2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Mitsubishi's upgraded 50 Hz F class Gas
turbine for high efficiency D.Sundaravadivel Yukimasa Nakamoto Takashi Kishine Toshishige Ai P. Pradeep MITSUBISHI POWER SYSTEMS INDIA PVT,LTD. 1/22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Mitsubishi Gas Turbine Line up Mitsubishi Gas Turbine Line up 470 MW 2 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. U.K. 13 U.K. 13 U.K. 13 U.K. 13 Total : 585 units Total : Total : 585 585 units units India 10 India 10 India 10 India 10 Chile 2 Chile 2 Chile 2 Chile 2 Netherlands 4 Netherlands 4 Netherlands 4 Netherlands 4 Japan 181 Japan 181 Japan 181 Japan 181 Bangladesh 5 Bangladesh 5 Bangladesh 5 Bangladesh 5 Thailand 26 Thailand 26 Thailand 26 Thailand 26 Syria 4 Syria 4 Syria 4 Syria 4 Indonesia 25 Indonesia 25 Indonesia 25 Indonesia 25 Turkey 7 Turkey 7 Turkey 7 Turkey 7 Italy 5 Italy 5 Italy 5 Italy 5 Mexico Mexico Mexico Mexico 21 21 21 21 Philippines 7 Philippines 7 Philippines 7 Philippines 7 Vietnam 3 Vietnam 3 Vietnam 3 Vietnam 3 Algeria 6 Algeria 6 Algeria 6 Algeria 6 Honduras 1 Honduras 1 Honduras 1 Honduras 1 Hong Kong 7 Hong Kong 7 Hong Kong 7 Hong Kong 7 Iran 11 Iran 11 Iran 11 Iran 11 Kuwait 4 Kuwait 4 Kuwait 4 Kuwait 4 Maca Maca Maca Macau uu u 3 33 3 Nigeria 2 Nigeria 2 Nigeria 2 Nigeria 2 Pakistan 1 Pakistan 1 Pakistan 1 Pakistan 1 Peru 3 Peru 3 Peru 3 Peru 3 Qatar 14 Qatar 14 Qatar 14 Qatar 14 Saudi Arabia 3 Saudi Arabia 3 Saudi Arabia 3 Saudi Arabia 35 55 5 Singapore 6 Singapore 6 Singapore 6 Singapore 6 Slovakia 2 Slovakia 2 Slovakia 2 Slovakia 2 Spain 7 Spain 7 Spain 7 Spain 7 U.A.E. 6 U.A.E. 6 U.A.E. 6 U.A.E. 6 Australia Australia Australia Australia 6 66 6 Dominica 1 Dominica 1 Dominica 1 Dominica 1 Azerbaijan 2 Azerbaijan 2 Azerbaijan 2 Azerbaijan 2 Taiwan 22 Taiwan 22 Taiwan 22 Taiwan 22 Malaysia 3 Malaysia 3 Malaysia 3 Malaysia 3 Egypt Egypt Egypt Egypt 6 66 6 China 2 China 2 China 2 China 27 77 7 New Zealand 1 New Zealand 1 New Zealand 1 New Zealand 1 Korea 24 Korea 24 Korea 24 Korea 24 Ireland 2 Ireland 2 Ireland 2 Ireland 2 Ukraine Ukraine Ukraine Ukraine 5 55 5 Argentin Argentin Argentin Argentin a 5 a 5 a 5 a 5 As of Feb./2012 Russia 1 Russia 1 Russia 1 Russia 1 U.S.A. U.S.A. U.S.A. U.S.A. 5 55 53 33 3 Japan 186 Asia 171 Middle East Africa 97 Americas 90 Europe 39 Oceania 7 Japan Japan 186 186 Asia Asia 171 171 Middle East Africa Middle East Africa 97 97 Americas Americas 90 90 Europe Europe 39 39 Oceania Oceania 7 7 Canada 4 Canada 4 Canada 4 Canada 4 Uzbekistan 1 Uzbekistan 1 Uzbekistan 1 Uzbekistan 1 World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine Israel 1 Israel 1 Israel 1 Israel 1 M501F 73 M701F 116 Total:189units M501F M501F 73 73 M701F M701F 1 11 16 6 Total: Total:1 18 89 9units units M501D 25 M701D 91 Total:116units M501D M501D 2 25 5 M701D M701D 91 91 Total: Total:1 11 16 6units units M501G 61 M701G 11 Total:72units M501G M501G 61 61 M701G M701G 11 11 Total: Total:72 72units units M501J 17 M701J 2 Total:19units M501J M501J 17 17 M701J M701J 2 2 Total: Total:19 19units units 3 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Evolution of Mitsubishi Gas turbine Evolution of Mitsubishi Gas turbine 4 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Gas Turbine Gas Turbine 5 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Design Feature of Mitsubishi Gas Turbine Design Feature of Mitsubishi Gas Turbine PROVEN FEATURES 6 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Proven Design Features Proven Design Features 7 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. 270 398 213 Gas Turbine and C/C Gas Turbine and C/C Power Output Power Output 335 200 100 300 400 600 P o w e r
O u t p u t
( M W ) F F Series Series G G Series Series 144 D D Series Series C/C G/T 334 498 Combined Cycle Combined Cycle Gross Efficiency Gross Efficiency M701F3 M701F3 1100 1200 1300 1400 1500 Turbine Inlet Temperature (deg.C) 50 55 60 C / C
E f f i c i e n c y
( L H V % ) Performance Enhancement (50 Hz) Performance Enhancement (50 Hz) M701DA M701DA M701F3 M701F3 M701G2 M701G2 M701DA M701DA M701F4 M701F4 M701G2 M701G2 478 324 M701F4 M701F4 1600 F Series G Series D Series J Series M701J M701J 500 700 J J Series Series 470 680 M701J M701J 525 M701F5 M701F5 359 M701F5 M701F5 8 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. General Information General Information General Information General Information Air Air Air Air <5900 <5900 <5900 <5900 (>61%) (>61%) (>61%) (>61%) 525 525 525 525 <9000 <9000 <9000 <9000 (>40%) (>40%) (>40%) (>40%) 359 359 359 359 M701F5 M701F5 M701F5 M701F5 6071 6071 6071 6071 (59.3%) (59.3%) (59.3%) (59.3%) 60 60 60 6000 00 00 00 ( (( (60.0 60.0 60.0 60.0%) %) %) %) 6240 6240 6240 6240 (57.7%) (57.7%) (57.7%) (57.7%) CC Heat Rate CC Heat Rate CC Heat Rate CC Heat Rate [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] Steam Steam Steam Steam Air Air Air Air Air Air Air Air Combustor Cooling Type Combustor Cooling Type Combustor Cooling Type Combustor Cooling Type 498 498 498 498 9110 9110 9110 9110 (39.5%) (39.5%) (39.5%) (39.5%) 334 334 334 334 M701G2 M701G2 M701G2 M701G2 398 398 398 398 9422 9422 9422 9422 (38.2%) (38.2%) (38.2%) (38.2%) 2 22 270 70 70 70 M701F3 M701F3 M701F3 M701F3 4 44 478 78 78 78 CC Power Output [MW] CC Power Output [MW] CC Power Output [MW] CC Power Output [MW] 9 99 9027 027 027 027 (39. (39. (39. (39.9 99 9%) %) %) %) GT Heat Rate GT Heat Rate GT Heat Rate GT Heat Rate [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] 324 324 324 324 GT Power Output [MW] GT Power Output [MW] GT Power Output [MW] GT Power Output [MW] M701F4 M701F4 M701F4 M701F4 Gas Turbine Frame Gas Turbine Frame Gas Turbine Frame Gas Turbine Frame ISO Standard (1 on 1) 9 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Banking on the successful commercial operating experience of the M701F4, Mitsubishi upgraded M701F5 which can achieve over 61% of Combined Cycle Plant efficiency. M701F5 allows operation at a Turbine Inlet Temperature of 1,500 C. M701F5 comprises of F4 compressor, GAC air cooled combustor and J turbine. F4 Compressor has been Verified in F4 engine at Sendai 4 and Bandirma. GAC Combustor is running successfully in GAC engine. State of Art J turbine verified at Mitsubishis T Point in 2011 M701F5 has Increased GT Power Output. Special Features of M701F5 Special Features of M701F5 Special Features of M701F5 Special Features of M701F5 10 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. G GG G Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution. GAC GAC GAC GAC Technology Development Combustor Turbine Aerodynamics Compressor Aerodynamics Advanced Cooling Advanced TBC Material G Series(1500C) National Project (1700C) F FF F F4(50Hz) F4(50Hz) F4(50Hz) F4(50Hz) F Series (1400C) F3 F3 F3 F3 G1(60Hz) G1(60Hz) G1(60Hz) G1(60Hz) G2(50Hz) G2(50Hz) G2(50Hz) G2(50Hz) J Series(1600C) >61% H technology compressor (23:1) Steam Cooled Combustor Advanced TBC and Cooling Air Improved Turbine Aerodynamics >8,100,000 AOH >1, 400,000 AOH M701F5 M701F5 M701F5 M701F5 > 61% C/C Efficiency F4 Compressor F4 Air Flow / Flow Path GAC Combustor Air Cooled. GAC Firing Temp J Turbine with 100C Lower Temp J Turbine J Turbine J Turbine J Turbine Steam Cooled Comb. Steam Cooled Comb. Steam Cooled Comb. Steam Cooled Comb. Air Cooled Comb. Air Cooled Comb. Air Cooled Comb. Air Cooled Comb. GAC Comb GAC Comb GAC Comb GAC Comb F 4
C o m p F 4
C o m p F 4
C o m p F 4
C o m p M701F5 Gas Turbine M701F5 Gas Turbine M701F5 Gas Turbine M701F5 Gas Turbine 11 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. 1 st and 2 nd Stage - Same design concept as M501J (optimized cooling holes for 100C LOWER gas temp) - Advanced TBC and Films Holes applied same as GAC and J 3 rd and 4 th stage - Same design concept as GAC - Non-Cooled Row 4 Blade Material Same as GAC M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J) F4 Technology GAC Technology J Technology Same inlet flow as F4 Same flow path as F4 Mid to Rear stage profile improved (NACA65C => CDA) Compressor (F4) Compressor (F4) Compressor (F4) Compressor (F4) Same firing temp as GAC Same Nozzle and Comb basket as GAC, successfully verified at T Point Air cooled transition piece without Bypass Valve Combustor (GAC) Combustor (GAC) Combustor (GAC) Combustor (GAC) Turbine (J) Turbine (J) Turbine (J) Turbine (J) CDA CDA MCA/C DA F5 CDA NACA MCA/C DA F4 17/OGV 7-16 1-6 Stag e 12 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Fabrication and Transportation of M701F4 Fabrication and Transportation of M701F4 February 2009: Turbine Assembling at Takasago Works April 2009: Turbine On-base March 2009: Loading on ocean vessel 13 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Commissioning Phase (1) Commissioning Phase (1) Year 2010 March 24: Initial synchronization April 26: 100% load achievement June 21: 100% Load Rejection Test achieved. The Day of Taken Over - 29 th July 2010 14 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Japan/ Japan/ Tohoku Electric Power CO. Tohoku Electric Power CO. Unit NO.4, Unit NO.4, Sendai Thermal Power Station Sendai Thermal Power Station Successful operational records 6200 AOH (Actual Operation Hours) as on 1-Mar-2012 Daily start and stop operation has been applied No trip has been occurred Plant is stopped when Tohoku Earthquake/ Tsunami hit Japan on 11-Mar-11 Sendai has been restarted since 16-Dec-11. Now it is under commissioning Power Output Gas Turbine 297 MW Steam Turbine 149 MW Total 446 MW Configuration Single-Shaft Configuration 1 GT + 1 HRSG + 1 ST Commercial Operation 29 July 2010 15 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Facade of Sendai Power Station Facade of Sendai Power Station 16 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Turkey/Enerjisa Bandirma Combined Cycle Power Plant Turkey/Enerjisa Bandirma Combined Cycle Power Plant Power Output Gas Turbine 304 MWx2 Steam Turbine 328 MW Total 936 MW Configuration Multi-Shaft configuration 2 GT + 2 HRSG + 1 ST Commercial Operation 4Q.2010 Initial firing on June 30,2010 (#1)/ July 26, 2010 (#2) Synchronization on July 21, 2010 Reach 100% load on October 6, 2010 Opening Ceremony on October 23, 2010 Operating data as on 09-Mar-12 #1GT: 10059 hrs/ 112 starts #2GT: 9591 hrs/ 115 starts 17 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Best gas Best gas- -fired plant in 2010 fired plant in 2010 In December 2010 M701F4 GTCC plant recognized the Project of the Year by Power Engineering magazine. Best Gas-fired Projects Project of the Year. Sendai thermal power station replacement projects, Shichigahama Town, Japan Tohoku-Electric Power Co. wins the Project of the Year for best gas fired project with its 446 MW Sendai No.4 combined-cycle plant. This plant, located in Shichigahama Town, Japan, replaced three existing 175 MW coal fired plants that started commercial operation more than 50 years ago. The new and cleaner single shaft combined cycle plant burns natural gas with 60 percent CO 2 emissions reduction and considerable NOx emissions reductions. The new plant operating mode is based on a Daily Start and Stop (DSS) duty cycle to compensate the load variability in the area. The plant is one of the first applications of the Mitsubishi M701F4, Mitsubishi Heavy Industries (MHIs) most recent 50Hz class gas turbine upgrade. This machine incorporates changes to six compressor stages to increase air flow by 6 percent.. Source: www.powergenworldwide.com http://www.powergenworldwide.com/index/display/articledisplay/6810815262/articles/powergenworldwide/Busine ss/contracts-and-projects/2010/12/projects-of-the-year.html 18 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Update of J Class Gas Turbine Delivery started in 2011 Delivery for 2,900MW (M501J 6units) Kansai Electric Power Company - first commercial operation in 2013 - Verification Test Complete Successfully finished J class gas turbine at T-point Ready to propose J class GTCC 19 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. Design Features of J J Target : C/C efficiency : > 61% (M501J:470MW / M701J: 680MW High Pressure Ratio Compressor Experience from H Engine Steam Cooled Combustor Experience from G Engine Turbine Technologies from National Project Commissioning Completed and now Commercial Operation at T Point Validated H Compressor Validated H Compressor Validated H Compressor Validated H Compressor - 23:1 pressure ratio - 3D profile - Improved inlet duct Compressor Compressor Compressor Compressor Proven G Combustor Proven G Combustor Proven G Combustor Proven G Combustor - Well experienced ULN combustor - Steam cooled liner Combustor Combustor Combustor Combustor Proven G Turbine Proven G Turbine Proven G Turbine Proven G Turbine + National Project technologies + National Project technologies + National Project technologies + National Project technologies - Advanced TBC + Cooling - High efficient aerodynamic technology - Cooled row4 blade Turbine Turbine Turbine Turbine 20 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved. J Class Gas Turbine To the Market 2009 2010 2011 2012 2013 2014 2015 2016 2017 T point T point T point T point M 501J M 501J M 501J M 501J First unit for First unit for First unit for First unit for K ansai E lectric K ansai E lectric K ansai E lectric K ansai E lectric P ow er C om pany P ow er C om pany P ow er C om pany P ow er C om pany M 701J M 701J M 701J M 701J First unit for First unit for First unit for First unit for D om estic P J D om estic P J D om estic P J D om estic P J Manufacturing Manufacturing Installation Operation starts Commissioning Commercial Operation Manufacturing Installation Operation starts M501J GTCC X 6units 21 /22 2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.