EMA Austria GMBH

MIXING AND OTHER PROCESSING

EQUIPMENT FROM THE HEART OF EUROPE
The Mixema Intense is one of the most efcient types of mixer
for dry ingredients, powders and granular products, allowing
for the addition of various liquid components and for products
with low viscosity. It is widely used in the pharmaceutical, food
and chemical industries.
Mixema Intense ploughshare mixers are manufactured
for a specic product, and to meet individual customer
requirements.
The design of the mixer
The standard design of the plough mixer consists of a horizontal cylindrical vessel and a mixing shaft with agitating
blades of special form (so-called plows). High intensity mixing is achieved not only by the mechanical action of the
mixing blades, but also by the creation of the so-called uidized-product layer, which occurs with certain combinations
of parameters, such as the radial velocity of rotation plows, and their shape, number and positioning. The turbulent
eddy ows generated in the mixing process eliminate the potential for dead zones, and provide highest nal mixture
homogeneity. The special shape of the working elements prevents the product from being pressed against the sides
of the vessel, lifting it and keeping it in constant motion.
If required, and depending on the properties of the product in terms of control of the mixing process, the mixer can be
equipped with additional elements, such as high speed choppers with a separate drive, to prevent clumping and for
controlled granulation; various nozzles for adding the liquid components, to form granules; or a dispensing system to
provide humidication of the product.
The Mixema Intense high-
performance ploughshare mixers
FEATURES of Mixema Intense
ploughshare mixers
Mixers are made of stainless steel AISI316L, AISI304,
carbon steel and its combinations. Other materials are
possible on request
Volume of the mixer from 100 to 10,000 liters, or more
on request
Continuous or batch type mixing
Extremely high quality treatment of metal surface and
welded seams
Design and surface nish suitable for pharmaceutical use
Easy and economical maintenance
Easy cleaning and access of all internal surfaces
High intensity mixing
Short mixing time
Low energy costs
High uniformity and high stability of the mixing results,
guaranteeing maintaining of quality of mixtures for each
subsequent batch
The product is processed rapidly but gently
There are other options available upon request
Mixema Intense ploughshare mixers are
manufactured in two types. The batch
ploughshare mixer type operates in load
product - mix - unload the product mode.
In the continuous type ploughshare mixer
Mixema Intense-C, the product during the
mixing process moves forward from the
loading hopper to the discharge unit and
passes to further treatment with minimal
operator involvement.
OPTIONS
High-speed individually driven choppers
Spray nozzles for adding liquid components
Dosing of additional components
Vacuum performance
Heating or cooling jacket
Variable speed rotation of the mixing shaft
CIP and SIP processing
Air seal shaft
Special devices and congurations for loading and unloading of product
Surfaces with a high degree of wear resistance
Reinforced construction and use of special materials
Development of individual design for the technology needs of the customer
Development of design subject to overall limits
Validation documents for pharmaceutical use
Explosion-proof version and ATEX certication
Examples of
application
Pharmaceutical powders
and granules
Tea blends
Sugar blends
Flour mixes
Ice cream mixes
Muesli
Vitamin and mineral
supplements
Spices
Fertilizers
Animal feed
and similar
The capacity of the mixer
depends on the bulk density
of the product and other
factors, and generally does
not exceed 70% of the total
volume. Installed drive power
depends on the size of the
mixer and the product. For
appropriate selection of a
mixer, please use our online
questionnaire.
MIXING AND OTHER PROCESSING EQUIPMENT
FROM THE HEART OF EUROPE
Our more than 30 years of experience in production of mixing and
other processing equipment allows us to ofer our customers efcient
technological solutions to any problems, from simple to the most complex.
Our company has its own production facilities, equipped with the newest
metalworking equipment, allowing us to make technological designs of
any complexity.
The company owns an 8,000 sq. m. production area which includes
manufacturing plants, warehouses, ofce space, and open areas.
Commercial models and custom solutions Besides commercially
developed products, we also ofer the development of individual
equipment designs to meet the customers specications. .
Full-cycle service The EMA Austria GMBH company provides a full cycle
services in the design, manufacture, implementation, and maintenance of
process equipment including:
Technological consultation
Technological design
Production of equipment at our own production site
Erection and commissioning
Guarantee service
After-sales maintenance with a private service center
.
100% EU made In the process of producing equipment, we use only high
quality European materials and components. We do not resell equipment
that has been fully or partially manufactured in China or other Asian
countries.
Engineering
Machinery
Automation
EMA Austria GMBH
info@mixingequipment.net
+43 660 491 56 65
Wolfsthaler Strae 4a
2413 Berg
Austria