WDC-IVCM

3-in-1 F!ue Cas Ana!yzer

Bulletin P-230
DIspla
Iour line x 2O cIaracLer vacuum fluorescenL.
Displays combinaLions of oxygen, ppm combusLibles,
meLIane, Lime and daLe, cell LemperaLure, user
programmable LexL, LIermocouple mV or cell mV.
Iassvord proLecLion, programmable pressure
compensaLion and conLexL-sensiLive Ielp are also
provided.
Rccordcr Ou!pu!
Tvo isolaLed linear currenL ouLpuLs for oxygen and
one eacI for combusLibles and meLIane. SelecL 2,
combusLibles, meLIane, cell LemperaLure, LIermo-
couple mV or cell mV. LacI ouLpuL can be 4-2O mA, O-
2O mA, 2O-4 mA or 2O-O mA and is fully scalable. Hold
or Lrack during calibraLion and selecL degree of
damping. Maximum load 12OO oIms.
Alarms
Tvo independenL oxygen alarms, eacI IigI or lov
selecLable. ne alarm can be assigned as oxygen,
calibraLe or verify. Tvo IigI combusLibles and Lvo
IigI meLIane alarms. SeL relays Lo energize or
deenergize on alarm. ConLacL raLing max. 3OVA, 3OV
max. noninducLive load.
DIagnos!Ics
WaLcIdog Limer and service alarms. SysLem LesL for
A/D, RAM, LLIRM and keypad. Display line 4
reserved for full LexL error and diagnosLic messages.
TvenLy enLry evenL log.
CommunIca!Ions
RS-485 2-vay addressable
LncIronmcn!
AmbienL Temp.: 14I Lo 122I (-1OC Lo 5OC)
RelaLive HumidiLy: 1O% Lo 8O%, non-condensing
Ss!cm ComplIancc
LMC DirecLive 89/336/LLC
ImmuniLy SLandard, LN 5OO82-2, Heavy IndusLrial
Lmissions SLandard, LN 55O11, LquipmenL Class:
IndusLrial, ScienLific, and Medical
Lov VolLage DirecLive 73/23/LLC
SafeLy requiremenL for elecLrical equipmenL for
measuremenL, conLrol and laboraLory use, LN
61O1O-1 (ILC 1O1O-1)
Lnclosurc
CIoice of general purpose vall mounL, general
purpose 19" rack mounL, general purpose panel
mounL, veaLIerproof NLMA 4 (II 56) vall/panel
mounL, and sLainless sLeel veaLIerproof NLMA 4X
(II 56) vall/panel mounL. All are UL LisLed for NLC
Class I, Division 2 areas. Iurged and explosion-proof
versions also available.
CalIbra!Ion
xygen cell lifeLime exLender. CalibraLe or verify
calibraLion. SLore lasL calibraLion and verificaLion
daLa. SelecLable calibraLion gas run Lime and process
recovery Lime. Timed auLomaLic calibraLion viLI
opLional RemoLe CalibraLion UniL.
Poucr RcquIrcmcn!s
Nominal 95-23O VAC, 1O%, 47-63 Hz.
Poucr DIssIpa!Ion
75 VA max.
PrIncIplc oj Opcra!Ion
Close-coupled exLracLive oxygen, combusLibles and
meLIane analyzer using zirconium oxide for oxygen
measuremenL and caLalyLic deLecLors for boLI
combusLibles and meLIane. CompleLely field
serviceable.
DIspla Rangc
xygen: O.1-1OO%
CombusLibles: O-1O,OOO ppm
MeLIane: O-5%
Ou!pu! Rangc
xygen: Irom O-1 Lo O-1OO%
CombusLibles: Irom O-2,OOO ppm Lo O-1O,OOO ppm
MeLIane: O-5%
Accurac
xygen: O.75% of measured value or O.O5%
oxygen, vIicIever is greaLer
CombusLibles: 2% of full scale ouLpuL range
MeLIane: 5% of full scale ouLpuL range
Rcsponsc
xygen: 63% of a process sLep cIange < 3 secs.
CombusLibles: 63% of a process sLep cIange < 7 secs.
MeLIane: 63% of a process sLep cIange < 12 secs.
viLIouL flame arresLers, < 3O secs. viLI
flame arresLers
DrIj!
< O.1% of cell ouLpuL per monLI (< O.OO5%
2
per
monLI viLI 2%
2
applied)
AspIra!or AIr RcquIrcmcn!s
1O Lo 2O scfI (4.72 Lo 9.4 L/min.) aL 15 Lo 1OO psig (1.O5
Lo 7.O4 kg/cm
2
)
|luc Gas Tcmpcra!urcs/Probcs
Lo 13OOI (7O4C) viLI 316 SS
Lo 1875I (1O24C) viLI RA33O
Lo 26OOI (1426C) viLI mulliLe
Lo 32OOI (176OC) viLI alumina
SENSOR
SERIES 2000 CONTROL UNIT
PROCESS & ANALYTICAL INSTRUMENTS DIVISION
15O IreeporL Road, IiLLsburgI, IA 15238
Tel: (412) 828-9O4O Iax: (412) 826-O399
vvv.LIermox.com
Probc Lcng!hs
36" (91cm) Lo 1O8" (274cm)
Max. Samplc DcupoIn!
45OI (232C)
Samplc Prcssurc
2 psig: no ad|usLmenLs required
2 Lo 9 psig: sofLvare selecLable
1O psig and above: consulL facLory
LncIronmcn!
AmbienL Temp.: -5I Lo 16OI (-2OC Lo 71C),
-5I Lo 14OI (-2OC Lo 6OC) viLI LIe Div. 2 pLion
RelaLive HumidiLy: 1O% Lo 9O%, non-condensing
Lnclosurc
Ceneral purpose, veaLIer resisLanL, sLainless sLeel.
Lxplosion-proof and purged versions are opLional.
Poucr RcquIrcmcn!s
115 VAC, 1O%, 47-63 Hz., 6OO VA max.
(65O VA max. viLI floor mounL opLion),
23O VAC, 1O%, 47-63 Hz., 185O VA max.
(19OO VA max. viLI floor mounL opLion)
CalIbra!Ion Gas RcquIrcmcn!s
Use calibraLion gases _ 1O psig, 1.5 scfI (O.7O kg/cm
2
,
O.7 L/min.)

2
Span Cas: Air or from 1.O% Lo 1OO%
2
, balance N
2

2
, Comb. & CH
4
Zero Cases: Irom O.1 Lo 1O%
2
,
balance N
2
Comb. & CH4 Span Cas: 6O Lo 8O% of LIe selecLed
comb. recorder ouLpuL range in cerLified mixLures of
C or C + H
2
, N
2
, 2% CH
4
, 8 Lo 1O%
2
, balance N
2
.
6DAHN
The right analyzer for your application
MENU PRINT
REMOTE CALIBRATION UNIT
23.49
9.25
11.0
4.33
.95
.38
5.56
2.19
14.0
5.51
6.29
15.98
1/4" Mounting holes
.64cm (2 places)
APPROX. 4.50
11.43
Inches
CM
Calibration Gas Flowmeter
Alternate O2 Span
Gas Inlet 1/8"NPT (F)
Flow
Controller
Calibration Gas
Outlet to Sensor
1/4"NPT(F)
Instrument Air Inlet
1/4"NPT(F) 15-30 PSI
Combustibles Span
Gas Inlet 1/8"NPT(F)
O2 Zero Gas Inlet
1/8"NPT(F)
Aspirator
Air Outlet
to Sensor
1/8"NPT(F)
(Flow Controller
Not Shown)
Side View
Calibration
Gas
Flowmeter
10.67
4.20
Combustible
Span Gas
Flow
1/4" OD Sensor
Instrument
Air
Valve
Solenoid
a minimum
kept to
To be
Gas
Calibration
1/4" OD
Calibration
Flow Diagram
Flowmeter
Gas line
1psi
Check
Valve
Valve
Solenoid
Valve
Solenoid
Valve
Solenoid
Regulator
factory
set @
10psi
Aspirator
air regulator
and gauge
Air line
Aspirator
Controller
O2 Span Gas
Alternate
Solenoid
Valve
O and
Combustibles
WDG-IVCM
NEMA 4X Enclosure
Weight: 8.0lbs. (3.65kg)
1/8"NPT(F)
to Sensor
Air Outlet
Aspirator
Zero Gas
2



60.3
23.75
20.96
8.25
Allow
10" (25,4cm)
Clearance
10.00
25.4
3.75
9.53
hole
2.875"dia. x 9"long
(7.30cm x 22.9cm)
Probe
Boiler wall Probe Heater
(when installed)
Gasket (by Thermox)
Mounting Plate and Nipple supplied
by Thermox (welded to wall by customer)
Sensor bolted to mounting plate
after plate is welded to wall by
customer
Standard Mounting
(Preferred Method)

Alternate Nipple Mounting
(with standard Mounting parts)
Gasket (by Thermox)
Probe Heater
Boiler wall
Probe
Nipple length to
be as short as
possible
3-1/2" or 4" Pipe
Nipple, with 1"min.
of insulation. Welded
to wall and plate
Thermox supplied plate and pipe
welded to nipple (3"300# Flange
and nipple may be used)
Weld
SpecificaLions conLained Ierein are sub|ecL Lo cIange viLIouL noLice.
Since iL is impossible Lo anLicipaLe or conLrol LIe many differenL
condiLions under vIicI LIis informaLion or our producLs may be
used, AMLTLK cannoL guaranLee LIe applicabiliLy and accuracy of
LIe informaLion or LIe suiLabiliLy of our producLs in any given
siLuaLion. IrinLed in LIe U.S.A. 2OO2-O1, by AMLTLK, Inc.
Dimensions
Bulletin P-230
NOTES:
1. All static performance characteristics are with operating variables constant.
2. System accuracy referenced to 0.1 to 10% calibrated range.
CONTROL UNIT
SENSOR
Cutout