BHARAT PETROLEUM CORPORATION

LIMITED
IRIMPANAM TERMINAL PROJECT


PREPARED

CHECKED

APPROVED
DATA SHEET NO:
MEC/23PB/01/31/S1/DS/0002
REV: 0
S.BAHADUR PKS MANOJ 2014 MECON LIMITED. ALL RIGHTS RESERVED. SHEET 1 of 2

DATA SHEET FOR CHECK VALVES
1. Valve Manufacturer : As per Approved Vendor list
2. Valve Size (NB), mm (inch) : 6 to 32 ANSI Rating : 150#
3. Design Standard : API 6D /BS 5353 Qty: As per BOQ
4.
MECON's Technical
Specification No.
: MEC/23PB/01/31/S1/IN/0002
5.
Connecting Pipeline
Design Pressure,
kg/cm2(g)
: 20 Design Temperature, C : 15-50
0
C


6.
Maximum pressure
differential, kg/cm2(g)
: 20
7.
Connecting Pipe
Specification

8. Material : API Gr. B PSL2
9.
Diameter (OD), mm (inch) : As per P&Id
10. Thickness, mm : As per PMS
11.
Valve Construction
Design

12.
Bore : Reduced Full

13. End Connections : Flanged as per ASME B 16.5, class #150
14. Flanges (wherever
applicable)
a) RF FF RTJ NA
15. b) Serrated Smooth (125 to 200 micro inches AARH) NA
16. Valve Type : Motorized Plug Valve (Non Lubricating)
17. Valve Material Specification
18. Part Specified Material Material Offered
19. Body ASTM A 216 Gr. WCB
20.
Plug ASTM A 216 Gr. WCB Case
hardened +0.003 in. ENP

21. Cover ASTM A 216 Gr. WCB
22. Plug Stem ASTM A 479 Type 410
23. Sleeve PTFE
24.
Stud & nuts ASTM A 193 Gr. B7 / ASTM A
194 Gr. 2H

25.
Service : HSD /Naphtha/SKO/LAN/ATF/MS
26.
Location : Above Ground Buried
27.
Stem Extension
Requirement
: Yes No Length of stem Extension, m : N.A
28.
Operation Motarised actuator along with manual override with 2 nos. of limit switches
and mechanical position indicator shall be provided. Refer TS for Motorized
actuator MEC/23PB/01/31/S1/IN/0006


BHARAT PETROLEUM CORPORATION
LIMITED
IRIMPANAM TERMINAL PROJECT


PREPARED

CHECKED

APPROVED
DATA SHEET NO:
MEC/23PB/01/31/S1/DS/0002
REV: 0
S.BAHADUR PKS MANOJ 2014 MECON LIMITED. ALL RIGHTS RESERVED. SHEET 2 of 2

29.
Fire Resistant Design
Requirement
: API 6FA
30.
Valve Testing
Requirement

31. Testing standard : BS 6755 Part 1 /API 6D/API598
32.
Hydrostatic Body Test
Pressure (min.), kg/cm2(g)
: 30
33.
Hydrostatic seat Test
Pressure (min.), kg/cm2(g)
: 22
34.
Air test Pressure,
kg/cm2(g)
: 7
35.
Anti static testing
requirement
BS EN IS0 17292 / API 6D
36.
Valve Painting
Specification

37.
Suitable for Environment
Type
Corrosive Industrial Environment
38.
Painting specification no. Primer:1 coat of In-organic Zinc silicate @ 65-75 microns DFT
Secondary primer: 1 coat of Epoxy Zinc phosphate primer @ 40 microns DFT

Paint first finish: Two coats of epoxy high build finish paint@ each 100
microns DFT i.e 2 x 100 = 200 DFT
Paint finish: One coat of Acrylic Poly-urethane paint @ 40 microns DFT
Total DFT 345 micron.
Colour code shall be inline with BPCL instructions.

Notes:
1. Valves shall have an inherent feature using the line pressure to ensure that the line pressure cannot cause
taper locking of the plug/plug movement into the taper, i.e., valves shall be of "pressure-balanced design".
2. Material test certificates and hydrostatic test reports shall be furnished prior to dispatch.
3. Detailed dimensional drawings showing cross-section with part numbers and materials shall be submitted for
Purchaser's approval prior to manufacture of the valves.
4. Valves shall have valve position indicator.
5. Stops shall be provided to ensure positive alignment of plug with ports and ensure proper installation of
handle.
6. Gland packing assembly shall permit repair of gland packing under full line pressure.
7. This data sheet shall be read in conjunction with MECON specification for plug valves.
8. Inspection and Testing shall be as per this Data Sheet, MECON's T.S., and all other relevant standards.