be removed.
Automotive manufacturing, sheet processing
industry, jig and general mechanical engineering.
86D60-1
with sensing
16. 17
THIRD ANGLE
PROJECTION
mm [INCH]
Series 86D Standard Clamp Dimensions
(35)
143
164
M
8

(
1
6
x
)
(
4
x
)
(
2
x
)
4
,
5

d
e
e
p
0,02 for 8H7
0
,
0
2

~
2
4
7

(
2
x
)
f7
0,1
0
+
0
+
0
,
1
5
5
1
0
60
6
0
0,2 30
120
0
,
1
0
,
1
L
1

(
r
e
t
r
a
c
t
e
d
)
2
1
3
7
0
,
0
5
0
,
1
3
2
5
3
0
H
7
6
9
1
5
25
100
with one piston rod
Power by compressed air, max 6 bar
Operation with oil-free air is permissible
Mounting: dowel only on one side
1
2

d
e
e
p
1
2

d
e
e
p
Air connection
G1/4
0,02 for 8H7
)
8
6
00
,
2
52
9
7
(
H
7
0
,
1
0
,
1
0
,
1
18
3
2

(
8
x
)
3
7
8
+
2
1
0
,
2
0
6
30 0,2
1
0
8
0
-
12,5

9
6
Air connection
G1/4
45
55
47
Model
L1 Retracted
[mm]
L1 Extended
[mm]
Stroke
[mm]
86D60-104**00A
333
373 40
86D60-104**00B 353 20
86D60-104**00C 393 60
Pneumatic pin packages, double design
16.18 Pneumatic pin packages, double design
Series 86D60-1 Accessories
Pin Assignment
Sensing system immune to interference
from d.c. arc welding and a.c. arc welding.
Inductive design:
C8 / D8 Connector plug M12x1
1 4
2 3
1
2
3
4
Plug M12x1
Plug M8x1
open
S 0.1
closed
S 0.2
4
4
3
3
2
2
1
1
red green
yellow
Series 86D60-1 Major Spare Parts
Specifications Order Number
End position sensing system C8,
connector plug M12x1, parallel with cylinder
86D0-100C8
End position sensing system D8,
connector plug M12x1, 90 swivel
86D0-100D8
Connecting Cable (1 connector socket & 5m cable)
M12 x 1 Straight, 5 pin
8EL-002-1
Connecting Cable (1 connector socket & 5m cable)
M12 x 1 Angular, 4 pin
8EL-003-1
Cylinder 8PW-105-1
Set of wearing parts for the cylinder gasket 8PW-105-1-00
16. 19 Pneumatic pin packages, double design
Notes
Straight-Line Action Clamp
16.20
Model no..
Pushing force
at 6 bar
N [lbs]
Retracting force
at 6 bar
N [lbs]
Holding force
N [lbs]
Pressure max
bar [psi]
Piston
mm [in]
Stroke
mm [in]
Weight
Kg [lbs]
Air consumption per
double stroke at 6 bar
dm
3
[ft
3
]
85P5-104000000
2000 [449] 1000 [225] 5000 [1124] 6 [87] 50 [1.97] 40 [1.57]
3,8
[8.36]
1,1 [0.04]
85P5-104B80000
85P5-1040000H0
2000 [449] 1000 [225] 5000 [1124] 6 [87] 50 [1.97] 40 [1.57]
4,0
[8.80]
1,1 [0.04]
85P5-104B800H
Remark: Extracting force and retracting force shown in this chart are only available with the last 2 mm stroke at extracted position. In the other
range of the stroke the forces will be approximately 30 % of value in the chart.
Order no. code for 85P5-1.......
Example order no.:
0 =
without handlever
H =
with handlever
00 =
without accessory parts
E1 = External guide
82ZB-010-2
00 = external guide
with locking unit
82ZB-026-1
Base models
Sensing system External Guide
Plunger variations
0 =
without stroke
limiter
04 = plunger adapter
NAAMS-Standard
85P5-1 = base model without
sensing system
00 = without sensing
system 8AD-036-1
B8 = with sensing system
8EA-033-2
connecting plug M12x1
Features:
Compact Design
High accuracy of positioning
Stroke 40mm
Inductive sensing module
Toggle-locked in extracted position
Models: 85P5-1
Application:
Accurate positioning of workpiece in jigs.
Piston rod is locked in the extracted position.
Here the piston rod can be used for cases of
counter supporting for clamps.
85P5-104B8000
85P5-104B80H0
Series 85P5-1 Product Overview
Series 85P5-1B8 Technical Information
- -
85P5 1 04 B8 00 0 0 K
85P5-1 without hand lever
85P5-1 with hand lever (additional dimensioning)
16. 21
Series 85P5-1 Standard Clamp Dimensions
s
t
r
o
k
e

4
0
f
o
r
d
o
w
e
l

h
o
l
e
s
for
dowel holes
for
dowel holes
for
dowel holes for dowel holes
THIRD ANGLE
PROJECTION
mm [INCH]
16.22
1 4
2 3
1
2
3
4
Plug M12x1
Plug M8x1
open
S 0.1
closed
S 0.2
4
4
3
3
2
2
1
1
red green
yellow
External guide
(use for external
centering pins)
82ZB-010-2
Bellows
(use for external
pins with locking
for preventing from
unintened moving)
82ZB-026-1
Connecting cable
8EL-002-1
Connector socket
M12x1 straight,
5-pin
8EL-003-1
Connector socket
M12x190 angular,
4-pin
Wiring diagram of
electrical sensing system
Sensing system immune to
interference from d.c. arc
Inductive design:
B8 Connector M12x1 w/lead
Sensing B8 8EA-033-2
Seal-kit cylinder 8PW-050-1-00
Hand lever-kit 8KB-032-1
Major spare parts for 85P5-1
16. 23
Notes

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