1 CHECKLIST FOR INTERLOCK.

( CEHP -1 )
2 CHECKLIST FOR INTERLOCK.( CEHP -2 )
3 PROCEDURE FOR BOILER START-UP (COLD) .
4 PROCEDURE FOR BOILER START-UP (HOT) .
5 PROCEDURE FOR BOILER SHUT-OFF (NORMAL) .
6 PROCEDURE FOR MASTER PRESSURE CONTROLLER IN AUTO MODE.
7 PROCEDURE FOR HYDRAULIC TEST.
8 PROCEDURE FOR HYDRAULIC TEST.( THROUGH ELECTRIC FEED PUMP ).
9 PROCEDURE FOR PULVERISE FUEL MILL START-UP .
10 PROCEDURE FOR PULVERISE FUEL MILL SHUT DOWN.
11 PROCEDURE FOR ELECTRIC FEED PUMP START-UP .
12 PROCEDURE FOR TURBO FEED PUMP START-UP .
13 PROCEDURE FOR SOOT BLOWERS START-UP .
14 PROCEDURE FOR ASH BELT AND SCRAPPER CONVEYOR START-UP .
15 PROCEDURE FOR FLY ASH CONVEYING SYSTEM START-UP .
WORK INSTRUCTION AND CHECKLIST ACTIVITY LIST OF CEHP -1 AND 2 BOILER.
Page 1 of 33 242354416.xls.ms_office LIST
Sr.
No.
Parameter and Tag No. Value Effect
Action
Confirm
Remarks
1
MFT ( Main Fuel Trip ) DCS Push Button
Activated.
MFT DCS
Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
2
MFT ( Main Fuel Trip ) Hard Wire Push
Button Activated.
MFT Hard
Wire Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
3 Boiler Emergency Hard Wire Trip.
Blr
Emg.Trip
ID/FD and All Fuel ( All Pulverise
Mill, Fuel Oil and Diesel Igniter )
will Trip.
OK
4
Drum Level Low -2 Out of 3 Logic.
( 01DRLVL1,01DRLVL2 and 01DRLVL3 )
< - 250
MM
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
5
Flame Failure.
( 01FLI225,01FLI226 and 01FLI227 )
Time Delay 30 Seconds.
0%
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
6 ID Fan -1 and 2 Trip.
Ele.Motor
Trip
FD and All Fuel ( All Pulverise Mill,
Fuel Oil and Diesel Igniter ) will
Trip.
OK
7 FD Fan Trip
Ele.Motor
Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
-
Above Interlocks are Checked and Found
OK in Presence of.
No. Department
1 CCR Operator.( Power Plant )
2 Shift - in - Charge.( Power Plant )
3 Instrument.

Date :
POWERPLANT
CHECKLIST FOR TRIPPING INTERLOCK OF CEHP - 1 BOILER ( GT 1582 )
Name Signature
Page 2 of 33 242354416.xls.ms_office Interlock(1)
Sr.
No.
Parameter and Tag No. Value Effect
Action
Confirm
Remarks
1
MFT ( Main Fuel Trip ) DCS Push Button
Activated.
MFT DCS
Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
2
MFT ( Main Fuel Trip ) Hard Wire Push
Button Activated.
MFT Hard
Wire Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
3 Boiler Emergency Hard Wire Trip.
Blr
Emg.Trip
ID/FD and All Fuel ( All Pulverise
Mill, Fuel Oil and Diesel Igniter )
will Trip.
OK
4
Drum Level Low -2 Out of 3 Logic.
( 02DRLVL1,02DRLVL2 and 02DRLVL3 )
< - 250
MM
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
5
Flame Failure.
( 01FLI225,01FLI226 and 01FLI227 )
Time Delay 30 Seconds.
0%
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
OK
6 ID Fan -1 and 2 Trip.
Ele.Motor
Trip
FD and All Fuel ( All Pulverise Mill,
Fuel Oil and Diesel Igniter ) will
Trip.
OK
7 FD Fan Trip
Ele.Motor
Trip
All Fuel ( All Pulverise Mill, Fuel Oil
and Diesel Igniter ) will Trip and ID
will Running.
-
Above Interlocks are Checked and Found
OK in Presence of.
No. Department
1 CCR Operator.( Power Plant )
2 Shift - in - Charge.( Power Plant )
3 Instrument.

Date :
Name Signature
POWERPLANT
CHECKLIST FOR TRIPPING INTERLOCK OF CEHP - 2 BOILER ( GT 1811 )
Page 3 of 33 242354416.xls.ms_office Interlock(2)
Sr.
No.
Description Action by
Action
Confirm
Remarks
PRE START-UP CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR OK
2
Check That All Interlock trials are taken and "INTERLOCK OK FORM"
is Filled and Documented.
CCR
(A) CHECKS FOR WATER AND STEAM :
3
Check That Dearator Pump No. 1, 2, 3 and 4 Suction and Delivery
Valve Should be Open.OK/Not OK.
CCR OK
4 Check Dearator Pump-1, 2, 3 and 3 Ready for Start/not Ready. CCR Ready
5 Check Dearator Drain Valve Should be Close. FIELD Close
6 Check Dearator Gauge Glass Should be Commission.OK/Not OK. FIELD OK
7
Check Dearator Feed Water Control Valve upstream and downstream
Manual Valve Should be Open.
FIELD Open
8
Check Dearator Feed Water Control Valve bypass Manual Valve
Should be Close/Not Close.
FIELD Close
9
Check Dearator 20# Steam Pr. Control Valve upstream and
downstream Manual Valve Should be Close/Not Close.
FIELD Close
10 Check NH3( Ammonia ) Dozing Valve Should be Open/Not Open. FIELD Open
11 Check That Dearator Seal Should be OK./Not OK. FIELD OK
12
Before Start Up TURBO FEED PUMP Check Following Points Should
be in Normal Condition :
1.Check Guard on Coupling of TFP.OK/Not OK.
OK
2. Lub.Oil Cooler Should be Commission.OK/Not OK. OK
3.Lub.Oil Tank Level Should be at Normal Marking.OK/Not OK. OK

4.Lub.Oil Pr. Should be more than 1.2 Kg/Cm and Less than 2.2
Kg/Cm
OK
5.20# and 450# Steam Valve Should be Open. Open
6.Feed Pump Suction Valve,Discharge Valve,Auto Recirculating Valve
and Balance Valve Should be Open/Not Open.
Open
7.Check TFP Lub.Oil temperature Should be Normal.OK/Not OK. OK
8.Before Filter and after Filter Valve Should be Open/Not Open. Open
WORK INSTRUCTION AND CHECKLIST FOR PREPARATION FOR
START- UP PROCEDURE FOR CEHP 1 OR 2 BOILER
POWERPLANT
FIELD
Page 4 of 33 242354416.xls.ms_office BlrStrtC
13
Before Start Up TURBO FEED PUMP Check Following Points(Flags) in
DCS Console Should be in Normal Condition :
1.All Bearing Temperature Should be Normal OK/Not OK. OK
2.( PSL615 ) TFP Lub. Oil Pr. Low Alarm Flag.OK/Not OK. OK
3.( PSL616 ) TFP Lub. Oil Pr. Low Trip Flag.OK/Not OK. OK
4.( PSH617 ) TFP Lub.Oil Pr. High and Lub.Oil Pump Stop
Flag.OK/Not OK.
OK
5.( TFP OK ) Flag.OK/Not OK. OK
6.TFP Suction Pr. Should be more Than 1.8 Kg/CM
2
.OK/Not OK.
OK
14
Check Electric Feed Pump Suction Valve, Discharge Valve, Auto
Recirculating Valve and Balance Valve Should be Open/Not Open.
FIELD Open
15
Check Electric Feed Pump before Filter and after Filter Valve Should
be Open/Not Open.
FIELD Open
16
Check Electric Feed Pump Suction Pressure Should be more Than 1.8
Kg/CM2.OK/Not OK.
CCR OK
17 Following Blow Down Valves and Drain Should be Check :
1.Both Ring Header Drains Should be Close/Not Close. Close
2.Both Heavy Blow Down Valves Should be Close/Not Close. Close
3.Economiser Outlet and Inlet Header Drain Should be Close/Not
Close.( Economiser Floor )
Close
4.CBD Manual Valve near Drum Should be Close/Not Close. Close
18
Check Feed water Control Valve Upstream and Downstream Manual
Valve Should be Open/Not Open.
FIELD Open
19
Check Feed water Control Valve bypass Manual Valve Should be
Close/Not Close.
FIELD Close
20 Both Air Vent of Drum Should be Open/Not Open. FIELD Open
21 Air Vent of Superheater Should be Open/Not Open. FIELD Open
22 Gauge Glass Commission.OK/Not OK. FIELD OK
23 PO
4
Dozing to Drum Valve Open/Not Open. FIELD Open
24 Hydrastep Commission.OK/Not OK. FIELD OK
25
Superheater Header Drains ( 3 Drains ) Should be Close/Not Close.
( Drum Floor )
FIELD Close
26 Superheater Drain Should be Open/Not Open.( Drum Floor ) FIELD Open
27 Following Drain Should be Check.( Burner Floor ) :
1.Superheater Drain Should be Open/Not Open. Open
2.Economiser Outlet and Inlet Header Drain Should be Close/Not
Close.
Close
3.Superheater Header Drains ( 3 Drains ) Should be Close/Not Close. Close
28 Check DS Spray Manual Valve Should be Close/Not Close. FIELD Close
29 Economiser Inlet Manual Valve Should be Open./Not Open. FIELD Open
30 Main Steam Stop Valve of Boiler Should be Close/Not Close. FIELD Close
CCR
FIELD
FIELD
Page 5 of 33 242354416.xls.ms_office BlrStrtC
31 Main Steam Stop Valve bypass Valve Should be Close/Not Close. FIELD Close
32 Isolating Valve Should be Close/Not Close. FIELD Close
33 Vertical Header Drain Should be Open/Not Open. FIELD Open
34
Check Two Safety Valve of Drum and One Safety Valve of
SuperHeater Should be Unplugged or Unclamped.OK/Not OK.
FIELD OK
(B) CHECKS FOR AIR AND FLUE GAS SIDE :
1
Ensure That No One Working in Furnace, Economiser, Air Heater and
ESP.OK/Not OK.
FIELD OK
2 Check That Insulation on Hot Surface of Boiler Should be OK/Not OK. FIELD OK
3 All Windows of Furnace Should be Close/Not Close. FIELD Close
4 All Explosion Windows of Furnace Should be Close/Not Close. FIELD Close
5 All Windows of Air Heater Should be Close/Not Close. FIELD Close
6 Air Heater Ash Hinge gate type drain Should be Close/Not Close. FIELD Close
7 All Windows of Economiser Should be Close/Not close. FIELD Close
8 All Windows of ESP Should be Close/Not close. FIELD Close
9 All Windows of Windbox Should be Close/Not Close FIELD Close
10 Check Following "Emergency Trip Push Button" Should be Realised
1.Boiler Emergency Trip By Hard Wire Push Button.OK/Not OK OK
2.MFT Trip by DCS.OK/Not OK. OK
3.MFT Trip by Hard Wire.OK/Not OK. OK
11
Check That Water Seal of Boiler Furnace Should be fully filled by
Water.OK/Not OK.
FIELD OK
12
Check That inspection window below Operating Floor Should be
Close/Not Close.
FIELD Close
13 Check That Bottom Ash Hopper Window Should be Close/Not Close. FIELD Close
14 ID Fan 1 & 2 Casing Windows Should be Close/Not Close. FIELD Close
15 Check Guard On Coupling of ID Fan 1 & 2 OK/Not OK. FIELD OK
16 Check ID Fan No.1 & 2 Outlet Manual Damper Open/Not Open. FIELD Open
17 Check ID Fan No.1 & 2 Outlet Manual Damper Locked/Not Locked. FIELD Locked
18 Check ( CEHP -2 ) ID Fan No.2 inlet Manual Damper Open/Not Open. FIELD Open
19 FD Fan 1 & 2 Casing Windows Should be Close/Not Close. FIELD Close
20 Check Guard On Coupling of FD Fan 1 & 2 OK/Not OK. FIELD OK
21 ID FAN-1 & 2 Electric Motor Ready For Start/Not Ready. CCR Ready
22 FD FAN Electric Motor Ready For Start/Not Ready. CCR Ready
23 Both ID FANS and FD Fan Not Running Reveres/Running Reveres. FIELD
Not
Running
CCR
Page 6 of 33 242354416.xls.ms_office BlrStrtC
24 ID Fan 1 & 2 Control Damper Should be Close( 0% ). CCR Close
25 FD Fan Control Damper Should be Close( 0% ). CCR Close
26
Check That All Windbox Damper Position Should be 20 - 40 %. OK/Not
OK.
FIELD OK
(C) CHECKS FOR DIESEL, OIL AND COAL FEEDING :
1 Diesel Main Valve Should be Close/Not Close. FIELD Close
2 Check That All Igniters Guns of Top and Bottom Should be OK/Not OK. FIELD OK
3 Check That All Four Igniters Fans Should be OK/Not OK. FIELD OK
4 Check That Diesel Tank Level Should be OK/Not OK. FIELD OK
5
Check That Diesel Pump No.1 & 2 Electric motor Ready For Start/Not
Ready.
CCR Ready
6
Check That All Four Igniters Fans Electric motor Ready For Start/Not
Ready.
CCR Ready
7 Fuel Oil Main Valve should be Close/Not Close. FIELD Close
8 Fuel Oil to Burner inlet Valve should be Close/Not Close. FIELD Close
9 Atomising Steam Line (120#) Main Valve Should be Close/Not Close. FIELD Close
10 Atomising Steam to Burner inlet Valve should be Close/Not Close. FIELD Close
11 All Four Oil Burners Should be Clean/Not Clean. FIELD Clean
12
Before Start Up PULVERISE FUEL MILL Check Following Points
Should be in Normal Condition :
1.Check That No One working on Pulverise Fuel Mill.OK/Not OK. OK

2.Check That All Three Windows on Roller Floor Should be Close/Not
Close.
Close

3.Check That All Windows of fuel Reject chamber Should be Close/Not
Close.
Close

4.Check That Oil Level in Mill Gearbox Should be above Normal
Marking.OK/Not OK.
OK

5.Check That Oil Level in All Three Roller Should be more Than
17".OK/Not OK.
OK

6.Check Guard on Coupling of Pulverise Electric motor and Warm
Shaft Should be OK/Not OK.
OK

7.Check H Gate Main Damper and Control Damper Should be OK/Not
OK.
OK
8.Check J Gate Should be Close/Not Close. Close
9.Check Natural Air Damper above J Gate Should be Open/Not Open. Open
10.Check Exhauster Suction Damper Should be OK/Not OK. OK
11.Check Classifier Vanes of Mill Should be OK/Not OK. OK
FIELD
Page 7 of 33 242354416.xls.ms_office BlrStrtC
12.Check Reject Outlet Pipe Should be OK/Not OK. OK
13.Check There is No C Flange on Pulverise Mill Outlet Pipes.OK/Not
OK.
OK
14.Check Guard on Coupling of Mill Coal Feeder OK/Not OK. OK
15.Check Coal Feeder Fuel inlet Slide Gate Should be Close/Not close. Close
16.Check Coal Feeder Hot Air Valve should be Close/Not Close. Close
13
Before Start Up PULVERISE FUEL MILL Check Following Points in
DCS Should be in Normal Condition :
1.Check J Gate of Mill Should be Close/Not Close. Close
2.Check Hot Air Gate of Mill Should be Close/Not Close. Close
3.Check Control Damper at Exhauster Suction Should be Close/Not
Close.
Close
4.Check Coal Feeder Electric motor Ready For Start/Not Ready. Ready
5.Check Pulverise Mill Electric motor Ready For Start/Not Ready. Ready
14 Check That Burner Tilt Should be Normal ( 0 ).OK/Not OK.
CCR
FIELD
OK
(D) ASH HANDLING SYSTEM :
1
Check That No One Working on Ash Discharge Conveyor Belt and
Scrapper conveyor OK/Not OK.
FIELD OK
2 Check Guard on Coupling of Ash Discharge Conv.Belt OK/Not OK. FIELD OK
3 Check Guard on Coupling of Scrapper Conveyor OK/Not OK. FIELD OK
4
Check That Scrapper Conveyor Tub Water Level Should be
Normal.OK/Not OK.
FIELD OK
5
Check Ash Discharge Conveyor Belt Electric motor Ready For
Start/Not Ready.
CCR Ready
6 Check Scrapper Conveyor Electric motor Ready For Start/Not Ready. CCR Ready
7 Check All Conveying System Should be AUTO RFS. OK/Not OK. CCR OK
FIELD
CCR
Page 8 of 33 242354416.xls.ms_office BlrStrtC
Sr.
No.
Description Action by
Action
Confirm
Remarks
START-UP PROCEDURE :
1 Start any Dearator Pump. CCR
2
Open Dearator Level Control Valve ( 01LIC102 or 02LIC102 ), To Fill
Dearator Level Up to 70 % and Put on AUTO mode at 70 %.
CCR
3
Open Dearator 20 # Steam Pressure Control Valve Upstream and
Downstream Manual Valve.
FIELD
4
Gradually Open Dearator 20 # Steam Pressure Control Valve
( 01PIC105 or 02PIC105 ) and Put on AUTO mode at 1 Kg/CM
2
.
CCR
5
Open Manual isolation Valve of Dearator 20 # Steam Pressure Vent
Control Valve.
FIELD
6
Put Dearator 20 # Steam Pressure Vent Valve
( 01PIC106 or 02PIC106 ) on AUTO mode at 1.3 Kg/CM
2
.
CCR
7 Start Turbo Feed Pump to reach Drum Level Up to -100 MM. CCR
8 Doze PO
4
as per Requirement. FIELD
9
For CEHP - 1 Start ID Fan No.1 or 2 ,Wait for Amp Comes to 23 A.
( No Load Amp ).
CCR
10
For CEHP - 2 Start ID Fan No.1, Wait for Amp Comes to 44 A
( No Load Amp ).
CCR
11
Gradually increase Output of ID Fan and Set at Furnace Draft at
Normal ( 0 MMWC ).
CCR
12 Start FD Fan, Wait for Amp. Comes to 25 A .( No Load Amp ) CCR
13
Gradually Open FD Fan Control Damper ( 01FIC201 or 02FIC201 )
more Than 10 % and Maintain Furnace Draft at Normal.
CCR
14
Check Following Condition in "CEHP Trip Reset Logic" For Interlock
Healthy Signal :
1.One ID Fan Running/Not Running. Running
2.FD Fan Running/Not Running. Running
3.Purge Air Should be more than 10 %.OK/Not OK. OK
4.Furnace Draft Normal.OK/Not OK. OK
5.Drum Level Normal.OK/Not OK. OK
6.Flame Failure Flag Should be bypass OK/Not OK. OK
7.No Trip Push Button Activated From Auxiliary.OK/Not OK. OK
8.Diesel Valve Should be Close and bypass.OK/Not OK. OK
9.All Oil Burner Oil Valve Should be Close and bypass.OK/Not OK. OK
CCR
Page 9 of 33 242354416.xls.ms_office BlrStrtC
15 For Reset MFT, Start Purging. CCR
16 After 60 Seconds Purge will Complete, Then Reset MFT. CCR
17
Check That MFT Air Pressure is OK and Burner Fuel Oil Valves are
Open/Not Open.
CCR Open
18
Start Oil Circulation and Maintain Oil Temperature at 110
o
C.
CCR
FIELD
19 Charge 120 # Atomising Steam Line.
CCR
FIELD
20
Put 120 # Atomising Steam Pressure Control Valve ( 01PIC107 or
02PIC107 ) on Cascade mode.
CCR
21 Open Diesel Valve.
CCR
FIELD
22 Start Any One Diesel Pump. CCR
23 Start Igniter Fan. CCR
24 Maintain Furnace Draft at -5 MMWC and Start Top Igniter. CCR
25
Fit All Fuel Oil Burner, Open All Atomising Steam Valve and Oil Inlet
Valve.
CCR
FIELD
26
When Furnace Temperature reach 250
o
C, Start Fuel Oil Burner and
Maintain Oil Flow 500Kg/Hr or as per Requirement.
CCR
FIELD
27
During Firing Maintain Drum Level, Furnace Draft at -5 MMWC and FD
Discharge Pressure around 30 to 35 MMWC.
CCR
28 Start NH
3
( Ammonia ) Dozing to Dearator. CCR
29
At 2Kg/CM
2
Drum Pressure, Close Drum and Superheater Air Vent.
FIELD
30
Open 20 # Steam Valve of CBD Tank, Open CBD inlet Valve and put
CBD Level Controller ( 01LIC103 or 02LIC103 ) on AUTO mode at
40 % Setpoint.
CCR
FIELD
31
At 20 Kg/CM
2
Drum Pressure, Open Bypass of Main Steam Stop
Valve.
CCR
FIELD
32
To increase Steam Temperature and Pressure as per Graph, Start
Bottom igniter and Control Oil Flow as per Requirement.
CCR
33
At 95 Kg/CM
2
Drum Pressure and Temperature around 440
o
C,
Gradually Open isolating Valve.
CCR
FIELD
34
At 100 - 105 Kg/CM
2
Drum Pressure ( According to 1550 # Steam
Header Pressure ) and Temp. more than 450
o
C, Gradually Open Main
Steam Stop Valve and Close it's bypass.
CCR
FIELD
35 Close Superheater Drain at Drum Floor.
CCR
FIELD
36 Close Superheater Drain at Burner Floor.
CCR
FIELD
37 Close Vertical Header Drain.
CCR
FIELD
38 Put Drum Level Controller on AUTO mode with 0 setpoint. CCR
39 Increase Fuel Oil Flow, To Maintain Steam Flow. CCR
40
Start Pulverise Mill ( if possible prefer to Start Middle ), To increase
Steam Flow.
CCR
Page 10 of 33 242354416.xls.ms_office BlrStrtC
41 To Start Pulverise Mill :
1.To Call Mill Attendant to Check That No One Working on Mill and
Routine Check Up and give Clearance to Start Mill.
CCR
2.Open J Gate. CCR
3.Start Pulverise Mill, Wait For Amp.comes to 26 A ( No Load Amp.) CCR
4.Open Hot Air Gate and it's Control Damper, Put on AUTO mode at
Setpoint 55
o
C or as per requirement.
CCR
5.Open Coal Feeder inlet Slide Gate.
CCR
FIELD
6.Open Hot Air Valve of Coal Feeder.
CCR
FIELD
7.Gradually Open Exhauster inlet Control Damper, During this
Procedure Maintain Furnace Draft by increasing ID Fan Control
Damper (if Furnace Draft on Manual mode).
CCR
8.Check That Mill Suction ( -30 to -50 MMWC ) and Discharge
Pressure ( 250 to 350 MMWC ) indication Should be Normal.
CCR
9.When Mill Temperature reach 55
o
C, Start Coal Feeder with
minimum RPM and Ensure that Mill Amp.rise from 26 A.
CCR
10.Gradually rise Coal Feeder Speed Output to reach
Mill Amp. 37 - 40 or as per requirement ( Max.52A ).
CCR
42
Gradually increase FD Fan Air Flow, To Maintain 3 to 4% O
2
and
Furnace Temperature below 960
o
C.
CCR
43 Start Discharge Ash Conveyor Belt. CCR
44 Start Scrapper Conveyor. CCR
45 Start Other ID Fan.( For CEHP - 1 ).
CCR
FIELD
46
Start other Pulverise Mill with same Procedure, Maintain O
2
% and
Furnace Temperature.
CCR
FIELD
47
To Control Steam Temperature and Improve Flame Intensity, If
Required Set Burner Tilt to -10.
CCR
48
When Flame is OK and All Three Flame Scanner indicate more than
70 %, Then Online Flame Scanner.
CCR
49 Stop Diesel igniter, igniter fan and Diesel Pump. CCR
50 Gradually Reduce Oil Flow to 0. CCR
51 Start ESP ( Electro Static Precipitator ). CCR
52 Start all Fly Ash Conveying System. CCR
53
If Required Start Remaining Pulverise Fuel Mill. ( Befor Starting Bottom
Mill, Start Bottom igniter ).
CCR
FIELD
54
Maintain Steam Temperature at 513
o
C.
CCR
55
If Steam Temperature is more than 513
o
C, Open upstream and
downstream manual Valve of DS Spray Controller and Open DS Spray
Controller to Control Steam Temperature.
CCR
FIELD
Page 11 of 33 242354416.xls.ms_office BlrStrtC
Sr.
No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR OK
(A) CHECKS FOR WATER AND STEAM :
2 Dearator Level Should be More Than 70 %.OK/Not OK. CCR OK
3 All Dearator Pump Ready For Start/Not Ready. CCR Ready
4
Dearator 20# Steam Pressure Control Valve Upstream and
Downstream Manual Valve Should be Open/Not Open.
FIELD Open
5 Ele.Feed Pump and Turbo Feed Pump Ready For Start/Not Ready. CCR Ready
6 Drum Level at around -100MM.OK/Not OK. CCR OK
7 CBD Manual Valve Open/Not Open. FIELD

Open
8
Check Feed water Control Valve Upstream and Downstream Manual
Valve Should be Open/Not Open.
FIELD Open
9
Check Feed water Control Valve bypass Manual Valve Should be
Close/Not Close.
FIELD Close
10
Superheater Header Drains ( 3 Drains ) Should be Close/Not Close.
( Drum Floor ).
FIELD Close
11 Superheater Drain at Drum Floor Should be Open/Not Open. FIELD Open
12
Superheater Header Drains ( 3 Drains ) Should be Close/Not Close.
( Burner Floor ).
FIELD Close
13 Superheater Drain at Burner Floor Should be Close/Not Close. FIELD Close
14 Check DS Spray Manual Valve Should be Close/Not Close. FIELD Close
15 Vertical Header Drain Should be Open/Not Open. FIELD Open
(B) CHECKS FOR AIR AND FLUE GAS SIDE :
1 Check Following "Emergency Trip Push Button" Should be Realised
1.Boiler Emergency Trip By Hard Wire Push Button.OK/Not OK OK
2.MFT Trip by DCS.OK/Not OK. OK
3.MFT Trip by Hard Wire.OK/Not OK. OK
2
Check That Water Seal of Boiler Furnace Should be fully filled by
Water.OK/Not OK.
FIELD OK
3 ID FAN-1 & 2 Electric Motor Ready For Start/Not Ready. CCR Ready
4 FD FAN Electric Motor Ready For Start/Not Ready. CCR Ready
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR PREPARATION FOR
(HOT) START-UP PROCEDURE FOR CEHP -1 OR 2 BOILER
CCR
Page 12 of 33 242354416.xls.ms_office BlrStrtH
5 Both ID FANS and FD Fan Not Running Reveres/Running Reveres. FIELD
Not
Running
6 ID Fan 1 & 2 Control Damper Should be Close( 0% ). CCR Close
7 FD Fan Control Damper Should be Close( 0% ). CCR Close
8
Check That All Windbox Damper Position Should be 20 - 40 %. OK/Not
OK.
FIELD OK
(C) CHECKS FOR DIESEL, OIL AND COAL FEEDING :
1 Check That Diesel Tank Level Should be OK/Not OK. FIELD OK
2
Check That Diesel Pump No.1 & 2 Electric motor Ready For Start/Not
Ready.
CCR Ready
3
Check That All Four Igniters Fans Electric motor Ready For Start/Not
Ready.
CCR Ready
4 Diesel Main Valve Should be Close/Not Close. FIELD Close
5 Fuel Oil Main Valve should be Close/Not Close. FIELD Close
6 Fuel Oil to Burner inlet Valve should be Close/Not Close. FIELD Close
7 Atomising Steam Line (120#) Main Valve Should be Open/Not Open. FIELD Open
8 Atomising Steam to Burner inlet Valve should be Open/Not Open. FIELD Open
9
Check Oil Circulation, Maintain Oil Temperature at 110 oC.
OK/Not OK.
CCR
FIELD
OK
10 Check All Three Pulverise Fuel Mill Ready For Start/Not Ready.
CCR
FIELD
Ready
11 Check That Burner Tilt Should be Normal ( 0 ).OK/Not OK. CCR OK
(D) ASH HANDLING SYSTEM :
1
Check That Scrapper Conveyor Tub Water Level Should be
Normal.OK/Not OK.
FIELD OK
2
Check Ash Discharge Conveyor Belt Electric motor Ready For
Start/Not Ready.
CCR Ready
3 Check Scrapper Conveyor Electric motor Ready For Start/Not Ready. CCR Ready
4 Check All Conveying System Should be Ready For Start/Not Ready. CCR OK
Page 13 of 33 242354416.xls.ms_office BlrStrtH
Sr.
No.
Description Action by
Action
Confirm
Remarks
START-UP PROCEDURE :
1
For CEHP - 1 Start ID Fan No.1 or 2 ,Wait for Amp Comes to 23 A.
( No Load Amp ).
CCR
2
For CEHP - 2 Start ID Fan No.1, Wait for Amp Comes to 44 A.
( No Load Amp ).
CCR
3
Gradually increase Output of ID Fan and Set at Furnace Draft at
Normal ( 0 MMWC ).
CCR
4 Start FD Fan, Wait for Amp. Comes to 25 A .( No Load Amp ) CCR
5
Gradually Open FD Fan Control Damper ( 01FIC201 or 02FIC201 )
more Than 10 % and Maintain Furnace Draft at Normal.
CCR
6
Check Following Condition in "CEHP Trip Reset Logic" For Interlock
Healthy Signal :
1.One ID Fan Running/Not Running. Running
2.FD Fan Running/Not Running. Running
3.Purge Air Should be more than 10 %.OK/Not OK. OK
4.Furnace Draft Normal.OK/Not OK. OK
5.Drum Level Normal.OK/Not OK. OK
6.Flame Failure Flag Should be bypass OK/Not OK. OK
7.No Trip Push Button Activated From Auxiliary.OK/Not OK. OK
8.Diesel Valve Should be Close and bypass.OK/Not OK. OK
9.All Oil Burner Oil Valve Should be Close and bypass.OK/Not OK. OK
7 For Reset MFT, Start Purging. CCR
8 After 60 Seconds Purge will Complete, Then Reset MFT. CCR
9
Check That MFT Air Pressure is OK and Burner Fuel Oil Valves are
Open/Not Open.
CCR Open
10
Start Oil Circulation and Maintain Oil Temperature at 110
o
C.
CCR
FIELD
11 Open Diesel Valve.
CCR
FIELD
12 Start Any One Diesel Pump. CCR
13 Start Igniter Fan. CCR
14 Maintain Furnace Draft at -5 MMWC and Start Top Igniter. CCR
15
When Furnace Temperature reach 250
o
C, Start Fuel Oil Burner and
Maintain Oil Flow 500Kg/Hr or as per Requirement.
CCR
FIELD
16
Open Superheater Drain.( Burner Floor ).
(According To Drum Pressure and Temperature).
CCR
FIELD
17
During Firing Maintain Drum Level, Furnace Draft at -5 MMWC and FD
Discharge Pressure around 30 to 35 MMWC.
CCR
18
Gradually Open Dearator 20 # Steam Pressure Control Valve
( 01PIC105 or 02PIC105 ) and Put on AUTO mode at 1 Kg/CM
2
.
CCR
CCR
Page 14 of 33 242354416.xls.ms_office BlrStrtH
19
Put Dearator Level Control Valve ( 01LIC102 or 02LIC102 ) on AUTO
mode at 70 %.
CCR
20
Ensure That Dearator 20 # Steam Pressure Vent Valve ( 01PIC106 or
02PIC106 ) on AUTO mode at 1.3 Kg/CM
2
.
CCR
21 Start NH
3
( Ammonia ) Dozing to Dearator. CCR
22
To increase Steam Temperature and Pressure as per Graph, Start
Bottom igniters and Control Oil Flow as per Requirement.
CCR
23
When Drum Pressure around 95 Kg/CM
2
, Open Bypass of Main Steam
Stop Valve.
CCR
FIELD
24
At 100 - 105 Kg/CM
2
Drum Pressure ( According to 1550 # Steam
Header Pressure ) and Temperature more than 450
o
C, Gradually
Open Main Steam Stop Valve and Close it's bypass.
CCR
FIELD
25 Close Superheater Drain at Drum Floor.
CCR
FIELD
26 Close Superheater Drain at Burner Floor.
CCR
FIELD
27 Close Vertical Header Drain.
CCR
FIELD
28 Put Drum Level Controller on AUTO mode with 0 setpoint. CCR
29 Increase Fuel Oil Flow, To Maintain Steam Flow. CCR
30
Start Pulverise Mill ( If Possible Prefer to Start Middle ), To increase
Steam Flow.
CCR
31 To Start Pulverise Mill :
1.To Call Mill Attendant to Check That No One Working on Mill and
Routine Check Up and give Clearance to Start Mill.
CCR
2.Open J Gate. CCR
3.Start Pulverise Mill, Wait For Amp.comes to 26 A ( No Load Amp.) CCR
4.Open Hot Air Gate and it's Control Damper, Put on AUTO mode at
Setpoint 55
o
C or as per requirement.
CCR
5.Open Coal Feeder inlet Slide Gate.
CCR
FIELD
6.Open Hot Air Valve of Coal Feeder.
CCR
FIELD
7.Gradually Open Exhauster inlet Control Damper, During this
Procedure Maintain Furnace Draft by increasing ID Fan Control
Damper ( If Furnace Draft on Manual mode ).
CCR
8.Check That Mill Suction ( -30 to -50 MMWC ) and Discharge
Pressure ( 250 to 350 MMWC ) indication Should be Normal.
CCR
9.When Mill Temperature reach 55
o
C, Start Coal Feeder with
minimum RPM and Ensure that Mill Amp.rise from 26 A.
CCR
10.Gradually rise Coal Feeder Speed Output to reach
Mill Amp. 37 - 40 or as per requirement ( Max.52A ).
CCR
32
Gradually increase FD Fan Air Flow, To Maintain O
2
% between 3 to 4
and Furnace Temperature below 960
o
C.
CCR
33 Start Discharge Ash Conveyor Belt. CCR
34 Start Scrapper Conveyor. CCR
Page 15 of 33 242354416.xls.ms_office BlrStrtH
35 Start Other ID Fan.( For CEHP - 1 ).
CCR
FIELD
36
Start other Pulverise Mill with same Procedure, Maintain O
2
% and
Furnace Temperature.
CCR
FIELD
37
To Control Steam Temperature and Improve Flame Intensity, If
Required Set Burner Tilt to -10.
CCR
38
When Flame is OK and All Three Flame Scanner indicate more than
70 %, Then Online Flame Scanner.
CCR
39 Stop Diesel igniters, igniter fan and Diesel Pump. CCR
40 Gradually Reduce Oil Flow to 0. CCR
41 Start ESP ( Electro Static Precipitator ). CCR
42 Start all Fly Ash Conveying System. CCR
43
If Required Start Remaining Pulverise Fuel Mill. ( Befor Starting Bottom
Mill, Start Bottom igniter ).
CCR
FIELD
44
Maintain Steam Temperature at 513
o
C.
CCR
45
If Steam Temperature is more than 513
o
C, Open upstream and
downstream manual Valve of DS Spray Controller and Open DS Spray
Controller to Control Steam Temperature.
CCR
FIELD
Page 16 of 33 242354416.xls.ms_office BlrStrtH
Sr.
No.
Description Action by
Action
Confirm
Remarks
SHUT-DOWN (NORMAL) PROCEDURE :
1
If Flash Vessel Parallel to Dearator, Change Over to Other Boiler
Dearator.
FIELD
2
If Old Boiler Feed Pump bypass Valve Line Commission with Dearator,
Change Over to other Boiler Dearator.
FIELD
3 Check Diesel Tank Level Should be OK/Not OK.
CCR
FIELD
OK
4 Check Fuel Oil Temperature Should be at 110 oC.OK/Not OK. CCR OK
5
If Three Pulverise Mill Running, Stop One Mill From Three
(If possible prefer Bottom One).
CCR
6 To Stop Pulverise Mill :
1.Gradually Reduce Coal Feeder Speed Output to Minimum. CCR
2.Close Coal Feeder Fuel inlet Slide Gate. FIELD
3.Close Hot Air Valve of Coal Feeder. FIELD
4.Put Hot Air Control Damper on MAN mode and Decrease to 0 %. CCR
5.When "No Coal Flow" and LCR indication Comes, Coal Feeder Will
be Stop on AUTO mode.
CCR
6.Close Hot Air Damper. CCR Close
7.Check Mill Amp.Decrease to around 26 A .(No Load Amp.) CCR
8.Stop Pulverise Mill and Close it's Windbox Damper.
CCR
FIELD
9.Close J Gate. CCR
10.During above Procedure Maintain Furnace Draft, If Require
Decrease ID Fan Control Damper.
CCR
7 Ensure That remaining Two Mill's Amp.Should be more Than 40 A. CCR
8
Maintain Drum Level, Steam Temperature (If Require Close DS Spray
Manual Valve) and O
2
%.
CCR
FIELD
9 If Electric Feed Pump is Running, Change Over to Turbo Feed Pump. CCR
10 Start igniter and Fuel Oil, To Stop Anther Mill. CCR
11 Stop One Pulverise Mill From Two with same Procedure. CCR
12 Maintain Drum Level, Steam Temperature and Furnace Draft. CCR
13 Increase Fuel Oil Flow as per requirement and Stop remaining Mill. CCR
POWERPLANT
WORK INSTRUCTION FOR SHUT DOWN ( NORMAL ) PROCEDURE OF CEHP - 1 OR 2 BOILER
Page 17 of 33 242354416.xls.ms_office BlrStpN
14 For CEHP - 1 Boiler Stop Any One ID Fan From Two. CCR
1.Gradually Reduce ID Fan Control Damper to 0 %. CCR
2.Stop ID Fan. CCR
3.Close ID Fan Manual Damper. FIELD
4.Maintain Furnace Draft at Normal. CCR
15
Reduce Fuel Oil Flow, When Steam Flow reduce to 20 TPH Operate
MFT From DCS.
CCR
16 Bypass Heat Exchanger of Feed Water From Pump Room. FIELD
17 Stop ESP. CCR
18
When Steam Flow reduce to 0, Open Superheater Drain
(Just Cracked ) to Reduce Boiler Pressure.
CCR
FIELD
19 Maintain Drum Level. CCR
20 Close Main Steam Stop Valve and Isolating Valve.
CCR
FIELD
21 Open Vertical Header Drain. FIELD
22
To Cool Down Boiler, Keep ID Fan and FD Fan Running and Maintain
Furnace Draft Normal.
CCR
23 Close Fuel Oil Main Valve. FIELD
24 Close Diesel Main Valve. FIELD
25 To Remove Fuel Oil Burner From it's Stand. FIELD
26 Close Atomising Steam Main Valve. FIELD
27
Close Upstream and Downstream Manual Valve of Dearator 20 #
Steam Controller.
FIELD
28 Close Soot Blower 450 # Main Steam Valve. FIELD
29
At 2 Kg/CM
2
Drum Pressure, Open Air Vent Drum and Superheater.
CCR
FIELD
30 Keep Drum Level +100 MM and Stop TFP. CCR
31 Stop Dearator Pump. CCR
32 Stop Fly Ash Conveying System. CCR
33 Stop Scrapper Conveyor and Ash Conveyor Belt. CCR
34 Close CBD Tank Valves. FIELD
35
This Cooling Procedure Continue till Furnace Temp. to Reach 40
o
C.
CCR
Page 18 of 33 242354416.xls.ms_office BlrStpN
Sr.
No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working in Boiler Furnace. FIELD OK
3 Following Blow Down Valves and Drain Should be Check :
1.Both Ring Header Drains Should be Close/Not Close. Close
2.Both Heavy Blow Down Valves Should be Close/Not Close. Close
3.Economiser Outlet and Inlet Header Drain Should be Close/Not
Close.
Close
4.CBD Manual Valve near Drum Should be Close/Not Close. Close
5.Superheater Main Drain Should be Close/Nor Close. Close
6.Superheater Header Drains ( Three ) Should be Close/Not Close. Close
4 Both Air Vent of Drum Should be Open/Not Open. FIELD Open
5 Air Vent of Superheater Should be Open/Not Open. FIELD Open
6
Check Gauge Glass Water and Steam Valve Should be Close./Not
Close.
FIELD Close
7 Check PO
4
Dozing to Drum Valve Close/Not Close. FIELD Close
8 Hydrastep Water and Steam Valve Should be Close./Not Close. FIELD Close
9 Main Steam Stop Valve of Boiler Should be Close/Not Close. FIELD Close
10 Main Steam Stop Valve bypass Valve Should be Close/Not Close. FIELD Close
11 Isolating Valve Should be Close/Not Close. FIELD Close
12 Vertical Header Drain Should be Open/Not Open. FIELD Open
13
Check Two Safety Valve of Drum and One Safety Valve of
SuperHeater Should be Plugged or Clamped.OK/Not OK.
FIELD OK
14 Economiser Inlet Manual Valve Should be Open./Not Open. FIELD Open
15 Check DS Spray Manual Valve Should be Close/Not Close. FIELD Close
16
Dearator Pump-1, 2, 3 & 4 Suction and Delivery Valve Should be
Open/Not Open.
FIELD Open
17 Dearator Pump-1, 2, 3 & 4 Ready For Start/Not Ready. CCR Ready
18 Dearator Drain Valve Should be Close. FIELD Close
19 Dearator Gauge Glass Should be Commission.OK/Not OK. FIELD OK
20
Dearator 20 # Steam Pr. Controller Manual Valve Should be Close/Not
Close.
FIELD Close
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR HYDRAULIC TEST OF CEHP - 1 OR 2
FIELD
Page 19 of 33 242354416.xls.ms_office HydroTest
21
Dearator Feed Water Control Valve Upstream and Downstream
Manual Valve Should be Open/Not Open.
FIELD Open
22
Check Dearator Feed Water Control Valve bypass Manual Valve
Should be Close/Not Close.
FIELD Close
23 Check That Dearator Seal Should be OK./Not OK. FIELD OK
24
Before Start Up TURBO FEED PUMP Check Following Points Should
be in Normal Condition :
1.Check Guard on Coupling of TFP.OK/Not OK.
OK
2. Lub.Oil Cooler Should be Commission.OK/Not OK. OK
3.Lub.Oil Tank Level Should be at Normal Marking.OK/Not OK. OK
4.Lub.Oil Pr. Should be more than 1.2 Kg/CM and Less than 2.2
Kg/CM
OK
5.20# and 450# Steam Valve Should be Open. Open
6.Feed Pump Suction Valve,Discharge Valve,Auto Recirculating Valve
and Balance Valve Should be Open/Not Open.
Open
7.Check TFP Lub.Oil temperature Should be Normal.OK/Not OK. OK
8.Valve of Filter before and after Should be Open/Not Open. Open
25
Before Start Up TURBO FEED PUMP Check Following Points
( Flags ) in DCS Console Should be in Normal Condition :
1.All Bearing Temperature Should be Normal OK/Not OK. OK
2.( PSL615 ) TFP Lub. Oil Pr. Low Alarm Flag.OK/Not OK. OK
3.( PSL616 ) TFP Lub. Oil Pr. Low Trip Flag.OK/Not OK. OK
4.( PSH617 ) TFP Lub.Oil Pr. High and Lub.Oil Pump Stop
Flag.OK/Not OK.
OK
5.( TFP OK ) Flag.OK/Not OK. OK
6.TFP Suction Pr. Should be more Than 1.8 Kg/CM
2
.OK/Not OK.
OK
26
Check Feed water Control Valve Upstream and Downstream Manual
Valve Should be Open/Not Open.
FIELD Open
27
Check Feed water Control Valve bypass Manual Valve Should be
Close/Not Close.
FIELD Close
28
Check Feed Water Control Valve ( 01LC3101 or 02LC3101 ) Output
Should be 0 %.OK/Not OK.
CCR OK
CCR
FIELD
Page 20 of 33 242354416.xls.ms_office HydroTest
Sr.
No.
Description Action by
Action
Confirm
Remarks
START-UP PROCEDURE :
1 Start any Dearator Pump. CCR
2
Open Dearator Level Control Valve ( 01LIC102 or 02LIC102 ), To Fill
Dearator Level Up to 70 %.
CCR
3
To Start Turbo Feed Pump With Minimum Speed through it's Output
( 01PIC100 or 02PIC100 ).
CCR
4
Open Feed Water Control Valve ( 01LC3101 or 02LC3101 ) as per
Requirement.
CCR
5
Gradually Increase The Speed of Turbo Feed Pump and Set Feed
Water Flow at 40TPH and Pressure More Than 25 Kg/CM
2
.
CCR
6 To Maintain Dearator Level at 70 % During Hydraulic Test. CCR
7
After Drum Level High and Complete Air Venting From Boiler Drum
Through Air Vent,Close Air Vent of Superheater and Drum.
CCR
FIELD
8
After Closing of Air Vent,Ensure that Drum Pressure Should not
Increase Drasticaly,Control The Speed of Turbo Feed Pump.
CCR
9 If Dearator Level is Very High,Stop Dearater Pump. CCR
10
Gradually Increase The Speed of Turbo Feed Pump and Taken Drum
Pressure Up to 100 Kg/CM
2
, Inform Maintenance Eng.
CCR
11
After Clearance From Maint.Eng.,Drum Pressure increase to
152 Kg/CM
2
.
CCR
12
Maintain Drum Pressure at 152 Kg/CM
2
, Up to Next Instruction From
Maint.Eng.
CCR
BOILER DEPRESSURISED PROCEDURE :
1
Gradually Reduce The Speed of Turbo Feed Pump, to Slowly Reduce
the Pressure.
CCR
2 To Decrease Pressure,Open Blow Down Valve ( Just Cracked ).
CCR
FIELD
3
At 2 Kg/CM
2
Boiler Pressure, Close Blow Down Valve.
CCR
FIELD
4 Open Air Vent of Drum. FIELD
5
Open Blow Down Valve and Drum Level Decrease to Normal
Condition.
CCR
FIELD
6
During Draining Boiler, Ensure that Stationary Tank Should not
Overflow, If Over Flow Control Blow Down of Boiler.
FIELD
7 At Normal Drum Level Blow Down Valve Should be Close.
CCR
FIELD
Page 21 of 33 242354416.xls.ms_office HydroTest
Sr.
No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working in Boiler Furnace. FIELD OK
3 Following Blow Down Valves and Drain Should be Check :
1.Both Ring Header Drains Should be Close/Not Close. Close
2.Both Heavy Blow Down Valves Should be Close/Not Close. Close
3.Economiser Outlet and Inlet Header Drain Should be Close/Not
Close.
Close
4.CBD Manual Valve near Drum Should be Close/Not Close. Close
5.Superheater Main Drain Should be Close/Nor Close. Close
6.Superheater Header Drains ( Three ) Should be Close/Not Close. Close
4 Both Air Vent of Drum Should be Open/Not Open. FIELD Open
5 Air Vent of Superheater Should be Open/Not Open. FIELD Open
6
Check Gauge Glass Water and Steam Valve Should be Close./Not
Close.
FIELD Close
7 Check PO
4
Dozing to Drum Valve Close/Not Close. FIELD Close
8 Hydrastep Water and Steam Valve Should be Close./Not Close. FIELD Close
9 Main Steam Stop Valve of Boiler Should be Close/Not Close. FIELD Close
10 Main Steam Stop Valve bypass Valve Should be Close/Not Close. FIELD Close
11 Isolating Valve Should be Close/Not Close. FIELD Close
12 Vertical Header Drain Should be Open/Not Open. FIELD Open
13
Check Two Safety Valve of Drum and One Safety Valve of
SuperHeater Should be Plugged or Clamped.OK/Not OK.
FIELD OK
14 Economiser Inlet Manual Valve Should be Open./Not Open. FIELD Open
15 Check DS Spray Manual Valve Should be Close/Not Close. FIELD Close
16
Dearator Pump-1, 2, 3 & 4 Suction and Delivery Valve Should be
Open/Not Open.
FIELD Open
17 Dearator Pump-1, 2, 3 & 4 Ready For Start/Not Ready. CCR Ready
18 Dearator Drain Valve Should be Close. FIELD Close
19 Dearator Gauge Glass Should be Commission.OK/Not OK. FIELD OK
20
Dearator 20 # Steam Pr. Controller Manual Valve Should be Close/Not
Close.
FIELD Close
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR HYDRAULIC TEST OF CEHP - 1 OR 2
( THROUGH ELECTRIC FEED PUMP )
FIELD
Page 22 of 33 242354416.xls.ms_office HydroTest(EFP)
21
Dearator Feed Water Control Valve Upstream and Downstream
Manual Valve Should be Open/Not Open.
FIELD Open
22
Check Dearator Feed Water Control Valve bypass Manual Valve
Should be Close/Not Close.
FIELD Close
23 Check That Dearator Seal Should be OK./Not OK. FIELD OK
24 Check No One Working on Electric Feed Pump.OK/Not OK. FIELD OK
25 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
26 Check Guard on Coupling of Electric Feed Pump.OK/Not OK. FIELD OK
27 Lub.Oil Cooler Should be Commission.OK/Not OK. FIELD

OK
28 Lub.Oil Tank Level Should be at Normal Marking.OK/Not OK. FIELD OK
29
Lub.Oil Pr. Should be More Than 1.2 Kg/CM and Less Than 2.2
Kg/CM.OK/Not OK.
FIELD OK
30 Check Lub.Oil Temperature Should be Normal.OK/Not OK. FIELD OK
31
Check Electric Feed Pump Suction Valve, Discharge Valve, Auto
Recirculating Valve and Balance Valve Should be Open/Not Open.
FIELD Open
32
Check Electric Feed Pump before Filter and after Filter Valve Should
be Open/Not Open.
FIELD Open
33 Check Bearing Gland Cooling Water Valve Should be Open/Not Open. FIELD Open
34
Before Start Up ELECTRIC FEED PUMP Check Following Points
( Flags ) in DCS Console Should be in Normal Condition :
1.One Lub.Oil Pump From Two should be Running/Not Running. Running
2.Stand by Lub.Oil Pump Should be on AUTO mode.OK/Not OK. OK
3.All Bearing Temperature Should be Normal.OK/Not OK. OK
4.( 1PSL619 ) EFP Lub.Oil Pr.Low Alarm Flag.OK/Not OK. OK
5.( 1PSL620 ) EFP Lub.Oil Pr.Trip Alarm Flag.OK/Not OK. OK
6.EFP Feed Water Suction Pressure Should be more Than
1.8 Kg/CM
2
.OK/Not OK.
OK
35
Check Feed water Control Valve Upstream and Downstream Manual
Valve Should be Open/Not Open.
FIELD Open
36
Check Feed water Control Valve bypass Manual Valve Should be
Close/Not Close.
FIELD Close
37
Check Feed Water Control Valve ( 01LC3101 or 02LC3101 ) Output
Should be 0 %.OK/Not OK.
CCR OK
38
Check DS Spray Control Valve ( 01TIC138 or 02TIC138 ) Output
Should be 0 %.OK/Not OK.
CCR OK
CCR
Page 23 of 33 242354416.xls.ms_office HydroTest(EFP)
Sr.
No.
Description Action by
Action
Confirm
Remarks
START-UP PROCEDURE :
1 Start any Dearator Pump. CCR
2
Open Dearator Level Control Valve ( 01LIC102 or 02LIC102 ), To Fill
Dearator Level Up to 70 %.
CCR
3
Start Electric Feed Pump, Wait for Amp.Comes to 120 A.
( No Load Amp ).
CCR
4
Open Feed Water Control Valve ( 01LC3101 or 02LC3101 ), To
Maintain Feed Water Flow 40 TPH or as per Requirement.
CCR
5 To Maintain Dearator Level at 70 % During Hydraulic Test. CCR
6
When Drum Level Comes at Normal Level, Open DS Spray Upstream
and Downstream Manual Valve.
CCR
7
Gradually Close Feed Water Manual Valve, To Control Feed Water
Flow.
CCR
FIELD
8
After Drum Level High and Complete Air Venting From Boiler Drum
Through Air Vent,Close Air Vent of Superheater and Drum.
CCR
FIELD
9
After Closing of Air Vent, Ensure that Drum Pressure Should not
Increase Drasticaly,Control DS Spray Manual Valve.
CCR
FIELD
10 If Dearator Level is Very High,Stop Dearater Pump. CCR
11
Gradually Open DS Spray Manual Valve and Taken Drum Pressure Up
to 100 Kg/CM
2
, Inform Maintenance Eng.
CCR
12
After Clearance From Maint.Eng., Drum Pressure increase to
152 Kg/CM
2
.
CCR
13
For Maintain Drum Pressure at 152 Kg/CM
2
, Control DS Spray Manual
Valve, if Required Close.
CCR
BOILER DEPRESSURISED PROCEDURE :
1 Stop Electric Feed Pump, to Slowly Reduce the Pressure. CCR
2 To Decrease Pressure,Open Blow Down Valve ( Just Cracked ).
CCR
FIELD
3
At 2 Kg/CM
2
Boiler Pressure, Close Blow Down Valve.
CCR
FIELD
4 Open Air Vent of Drum. FIELD
5
Open Blow Down Valve and Drum Level Decrease to Normal
Condition.
CCR
FIELD
6
During Draining Boiler, Ensure that Stationary Tank Should not
Overflow, If Over Flow Control Blow Down of Boiler.
FIELD
7 At Normal Drum Level Blow Down Valve Should be Close.
CCR
FIELD
Page 24 of 33 242354416.xls.ms_office HydroTest(EFP)
Sr.
No.
Description Action by
Action
Confirm
Remarks
1
To Put Master Pressure Controller in AUTO mode, Note Steam
Pressure, Steam Flow and Amp. Of Pulverise Mill 1 and 2.
CCR
2
Ensure That Master Pressure ( 01PIC101 For CEHP -1 and 02PIC101
For CEHP -2 ) on Manual mode and its Output at 50 %.
CCR
3
If Middle Pulverise Mill 's Output at 23 % and Amp.41, Put MY212AM
on Cascade mode.In Cascade mode MY212AM increase to 50 % and
Bias will Automatically at 27 % ( 50 -23 = 27 )
CCR
4
Gradually Decrease Output of Master Pressure Controller to 40 % and
Bias at 13 For Maintain 23 % Output of Pulverise Mill.
CCR
5
To Put Top Pulverise Mill in Cascade, Put MY211AM on Cascade
mode.( Bias will Automatically adjust.).
CCR
6
When Both Top Pulverise Mill in Cascade mode, Put Master Pressure
on AUTO mode at 106 Kg/CM
2
or as per Requirement.
CCR
7
If Required Adjust Bias of Both Pulverise Mill for Lower Limit
( Minimum 38 A ), When Master Pressure Controller Output minimum
to 34 %.
CCR
POWERPLANT
WORK INSTRUCTION FOR MASTER PRESSURE CONTROLLER IN AUTO MODE OF
CEHP - 1 OR 2 BOILER
Page 25 of 33 242354416.xls.ms_office MasterAUTO
Sr.
No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working on Pulverise Fuel Mill.OK/Not OK. FIELD OK
3 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
4
Before Start Up PULVERISE FUEL MILL Check Following Points
Should be in Normal Condition :
1.Check That No One working on Pulverise Fuel Mill.OK/Not OK. OK

2.Check That All Three Windows on Roller Floor Should be Close/Not
Close.
Close

3.Check That All Windows of fuel Reject chamber Should be Close/Not
Close.
Close

4.Check That Oil Level in Mill Gearbox Should be above Normal
Marking.OK/Not OK.
OK

5.Check That Oil Level in All Three Roller Should be more Than
17".OK/Not OK.
OK

6.Check Guard on Coupling of Pulverise Electric motor and Warm
Shaft Should be OK/Not OK.
OK

7.Check H Gate Main Damper and Control Damper Should be OK/Not
OK.
OK
8.Check J Gate Should be Close/Not Close. Close
9.Check Natural Air Damper above J Gate Should be Open/Not Open. Open
10.Check Exhauster Suction Damper Should be OK/Not OK. OK
11.Check Classifier Vanes of Mill Should be OK/Not OK. OK
12.Check Reject Outlet Pipe Should be OK/Not OK. OK
13.Check There is No C Flange on Pulverise Mill Outlet Pipes.OK/Not
OK.
OK
14.Check Guard on Coupling of Mill Coal Feeder OK/Not OK. OK
15.Check Coal Feeder Fuel inlet Slide Gate Should be Close/Not close. Close
16.Check Coal Feeder Hot Air Valve should be Close/Not Close. Close
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR START-UP PROCEDURE FOR
PULVERISE FUEL MILL OF CEHP -1 OR 2 BOILER.
FIELD
Page 26 of 33 242354416.xls.ms_office PFmillStrt
5
Before Start Up PULVERISE FUEL MILL Check Following Points in
DCS Should be in Normal Condition :
1.Check J Gate of Mill Should be Close/Not Close. Close
2.Check Hot Air Gate of Mill Should be Close/Not Close. Close
3.Check Control Damper at Exhauster Suction Should be Close/Not
Close.
Close
4.Check Coal Feeder Electric motor Ready For Start/Not Ready. Ready
5.Check Pulverise Mill Electric motor Ready For Start/Not Ready. Ready
6.Mill High Current Relay Flag.OK/Not OK OK
7.Mill LCR Alarm Should on Low Alarm.OK/Not OK OK
8.Mill ' No Coal Flow ' Alarm Should on NCF.OK/Not OK. OK
START-UP PROCEDURE :
1 Open J Gate. CCR
2
Start Pulverise Mill, Wait For Amp.comes to 26 A ( No Load Amp.).
( If Bottom Mill Start, First Start Bottom igniters )
CCR
3
Open Hot Air Gate and it's Control Damper, Put on AUTO mode at
Setpoint 55
o
C or as per requirement.
CCR
4 Open Coal Feeder inlet Slide Gate.
CCR
FIELD
5 Open Hot Air Valve of Coal Feeder.
CCR
FIELD
6 Open Primary and Secondary Windbox Damper of Mill.
CCR
FIELD
7
Gradually Open Exhauster inlet Control Damper, During this Procedure
Maintain Furnace Draft by increasing ID Fan Control Damper ( If
Furnace Draft on Manual mode ).
CCR
8
Check That Mill Suction ( -30 to -50 MMWC ) and Discharge Pressure (
250 to 350 MMWC ) indication Should be Normal.
CCR
9
When Mill Temperature reach 55
o
C, Start Coal Feeder with minimum
RPM and Ensure that Mill Amp.rise from 26 A.
CCR
10
Gradually rise Coal Feeder Speed Output to reach
Mill Amp. 37 - 40 or as per requirement ( Max.52A ).
CCR
11
Gradually Change FD Fan Air Flow, To Maintain 3 to 4% O
2
and
Furnace Temperature below 960
o
C.
CCR
12 Check Gear box Temperature Should be Normal.OK/Not OK. CCR OK
13
Check Bearing Temp.and Vibration of Pulverise Fuel Mill after Half an
Hour Should be OK/Not OK.
CCR
FIELD
OK
CCR
Page 27 of 33 242354416.xls.ms_office PFmillStrt
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Description Action by
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Confirm
Remarks
CHECKS BEFORE SHUT DOWN :
1 Check Diesel Tank Level Should be OK/Not OK.
CCR
FIELD
OK
2 Check Fuel Oil Temperature Should be at 110 oC.OK/Not OK. CCR OK
3
If Three Pulverise Mill Running, Ensure That Other Two Mill's
Amp.Should be more Than 40 A.OK/Not OK.
CCR OK
SHUT-DOWN PROCEDURE :
1 During below Procedure, Close Watch on Flame. CCR
2 Gradually Reduce Coal Feeder Speed Output to Minimum. CCR
3 Close Coal Feeder Fuel inlet Slide Gate. FIELD
4 Close Hot Air Valve of Coal Feeder. FIELD
5 Put Hot Air Control Damper on MAN mode and Decrease to 0 %. CCR
6
When "No Coal Flow" and LCR indication Comes, Coal Feeder Will be
Stop on AUTO mode.
CCR
7 Close Hot Air Damper. CCR
8 Check Mill Amp.Decrease to around 26 A .( No Load Amp.) CCR
9 Stop Pulverise Mill and Close it's Windbox Damper.
CCR
FIELD
10 Close J Gate. CCR
11
During above Procedure Maintain Furnace Draft, If Require Decrease
ID Fan Control Damper.
CCR
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR SHUT DOWN PROCEDURE FOR
PULVERISE FUEL MILL OF CEHP -1 OR 2 BOILER.
Page 28 of 33 242354416.xls.ms_office PFmillStp
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Description Action by
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Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working on Electric Feed Pump.OK/Not OK. FIELD OK
3 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
4 Check Guard on Coupling of Electric Feed Pump.OK/Not OK. FIELD OK
5 Lub.Oil Cooler Should be Commission.OK/Not OK. FIELD

OK
6 Lub.Oil Tank Level Should be at Normal Marking.OK/Not OK. FIELD OK
7
Lub.Oil Pr. Should be More Than 1.2 Kg/CM and Less Than 2.2
Kg/CM.OK/Not OK.
FIELD OK
8 Check Lub.Oil Temperature Should be Normal.OK/Not OK. FIELD OK
9
Check Electric Feed Pump Suction Valve, Discharge Valve, Auto
Recirculating Valve and Balance Valve Should be Open/Not Open.
FIELD Open
10
Check Electric Feed Pump before Filter and after Filter Valve Should
be Open/Not Open.
FIELD Open
11 Check Bearing Gland Cooling Water Valve Should be Open/Not Open. FIELD Open
12
Before Start Up ELECTRIC FEED PUMP Check Following Points
( Flags ) in DCS Console Should be in Normal Condition :
1.One Lub.Oil Pump From Two should be Running/Not Running. Running
2.Stand by Lub.Oil Pump Should be on AUTO mode.OK/Not OK. OK
3.All Bearing Temperature Should be Normal.OK/Not OK. OK
4.( 1PSL619 ) EFP Lub.Oil Pr.Low Alarm Flag.OK/Not OK. OK
5.( 1PSL620 ) EFP Lub.Oil Pr.Trip Alarm Flag.OK/Not OK. OK
6.EFP Feed Water Suction Pressure Should be more Than
1.8 Kg/CM
2
.OK/Not OK.
OK
START-UP PROCEDURE :
1
Start Electric Feed Pump, Wait for Amp.Comes to 120 A.
( No Load Amp ).
CCR
2
Gradually Decrease The Speed of Turbo Feed Pump through it's
Output ( 01PIC100 or 02PIC100 ).
CCR
3
Ensure that Ele. Feed Pump Amp. Raise From 120A, Feed Water
Pressure,Flow and Drum Level Should be Normal,Then Stop Turbo
Feed Pump.
CCR
4 Put Turbo Feed Pump on AUTO Mode. CCR
5
Check Bearing Temp.of Electric Feed Pump after Half an Hour Should
be OK/Not OK.
CCR
FIELD
OK
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR FEED PUMP CHANGE OVER TO
ELECTRIC FEED PUMP FROM TURBO FEED PUMP OF CEHP -1 OR 2 BOILER.
CCR
Page 29 of 33 242354416.xls.ms_office EFP
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No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working on Turbo Feed Pump.OK/Not OK. FIELD OK
3 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
4 Check Guard on Coupling of Turbo Feed Pump.OK/Not OK. FIELD OK
5 Lub.Oil Cooler Should be Commission.OK/Not OK. FIELD

OK
6 Lub.Oil Tank Level Should be at Normal Marking.OK/Not OK. FIELD OK
7
Lub.Oil Pr. Should be More Than 1.2 Kg/Cm and Less Than 2.2
Kg/Cm.OK/Not OK.
FIELD OK
8 Check TFP Lub.Oil Temperature Should be Normal.OK/Not OK. FIELD OK
9 20# and 450# Steam Valve Should be Open. FIELD Open
10
Check Turbo Feed Pump before Filter and after Filter Valve Should be
Open/Not Open.
FIELD Open
11
Turbo Feed Pump Suction Valve and Discharge Valve Should be
Open./Not Open.
FIELD Open
12
Turbo Feed Pump ARC ( Auto Recirculating Valve ) and Balance Valve
Should be Open./Not Open.
FIELD Open
13
Before Start Up TURBO FEED PUMP Check Following Points
( Flags ) in DCS Console Should be in Normal Condition :
1.All Bearing Temperature Should be Normal OK/Not OK. OK
2.( PSL615 ) TFP Lub. Oil Pr. Low Alarm Flag.OK/Not OK. OK
3.( PSL616 ) TFP Lub. Oil Pr. Low Trip Flag.OK/Not OK. OK
4.( PSH617 ) TFP Lub.Oil Pr. High and Lub.Oil Pump Stop
Flag.OK/Not OK.
OK
5.( TFP OK ) Flag.OK/Not OK. OK
6.TFP Suction Pr. Should be more Than 1.8 Kg/CM
2
.OK/Not OK.
OK
START-UP PROCEDURE :
1
To Start Turbo Feed Pump Gradually increase it's Output ( 01PIC100
or 02PIC100 ) and Reach Turbo Feed Pump Speed Up to 4300 RPM.
CCR
2
Check that Ele.Feed Pump Should be Unload.
( Amp.of Ele.Feed Pump Decrease to nearly 120A )
CCR
3
Ensure That Feed Water Pressure, Flow and Drum Level Should be
Normal.
CCR
4 Stop Electric Feed Pump and Put on AUTO mode. CCR
5
Check Bearing Temperature of Turbo Feed Pump after Half an Hour
Should be OK/Not OK.
CCR
FIELD
OK
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR FEED PUMP CHANGE OVER TO
TURBO FEED PUMP FROM ELECTRIC FEED PUMP OF CEHP -1 OR 2 BOILER.
CCR
Page 30 of 33 242354416.xls.ms_office TFP
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No.
Description Action by
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Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working on Soot Blowers.OK/Not OK. FIELD OK
3
Check Soot Blower Steam Line Manual Drain Valve Should be
Open/Not Open.
FIELD Open
4
Check Soot Blower Steam Line Manual Isolate Valve Should be
Open/Not Open.
FIELD Open
5
Before Start Up SOOT BLOWERS Check Following Points( Flags ) in
DCS Console Should be in Normal Condition :
1.Steam Valve Should be on AUTO.OK/Not OK. OK
2.AUTO, FINISH and AUTO READY Signal in System.OK/Not OK. OK
3.Soot Blower Fail to Start Flag.OK/Not OK. OK
4.IK Elapse Time Over Flag.OK/Not OK. OK
5.IK Overload to DCS Flag.OK/Not OK. OK
6.Blowing Medium Failure Flag.OK/Not OK. OK
7.Warm Up interval Time to DCS Flag.OK/Not OK. OK
8.Warmed Up Should be on AUTO mode.OK/Not OK. OK
6
Check All Soot Blowers are in RFS and Reverse mode.OK/Not OK.
( Except bypass ).
CCR OK
START-UP PROCEDURE :
1
When Boiler bank gas Temperature gone more Than 510
o
C, Start
Soot Blowers.
CCR
2
To Start Soot Blower, Reset System and Start Sequence, Ensure That
Soot Blowers Steam Control Valve is Open.
CCR
3
When Soot Blower Steam Temperature reach to 200
o
C, Soot Blowers
Will Start.
CCR
4
When IK Soot Blowers Start, No One All IK Soot Blower Revers due to
Low Steam Flow ( 2 TPH ).
5
During Soot Blowing Close Watch on Flame, Furnace Draft and Steam
Temperature.
CCR
6
After Soot Blower Finish, Stop Sequence and Note Boiler bank gas
Temperature.
CCR
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR
START-UP PROCEDURE FOR SOOT BLOWER OF CEHP -1 OR 2 BOILER.
CCR
Page 31 of 33 242354416.xls.ms_office SootBlrStrtUp
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No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2
Check That No One Working on Ash Discharge Conveyor Belt and
Scrapper conveyor OK/Not OK.
FIELD OK
3 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
4 Check Guard on Coupling of Ash Discharge Conv.Belt.OK/Not OK. FIELD OK
5 Check Guard on Coupling of Scrapper Conveyor OK/Not OK. FIELD OK
6
Check Ash Discharge Conveyor Belt Electric motor Ready For
Start/Not Ready.
CCR Ready
7 Check Scrapper Conveyor Electric motor Ready For Start/Not Ready. CCR Ready
8
Check That Scrapper Conveyor Tub Water Level Should be
Normal.OK/Not OK.
FIELD OK
START-UP PROCEDURE :
FOR CEHP -1 :
1
Start Dry Ash Belt, Ensure that ( 1SS501 ) Zero Speed Flag Should be
Normal.
CCR
2
Start Scrapper Conveyor, Ensure that ( 1SS503 ) Zero Speed Flag
Should be Normal.
CCR
3
Gradually Open Scrapper Conveyor inlet Gate.
( During This Procedure Use All Necessary Safety Equipment ).
FIELD
FOR CEHP -2 :
1
Start Ash Belt B, Ensure that ( 2SS502 ) Zero Speed Flag Should be
Normal.
CCR
2
Start Ash Belt A, Ensure that ( 2SS501 ) Zero Speed Flag Should be
Normal.
CCR
3
Start Scrapper Conveyor, Ensure that ( 2SS503 ) Zero Speed Flag
Should be Normal.
CCR
4
Gradually Open Scrapper Conveyor inlet Gate.
( During This Procedure Use All Necessary Safety Equipment ).
FIELD
POWERPLANT
WORK INSTRUCTION, CHECKLIST AND START-UP PROCEDURE FOR
DRY ASH BELT CONVEYORS AND SCRAPPER CONVEYOR OF CEHP -1 OR 2 BOILER
Page 32 of 33 242354416.xls.ms_office BeltConvStrtUp
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No.
Description Action by
Action
Confirm
Remarks
PRE START CHECKS :
1
Confirm That All Maintenance Work Permit issued is Returned.
After Verification. OK Clearance From CCR.
CCR
2 Check No One Working on Conveying System. FIELD OK
3 Check Unwanted Material Should be Removed.OK/Not OK. FIELD OK
4 Check Conveying System Outlet Valve Should be Open/Not Open. FIELD Open
5
Check Conveying System Vessel Inlet Valve Should be Open/Not
Open.
FIELD Open
6
Check Conveying System Conveying Air Valve Should be Open/Not
Open.
FIELD Open
7
Check Conveying System Instrument Air Valve
(Dome Valve inlet)Should be Open/Not Open.
FIELD Open
8
Before Start Up Fly Ash Conveying System Check Following Points
( Flags ) in DCS Console Should be in Normal Condition :
1.Line Block Flag.OK/Not OK. OK
2.Pressure Fault Flag.OK/Not OK. OK
3.Vessel Pressure High Flag.OK/Not OK. OK
4.Vessel Pressure Should be at 0.OK/Not OK. OK
START-UP PROCEDURE :
1 Start Conveying System. CCR
2 Set it's Filling,Conveying and Wait Time as per Requirement. CCR
POWERPLANT
WORK INSTRUCTION AND CHECKLIST FOR
START-UP FLY ASH CONVEYING SYSTEM OF CEHP -1 AND 2 BOILER
CCR
Page 33 of 33 242354416.xls.ms_office FCSStrt