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Ecopetrol Santa clara.

ASERVIN.
GAS CASING
COMPRESSOR

Aservin S.A.
Cra. 9 # 81A-26 Of. 302 !"#"$% &.C. C"'"()ia
*e'+ ,-.-1/ 31.-13320 1a2+ ,-.-1/ 31.-1333
Aservin E24"r$ 55C
.22- N6 68
$7
S$. # .0 Mia(i 15 33166 8.S.A.
P7.+ ,30-/ 883-3323 1a2+ ,30-/ 883-3331

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CHAPTER 7 OIL/GAS SEPARATOR. GENERAL
DRAWING________7.1


Ecopetrol Santa clara.
ASERVIN.
GAS CASING
COMPRESSOR

Aservin S.A.
Cra. 9 # 81A-26 Of. 302 !"#"$% &.C. C"'"()ia
*e'+ ,-.-1/ 31.-13320 1a2+ ,-.-1/ 31.-1333
Aservin E24"r$ 55C
.22- N6 68
$7
S$. # .0 Mia(i 15 33166 8.S.A.
P7.+ ,30-/ 883-3323 1a2+ ,30-/ 883-3331

inf"9aservin.:"(






















CHAPTER 7 OIL/GAS SEPARATOR.
CALCULATION_______7.2
Texas Weld Fab
ASME Section VIII Division I 2010 ed.
Date Printed: 2/11/2011
Vessel designed with DesignCalcs 2011, Version: 2011.7.0
Vessel is ASME Code Stamped
Job No: 1108
Vessel Number: 1108
NAMEPLATE INFORMATION
Vessel MAWP: 275.00 PSI at 100 F
MDMT: -20 F at 275.00 PSI
Serial Number(s): 1108
National Board Number(s): __________________________________
Year Built: 2011
Radiography: NONE
Postweld Heat Treated: NONE
Signatures
_______________________________________________________________ Date: ____/____/____
Texas Weld Fab
ASME Section VIII Division I 2010 ed.
Date Printed: 2/11/2011
Texas Weld Fab
Shell 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: S1
Date Printed: 2/11/2011
Cylindrical Shell Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Long. Joint Efficiency: 70 %
Shell Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Shell Length: 45.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 15948 PSI
Corrosion Allowance: 0.0625 in. Actual Circumferential Stress: 17545 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 7062 PSI
Outside Diameter (new): 28.0000 in. Extreme Fiber Elongation: 1.36 %
Outside Diameter (corroded): 28.0000 in. Specific Gravity: 1.00
Shell Surface Area: 27.49 Sq. Ft. Weight of Fluid: 949.23 lb.
Shell Estimated Volume: 113.62 Gal. Total Flooded Shell Weight: 1359.29 lb.
Circ. Joint Efficiency: 85 % Shell Weight: 410.07 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t =
PR
2SE + 0.4P
=
276.61 * 13.6875
2 * 20000 * 0.85 + 0.4 * 276.61
= 0.1110 + 0.0625
(corrosion)
+ 0.0000
(ext. corrosion)
= minimum of 0.1735 in.
Circumferential Stress Calculations per Appendix 1-1(a)(1)
t =
PR
o
SE + 0.4P
=
276.61 * 14.0000
20000 * 0.70 + 0.4 * 276.61
= 0.2745 + 0.0625
(corrosion)
+ 0.0000
(ext. corrosion)
= minimum of 0.3370 in.
External loads do not control design.
Nominal Shell Thickness Selected = 0.3750 in.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 1 of 28
Texas Weld Fab
Head 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: H1
Date Printed: 2/11/2011
Ellipsoidal Head Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 0.00 PSI Joint Efficiency: 85 %
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.0625 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 14061 PSI
Head Location: Right Straight Flange : 2.0000 in.
Outside Diameter : 28.0000 in. Head Depth (ho) : 7.1875 in.
Thin Out : 0.0000 in.
K =
1
6
[2 + (D/2h) ] : 0.99
Extreme Fiber Elongation: 5.99 %
Head Surface Area: 6.98 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 16.52 Gal. Weight of Fluid: 137.76 lb.
Head Weight: 105.57 lb. Total Flooded Head Weight: 243.32 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Design Thickness Calculations per Appendix 1-4(c)
t =
PD
o
K
2SE + 2P(K - 0.1)
=
275.00 * 28.0000 * 0.99
2 * 20000 * 0.85 + 2 * 275.00 * (0.99 - 0.1)
= 0.2211 + 0.0625
(corrosion)
+ 0.0000
(ext. corrosion)
+ 0.0000
(thin out)
= minimum of 0.2836 in.
Minimum Head Thickness Selected = 0.3750 in.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 2 of 28
Texas Weld Fab
Head 2
Job No: 1108 Vessel Number: 1108
Number: 2 Mark Number: H2
Date Printed: 2/11/2011
Ellipsoidal Head Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Joint Efficiency: 85 %
Head Material: SA-516 Gr. 70 Factor B Chart: CS-2
Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.0625 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 14144 PSI
Head Location: Left Straight Flange : 2.0000 in.
Outside Diameter : 28.0000 in. Head Depth (ho) : 7.1875 in.
Thin Out : 0.0000 in.
K =
1
6
[2 + (D/2h) ] : 0.99
Extreme Fiber Elongation: 5.99 %
Head Surface Area: 6.98 Sq. Ft. Specific Gravity: 1.00
Head Estimated Volume: 16.52 Gal. Weight of Fluid: 137.76 lb.
Head Weight: 105.57 lb. Total Flooded Head Weight: 243.32 lb.
Minimum Design Metal Temperature Data
Min. Temperature Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -20 F
Design Thickness Calculations
Design Thickness Calculations per Appendix 1-4(c)
t =
PD
o
K
2SE + 2P(K - 0.1)
=
276.61 * 28.0000 * 0.99
2 * 20000 * 0.85 + 2 * 276.61 * (0.99 - 0.1)
= 0.2223 + 0.0625
(corrosion)
+ 0.0000
(ext. corrosion)
+ 0.0000
(thin out)
= minimum of 0.2848 in.
Minimum Head Thickness Selected = 0.3750 in.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 3 of 28
Texas Weld Fab
Nozzle 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-106 Gr. C Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 17.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 3.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 20 Nozzle Pipe Schedule: STD
Nozzle ID (new): 19.2500 in. Nozzle Wall Thickness(new): 0.3750 in.
Nozzle ID (corroded): 19.3750 in. Nozzle Wall Thickness(corroded): 0.3125 in.
Outer "h" Limit: 0.7813 in. Upper Weld Leg Size(Weld 41): 0.7500 in.
Internal "h" Limit: 0.6250 in. Internal Weld Leg Size(Weld 43): 0.6250 in.
OD, Limit of Reinforcement: 38.7500 in. Appendix 1-7 OD, Limit of Reinforcement(d
LDR
): 29.0625 in.
Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -55 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.7500 in.
Internal Weld Leg Size(Weld 43): 0.6250 in.
Nozzle Wall Thickness(t
n
): 0.3750 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Pipe Size: 20 Schedule: STD
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Large opening meets Appendix 1-7 stress calculation requirements
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 4 of 28
Texas Weld Fab
Nozzle 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 9.6875
20000 * 1 - 0.6 * 276.61
= 0.1351 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 9.6875
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.2562 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.3905 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2551 in.
t
UG-45
= max( t
a
, t
b
) = 0.2551 in.
Wall thickness = tn * 0.875(pipe) = 0.3281 is greater than or equal to UG-45 value of 0.2562
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 5 of 28
Texas Weld Fab
Nozzle 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 2/11/2011
Nozzle Reinforcement Calculations
Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (19.3750 * 0.1926 * 1.00) + (2 * 0.3125 * 0.1926 * 1.00 * (1 - 1.0000)) = 3.7316 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
19.3750 * (1.00 * 0.3125 - 1.00 * 0.1926) - 2 * 0.3125 * (1.00 * 0.3125 - 1.00 * 0.1926) * (1 - 1.0000) = 2.3231 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (0.3125 + 0.3125)(1.00 * 0.3125 - 1.00 * 0.1926) - 2 * 0.3125 * (1.00 * 0.3125 - 1.00 * 0.1926) * (1 - 1.0000)
= 0.1499 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 2.3231 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.1351) * 1.0000 * 0.3125= 0.2772 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.3125 - 0.1351) * 1.0000 * 0.3125= 0.2772 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.2772 sq. in.
A3 = Smaller value of the following :
5 * t * t
i
* f
r2
= 5 * 0.3125 * 0.2500 * 1.0000 = 0.3906 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.2500 * 0.2500 * 1.0000 = 0.3125 sq. in.
2 * h * t
i
* f
r2
= 2 * 2.9375 * 0.2500 * 1.0000= 1.4688 sq. in.
= 0.3125 sq. in.
A41 = (leg) * fr2 = (0.7500) * 1.0000 = 0.5625 sq. in.
A43 = (leg) * fr2 = (0.5357) * 1.0000 = 0.2870 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 3.7623 sq. in., which is greater than A (3.7316)
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 6 of 28
Texas Weld Fab
Nozzle 1
Job No: 1108 Vessel Number: 1108
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 2/11/2011
Appendix 1-7(a) (Large Opening in Shell) Calculations
Area Required for Internal Pressure
A = 2/3 * (d tr F + 2 tn tr F (1 - fr1)) = 2/3 * ((19.3750 * 0.1926 * 1.00) + (2 * 0.3125 * 0.1926 * 1.00 * (1 - 1.0000))) = 2.4877 sq. in.
Area Available - Internal Pressure
A1 = (d
LDR
- d)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
(29.0625 - 19.3750) * (1.00 * 0.3125 - 1.00 * 0.1926) - 2 * 0.3125 * (1.00 * 0.3125 - 1.00 * 0.1926) * (1 - 1.0000) = 1.1615 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3125 - 0.1351) * 1.0000 * 0.3125= 0.2772 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.3125 - 0.1351) * 1.0000 * 0.3125= 0.2772 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.2772 sq. in.
A3 = Smaller value of the following :
5 * t * t
i
* f
r2
= 5 * 0.3125 * 0.2500 * 1.0000 = 0.3906 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.2500 * 0.2500 * 1.0000 = 0.3125 sq. in.
2 * h * t
i
* f
r2
= 2 * 2.9375 * 0.2500 * 1.0000= 1.4688 sq. in.
= 0.3125 sq. in.
A41 = (leg) * fr2 = (0.7500) * 1.0000 = 0.5625 sq. in.
A43 = (leg) * fr2 = (0.5357) * 1.0000 = 0.2870 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 2.6007 sq. in., which is greater than A (2.4877)
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 7 of 28
Texas Weld Fab
Nozzle 2
Job No: 1108 Vessel Number: 1108
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-106 Gr. B Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 5.0000 in. Allowable Stress at Design Temperature (S
n
): 17100 PSI
Internal Projection: 1.0000 in. Allowable Stress at Ambient Temperature: 17100 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle Pipe Size: 6 Nozzle Pipe Schedule: XH
Nozzle ID (new): 5.7610 in. Nozzle Wall Thickness(new): 0.4320 in.
Nozzle ID (corroded): 5.8860 in. Nozzle Wall Thickness(corroded): 0.3695 in.
Developed Opening: 7.1290 in. Tangential Dimension L: 5.0000 in.
Outer "h" Limit: 0.7813 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.7675 in. Internal Weld Leg Size(Weld 43): 0.5000 in.
OD, Limit of Reinforcement: 11.7720 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal Weld Leg Size(Weld 43): 0.5000 in.
Nozzle Wall Thickness(t
n
): 0.4320 in.
Outside Groove Weld Depth: 0.3750 in.
tangential to the vessel wall, attached by a groove weld.
Pipe Size: 6 Schedule: XH
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 8 of 28
Texas Weld Fab
Nozzle 2
Job No: 1108 Vessel Number: 1108
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 2.9430
17100 * 1 - 0.6 * 276.61
= 0.0481 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

17100
20000
, 1.0000

= 0.8550 fr2 = min

Sn
Sv
, 1.0000

= min

17100
20000
, 1.0000

= 0.8550
fr3 = min

Sn
Sv
, 1.0000

= min

17100
20000
, 1.0000

= 0.8550
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 2.9430
17100 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.1315 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.3075 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2551 in.
t
UG-45
= max( t
a
, t
b
) = 0.2551 in.
Wall thickness = tn * 0.875(pipe) = 0.3780 is greater than or equal to UG-45 value of 0.2551
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 9 of 28
Texas Weld Fab
Nozzle 2
Job No: 1108 Vessel Number: 1108
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 2/11/2011
Nozzle Reinforcement Calculations
Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (7.1915 * 0.1926 * 1.00) + (2 * 0.3695 * 0.1926 * 1.00 * (1 - 0.8550)) = 1.4057 sq. in.
Area Available - Internal Pressure
A1 = (d
LR
- d)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
(11.7720 - 7.1915) * * (1.00 * 0.3125 - 1.00 * 0.1926) - 2 * 0.3695 * (1.00 * 0.3125 - 1.00 * 0.1926) * (1 - 0.8550) = 0.5364 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.3695 - 0.0481) * 0.8550 * 0.3125= 0.4294 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.3695 - 0.0481) * 0.8550 * 0.3695= 0.5077 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 0.4294 sq. in.
A3 = Smaller value of the following :
5 * t * t
i
* f
r2
= 5 * 0.3125 * 0.3070 * 0.8550 = 0.4101 sq. in.
5 * t
i
* t
i
* f
r2
= 5 * 0.3070 * 0.3070 * 0.8550 = 0.4029 sq. in.
2 * h * t
i
* f
r2
= 2 * 0.9375 * 0.3070 * 0.8550= 0.4922 sq. in.
= 0.4029 sq. in.
A41 = (leg) * fr2 = (0.3750) * 0.8550 = 0.1202 sq. in.
A43 = (leg) * fr2 = (0.4107) * 0.8550 = 0.1442 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.6331 sq. in., which is greater than A (1.4057)
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 10 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 3 Mark Number: C1
ID Number: 3
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.5310 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.4688 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 5.0620 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Head 2 - Head 2
Material: SA-516 Gr. 70 Head wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Head wall thickness - thin out (corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3125 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 11 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 3 Mark Number: C1
ID Number: 3
Date Printed: 2/11/2011
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P)
=
276.61 * 0.9000 * 28.0000
(2 * 20000 * 1 + 0.8 * 276.61)
= 0.1733 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 1.2655
20000 * 1 - 0.6 * 276.61
= 0.0176 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 1.2655
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0878 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
276.61 * 0.9900 * 28.0000
(2 * 20000 * 1 + 2 * 276.61 * (0.9900 - 0.1))
+ 0.0625 + 0.0000 = 0.2519 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2515 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2515 in.
t
UG-45
= max( t
a
, t
b
) = 0.2515 in.
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.2515
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 12 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 4 Mark Number: C2
ID Number: 4
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 0.00 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.5310 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.4688 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 5.0620 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Head 1 - Head 1
Material: SA-516 Gr. 70 Head wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Head wall thickness - thin out (corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3125 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 13 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 4 Mark Number: C2
ID Number: 4
Date Printed: 2/11/2011
Required Head Thickness per Paragraph UG-37(a)
tr =
P K1 Do
(2SE + 0.8P)
=
275.00 * 0.9000 * 28.0000
(2 * 20000 * 1 + 0.8 * 275.00)
= 0.1723 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
275.00 * 1.2655
20000 * 1 - 0.6 * 275.00
= 0.0175 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
275.00 * 1.2655
20000 * 0.70 - 0.6 * 275.00
+ 0.0625 + 0.0000 = 0.0877 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
P K Do
(2SE + 2P(K - 0.1))
+ Ca + ext. Ca =
275.00 * 0.9900 * 28.0000
(2 * 20000 * 1 + 2 * 275.00 * (0.9900 - 0.1))
+ 0.0625 + 0.0000 = 0.2508 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2515 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2508 in.
t
UG-45
= max( t
a
, t
b
) = 0.2508 in.
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.2508
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 14 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 5 Mark Number: C3
ID Number: 5
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.5310 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.4688 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 5.0620 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3125 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 15 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 5 Mark Number: C3
ID Number: 5
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 1.2655
20000 * 1 - 0.6 * 276.61
= 0.0176 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 1.2655
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0878 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2515 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2515 in.
t
UG-45
= max( t
a
, t
b
) = 0.2515 in.
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.2515
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 16 of 28
Texas Weld Fab
Threaded Coupling - 0.75"
Job No: 1108 Vessel Number: 1108
Number: 6 Mark Number: C4
ID Number: 6
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 1.0650 in. Nozzle Wall Thickness(new): 0.3425 in.
Nozzle ID (corroded): 1.1900 in. Nozzle Wall Thickness(corroded): 0.2800 in.
Outer "h" Limit: 0.7000 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.5438 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.3800 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3425 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 17 of 28
Texas Weld Fab
Threaded Coupling - 0.75"
Job No: 1108 Vessel Number: 1108
Number: 6 Mark Number: C4
ID Number: 6
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 0.5950
20000 * 1 - 0.6 * 276.61
= 0.0083 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 0.5950
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0744 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1895 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.1895 in.
t
UG-45
= max( t
a
, t
b
) = 0.1895 in.
Wall thickness = tn = 0.3425 is greater than or equal to UG-45 value of 0.1895
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 18 of 28
Texas Weld Fab
Threaded Coupling - 0.75"
Job No: 1108 Vessel Number: 1108
Number: 7 Mark Number: C5
ID Number: 7
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 1.0650 in. Nozzle Wall Thickness(new): 0.3425 in.
Nozzle ID (corroded): 1.1900 in. Nozzle Wall Thickness(corroded): 0.2800 in.
Outer "h" Limit: 0.7000 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.5438 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 2.3800 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3425 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 19 of 28
Texas Weld Fab
Threaded Coupling - 0.75"
Job No: 1108 Vessel Number: 1108
Number: 7 Mark Number: C5
ID Number: 7
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 0.5950
20000 * 1 - 0.6 * 276.61
= 0.0083 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 0.5950
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0744 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1895 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.1895 in.
t
UG-45
= max( t
a
, t
b
) = 0.1895 in.
Wall thickness = tn = 0.3425 is greater than or equal to UG-45 value of 0.1895
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 20 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 8 Mark Number: C6
ID Number: 8
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.3125 in.
Nozzle ID (corroded): 2.5310 in. Nozzle Wall Thickness(corroded): 0.2500 in.
Outer "h" Limit: 0.6250 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.4688 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 5.0620 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.3750 in.
Nozzle Wall Thickness(t
n
): 0.3125 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 21 of 28
Texas Weld Fab
Threaded Coupling - 2"
Job No: 1108 Vessel Number: 1108
Number: 8 Mark Number: C6
ID Number: 8
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 1.2655
20000 * 1 - 0.6 * 276.61
= 0.0176 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 1.2655
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0878 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.2515 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.2515 in.
t
UG-45
= max( t
a
, t
b
) = 0.2515 in.
Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.2515
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 22 of 28
Texas Weld Fab
Threaded Coupling - 1/4"
Job No: 1108 Vessel Number: 1108
Number: 9 Mark Number: C7A
ID Number: 9
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.5400 in. Nozzle Wall Thickness(new): 0.2300 in.
Nozzle ID (corroded): 0.6650 in. Nozzle Wall Thickness(corroded): 0.1675 in.
Outer "h" Limit: 0.4188 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2625 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 1.6250 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.2500 in.
Nozzle Wall Thickness(t
n
): 0.2300 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 23 of 28
Texas Weld Fab
Threaded Coupling - 1/4"
Job No: 1108 Vessel Number: 1108
Number: 9 Mark Number: C7A
ID Number: 9
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 0.3325
20000 * 1 - 0.6 * 276.61
= 0.0046 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 0.3325
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0691 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1615 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.1615 in.
t
UG-45
= max( t
a
, t
b
) = 0.1615 in.
Wall thickness = tn = 0.2300 is greater than or equal to UG-45 value of 0.1615
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 24 of 28
Texas Weld Fab
Threaded Coupling - 1/4"
Job No: 1108 Vessel Number: 1108
Number: 10 Mark Number: C7B
ID Number: 10
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.5400 in. Nozzle Wall Thickness(new): 0.2300 in.
Nozzle ID (corroded): 0.6650 in. Nozzle Wall Thickness(corroded): 0.1675 in.
Outer "h" Limit: 0.4188 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2625 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 1.6250 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr. 70 Shell wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSI Shell wall thickness(corroded): 0.3125 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.2500 in.
Nozzle Wall Thickness(t
n
): 0.2300 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 25 of 28
Texas Weld Fab
Threaded Coupling - 1/4"
Job No: 1108 Vessel Number: 1108
Number: 10 Mark Number: C7B
ID Number: 10
Date Printed: 2/11/2011
Required Shell Thickness per Paragraph UG-37(a)
tr =
PRo
SE + 0.4P
=
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
= 0.1926 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 0.3325
20000 * 1 - 0.6 * 276.61
= 0.0046 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 0.3325
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0691 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PRo
SE + 0.4P
+ Ca + ext. Ca =
276.61 * 14.0000
20000 * 1 + 0.4 * 276.61
+ 0.0625 + 0.0000 = 0.2551 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1615 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.1615 in.
t
UG-45
= max( t
a
, t
b
) = 0.1615 in.
Wall thickness = tn = 0.2300 is greater than or equal to UG-45 value of 0.1615
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 26 of 28
Texas Weld Fab
Nozzle 11
Job No: 1108 Vessel Number: 1108
Number: 11 Mark Number: C8
ID Number: 11
Date Printed: 2/11/2011
Nozzle Design Information
Design Pressure: 275.00 PSI Design Temperature: 100 F
Static Head: 1.61 PSI Nozzle Efficiency (E): 70 %
Nozzle Material: SA-105 Joint Efficiency (E
1
): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (S
n
): 20000 PSI
Internal Projection: 0.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.0625 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Nozzle Path: None
Nozzle ID (new): 0.5400 in. Nozzle Wall Thickness(new): 0.2300 in.
Nozzle ID (corroded): 0.6650 in. Nozzle Wall Thickness(corroded): 0.1675 in.
Outer "h" Limit: 0.4188 in. Upper Weld Leg Size(Weld 41): 0.2500 in.
Internal "h" Limit: 0.2625 in. Internal Weld Leg Size(Weld 43): 0.0000 in.
OD, Limit of Reinforcement: 1.5312 in. Outside Groove Weld Depth: 0.3750 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 275.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 F
Host Component: Nozzle 1 - Nozzle 1
Material: SA-106 Gr. C Host Nozzle wall thickness(new): 0.3750 in.
Material Stress(S
v
): 20000 PSIt Nozzle wall thickness - 12% for pipe (corroded): 0.2656 in.
Nozzle Detail Information
Upper Weld Leg Size(Weld 41): 0.2500 in.
Nozzle Wall Thickness(t
n
): 0.2300 in.
Outside Groove Weld Depth: 0.3750 in.
Nozzle passes through the vessel, attached by a groove weld.
Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 27 of 28
Texas Weld Fab
Nozzle 11
Job No: 1108 Vessel Number: 1108
Number: 11 Mark Number: C8
ID Number: 11
Date Printed: 2/11/2011
Required Host Nozzle Thickness per Paragraph UG-37(a)
tr =
PR
SE - 0.6P
=
276.61 * 9.6875
20000 * 1 - 0.6 * 276.61
= 0.1351 in.
Nozzle Required Thickness Calculations
Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
trn =
PRn
SE - 0.6P
=
276.61 * 0.3325
20000 * 1 - 0.6 * 276.61
= 0.0046 in.
Strength Reduction Factors
fr1 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000 fr2 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
fr3 = min

Sn
Sv
, 1.0000

= min

20000
20000
, 1.0000

= 1.0000
UG-45 Thickness Calculations
Nozzle Thickness for Pressure Loading (plus corrosion)
t
a
=
PRn
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 0.3325
20000 * 0.70 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.0691 in.
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host
t
b1
=
PR
SE - 0.6P
+ Ca + ext. Ca =
276.61 * 9.6875
20000 * 1 - 0.6 * 276.61
+ 0.0625 + 0.0000 = 0.1976 in.
Minimum Thickness (plus corrosion) per Table UG-45
t
b3
= minimum thickness (Table UG-45) + Ca + ext. Ca = 0.1615 in.
Nozzle Minimum Thickness Based on Host and Table UG-45
t
b
= min[t
b3
, max(t
b1
, t
b2
) ] = 0.1615 in.
t
UG-45
= max( t
a
, t
b
) = 0.1615 in.
Wall thickness = tn = 0.2300 is greater than or equal to UG-45 value of 0.1615
DesignCalcs version: 2011 Computer Engineering, Inc. 2011 Page 28 of 28


Ecopetrol Santa clara.
ASERVIN.
GAS CASING
COMPRESSOR

Aservin S.A.
Cra. 9 # 81A-26 Of. 302 !"#"$% &.C. C"'"()ia
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CHAPTER 7 OIL/GAS SEPARATOR. OIL
FILTERS________7.3

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