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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.

Mitsubishi's upgraded 50 Hz F class Gas


turbine for high efficiency
D.Sundaravadivel
Yukimasa Nakamoto
Takashi Kishine
Toshishige Ai
P. Pradeep
MITSUBISHI POWER SYSTEMS INDIA
PVT,LTD.
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Mitsubishi Gas Turbine Line up Mitsubishi Gas Turbine Line up
470 MW
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
U.K. 13 U.K. 13 U.K. 13 U.K. 13
Total : 585 units
Total :
Total :
585
585
units
units
India 10 India 10 India 10 India 10
Chile 2 Chile 2 Chile 2 Chile 2
Netherlands 4 Netherlands 4 Netherlands 4 Netherlands 4
Japan 181 Japan 181 Japan 181 Japan 181
Bangladesh 5 Bangladesh 5 Bangladesh 5 Bangladesh 5
Thailand 26 Thailand 26 Thailand 26 Thailand 26
Syria 4 Syria 4 Syria 4 Syria 4
Indonesia 25 Indonesia 25 Indonesia 25 Indonesia 25
Turkey 7 Turkey 7 Turkey 7 Turkey 7
Italy 5 Italy 5 Italy 5 Italy 5
Mexico Mexico Mexico Mexico 21 21 21 21
Philippines 7 Philippines 7 Philippines 7 Philippines 7
Vietnam 3 Vietnam 3 Vietnam 3 Vietnam 3
Algeria 6 Algeria 6 Algeria 6 Algeria 6
Honduras 1 Honduras 1 Honduras 1 Honduras 1
Hong Kong 7 Hong Kong 7 Hong Kong 7 Hong Kong 7
Iran 11 Iran 11 Iran 11 Iran 11
Kuwait 4 Kuwait 4 Kuwait 4 Kuwait 4
Maca Maca Maca Macau uu u 3 33 3
Nigeria 2 Nigeria 2 Nigeria 2 Nigeria 2
Pakistan 1 Pakistan 1 Pakistan 1 Pakistan 1
Peru 3 Peru 3 Peru 3 Peru 3
Qatar 14 Qatar 14 Qatar 14 Qatar 14
Saudi Arabia 3 Saudi Arabia 3 Saudi Arabia 3 Saudi Arabia 35 55 5
Singapore 6 Singapore 6 Singapore 6 Singapore 6
Slovakia 2 Slovakia 2 Slovakia 2 Slovakia 2
Spain 7 Spain 7 Spain 7 Spain 7
U.A.E. 6 U.A.E. 6 U.A.E. 6 U.A.E. 6
Australia Australia Australia Australia 6 66 6
Dominica 1 Dominica 1 Dominica 1 Dominica 1
Azerbaijan 2 Azerbaijan 2 Azerbaijan 2 Azerbaijan 2
Taiwan 22 Taiwan 22 Taiwan 22 Taiwan 22
Malaysia 3 Malaysia 3 Malaysia 3 Malaysia 3
Egypt Egypt Egypt Egypt 6 66 6
China 2 China 2 China 2 China 27 77 7
New Zealand 1 New Zealand 1 New Zealand 1 New Zealand 1
Korea 24 Korea 24 Korea 24 Korea 24
Ireland 2 Ireland 2 Ireland 2 Ireland 2
Ukraine Ukraine Ukraine Ukraine 5 55 5
Argentin Argentin Argentin Argentin
a 5 a 5 a 5 a 5
As of Feb./2012
Russia 1 Russia 1 Russia 1 Russia 1
U.S.A. U.S.A. U.S.A. U.S.A. 5 55 53 33 3
Japan 186
Asia 171
Middle East Africa 97
Americas 90
Europe 39
Oceania 7
Japan Japan 186 186
Asia Asia 171 171
Middle East Africa Middle East Africa 97 97
Americas Americas 90 90
Europe Europe 39 39
Oceania Oceania 7 7
Canada 4 Canada 4 Canada 4 Canada 4
Uzbekistan 1 Uzbekistan 1 Uzbekistan 1 Uzbekistan 1
World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine World Wide Experiences of Mitsubishi Gas Turbine
Israel 1 Israel 1 Israel 1 Israel 1
M501F 73
M701F 116
Total:189units
M501F M501F 73 73
M701F M701F 1 11 16 6
Total: Total:1 18 89 9units units
M501D 25
M701D 91
Total:116units
M501D M501D 2 25 5
M701D M701D 91 91
Total: Total:1 11 16 6units units
M501G 61
M701G 11
Total:72units
M501G M501G 61 61
M701G M701G 11 11
Total: Total:72 72units units
M501J 17
M701J 2
Total:19units
M501J M501J 17 17
M701J M701J 2 2
Total: Total:19 19units units
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Evolution of Mitsubishi Gas turbine Evolution of Mitsubishi Gas turbine
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Gas Turbine Gas Turbine
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Design Feature of Mitsubishi Gas Turbine Design Feature of Mitsubishi Gas Turbine
PROVEN FEATURES
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Proven Design Features Proven Design Features
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
270
398
213
Gas Turbine and C/C Gas Turbine and C/C
Power Output Power Output
335
200
100
300
400
600
P
o
w
e
r

O
u
t
p
u
t

(
M
W
)
F F
Series Series
G G
Series Series
144
D D
Series Series
C/C
G/T
334
498
Combined Cycle Combined Cycle
Gross Efficiency Gross Efficiency
M701F3 M701F3
1100 1200 1300 1400 1500
Turbine Inlet Temperature (deg.C)
50
55
60
C
/
C

E
f
f
i
c
i
e
n
c
y

(
L
H
V
%
)
Performance Enhancement (50 Hz)
Performance Enhancement (50 Hz)
M701DA M701DA
M701F3 M701F3
M701G2 M701G2
M701DA M701DA
M701F4 M701F4
M701G2 M701G2
478
324
M701F4 M701F4
1600
F Series
G Series
D Series
J Series
M701J M701J
500
700
J J
Series Series
470
680
M701J M701J
525
M701F5 M701F5
359
M701F5 M701F5
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
General Information General Information General Information General Information
Air Air Air Air
<5900 <5900 <5900 <5900
(>61%) (>61%) (>61%) (>61%)
525 525 525 525
<9000 <9000 <9000 <9000
(>40%) (>40%) (>40%) (>40%)
359 359 359 359
M701F5 M701F5 M701F5 M701F5
6071 6071 6071 6071
(59.3%) (59.3%) (59.3%) (59.3%)
60 60 60 6000 00 00 00
( (( (60.0 60.0 60.0 60.0%) %) %) %)
6240 6240 6240 6240
(57.7%) (57.7%) (57.7%) (57.7%)
CC Heat Rate CC Heat Rate CC Heat Rate CC Heat Rate
[LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh]
Steam Steam Steam Steam Air Air Air Air Air Air Air Air Combustor Cooling Type Combustor Cooling Type Combustor Cooling Type Combustor Cooling Type
498 498 498 498
9110 9110 9110 9110
(39.5%) (39.5%) (39.5%) (39.5%)
334 334 334 334
M701G2 M701G2 M701G2 M701G2
398 398 398 398
9422 9422 9422 9422
(38.2%) (38.2%) (38.2%) (38.2%)
2 22 270 70 70 70
M701F3 M701F3 M701F3 M701F3
4 44 478 78 78 78 CC Power Output [MW] CC Power Output [MW] CC Power Output [MW] CC Power Output [MW]
9 99 9027 027 027 027
(39. (39. (39. (39.9 99 9%) %) %) %)
GT Heat Rate GT Heat Rate GT Heat Rate GT Heat Rate
[LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh] [LHV, kJ/kWh]
324 324 324 324 GT Power Output [MW] GT Power Output [MW] GT Power Output [MW] GT Power Output [MW]
M701F4 M701F4 M701F4 M701F4 Gas Turbine Frame Gas Turbine Frame Gas Turbine Frame Gas Turbine Frame
ISO Standard (1 on 1)
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Banking on the successful commercial operating experience of the
M701F4, Mitsubishi upgraded M701F5 which can achieve over 61%
of Combined Cycle Plant efficiency.
M701F5 allows operation at a Turbine Inlet Temperature of
1,500 C.
M701F5 comprises of F4 compressor, GAC air cooled
combustor and J turbine.
F4 Compressor has been Verified in F4 engine at Sendai 4 and
Bandirma.
GAC Combustor is running successfully in GAC engine.
State of Art J turbine verified at Mitsubishis T Point in 2011
M701F5 has Increased GT Power Output.
Special Features of M701F5 Special Features of M701F5 Special Features of M701F5 Special Features of M701F5
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
G GG G
Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution. Mitsubishi M701F5 Gas Turbine Evolution.
GAC GAC GAC GAC
Technology Development
Combustor
Turbine Aerodynamics
Compressor Aerodynamics
Advanced Cooling
Advanced TBC
Material
G Series(1500C)
National Project (1700C)
F FF F
F4(50Hz) F4(50Hz) F4(50Hz) F4(50Hz)
F Series (1400C)
F3 F3 F3 F3
G1(60Hz) G1(60Hz) G1(60Hz) G1(60Hz)
G2(50Hz) G2(50Hz) G2(50Hz) G2(50Hz)
J Series(1600C)
>61%
H technology compressor (23:1)
Steam Cooled Combustor
Advanced TBC and Cooling Air
Improved Turbine Aerodynamics
>8,100,000 AOH
>1, 400,000 AOH
M701F5 M701F5 M701F5 M701F5
> 61% C/C Efficiency
F4 Compressor
F4 Air Flow / Flow Path
GAC Combustor
Air Cooled. GAC Firing Temp
J Turbine
with 100C Lower Temp
J Turbine J Turbine J Turbine J Turbine
Steam Cooled Comb. Steam Cooled Comb. Steam Cooled Comb. Steam Cooled Comb.
Air Cooled Comb. Air Cooled Comb. Air Cooled Comb. Air Cooled Comb.
GAC Comb GAC Comb GAC Comb GAC Comb
F
4

C
o
m
p
F
4

C
o
m
p
F
4

C
o
m
p
F
4

C
o
m
p
M701F5 Gas Turbine M701F5 Gas Turbine M701F5 Gas Turbine M701F5 Gas Turbine
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
1
st
and 2
nd
Stage
- Same design concept as M501J (optimized
cooling holes for 100C LOWER gas temp)
- Advanced TBC and Films Holes applied same
as GAC and J
3
rd
and 4
th
stage
- Same design concept as GAC
- Non-Cooled Row 4 Blade
Material
Same as GAC
M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J) M701F5 Design Concept (F4 + GAC + J)
F4 Technology
GAC Technology J Technology
Same inlet flow as F4
Same flow path as F4
Mid to Rear stage profile
improved (NACA65C => CDA)
Compressor (F4) Compressor (F4) Compressor (F4) Compressor (F4)
Same firing temp as GAC
Same Nozzle and Comb
basket as GAC, successfully
verified at T Point
Air cooled transition piece
without Bypass Valve
Combustor (GAC) Combustor (GAC) Combustor (GAC) Combustor (GAC) Turbine (J) Turbine (J) Turbine (J) Turbine (J)
CDA CDA MCA/C
DA
F5
CDA NACA MCA/C
DA
F4
17/OGV 7-16 1-6 Stag
e
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Fabrication and Transportation of M701F4 Fabrication and Transportation of M701F4
February 2009: Turbine Assembling at Takasago Works
April 2009: Turbine On-base March 2009: Loading on ocean vessel
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Commissioning Phase (1) Commissioning Phase (1)
Year 2010
March 24: Initial synchronization
April 26: 100% load achievement
June 21: 100% Load Rejection Test achieved.
The Day of Taken Over
- 29
th
July 2010
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Japan/ Japan/ Tohoku Electric Power CO. Tohoku Electric Power CO.
Unit NO.4, Unit NO.4, Sendai Thermal Power Station Sendai Thermal Power Station
Successful operational records
6200 AOH (Actual Operation Hours) as on 1-Mar-2012
Daily start and stop operation has been applied
No trip has been occurred
Plant is stopped when Tohoku Earthquake/ Tsunami
hit Japan on 11-Mar-11
Sendai has been restarted since 16-Dec-11. Now it is
under commissioning
Power Output
Gas Turbine 297 MW
Steam Turbine 149 MW
Total 446 MW
Configuration
Single-Shaft Configuration
1 GT + 1 HRSG + 1 ST
Commercial Operation
29 July 2010
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Facade of Sendai Power Station Facade of Sendai Power Station
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Turkey/Enerjisa Bandirma Combined Cycle Power Plant Turkey/Enerjisa Bandirma Combined Cycle Power Plant
Power Output
Gas Turbine 304 MWx2
Steam Turbine 328 MW
Total 936 MW
Configuration
Multi-Shaft configuration
2 GT + 2 HRSG + 1 ST
Commercial Operation
4Q.2010
Initial firing on June 30,2010 (#1)/
July 26, 2010 (#2)
Synchronization on July 21, 2010
Reach 100% load on October 6, 2010
Opening Ceremony on October 23,
2010
Operating data as on 09-Mar-12
#1GT: 10059 hrs/ 112 starts
#2GT: 9591 hrs/ 115 starts
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Best gas Best gas- -fired plant in 2010 fired plant in 2010
In December 2010 M701F4 GTCC plant recognized the
Project of the Year by Power Engineering magazine.
Best Gas-fired Projects Project of the Year. Sendai thermal power station replacement projects,
Shichigahama Town, Japan
Tohoku-Electric Power Co. wins the Project of the Year for best gas fired project with its 446 MW Sendai
No.4 combined-cycle plant. This plant, located in Shichigahama Town, Japan, replaced three existing 175 MW
coal fired plants that started commercial operation more than 50 years ago. The new and cleaner single
shaft combined cycle plant burns natural gas with 60 percent CO
2
emissions reduction and considerable
NOx emissions reductions.
The new plant operating mode is based on a Daily Start and Stop (DSS) duty cycle to compensate the
load variability in the area.
The plant is one of the first applications of the Mitsubishi M701F4, Mitsubishi Heavy Industries (MHIs)
most recent 50Hz class gas turbine upgrade. This machine incorporates changes to six compressor stages
to increase air flow by 6 percent..
Source: www.powergenworldwide.com
http://www.powergenworldwide.com/index/display/articledisplay/6810815262/articles/powergenworldwide/Busine
ss/contracts-and-projects/2010/12/projects-of-the-year.html
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Update of J Class Gas Turbine
Delivery started in 2011
Delivery for 2,900MW (M501J 6units)
Kansai Electric Power Company
- first commercial operation in 2013 -
Verification Test Complete
Successfully finished J class
gas turbine at T-point
Ready to propose J class GTCC
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
Design Features of J
J Target : C/C efficiency : > 61% (M501J:470MW / M701J: 680MW
High Pressure Ratio Compressor Experience from H Engine
Steam Cooled Combustor Experience from G Engine
Turbine Technologies from National Project
Commissioning Completed and now Commercial Operation at T Point
Validated H Compressor Validated H Compressor Validated H Compressor Validated H Compressor
- 23:1 pressure ratio
- 3D profile
- Improved inlet duct
Compressor Compressor Compressor Compressor
Proven G Combustor Proven G Combustor Proven G Combustor Proven G Combustor
- Well experienced ULN combustor
- Steam cooled liner
Combustor Combustor Combustor Combustor
Proven G Turbine Proven G Turbine Proven G Turbine Proven G Turbine
+ National Project technologies + National Project technologies + National Project technologies + National Project technologies
- Advanced TBC + Cooling
- High efficient aerodynamic technology
- Cooled row4 blade
Turbine Turbine Turbine Turbine
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.
J Class Gas Turbine To the Market
2009 2010 2011 2012 2013 2014 2015 2016 2017
T point T point T point T point
M 501J M 501J M 501J M 501J
First unit for First unit for First unit for First unit for
K ansai E lectric K ansai E lectric K ansai E lectric K ansai E lectric
P ow er C om pany P ow er C om pany P ow er C om pany P ow er C om pany
M 701J M 701J M 701J M 701J
First unit for First unit for First unit for First unit for
D om estic P J D om estic P J D om estic P J D om estic P J
Manufacturing
Manufacturing
Installation
Operation starts
Commissioning
Commercial Operation
Manufacturing
Installation
Operation starts
M501J GTCC X
6units
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2012 MITSUBISHI POWER SYSTEMS INDIA PVT , LTD. All rights reserved.

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