Materials and Structures/Materiaux et Constructions, Vol.
34, August-September 2001, pp 418-425
Analysis and design of FRP externally-reinforced concrete beams against debonding-type failures M. Maalej, W. H. Goh and P. Paramasivam Department of Civil Engineering, National University of Singapore, 1 Engineering Drive 2, Singapore 117576 Paper received:June 22, 2000; Paper accepted: March 1, 2001 A B S T R A C T R I~ S U M I~ Epoxy-bonding of FRP plates to the tensile face of RC beams has been shown to be an effective repair and strengthening technique. However, local failure by debondi ng or ri ppi ng of concret e cover has been reported in experiments to be a likely mode of failure due to high interfacial shear and normal stress concen- trations, Predictive models for finding the interracial shear stress have been reviewed and evaluated using experimental data reported in the literature. The most critical parameters governi ng the interracial shear strength and stress as determined by the models were also examined. Through understanding of the condi- tions that result in debonding failure, a better approach towards designing FRP-plated RC beams against this mode of failure might be achieved. Le renforcement externe d elements en b~ton arme a l' aide de plaques synthdtiques ret~rc&s de fibres ( FRP) , s' est rdvdld & e u n e t e c h n i q u e ef f i cace de r & a b i l i t a t i o n des s t r uc t ur e s . Cependant, la rupture locale par d&ollement ou fissure du bdton a dtd pr&ent& dans des essais comme le mode de rupture le plus f rdquent a cause de la f ort e concentration des contraintes de cisaillement et normales a u x ext r dmi t & des pl aques. De s modules th&riques visant 21 trouver les contraintes de cisaillement ont dtd examin& et &atu& en utitisant des donn&s exp&imen- tales rapport&s clans la litt&ature. Les param~tres les plus cri- tiques gouvernant la contrainte de cisaillement et la rdsistance au cisaillement de l'interface colle-bdton, comme ddtermind par les modeles th&riques, ont aussi dtd e x ami n& Pour comprendre les (frets qui r&ultent de la rupture par d&ollement, une meilleure mdthode de conception peut ~tre r&lis& afin d'dliminer ou de retarder ce mode de rupture. 1. I N T R O D U C T I O N Repair and strengthening of RC members with EB- FRP (Externally-Bonded Fibre Reinforced Polymer) has evolved progressively over the past decade. For beam members, failure can occur due to flexural compression, beam shear, FRP r upt ur e, or FRP debondi ng. Debonding-type failures are prevalent in beam tests reported in the literature. The prevalence of &bonding failures among each of the other modes emphasizes the need either for reliable means of preventing this type of failure or for a practical met hod of predi ct i ng it. Attempts to address this need can be seen in recent pub- lications where approximate analyses were used to com- pute the shear and normal stress concentrations in the adhesive layer of FRP-plated RC beams. The recently published work was motivated by observations that pre- mature failures may occur because of shear and normal stress concentrations at FRP cut-off points and at flex- ural cracks along the beam, resulting in debonding or ripping of the concrete cover along the level of conven- tional internal reinforcement. The recently proposed methods to predict and prevent premature failure of FRP-plated RC beams are timely; however, such meth- ods need further testing and evaluations before they can be relied upon in practice. For a given strengthening application, the primary issue is to decide what type of FRP reinforcing system and how much EB-FRP flexural reinforcement should be used. The ideal system would be one where the FRP properties are fully utilized. Published data in the litera- ture indicate that the efficiency of FRP external rein- forcement and the duct i l i t y of FRP-pl at ed beams decrease with increasing FRP axial rigidity (area times elastic modulus) due to premature failure [1]. In this paper, state-of-the-art methods for the analysis and design ofFRP-plated RC beams against &bonding type failures are reviewed and evaluated using experimental 1359-5997/01 9 RILEM 41 8 Maalej, Goh, Paramasivam data reported i n the literature. An i mport ant goal of this study is t hen to use the proposed models to derive rela- tionships bet ween FRP efficiency and FRP axial rigidity t hat des i gner s can use t o pr e di c t f ai l ur e mo d e and achieve an opport une balance bet ween strength gain and deflection capacity. 2. REVI EW OF PREDI CTI NG MODELS A number of published articles dealt wi t h the topic of predicting the failure mode of concrete beams strength- ened in flexure wi t h externally-bonded reinforcement [2- 8]. Among t he studies that focused on the debondi ng mode of failure, Roberts' study [2] was the first to provide specific analytical equations, whi ch may be used to predict &bondi ng failure or design against it. Specifically, the above-referenced study led to the development of a model for p r e d i c t i n g t he shear and n o r ma l stresses at t he FRP/concrete interface. This model is considered in tiffs paper for t he purpose o f r evi ew and eval uat i on usi ng experimental data reported in the literature. Robert s' model [2] was originally proposed for the analysis of steel-plated RC beams. The analysis was pre- sented in 3 stages. In the first stage, stresses were deter- mi ned assuming fully composite action bet ween the RC beam and the adhesive-bonded steel plate. In the second and third stages, the analysis was modi fi ed to take into account the actual boundary conditions at the steel plate curtailment. The complete solution was t hen obtained by superposition. In this model, a cracked section trans- f or med i nt o a steel plate equi val ent was used i n t he analysis. The governing equations for the shear and nor - mal stress distributions are given by: F F ( x ) , , 1 ____1 [ - T - - b p d p (hp - h ) / z(x) = ba [+ ~ t{ _ tl0 sinh~xx ~ t l o c ~ 1 7 6 t l a coshctx~ sinh~ta j ] ( 1 ) ( 2 ) where I ]0.5 K ~ 0t = E p b p d p ( 3 ) _ [ K n -]0.25 (4) t l o = _ M ~ b p d p ( h p - h ) ( 5 ) t l a = ~ - ~ - a b p d p ( h p - h ) (6) b a K s = O a d-- 7 K n = E b a a d a ( E p I p "~ m20 = M ~ I p + E c I c ) (7) ( 8 ) (9) ( E p l p ] + ( . t l 0 + ~ 2 0 ) b a d p / 2 f20 = F 0 / E p I p + E c I c ( l O ) " 1 : 1 0 1 [ F o = b p d d h p - h ) 1 z2~ = b-~[ct{t 1~ c~ a a - t l a}] s i n h c t a and a = b c, bp, b a = d c, d[, d a = Eo ffp, Ea F 0 , Fa = f20 = O a = h = hP = I o Ip = = K s = M 0 , M a = m20 = t l 0 , t l a = X = (~ = y = o ( x ) = ( x ) = "~10, "C20 = (11) ( 1 2 ) Length of steal plate Wi dt h of concrete, steel plate, adhesive Dept h of concrete, steel plate, adhesive Elastic modul us o f concr et e, steel pl at e, adhesive Global shear force at x = 0, x = a Shear force in plate at solution development stage 2 (x = 0) Shear modul us of adhesive Dept h of neut ral axis comput ed based on cracked section analysis Effective depth of steel plate Second moment of area of the transformed equi val ent steel sect i on about t he neut r al axis based on cracked section analysis Second mo me n t o f area about i ndi vi dual centroid for concrete, steel plate Adhesive normal stiffness per uni t length Adhesive shear stiffness per uni t length Global bendi ng moment at x -- 0, x = a Bendi ng mome nt i n steel plate at solution development stage 2 (x = 0) Axial force i n steel plate at solution devel- opment stage 1 at x = 0, x =a Di st ance along steel plate measur ed f r om plate cut - of f Coef f i ci ent used i n ~c (x) and def i ned by Equation (3) Coef f i ci ent used i n o (x) and def i ned by Equation (4) Nor mal stress at a distance x from plate cut - off Interfacial shear stress at a distance x from plate cut off Shear stress i n adhesive at solution develop- ment stage 1, 2 (x = 0) Rober t s [2] compar ed t he shear stress di st ri but i on obtained from Equation (1) wi t h a mor e rigorous solu- 4 1 9 Materials and Structures/Mat~riaux et Constructions, Vol. 34, August-September 2001 Fig. 1 - Reinforced concrete beam with externally-bonded FRP showing important parameters used in Roberts' model. Fig. 2 - Results predicted by Roberts for beam C with load P/2 = 100kN. tion based on partial interaction theory [8] as well as with experimental results presented by Jones et al. [4]. It was concl uded t hat the above sol ut i on (given by Equation (1)) underestimated the magnitude of the stress concent rat i on by up to 30%, due primarily to the approximations made during the first stage of the solu- tion. Roberts [2] proposed a correction by replacing M 0 (the value of the global mome nt at x = 0 used in Equations (5) and (9)) by a modi fi ed moment M*, which is the value of the global moment at x = (dc+dp)/2 from the end of the steel plate (see Fig. 1). This correc- tion resulted in satisfactory correlation between the model prediction and both the more rigorous solution based on partial interaction theory [8] and the available test data [4]. The resulting model is referred to in this paper as Roberts' revised model. When the dept h of neut ral axis h, the second moment of area of the equivalent steel section I, and the second moment of area of the concrete about its individ- ual cent r oi d I c are comput ed on the basis of an uncracked concrete section, Equations (1)-(12) lead to Roberts' uncracked section model, the results of which will briefly be touched upon in this paper. Comparisons were initially made between the results predicted by the above-referenced models for a RC beam with reported proper- ties of the concret e, steel rei nforcement , FRP and adhesive used [9]. All models pre- dicted that stress con- centrations are rapidly reduced as the distance from the plate cutoff is increased. However, the results from the models differed in the following: (1) As indicated in Fig. 2, Roberts' revised model predicted shear stress concentrations at the plate cutoff that were significantly higher than those predicted by Roberts' original model. This is expected as the end moment used in Roberts' revised model was a corrected moment (M*) at a dis- tance of approximately half-beam depth from the plate cutoff (see Fig. 1), instead of the global moment at the plate cutoff itself(M0). The level of significance of using this corrected moment would depend on the depth of the beam and plate used. Deep beams and plates would require a larger correction, thus making the corrected and uncorrected moments significantly more different. (2) When an uncracked section is transformed into a plate equivalent, and a plate end moment M* was used in Roberts' model, the predicted results were significantly lower than those predicted by both Roberts' original model and Roberts' revised model (where a cracked sec- tion transformed into a plate equivalent was assumed). 3. PARAMETERS AFFECTING INTERFACIAL SHEAR STRESS Experimental data on thirty FRP-plated RC beams with reported failure modes and FRP strains at failure were gathered from an experimental database compiled recently by Bonacci and Maalej [1]. The original data for the beams were reported in References [9-18]. The beams were analyzed using the Roberts' revised model. Properties of the adhesives were assumed if they had not been reported. In addition to using the model for pre- dicting the interracial shear stress, flexural analysis was performed at the same time to determine the FRP strain at the critical beam section for bending and to monitor the strain in the concrete at the extreme compression fibre. This enabled the determination of whether the beams would fail by flexural compression of concrete or tensile rupture of FRP prior to debonding. Roberts' revised model predicted high interfacial shear stresses (compared to Roberts' original model or Roberts' uncracked section model) due to its adoption of 420 Maalej, Goh, Paramasivam Table 1 - Properties of FRP and adhesive provided by manufacturers Property Proprietary System 1 Proprietary System 2 Elastic modulus of adhesive (MPa) 12800 1470 Shear modulus of adhesive (MPa) 2000 565 Adhesive layer thickness (mm) 2 0.636 Elastic modulus of FRP ( M P a ) 165, 210, 300 230 Tensile rupture strength of FRP ( MPa ) 2800, 2400, 1300 3400 Tensile rupture strain of FRP (mm/mm) 0.017, 0.012, 0.0045 0.014 a cracked section and use o f a correct ed end mo me n t M*. This suggests that the mode of failure is unlikely to be fl exural compr essi on or FRP r upt ur e as t he hi gh interfacial shear stress is likely to result i n debondi ng fail- ure. It is not ed that when Roberts' revised model pre- diction of debondi ng failure corresponded well wi t h the actual failure mode, t he failure loads predi ct ed by t he s ame mo d e l we r e s i g n i f i c a n t l y l o we r t h a n t hos e reported. In cases where bot h predi ct ed failure modes and actual failure modes were by concrete compression or FRP rupture, p r e d i c t e d and actual failure loads were found to be in close agreement. In these cases, predicted i nt er f aci al shear stresses we r e not hi gh enough to cause &bondi ng- t ype failures. As such, the failure loads and modes from flexural analysis are expected to be close to those from experimental data. Using Robert s' revised model , a para- metric study was conduct ed to det ermi ne t he most cri t i cal paramet ers cont r ol l i ng interracial shear stresses wi t hi n the beam. The fol l owi ng parameters wer e f ound to be t he mos t i mp o r t a n t : (1) F RP pl at e thickness, (2) FRP modulus, (3) adhesive shear modul us and (4) adhesive thickness. Studies were conduct ed to find out how each of these parameters affects the FRP e f f i c i e n c y ( d e f i n e d as t he F RP s t r ai n at a c t ua l f ai l ur e/ FRP r upt ur e strain) and t he mode o f failure. Factors affecting the interfacial shear strength were also exami ned based on a model proposed by Chaalal e t al. {61 3 . 1 E f f e c t o f F R P t h i c k n e s s o n F R P e f f i c i e n c y a t d e b o n d i n g 1.0 0.8 0.6 0.4 0.2 0.0 0.0 4 ~ o Exp. Data (No Anch.) ~i , x \ [] Exp. Dat a ( Anch. ) i~ i ~ -*-SM2 (CFRP, Type 1) ~o ~ ~. ~ . ~ -~- B2 (CFRP, Type 1) i i 0.5 1.0 1.5 2.0 ApEp/A~Es Fig. 3 - Comparison between experimental data and results pre- di ct ed by Roberts' revised model . The terms C, P2, SM2 and B2 refer t o FRP- st rengt hened beams tested i n studies [9], [10], [11], and [12], respectively. GFRP refers to glass fibre reinforced poly- mer, and Type 1 refers to t he adhesi ve o f proprietary syst em 1 (Table 1). 1.0 C C ~.4 C.2 ( . 0 o Exp. Data (No Anch.) o Exp. Data (Anch.) -_. SM2 (CFRP, Type 2) o , - SM2 (Propriety System 2) ~ , t~ - - S M2 (CFRP, Type 1) : F q F 0.0 0.5 1.0 1.5 2.0 ApEp/AsE~ Fig. 4 - Effect of adhesi ve properti es on FRP e f f i c i e nc y as pre- di ct ed by Robert s' revi sed mode l . On e o f t he most cri t i cal paramet ers affect i ng t he i nt e r f a c i a l shear stress is t he F RP pl at e t hi cknes s . Expe r i me nt a l data had be e n ga t he r e d and compi l ed whi ch reflect the FRP strain at the beam critical section for bendi ng at failure. For progressively increasing loads, Roberts' revised model was used to predict the interfa- cial shear stress at the plate cutoff. The corresponding FRP strain at the critical beam section was also calcu- lated from sectional analysis. In the absence of report ed values o f adhesive elastic and shear modul i , adhesive properties from two proprietary systems (adhesive type 1 and adhesive type 2) were assumed for beams reinforced wi t h C F R P ( Ca r b o n Fi br e Re i n f o r c e d Po l y me r ) . Unless stated otherwise, the adhesive used i n proprietary s ys t em 1 was a d o p t e d f or CF RP - p l a t e d beams by default. The properties of these two proprietarY systems and their corresponding adhesives are shown in Table 1. Re p o r t e d exper i ment al data and results f r om t he above analysis (solids lines) are shown in Figs. 3-4. Not e that the theoretically-predicted curves have been gener- ated assuming that &bondi ng failures take place whe n t he ma x i mu m shear stress at t he FRP c u t - o f f poi nt exceeds t he interfacial shear st rengt h (to be discussed later). The experi ment al data show a general t rend of decreasing FRP efficiency wi t h increasing FRP relative axial rigidity (A E/AsEs), wher e A , A s, E and E~ are . P P . P .P the cross-sectional areas and elastic moduh of the FRP and longitudinal steel, respectively. This is expected as i nt er r aci al shear stress c onc e nt r a t i on i ncreases wi t h increasing thickness of the FRP plate. At the onset of debondi ng, t he stress i n t he FRP plate at t he critical beam- s ect i on for bendi ng woul d t hus decrease wi t h increasing FRP thickness. Experimental data reviewed i n this study showed that measured FRP strains at criti- cal beam sections for bendi ng were generally hi gher for anchored beams than for those non-anchored. This was 4 2 1 Materials and Structures/Materiaux et Constructions, Vol. 34, August-September 2001 because stress concent r at i on was reduced at t he poi nt s of anchor age, t her eby del ayi ng t he onset o f de bondi ng. Thi s allowed t he FRP plate to develop a significant part of its tensile r upt ur e strain pr i or to debondi ng, leading t o hi gher FRP efficiency. Fr om t he experi ment al t rend, it appears t hat l i mi t i ng t he FRP thickness, and hence t he relative axial rigidity, woul d increase t he FRP efficiency at debondi ng. Thi s woul d, however, reduce t he cross sectional area of t he FRP required for flexural st rengt h- ening. The wi dt h of t he FRP plate should, therefore, be as wi de as possible to provi de t he necessary FRP cross- sectional area required for flexural strength. Fr om Fig. 3, Rober t s' revised model appears to pre- dict results t hat are generally i n close agr eement wi t h t he actual t r end set by t he experi ment al data. At l ow relative axial ri gi di t y (A E/ AsEs) , FRP &b o n d i n g takes place p after t he FRP ~ v e l o p s a si gni fi cant part o f its tensile r u p t u r e s t r a i n, l e a d i n g t o a h i g h F RP e f f i c i e n c y . However, t he failure load is generally not hi gh enough t o cause t he beam to fail by flexural compressi on first. Th e beams reinforced wi t h CF RP adopt i ng t he adhesive pr ope r t i e s o f p r o p r i e t a r y syst em 1 (adhesi ve t ype 1) resulted i n l ower FRP efficiencies at &b o n d i n g failure compar ed t o t he actual experi ment al data. Thi s coul d be due t o t he use o f i nappropri at e values for t he elastic and shear modul i o f t he adhesive, whi ch appeared to be very stiff(E a = 12800 MPa, G a = 2000 MPa). A c ompa r i s on was ma de for be a m SM2 t est ed by Ar dui ni and Na nni [11] for whi ch a less-stiff adhesive (adhesive type 2) used i n t he pr opr i et ar y system 2 was adopt ed (see Fig. 4). It was f ound t hat t he interfacial shear stress i n t he beam was l owered for t he same load. Thi s al l owed t he FRP plate at t he critical sect i on for bendi ng to develop hi gher stresses at debondi ng, leading t o an increased FRP efficiency. Th e actual FRP effi - ciency o f 0. 40 at a relative axial rigidity of 0.60 for beam SM2 was still hi gher t han the FRP efficiency c omput e d wh e n Rober t s' revised model was used. Thi s suggests t hat t he actual adhesive used in SM2 is probably less stiff t han bot h adhesives used i n propri et ary systems 1 and 2. It coul d t hus be seen t hat t he propert i es of t he adhesive pl ay an i mp o r t a n t rol e i n d e t e r mi n i n g t he i nt erfaci al shear stresses, and ul t i mat el y, t he FRP ef f i ci ency and failure load. I n what follows, Rober t s ' revised mode l was used again t o evaluate t he effect of ot her parameters on t he interfacial shear stress and FRP efficiency. 3.2 Effect of adhesive shear modulus on FRP efficiency at debonding Two adhesi ve par amet er s, t he shear mo d u l u s and t hi ckness, wer e f ound t o affect t he FRP ef f i ci ency at debondi ng failure significandy. The properties of the FRP system used i n beam C tested by Saadatmanesh and Ehsani [9] were adopted for analysis in this case. The shear mo d u - lus of the adhesive was first varied and its effect on FRP efficiency at debondi ng was studied. As can be seen from Fig. 5, t he FRP efficiency was reduced from about 85% to less than 70% when the shear modul us of the adhesive was 1.0 0. 8 .~ 0. 6 o 0. 4 r~ 0. 2 0. 0 240 260 280 300 320 340 A d h e s i v e s h e a r m o d u l u s G a ( MP a ) Fig. 5 - Vari at i on of FRP efficiency wi t h adhesi ve shear modul us. increased from 240 MPa to 320 MPa. Thi s suggests that a less-stiff adhesive should be used to reduce the interracial shear stresses that woul d lead to debonding. However, it should be realized that it may not be possible to i ndepen- dently change t he shear modul us of t he adhesive wi t hout changi ng ot her adhesi ve-rel at ed pr oper t i es such as t he interfacial shear strength. For the purpose of det ermi ni ng t he shear modul us of t he adhesive, t he "St andard Test Me t h o d f or Shear S t r e n g t h a nd Shear Mo d u l u s o f Structural Adhesives" doc ume nt e d in ASTM E 229-97 [19], could be performed. 3.3 Effect of adhesive thickness on FRP efficiency at debonding Th e ot her adhesive par amet er t hat affects t he FRP efficiency at debondi ng is t he thickness. Parameters for b e a m C we r e o n c e agai n a d o p t e d . Al l p a r a me t e r s r emai ned unchanged whi l e t he adhesive t hi ckness was varied. The FRP efficiency was f ound to increase sig- nificantly wi t h increasing adhesive thickness (see Fig. 6). Thi s is due to a significant r educt i on i n interfacial shear stress combi ned wi t h a small increase i n interfacial shear strength (as predi ct ed by Chaalal e t al . [6]. See next sec- t i on) . In gener al , t he r equi r ed t hi ckness o f adhesi ve d e p e n d s o n t he t hi c kne s s o f t he F RP pl at e, wi t h a t hi cker plate requi ri ng a t hi cker layer o f adhesive t o be 1.0 es ga [..r. 0. 8 0.6 0.4 0. 2 0. 0 0 1 2 3 4 5 Ad h e s i v e l a y e r t h i c k n e s s d a ( m m ) Fig. 6 - Vari at i on of FRP efficiency wi t h adhesi ve layer thickness. 4 2 2 M a a l e j , G o h , P a ra m a s iv a m applied for full contact bet ween the FRP plate and the concrete surface. Experi ment al data, however, suggest that the bond strength decreases wi t h increasing gl ue- line thickness [20]. Even t hough a thicker adhesive layer appeared to be conduci ve i n reduci ng interfacial shear stress c onc e nt r a t i ons accor di ng to Robe r t s ' r evi sed model , the need to control the adhesive thickness woul d still exist due to potentially weaker bond strengths for thicker adhesive layers. From the parametric studies, it was observed that the most critical parameters controlling the interfacial shear stresses are the FRP plate thickness, FRP modulus, adhe- sive shear modulus and the adhesive thickness. By com- paring the trends set by the experimental data and results generated by the predictive model, it appears that Roberts' revised model could indeed be used to predict debonding type failures. An experimental program, however, should be conducted to determine the elastic and shear moduli of the adhesive as these parameters play an important role i n determining the interfacial shear stresses. 4. PARAMETERS AFFECTING INTERFACIAL SHEAR STRENGTH The adhesive interfacial shear strength ('Cu) was com- put ed based on an expression given by Chaalal e t a l . [6]. The proposed expression t ook into account the effect of normal stress concent rat i on at the plate curt ai l ment as given by Robert s' model: 5.4 Zu - 1+'r tan33 ~ (13) where is 3' given by Equation (4). For a given adhesive, factors that i nfl uence "~u include the adhesive thickness, the FRP plate thickness and the FRP elastic modul us . De b o n d i n g occur s wh e n t he i nt er f aci al shear stress exceeds t he i nt er f aci al shear strength. However , wh e n t he FRP plate thickness is small, ot her modes of failure (such as concrete flexural compression and FRP rupture) are also possible before the interfacial shear stress can exceed the interfacial shear strength. As can be seen from Fig. 7 based on beam P2 tested by Sharif e t a l . [10], t he interfacial shear strength drops wi t h increasing FRP plate thickness. The inter fa- cial shear stress, however, increases as t he FRP plate thickness is increased. The range of FRP thickness at whi ch &bondi ng mi ght occur was found to vary widely dependi ng on the thickness and the mechanical proper- ties of the FRP and adhesive used. Figs. 7-8 show the effect of using a stiffer FRP plate on t he FRP thickness at debondi ng. The FRP plate thickness at debondi ng decreased from 1.8 mm to about 0.37 mm whe n the FRP elastic modul us was increased from 14.9 GPa to 40 GPa. For an FRP plate of 0.5 mm thickness, wh e n E_ is i ncreased f r om 14.9 GPa to 40 9 . P . GPa, the interracial shear stress increased from 2.0 MPa to 5.2 MPa, whi l e the interracial shear strength increased f r om 4. 2 MPa to 4.5 MPa. Thi s suggests t hat t he increase i n interracial shear strength di d not out wei gh 5 ~' , 4 2 1 0 ~ ~ ~ p ~ 00kN Shear strength / ~ - - " " S h e a r s ~ " ~ / E p = ! 4 - g G P a / ~ Ea = 300 MP a J Ga = 120 MP a i l l ( d a = l mm 0 0. 5 1.0 1.5 2. 0 F l i p pl ate t h i c k n e s s dp (ram) 2. 5 F i g . 7 - Vari at i on of i n t e r f a c i a l s h e a r s t r e n g t h / s t r e s s wi t h FRP p l a t e t h i c k n e s s f o r beam P2. 5.5 5.0 4.5 4.0 3.5 0.25 - , t K / / / - + - Shear s u v n ~ --~- ~ stress F_p = 4 0 C ~ 0.45 0.65 p~te t h i d ~ s s ~, ( m ) F i g . 8 - V a r i a t i o n o f i n t e r r a c i a l s h e a r s t r e n g t h / s t r e s s wi t h FRP p l a t e t h i c k n e s s f o r b e a m P 2 ( E p = 40 GPa). 4.4 4 2 9 3.8 = 2 mm 3.6 "~ 3.4 - - ~ Shear strength Shear stress 3.2 3.0 2.0 2.2 2.4 2.6 2.8 3.0 3.2 F RP plate t hi cknes s dp (ram) Fig. 9 - Vari at i on of i n t e r f a c i a l s h e a r s t r e n g t h / s t r e s s wi t h FRP p l a t e t h i c k n e s s f o r beam P2 (d a = 2mm) . the increase in interracial shear stress whe n a stiffer FRP plate was used. The stiffness of the FRP plate is t here- fore an i mport ant parameter to control when designing FRP-st rengt hened RC beams against &bondi ng failure. Figs. 7 and 9 show the effect of varying the thickness of the adhesive layer on the FRP thickness at debondmg (the adhesive thickness was increased from 1 mm to 2 ram). The effect of this change was to increase the FRP thickness at &bondi ng from about 1.8 mm to about 2.7 ram. This is due to a significant reduction in inteffacial shear stress as 423 Materi al s and S tructures /Materi aux et Constructions, Vol. 34, August-September 2001 Table 2 - Effect of changi ng various parameters on the interracial shear strength and stress Factor Interracial shear stress Interracial shear strength Roberts' revised model [ 2 ] Chaal al etal. [ 6 ] ? E a ?? ?d a ~ ? ? ? Strong dependence on the factor, ? Weale depende,,a' o , the factor, predicted by Roberts' revised model and a small increase in interracial shear strength as predicted by Chaalal e t a l . [6]. For an FRP plate of 2 mm thickness, the interfacial shear stress according to Roberts' revised model decreases from 4.5 MPa to 3.4 MPa when d a is increased from 1 mm to 2 mm. The corresponding increase in interracial shear strength according to Chaalal e t a l . [6] is from 4.0 MPa to 4.1 MPa. As pointed out earlier, the latter result is incon- sistent wi t h experimental data showing decreasing bond s t r e ngt h wi t h i nc r e a s i ng g l u e - l i n e t hi c kne s s [20]. Whenever possible, ' direct measurements of the interracial bond strength bet ween the FRP plate and the concrete surface should therefore be under t aken for the type of adhesive to be used. From a practical standpoint, however, most propri et ary systems have r ecommended adhesive thicknesses that should be used and for whi ch data on interracial bond strength may be obtained from the manu- facturer. Table 2 shows a summary of the effect of changing different FRP and adhesive parameters on the interfacial shear stress and strength. The table shows that the fac- tors t hat affect t he interracial shear stress woul d also affect the interfacial shear strength, but to a lesser extent. The effect of these parameters, particularly on the i nt er- facial shear stress, should therefore be taken into account when designing an FRP-st rengt hened RC beam. Bonacci and Maale] [1] studied the behavioral trends of RC beams st rengt hened in flexure wi t h externally- bonded FRP by compiling and analyzing an experi men- tal database. The de f l e c t i on rat i o for s t r e ngt he ne d beams (defined as the midspan deflection at peak load of a strengthened beam divided by the midspan deflection at peak load of a cont rol beam) was found to increase wi t h increasing FRP effi ci ency ratio. Fig. 3 suggests t hat t he l at t er decreases wi t h i ncreasi ng relative axial rigidity (ApEp/AsEs). Therefore, one woul d expect the def l ect i on ratio to decrease wi t h increasinr A E /A E I D p S S ratio. By l i mi t i ng A E / As E , it woul d be possible to p 13 s prevent or delay debondl ng type failures as well as ensure adequate deflection capacity. For a given st rengt heni ng application, a pr e- det er - mi ned strengthening ratio (defined as the strength of the be a m wi t h e x t e r n a l l y - b o n d e d F RP di vi ded by t he strength of the conventionally reinforced control beam) woul d be targeted. Given that numer ous propri et ary FRP st rengt heni ng systems are current l y available, the opt i mum system to use woul d be one that meets the tar- geted strengthening ratio whi l e limiting the A E/ As E ~ 9 . P ratio. In this case, it woul d be possible to achieve an opport une balance bet ween strength gain and deflection capacity. For this purpose, FRP efficiency-relative axial rigidity trends (such as those shown in Fig. 3) can be established from experi ment s and/ or analytical models (such as Roberts' revised model) and used to guide the opt i mum design of FRP- st r engt hened RC beams. Whi l e t he focus of t he pr esent paper was on one aspect of the short -t erm structural performance of FRP strengthened beams, the l ong- t er m performance is also very important. Specifically, the durability of an FRP strengthening system under cyclic freezing and thawing, aggressive substances, and fatigue needs to be considered in design. In addition, the designer should be aware that FRP plates generally do not have sufficient fire resis- tance for many applications, and therefore oft en need additional protection. 5. CONCLUSI ONS In this study, predictive models for det ermi ni ng the interfacial shear stress di st ri but i on i n FRP- pl at ed RC beams have been reviewed and evaluated using experi- ment al data reported in the literature. The most critical paramet ers gover ni ng t he interfacial shear stress (and strength) as det ermi ned by the reviewed predictive mod- els were also examined. Roberts' revised model , derived on the basis of a cracked beam section and a modi f i ed moment M*, predicted results that were in close agree- me nt wi t h actual t r end set by t he exper i ment al data. Experimental as well as model results revealed that the FRP efficiency increases wi t h decreasing FRP relative axial rigidity. In addition, data reported in the literature suggested a direct relationship bet ween beam deflection capacity and FRP efficiency. Wi t h t he availability of numer ous pr opr i et ar y FRP st r engt heni ng systems, it woul d be possible to select an FRP strengthening system whi ch offer an opport une balance bet ween strength gain and deflection capacity for a given application. REFERENCES [1] Bonacci, J. F. and Maalej, M., 'Behavioral trends of RC beams strengthened with externally bonded FRP' , A S C E J o u r n a l o f Compositesf}r C o , s t r , ction, Accepted May 2000, in press. [2] Roberts, T. M., 'Approximate analysis of shear and normal stress concentrations in the adhesive layer of plated RC beams', The Structural Engiueer 67 (12/20) (1989) 229-233. [3] Malek, A. M., Saadatmanesh, H. and Ehsani, R. M., 'Prediction of failure load of R / C beams strengthened with FRP plate due to stress concentration at the plate end', A C I structural Journal 95 (1) (1998) 142-152. 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